A ceramic slab processing and cutting equipment

Abstract

This invention relates to the field of ceramic slab cutting technology, specifically a ceramic slab processing and cutting equipment, including a work box, a cutting mechanism, a positioning mechanism, and a vibration damping mechanism. The cutting mechanism is located at the top of the work box, and a support plate is provided inside the work box. The positioning mechanism is located on the support plate and is used to position the ceramic slab. Positioning rings are provided on both sides of the blade in the cutting mechanism. The vibration damping mechanism includes a vibration damping frame, a vibration damping ring, a rotating ring, and a first spring. The vibration damping frame is located on both sides of the blade and is fixedly connected to the top of the mounting frame. The vibration damping ring is located inside the vibration damping frame, and the rotating ring is located inside the vibration damping ring. The spring is ring-shaped and located between the inner side wall of the vibration damping ring and the outer side wall of the rotating ring. A rotating shaft passes through the vibration damping frame, the vibration damping ring, and the rotating ring, and the positioning ring is rotatably mounted on the rotating ring. This invention can effectively improve the stability of the blade during cutting, reduce vibration, and improve cutting efficiency and quality.

Description

Technical Field

[0001] This invention relates to the field of ceramic plate cutting technology, specifically a ceramic plate processing and cutting equipment. Background Technology

[0002] Cutting is an indispensable and crucial step in the processing and manufacturing of ceramic slabs. Traditional ceramic slab cutting methods typically suffer from problems such as low cutting precision, low efficiency, and high skill requirements for operators.

[0003] With the continuous development of ceramic processing technology, the requirements for ceramic slab cutting equipment are also becoming increasingly stringent. Currently, some ceramic slab cutting equipment exists on the market, but due to the high hardness and brittleness of ceramic materials, vibration and impact are easily generated during the cutting process, adversely affecting the stability of the equipment and the quality of the ceramic slab. Summary of the Invention

[0004] The purpose of this application is to provide a ceramic plate processing and cutting equipment that solves the problem of large vibrations during ceramic plate cutting, increases the stability of the blade, prevents deviation or vibration during high-speed rotation or cutting, and improves cutting efficiency and quality.

[0005] To achieve the above objectives, this application provides a ceramic slab processing and cutting device, including a work box, a cutting mechanism, a positioning mechanism, and a shock absorption mechanism. The cutting mechanism is disposed at the top of the work box, and a support plate is disposed inside the work box. The positioning mechanism is disposed on the support plate and is used to position the ceramic slab. The cutting mechanism includes a telescopic device, a mounting frame, a cutting frame, a drive device, a rotating shaft, and a blade. The telescopic device is fixedly disposed at the top of the work box, and its output end is connected to the mounting frame. The rotating shaft is disposed inside the cutting frame, and the cutting frame is disposed on the mounting frame. The output end of the drive device... The device is connected to the rotating shaft; the blade is mounted on the rotating shaft, and positioning rings are provided on both sides of the blade; the support frame is provided with a cutting groove, the position of which is adapted to the blade; the shock absorption mechanism includes a shock absorption frame, a shock absorption ring, a rotating ring, and a first spring; the shock absorption frame is located on both sides of the blade and is fixedly connected to the top of the mounting frame; the shock absorption ring is located inside the shock absorption frame, and the rotating ring is located inside the shock absorption ring; the spring is annularly located between the inner side wall of the shock absorption ring and the outer side wall of the rotating ring; the rotating shaft passes through the shock absorption frame, the shock absorption ring, and the rotating ring, and the positioning ring is rotatably mounted on the rotating ring.

[0006] As a further aspect of the present invention: a second spring is provided in a ring between the shock absorber frame and the shock absorber ring.

[0007] As a further embodiment of the present invention: the positioning mechanism includes a positioning seat, a power device, a first lead screw, and a clamping plate; the positioning seat is disposed on both sides above the support plate, the output end of the power device is connected to the first lead screw, and the first lead screw is rotatably disposed within the positioning seat; a partition ring is disposed on the first lead screw, the threads of the first lead screw on both sides of the partition ring are in opposite directions, and the clamping plate is disposed on both sides of the partition ring and mounted on the first lead screw; the clamping plate is used to clamp the ceramic plate.

[0008] As a further embodiment of the present invention: a pressing mechanism is provided on the top of the positioning seat, the pressing mechanism including a pressing frame, an adjusting bolt and a pressing plate; the pressing frame is provided on the top of the positioning seat, the adjusting bolt passes through the top of the pressing frame and is connected to the pressing plate, the adjusting bolt is threadedly connected to the pressing frame, and the pressing plate limits the top of the ceramic plate.

[0009] As a further aspect of the present invention: an elastic pad is provided on the support plate, and the ceramic plate is disposed on the elastic pad.

[0010] As a further aspect of the present invention: a rotating groove is provided inside the rotating ring, and a ball is provided on the positioning ring, the ball being rotatably disposed within the rotating groove.

[0011] As a further aspect of the present invention: nozzles are provided on both sides of the blade; several through holes are provided on the support plate, and a collection mechanism is provided at the bottom of the support plate, the collection mechanism including a filter plate and a collection box; a sliding groove is provided on the side wall of the working box, the filter plate is slidably disposed in the sliding groove, and the collection box is disposed at the bottom of the filter plate for water resource recycling.

[0012] As a further aspect of the present invention: a second lead screw is provided on both sides of the mounting frame, and both ends of the cutting frame are provided on the second lead screw; a power element is provided on the side wall of the mounting frame, and the output end of the power element is connected to the second lead screw.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. This invention combines a shock-absorbing frame, a shock-absorbing ring, a rotating ring, and a spring. The positioning rings on both sides of the blade are connected to the rotating ring, which increases the stability of the blade and prevents deviation or vibration during high-speed rotation or cutting. This further improves the cutting accuracy and stability, effectively reduces vibration and impact during cutting, protects the equipment from damage, reduces noise pollution, and improves the quality of the working environment.

[0015] 2. This invention drives the rotation of the first lead screw via a power device, allowing the clamping plates to move precisely along the lead screw. Since the threads of the first lead screw on both sides of the partition ring are in opposite directions, when the first lead screw rotates, the clamping plates on both sides move simultaneously towards the center or to the sides, thereby achieving precise clamping and positioning of the ceramic plate and effectively improving cutting quality.

[0016] 3. This invention controls the lifting and lowering of the pressing plate by adjusting the bolts, effectively limiting the top of the ceramic plate. This limiting effect, combined with the clamping effect of the clamping plate, fixes the ceramic plate from both top and bottom directions, thereby greatly improving the stability of the ceramic plate during processing.

[0017] 4. This invention significantly reduces the direct contact area between the positioning ring and the rotating ring by utilizing the rotation of the ball bearings within the groove, thereby substantially reducing friction and wear. This extends the service life of both the positioning ring and the rotating ring, and also improves the stability and reliability of the entire cutting mechanism. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the prior art and embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is an internal cross-sectional view of a ceramic plate processing and cutting device.

[0020] Figure 2 This is a schematic diagram of the three-dimensional cutting mechanism.

[0021] Figure 3 A magnified view of the blade installation.

[0022] Figure 4 Cross-section of the shock absorption mechanism Figure 1 .

[0023] Figure 5 Cross-section of the shock absorption mechanism Figure 2 .

[0024] Figure 6 This is a schematic diagram of the three-dimensional structure of the positioning mechanism.

[0025] The attached figures are labeled as follows: 1. Working box; 2. Support plate; 21. Groove; 22. Elastic pad; 23. Through hole; 3. Telescopic device; 31. Mounting frame; 311. Power element; 312. Second lead screw; 32. Cutting frame; 33. Drive device; 34. Rotating shaft; 35. Blade; 36. Positioning ring; 361. Ball bearing; 4. Shock absorber frame; 41. Shock absorber ring; 42. Rotating ring; 421. Rotating groove; 43. First spring; 44. Second spring; 5. Positioning seat; 51. Power device; 52. First lead screw; 521. Partition ring; 53. Clamping plate; 6. Pressing frame; 61. Adjusting bolt; 62. Pressing plate; 7. Nozzle; 8. Filter plate; 81. Collection box. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0027] like Figures 1 to 6 As shown, a ceramic slab processing and cutting device includes a work box 1, a cutting mechanism, a positioning mechanism, and a shock absorption mechanism. The cutting mechanism is located at the top of the work box 1, and a support plate 2 is provided inside the work box 1. The positioning mechanism is located on the support plate 2 and is used to position the ceramic slab. The cutting mechanism includes a telescopic device 3, a mounting frame 31, a cutting frame 32, a drive device 33, a rotating shaft 34, and a blade 35. The telescopic device 3 is fixedly located at the top of the work box 1, and its output end is connected to the mounting frame 31. The telescopic device 3 uses a telescopic motor to adjust the overall height of the cutting mechanism.

[0028] The rotating shaft 34 is disposed inside the cutting frame 32, which is mounted on the mounting frame 31. The output end of the driving device 33 is connected to the rotating shaft 34. The blade 35 is disposed on the rotating shaft 34, and positioning rings 36 are provided on both sides of the blade 35. The support frame is provided with a cutting groove 21, the position of which is adapted to the blade 35. The rotating shaft 34 is driven to rotate by the driving device 33, which in turn drives the blade 35 to rotate, thereby realizing the cutting operation.

[0029] The shock absorption mechanism includes a shock absorption frame 4, a shock absorption ring 41, a rotating ring 42, and a first spring 43. The shock absorption frame 4 is disposed on both sides of the blade 35 and is fixedly connected to the top of the mounting frame 31. The shock absorption ring 41 is disposed inside the shock absorption frame 4, and the rotating ring 42 is disposed inside the shock absorption ring 41. The spring is annularly disposed between the inner side wall of the shock absorption ring 41 and the outer side wall of the rotating ring 42. The rotating shaft 34 passes through the shock absorption frame 4, the shock absorption ring 41, and the rotating ring 42, and the positioning ring 36 is rotatably disposed on the rotating ring 42.

[0030] The combination of the shock absorber 4, the shock absorber ring 41, the rotating ring 42 and the spring connects the positioning rings 36 on both sides of the blade 35 with the rotating ring 42, which increases the stability of the blade 35 and prevents it from shifting or vibrating during high-speed rotation or cutting. This further improves the cutting accuracy and stability, effectively reduces the vibration and impact generated during the cutting process, protects the equipment from damage, and also reduces noise pollution and improves the quality of the working environment.

[0031] A second spring 44 is arranged in a ring between the shock absorber frame 4 and the shock absorber ring 41.

[0032] By incorporating a second spring 44, the blade 35 can better distribute force when subjected to vibration and impact, which helps reduce wear and fatigue of the blade 35 and extend its service life.

[0033] The positioning mechanism includes a positioning seat 5, a power unit 51, a first lead screw 52, ​​and a clamping plate 53. The positioning seat 5 is disposed on both sides above the support plate 2. The output end of the power unit 51 is connected to the first lead screw 52, ​​and the first lead screw 52 is rotatably disposed within the positioning seat 5. A partition ring 521 is provided on the first lead screw 52, ​​and the thread directions of the first lead screw 52 on both sides of the partition ring 521 are opposite. The clamping plate 53 is disposed on both sides of the partition ring 521 and mounted on the first lead screw 52. The clamping plate 53 is used to clamp the ceramic plate.

[0034] Driven by the power unit 51, the first lead screw 52 is rotated, allowing the clamping plate 53 to move precisely along it. Since the threads of the first lead screw 52 on both sides of the partition ring 521 are in opposite directions, when the first lead screw 52 rotates, the clamping plates 53 on both sides move simultaneously towards the center or to the sides, thereby achieving precise clamping and positioning of the ceramic plate and effectively improving cutting quality.

[0035] The top of the positioning seat 5 is provided with a pressing mechanism, which includes a pressing frame 6, an adjusting bolt 61 and a pressing plate 62. The pressing frame 6 is located on the top of the positioning seat 5. The adjusting bolt 61 passes through the top of the pressing frame 6 and is connected to the pressing plate 62. The adjusting bolt 61 is threadedly connected to the pressing frame 6. The pressing plate 62 limits the top of the ceramic plate.

[0036] By adjusting bolt 61 to control the lifting and lowering of pressing plate 62, the top of the ceramic plate can be effectively limited. This limiting effect, combined with the clamping effect of clamping plate 53, fixes the ceramic plate from both top and bottom directions, thereby greatly improving the stability of the ceramic plate during processing.

[0037] An elastic pad 22 is provided on the support plate 2, and the ceramic plate is placed on the elastic pad 22.

[0038] By incorporating the elastic pad 22, more stable and uniform support can be provided for the ceramic slab, reducing movement or warping caused by uneven support or vibration. This helps maintain the stability of the ceramic slab during processing, thereby improving cutting accuracy and processing quality.

[0039] The rotating ring 42 is provided with a rotating groove 421, and the positioning ring 36 is provided with a ball bearing 361, which is rotatably disposed in the rotating groove 421.

[0040] The rotation of the ball bearing 361 within the groove 421 significantly reduces the direct contact area between the positioning ring 36 and the rotating ring 42, thereby substantially reducing friction and wear. This extends the service life of both the positioning ring 36 and the rotating ring 42, and also improves the stability and reliability of the entire cutting mechanism.

[0041] The blade 35 is provided with nozzles 7 on both sides; the support plate 2 is provided with several through holes 23, and the bottom of the support plate 2 is provided with a collection mechanism, which includes a filter plate 8 and a collection box 81; the side wall of the working box 1 is provided with a sliding groove, the filter plate 8 is slidably disposed in the sliding groove, and the collection box 81 is disposed at the bottom of the filter plate 8 for water resource recycling.

[0042] By setting the nozzle 7, water can be sprayed onto the blade 35 in real time during the cutting process to cool it, effectively reducing the temperature of the blade 35 and preventing deformation or damage caused by high temperature. The filter plate 8 effectively removes impurities and particulate matter from the wastewater, ensuring the cleanliness of the recycled water. The filtered water can be reused to spray water from the nozzle 7, realizing the recycling of water resources, saving water resources and reducing production costs.

[0043] The mounting frame 31 has a second lead screw 312 on both sides, and the cutting frame 32 has both ends on the second lead screw 312; the mounting frame 31 has a power element 311 on its side wall, and the output end of the power element 311 is connected to the second lead screw 312.

[0044] By driving the rotation of the second lead screw 312 through the power element 311, the horizontal movement of the cutting frame 32 can be precisely controlled, thereby achieving precise adjustment of the cutting position of the ceramic plate. This design greatly improves the cutting accuracy and reliability.

[0045] The working principle of this invention is as follows: First, the operator places the ceramic plate to be processed on the elastic pad 22 on the support plate 2. Then, the positioning mechanism begins to operate. The power unit 51 starts, driving the first lead screw 52 to rotate within the positioning seat 5. Because the first lead screw 52 is equipped with a partition ring 521, and the threads of the first lead screw 52 on both sides of the partition ring 521 are in opposite directions, when the first lead screw 52 rotates, the clamping plates 53 on both sides move towards the center simultaneously, precisely clamping the ceramic plate. Simultaneously, the operator controls the raising and lowering of the pressing plate 62 by adjusting the bolt 61, thus limiting the top of the ceramic plate.

[0046] Next, the cutting mechanism begins operation. The telescopic device 3 activates, pushing the mounting bracket 31 and its cutting bracket 32 ​​downwards until the blade 35 contacts the ceramic plate. Simultaneously, the drive device 33 activates, causing the rotating shaft 34 and the blade 35 to rotate. On the positioning rings 36 on both sides of the blade 35, the balls 361 rotate within the grooves 421 of the rotating ring 42, reducing friction between the positioning rings 36 and the rotating ring 42, thus improving the stability and reliability of the cutting mechanism.

[0047] During the cutting process, the nozzle 7 continuously sprays water to cool the blade 35, preventing deformation or damage caused by high temperatures. The through-hole 23 on the support plate 2 allows wastewater to flow into the collection mechanism at the bottom of the support plate 2. After being filtered by the filter plate 8 to remove impurities and particulate matter, the wastewater is collected in the collection tank 81. The filtered water can be recycled, achieving water conservation and reducing production costs.

[0048] After the cutting is completed, the power element 311 drives the second lead screw 312 to rotate, which in turn moves the cutting frame 32 in the horizontal direction, thereby adjusting the cutting position for the next round of cutting.

[0049] The above description of the disclosed embodiments enables those skilled in the art to make or use this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A ceramic plate processing and cutting device, comprising a work box (1), a cutting mechanism, a positioning mechanism and a shock absorption mechanism, wherein the cutting mechanism is disposed at the top of the work box (1), and a support plate (2) is disposed inside the work box (1); the positioning mechanism is disposed on the support plate (2) and is used to position the ceramic plate; Its features are, The cutting mechanism includes a telescopic device (3), a mounting frame (31), a cutting frame (32), a drive device (33), a rotating shaft (34), and a blade (35). The telescopic device (3) is fixedly installed at the top inside the work box (1), and its output end is connected to the mounting frame (31); The rotating shaft (34) is installed inside the cutting frame (32), and the cutting frame (32) is installed on the mounting frame (31); the output end of the driving device (33) is connected to the rotating shaft (34); the blade (35) is installed on the rotating shaft (34), and positioning rings (36) are provided on both sides of the blade (35); the support plate (2) is provided with a cutting groove (21), and the position of the cutting groove (21) is adapted to the blade (35); The shock absorption mechanism includes a shock absorption frame (4), a shock absorption ring (41), a rotating ring (42), and a first spring (43). The shock absorber (4) is disposed on both sides of the blade (35) and is fixedly connected to the top of the mounting bracket (31); The shock-absorbing ring (41) is disposed inside the shock-absorbing frame (4), and the rotating ring (42) is disposed inside the shock-absorbing ring (41); The spring ring is disposed between the inner wall of the shock-absorbing ring (41) and the outer wall of the rotating ring (42); The rotating shaft (34) passes through the shock absorber (4), the shock absorber ring (41) and the rotating ring (42), and the positioning ring (36) is rotatably mounted on the rotating ring (42); A second spring (44) is arranged in a ring between the shock absorber frame (4) and the shock absorber ring (41). The rotating ring (42) is provided with a rotating groove (421), and the positioning ring (36) is provided with a ball (361), which is rotatably disposed in the rotating groove (421).

2. The ceramic slab processing and cutting equipment according to claim 1, characterized in that, The positioning mechanism includes a positioning seat (5), a power unit (51), a first lead screw (52), and a clamping plate (53); The positioning seat (5) is set on both sides above the support plate (2), and the output end of the power device (51) is connected to the first lead screw (52), which is rotatably set inside the positioning seat (5). The first lead screw (52) is provided with a partition ring (521), and the threads of the first lead screw (52) on both sides of the partition ring (521) are opposite in direction. The clamping plate (53) is provided on both sides of the partition ring (521) and installed on the first lead screw (52). The clamping plate (53) is used to clamp the ceramic plate.

3. The ceramic slab processing and cutting equipment according to claim 2, characterized in that, The top of the positioning seat (5) is provided with a pressing mechanism, which includes a pressing frame (6), an adjusting bolt (61) and a pressing plate (62). The pressing frame (6) is set on the top of the positioning seat (5). The adjusting bolt (61) passes through the top of the pressing frame (6) and is connected to the pressing plate (62). The adjusting bolt (61) is threadedly connected to the pressing frame (6). The pressing plate (62) limits the top of the ceramic plate.

4. The ceramic slab processing and cutting equipment according to claim 1, characterized in that, An elastic pad (22) is provided on the support plate (2), and the ceramic plate is provided on the elastic pad (22).

5. The ceramic slab processing and cutting equipment according to claim 1, characterized in that, The blade (35) is provided with nozzles (7) on both sides; The support plate (2) has several through holes (23), and a collection mechanism is provided at the bottom of the support plate (2). The collection mechanism includes a filter plate (8) and a collection box (81). The working box (1) has a sliding groove on its side wall, the filter plate (8) is slidably disposed in the sliding groove, and the collection box (81) is disposed at the bottom of the filter plate (8) for water resource recycling.

6. The ceramic slab processing and cutting equipment according to claim 1, characterized in that, The mounting bracket (31) has a second lead screw (312) on both sides, and the cutting bracket (32) has both ends on the second lead screw (312); The mounting bracket (31) has a power element (311) on its side wall, and the output end of the power element (311) is connected to the second lead screw (312).

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