An integrated device for steaming and preparing glutinous rice cakes and peppers

Abstract

The present invention relates to an integrated device for steaming and preparing glutinous rice cake peppers, belonging to the technical field of glutinous rice cake pepper preparation. Soaking water is heated by high-temperature, high-pressure steam. The high-temperature, high-pressure steam has a higher heat transfer efficiency and can heat the water to the required temperature more quickly, thereby improving the efficiency of pepper soaking treatment. The rising steam bubbles are conducive to turning the peppers, ensuring uniform heating and bright color. At the same time, after the peppers are taken out by the salvage net bag, steam is blown to accelerate the discharge of excess water, thereby improving the drainage efficiency. The telescopic arm is driven to swing by a hydraulic cylinder, and at the same time, a flip motor drives the support shaft to rotate, causing the salvage net bag to flip and pour the peppers into a chopping device. At the same time, seasonings such as young ginger and garlic cloves are added for chopping. The chopped materials fall into a mortar, and the pestle is driven by a crankshaft drive assembly to pound and dissolve. The pounded glutinous rice cake peppers have better viscosity, ensuring bright color, rich fragrance, uniform texture, flavor, and taste of the glutinous rice cake peppers.

Description

Technical Field

[0001] The invention belongs to the technical field of glutinous rice cake pepper preparation, and particularly relates to an integrated device for steaming and cooking glutinous rice cake pepper preparation. Background Art

[0002] Hotpot, a traditional dining experience, is gaining increasing popularity among consumers, and its development is inseparable from the development of hotpot bases. In the late 1990s, Chongqing Lao Zao Hotpot, which arrived in Chengdu, first introduced ciba chili peppers to its spicy hotpot broth. Traditional ciba chili peppers are made by pureeing chilies, which is highly sticky and resembles glutinous rice cakes, hence the name. Ciba chili peppers are made from Huaxi peppers, which are known for their spicy, yet mild, and fragrant flavor. After removing the stems, they are washed and soaked in water. For urgent needs, hot water can be added to a mortar and pounded with an appropriate amount of cleaned young ginger and garlic cloves. Currently, ciba chili peppers are primarily homemade, with varying ingredient ratios and preparation methods, resulting in inconsistent quality. Summary of the Invention

[0003] In order to overcome the problems in the background technology, the present invention provides an integrated device for steaming and preparing glutinous rice cake peppers; the soaking water is heated by high-temperature and high-pressure steam, and the high-temperature and high-pressure steam has a higher heat transfer efficiency, which can heat the water to the required temperature more quickly, thereby improving the efficiency of pepper soaking treatment, and the floating of steam bubbles is conducive to turning the peppers, ensuring uniform heating and bright color; at the same time, after the peppers are taken out by the salvage net bag 3, the excess water is discharged quickly by blowing steam, thereby improving the drainage efficiency; the telescopic arm 4 is driven to swing by the hydraulic cylinder 5, and at the same time, the flip motor 42 drives the support shaft 41 to rotate, so that the salvage net bag 3 is flipped to pour the peppers into the chopping device 6, and at the same time, seasonings such as young ginger and garlic cloves are added for chopping, and the crushed materials fall into the mortar 7, and the pestle 8 is driven by the crankshaft drive assembly 9 for pounding. The pounded glutinous rice cake peppers can have better viscosity, ensuring that the glutinous rice cake peppers have bright color, rich fragrance, uniform texture, flavor, and taste.

[0004] To achieve the above-mentioned purpose, the present invention is implemented through the following technical solutions: an integrated device for steaming and preparing glutinous rice cakes and peppers mainly comprises a workbench 1, a soaking bucket 2, a salvage net bag 3, a telescopic arm 4, a hydraulic cylinder 5, a chopping device 6, a mortar 7, a pestle 8, and a crankshaft drive assembly 9. The soaking bucket 2 is installed on the workbench 1, and the bottom end of the telescopic arm 4 is hinged on the workbench 1. The two telescopic arms 4 are respectively located on both sides of the soaking bucket 2. The top of the telescopic arm 4 is rotatably installed with a support shaft 41, which can be placed in the salvage net bag of the soaking bucket 2. The top end is fixedly mounted on the support shaft 41, a turning motor 42 is mounted on the telescopic arm 4, and the turning motor 42 is transmission-connected to the support shaft 41. A hydraulic cylinder 5 is hingedly connected between the telescopic arm 4 and the workbench 1. The chopping device 6 is mounted on the workbench 1 through the support arm. The chopping device 6 is located on one side of the soaking barrel 2. The mortar 7 is mounted on the workbench 1. The mortar 7 is provided with a material receiving trough 71, which is connected to the bottom of the chopping device 6. The pestle 8 is mounted on the workbench 1 through the crankshaft drive assembly 9, and the pestle 8 is located above the mortar 7.

[0005] Furthermore, the shape of the salvage net bag 3 matches the soaking bucket 2, and a steam pipe 31 is provided at the bottom of the salvage net bag 3, and the steam pipe 31 is connected to the steam supply equipment through a hose.

[0006] Furthermore, the bottom end of the steam pipe 31 is an air distribution coil; a temperature sensor is installed in the soaking barrel 2, and the temperature sensor is connected to the solenoid valve on the air supply pipeline through a controller.

[0007] Furthermore, the bottom of the salvage net bag 3 is a two-layer net bottom structure, and the two layers of net bottom are respectively located on the upper and lower sides of the air distribution coil.

[0008] Furthermore, the shredding device 6 includes a tank body 61, an inner sleeve 62, a sleeve 63, a rotating shaft 64, a motor 65, and a rotating cutter disc 66. The tank body 61 is mounted on the workbench 1 through a support arm, the inner sleeve 62 is mounted in the tank body 61, the sleeve 63 is coaxially mounted in the inner sleeve 62 through a connecting arm, the rotating shaft 64 is rotatably mounted in the sleeve 63, the motor 65 is mounted on the top of the sleeve 63, the rotating shaft 64 is transmission-connected to the motor 65, and the rotating cutter disc 66 is mounted at the bottom end of the rotating shaft 64.

[0009] Furthermore, the rotating cutter disc 66 is located below the bottom end of the inner sleeve 62 , and the diameter of the inner sleeve 62 is smaller than the diameter of the rotating cutter disc 66 .

[0010] Furthermore, the rotary cutter disc 66 includes a turntable 11 and a cutter 13. The turntable 11 is installed at the bottom end of the rotating shaft 64. The turntable 11 is evenly provided with discharge ports 12, and the side arms of the discharge ports 12 are provided with cutters 13.

[0011] Furthermore, a baffle 14 for limiting the position of the material is connected between the bottom end of the sleeve 63 and the inner arm of the inner sleeve 62, and the baffle 14 is inclined toward one side of the material.

[0012] Furthermore, the telescopic arm 4 includes a sleeve 43, a telescopic cylinder 44, and a cylinder. The bottom end of the sleeve 43 is hinged on the workbench 1, the telescopic cylinder 44 can be slidably inserted in the sleeve 43, the cylinder is installed in the sleeve 43 and the telescopic cylinder 44, and the two ends of the cylinder are respectively connected to the ends of the sleeve 43 and the telescopic cylinder 44; a discharge port 33 is provided on one side of the salvage net bag 3 for convenient dumping.

[0013] Furthermore, the crankshaft drive assembly 9 includes a support column 91, a crankshaft 92, and a drive motor 93. The crankshaft 92 is installed on the workbench 1 through the support column 91; the pestle 8 includes a connecting rod 81, a pestle head 82, and a compression spring 83. The top end of the connecting rod 81 is hinged on the eccentric shaft of the crankshaft 92, and the pestle head 82 is provided with a sleeve rod 84. The compression spring 83 at the bottom end of the connecting rod 81 is telescopically slidably installed in the sleeve rod 84. The sleeve rod 84 and the connecting rod 81 are connected with an axial stroke limit, and the pestle 8 is above the mortar 7.

[0014] Beneficial effects of the present invention:

[0015] The present invention heats the soaking water by high-temperature and high-pressure steam. The high-temperature and high-pressure steam has higher heat transfer efficiency, can heat the water to the required temperature more quickly, and improves the efficiency of pepper soaking treatment. The floating of steam bubbles is conducive to turning the peppers, ensuring uniform heating and bright color. At the same time, after the peppers are taken out by the salvage net bag, the discharge of excess water is accelerated by blowing steam, thereby improving the drainage efficiency. The hydraulic oil cylinder drives the telescopic arm to swing, and at the same time, the flip motor drives the support shaft to rotate, so that the salvage net bag is flipped to pour the peppers into the chopping device, and at the same time, seasonings such as young ginger and garlic cloves are added for chopping. The crushed materials fall into the mortar, and the pestle is driven by the crankshaft drive assembly to pound and dissolve. The pounded and dissolved glutinous rice cake peppers can have better viscosity, ensuring that the glutinous rice cake peppers have bright color, rich fragrance, uniform texture, flavor and taste. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of the present invention in use.

[0017] Figure 2 It is a three-dimensional schematic diagram of the second use state of the present invention.

[0018] Figure 3 It is a three-dimensional schematic diagram of the present invention in use state.

[0019] Figure 4 It is a schematic diagram of the three-dimensional cross-sectional structure of the shredding device of the present invention.

[0020] Figure 5 It is a schematic diagram of the main cross-section structure of the shredding device of the present invention.

[0021] Figure 6It is a structural schematic diagram of the rotating shaft and the rotating cutter disc of the present invention.

[0022] Figure 7 It is a schematic diagram of the cross-sectional structure of the salvage net bag of the present invention.

[0023] Figure 8 It is a schematic cross-sectional view of the pestle and crankshaft drive assembly of the present invention.

[0024] Figure 9 It is a schematic structural diagram of a mortar of the present invention. DETAILED DESCRIPTION

[0025] In order to make the objectives, technical solutions and beneficial effects of the present invention more clear, preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings to facilitate understanding by technicians.

[0026] The present invention discloses an integrated device for steaming and preparing glutinous rice cakes and peppers. The integrated device mainly comprises a workbench 1, a soaking bucket 2, a salvage net bag 3, a telescopic arm 4, a hydraulic cylinder 5, a chopping device 6, a mortar 7, a pestle 8, and a crankshaft drive assembly 9. The soaking bucket 2 is installed on the workbench 1, and the bottom end of the telescopic arm 4 is hinged on the workbench 1. The two telescopic arms 4 are respectively located on both sides of the soaking bucket 2. The top of the telescopic arm 4 is rotatably installed with a support shaft 41, which can be placed in the salvage net of the soaking bucket 2. The top of the pocket 3 is fixedly mounted on the support shaft 41, and a flip motor 42 is installed on the telescopic arm 4, which is in transmission connection with the support shaft 41. A hydraulic cylinder 5 is hinged between the telescopic arm 4 and the workbench 1, and the chopping device 6 is mounted on the workbench 1 through the support arm. The chopping device 6 is on one side of the soaking barrel 2, and the mortar 7 is mounted on the workbench 1. The mortar 7 is provided with a material receiving trough 71, and the material receiving trough 71 is connected to the bottom of the chopping device 6. The pestle 8 is mounted on the workbench 1 through the crankshaft drive assembly 9, and the pestle 8 is above the mortar 7.

[0027] The shape of the salvage net bag 3 matches the soaking barrel 2. A steam pipe 31 is provided at the bottom of the salvage net bag 3, and the steam pipe 31 is connected to the steam supply equipment through a hose; the soaking water is heated by high-temperature and high-pressure steam. The high-temperature and high-pressure steam has a higher heat transfer efficiency and can heat the water to the required temperature more quickly, thereby improving the efficiency of the pepper soaking process. The floating of steam bubbles is conducive to turning the pepper, ensuring uniform heating and bright color; at the same time, after the salvage net bag 3 takes out the pepper, the excess water is discharged by blowing steam to improve the drainage efficiency; the hydraulic cylinder 5 drives the telescopic arm 4 to swing, and at the same time, the flip motor 42 drives the support shaft 41 to rotate, so that the salvage net bag 3 flips and pours the pepper into the chopping device 6, and at the same time, seasonings such as young ginger and garlic cloves are added for chopping, and the crushed material falls into the mortar 7, and the pestle 8 is driven by the crankshaft drive assembly 9 for pounding. The pounded glutinous rice pepper can have better viscosity, ensuring that the glutinous rice pepper has a bright color, rich fragrance, uniform texture, flavor and taste.

[0028] The bottom end of the steam pipe 31 is an air distribution coil, which is beneficial to increasing the uniformity of steam distribution, ensuring heat transmission, steam floating up, driving the water to churn, ensuring that the peppers are soaked and heated evenly, with bright color and rich aroma, which is beneficial to improving the soaking efficiency and effect; a temperature sensor is installed in the soaking barrel 2, and the temperature sensor is connected to the solenoid valve on the air supply pipeline through a controller. The opening of the solenoid valve of high-temperature steam and normal-temperature gas is controlled by the temperature sensor and the controller, and then the temperature of the mixed gas (supply gas) is adjusted, which can keep the temperature of the soaking water stable, while ensuring the air supply and the churning effect.

[0029] The bottom of the salvage net bag 3 is a two-layer net bottom structure, and the two layers of net bottom are respectively located on the upper and lower sides of the air distribution coil, and are separated by the net bottom structure to prevent the peppers from entering the air distribution coil and being difficult to pour out.

[0030] The shredding device 6 includes a tank body 61, an inner sleeve 62, a sleeve 63, a rotating shaft 64, a motor 65, and a rotating cutter disc 66. The tank body 61 is installed on the workbench 1 through a support arm, the inner sleeve 62 is installed in the tank body 61, the sleeve 63 is coaxially installed in the inner sleeve 62 through a connecting arm, the rotating shaft 64 is rotatably installed in the sleeve 63, the motor 65 is installed at the top of the sleeve 63, the rotating shaft 64 is transmission-connected to the motor 65, and the rotating cutter disc 66 is installed at the bottom of the rotating shaft 64. The material is chopped by the high-speed rotating rotary cutter disc 66 to avoid the problem of larger pepper skin caused by direct pounding.

[0031] The rotating blade 66 is located below the bottom end of the inner sleeve 62. The diameter of the inner sleeve 62 is smaller than that of the rotating blade 66, ensuring that the peppers are chopped and fall into the mortar 7, and preventing the peppers from passing through the gap of the rotating blade 66 from the lower edge of the inner sleeve 62.

[0032] The rotating cutter disc 66 includes a turntable 11 and a cutter 13. The turntable 11 is installed at the bottom end of the rotating shaft 64. The turntable 11 is evenly provided with discharge ports 12. The cutter 13 is installed on the side arm of the discharge port 12. The evenly distributed discharge ports 12 limit the size of the chopped material to avoid the material being too large.

[0033] A baffle 14 for limiting the position of the material is connected between the bottom end of the sleeve 63 and the inner arm of the inner sleeve 62. The baffle 14 is inclined toward one side of the material. The movement of the material is restricted by the baffle 14, which facilitates cutting and crushing and improves work efficiency.

[0034] The telescopic arm 4 includes a sleeve 43, a telescopic cylinder 44, and a cylinder. The bottom end of the sleeve 43 is hinged on the workbench 1, the telescopic cylinder 44 can be slidably inserted in the sleeve 43, the cylinder is installed in the sleeve 43 and the telescopic cylinder 44, and the two ends of the cylinder are respectively connected to the ends of the sleeve 43 and the telescopic cylinder 44; a discharge port 33 is provided on one side of the salvage net bag 3 for convenient dumping.

[0035] The crankshaft drive assembly 9 includes a support column 91 , a crankshaft 92 , and a drive motor 93 . The crankshaft 92 is mounted on the workbench 1 via the support column 91 .

[0036] The pestle 8 includes a connecting rod 81, a pestle head 82, and a compression spring 83. The top end of the connecting rod 81 is hinged on the eccentric shaft of the crankshaft 92, and the pestle head 82 is provided with a sleeve rod 84. The compression spring 83 at the bottom end of the connecting rod 81 is telescopically slidably installed in the sleeve rod 84. The sleeve rod 84 and the connecting rod 81 are connected with an axial stroke limit. The pestle 8 is above the mortar 7. During the falling process of the eccentric shaft of the crankshaft 92, when the pestle head 82 contacts the bottom of the mortar 7 or the material, the spring is compressed to ensure that the pestle head 82 has a certain pounding and dissolving force and pounding and dissolving effect, while avoiding the rigid collision between the pestle head 82 and the mortar 7, thereby improving the service life of the pestle 8 and the mortar 7.

[0037] Working process:

[0038] Put the peppers into the salvage net bag 3, and the telescopic arm 4 is retracted to place the salvage net bag 3 in the soaking barrel 2. The soaking water is heated by high-temperature and high-pressure steam. The high-temperature and high-pressure steam has a higher heat transfer efficiency and can heat the water to the required temperature more quickly, thereby improving the efficiency of the pepper soaking process. The rising of steam bubbles is conducive to turning the peppers, ensuring uniform heating and bright color. After the soaking is completed, the telescopic arm 4 is extended, and after the salvage net bag 3 takes out the peppers, the excess water is discharged faster by blowing steam, thereby improving the drainage efficiency. The telescopic arm 4 is driven to swing by the hydraulic cylinder 5. At the same time, the flip motor 42 drives the support shaft 41 to rotate, causing the salvage net bag 3 to flip and pour the peppers into the water. The mincing device 6 is added, and seasonings such as young ginger and garlic cloves are added for mincing. The crushed material falls into the mortar 7, and the pestle 8 is driven by the crankshaft drive assembly 9 to pound and dissolve. The pounded glutinous rice pepper can have better viscosity, ensuring that the glutinous rice pepper has bright color, rich fragrance, uniform texture, flavor and taste; a temperature sensor is installed in the soaking barrel 2, and the temperature sensor is connected to the solenoid valve on the air supply pipeline through a controller. The opening of the solenoid valve of high-temperature steam and normal-temperature gas is controlled by the temperature sensor and the controller, and then the temperature of the mixed gas (supply gas) is adjusted, which can keep the temperature of the soaking water stable, while ensuring the air supply and the churning effect.

[0039] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the present invention.

Claims

1. An integrated device for steaming and preparing glutinous rice cakes and chili peppers, characterized by: The integrated device for steaming and preparing glutinous rice cake and chili peppers comprises a workbench (1), a soaking bucket (2), a salvage net bag (3), a telescopic arm (4), a hydraulic cylinder (5), a chopping device (6), a mortar (7), a pestle (8), and a crankshaft drive assembly (9). The soaking bucket (2) is mounted on the workbench (1), the bottom end of the telescopic arm (4) is hinged on the workbench (1), the two telescopic arms (4) are respectively located on both sides of the soaking bucket (2), the top end of the telescopic arm (4) is rotatably mounted with a support shaft (41), the top end of the salvage net bag (3) that can be placed in the soaking bucket (2) is fixedly mounted on the support shaft (41), the telescopic arm (4) is mounted with a turning motor (42), the turning motor (42) is transmission-connected to the support shaft (41), the telescopic arm (4) and the workbench (1) are hinged with a hydraulic cylinder (5), the chopping device (6) is mounted on the workbench (1) through the support arm, the chopping device ( 6) is located on one side of the soaking barrel (2), the mortar (7) is installed on the workbench (1), the mortar (7) is provided with a material receiving trough (71), the material receiving trough (71) is connected to the bottom of the chopping device (6), the pestle (8) is installed on the workbench (1) through the crankshaft drive assembly (9), and the pestle (8) is located above the mortar (7); the shape of the salvage net bag (3) matches the soaking barrel (2), the bottom of the salvage net bag (3) is provided with a steam pipe (31), and the steam pipe (31) is connected to the steam supply equipment through a hose; the bottom end of the steam pipe (31) is an air distribution coil, and a temperature sensor is installed in the soaking barrel (2), and the temperature sensor is connected to the solenoid valve on the air supply line through a controller; the bottom of the salvage net bag (3) is a two-layer mesh bottom structure, and the two layers of mesh bottom are respectively located on the upper and lower sides of the air distribution coil. After the salvage net bag (3) takes out the pepper, it accelerates the discharge of excess water by blowing steam.

2. The integrated device for steaming and preparing glutinous rice cake and chili peppers according to claim 1, characterized in that: The shredding device (6) comprises a tank body (61), an inner sleeve (62), a sleeve (63), a rotating shaft (64), a motor (65), and a rotating cutter disc (66). The tank body (61) is mounted on a workbench (1) via a support arm, the inner sleeve (62) is mounted in the tank body (61), the sleeve (63) is coaxially mounted in the inner sleeve (62) via a connecting arm, the rotating shaft (64) is rotatably mounted in the sleeve (63), the motor (65) is mounted on the top of the sleeve (63), the rotating shaft (64) is transmission-connected to the motor (65), and the rotating cutter disc (66) is mounted at the bottom end of the rotating shaft (64).

3. The integrated device for steaming and preparing glutinous rice cake and chili peppers according to claim 2, characterized in that: The rotating cutter disc (66) is located below the bottom end of the inner sleeve (62), and the diameter of the inner sleeve (62) is smaller than the diameter of the rotating cutter disc (66).

4. The integrated device for steaming and preparing glutinous rice cake and chili peppers according to claim 3, characterized in that: The rotary cutter disc (66) includes a turntable (11) and a cutter (13). The turntable (11) is mounted on the bottom end of the rotating shaft (64). Discharge openings (12) are evenly arranged on the turntable (11), and the cutter (13) is mounted on the side arm of the discharge opening (12).

5. The integrated device for steaming and preparing glutinous rice cake and chili peppers according to claim 3 or 4, characterized in that: A baffle (14) for limiting the position of the material is connected between the bottom end of the sleeve (63) and the inner arm of the inner sleeve (62), and the baffle (14) is inclined toward one side of the material.

6. The integrated device for steaming and preparing glutinous rice cake and chili peppers according to any one of claims 1, 4, and 5, characterized in that: The telescopic arm (4) comprises a sleeve (43), a telescopic cylinder (44), and an oil cylinder. The bottom end of the sleeve (43) is hinged on the workbench (1), the telescopic cylinder (44) is slidably inserted into the sleeve (43), the oil cylinder is installed in the sleeve (43) and the telescopic cylinder (44), and the two ends of the oil cylinder are respectively connected to the ends of the sleeve (43) and the telescopic cylinder (44); a discharge port (33) for convenient dumping of materials is provided on one side of the salvage net bag (3).

7. The integrated device for steaming and preparing glutinous rice cake and chili peppers according to claim 6, characterized in that: The crankshaft drive assembly (9) comprises a support column (91), a crankshaft (92), and a drive motor (93); the crankshaft (92) is mounted on the workbench (1) via the support column (91).

8. The integrated device for steaming and preparing glutinous rice cake and chili peppers according to claim 7, characterized in that: The pestle (8) comprises a connecting rod (81), a pestle head (82), and a compression spring (83). The top end of the connecting rod (81) is hinged on the eccentric shaft of the crankshaft (92). The pestle head (82) is provided with a sleeve rod (84). The compression spring (83) at the bottom end of the connecting rod (81) is telescopically slidably installed in the sleeve rod (84). The sleeve rod (84) and the connecting rod (81) are connected in an axial travel limit manner. The pestle (8) is located above the mortar (7).

Images