A motor magnetic shoe edge grinding device

By designing a motor magnet tile edge grinding device and using gear components and stepper motors to realize automatic conveying and grinding, the problem of motor magnet tile edge burrs has been solved and production efficiency and product quality have been improved.

CN118990191BActive Publication Date: 2025-01-21JIANGSU HAIJIAXIN ENERGY EQUIP CO LTD
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Patent Information

Application Number
CN202411497174.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-01-21
Estimated Expiration
2044-10-25

AI Technical Summary

Technical Problem

In the prior art, the corners of the motor magnetic tiles are prone to burrs, which affects the tightness of the fit, and has low manual polishing efficiency and high labor intensity.

Method used

A device for grinding the corners of motor magnetic tiles is designed, which includes a base plate, a stepper motor, a gear assembly, a conveying mechanism and a grinding mechanism. Through the meshing of gear components and the driving of stepper motors, the automatic conveying and polishing of motor magnetic tiles is realized, simulating assembly line work.

Benefits of technology

It achieves efficient grinding of the corners of motor magnetic tiles, improves production efficiency and output, reduces labor costs, and ensures product consistency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of motor magnetic tiles, and specifically discloses a device for grinding the corners of motor magnetic tiles, including a base plate, a gear assembly is arranged on the surface of the base plate, the gear assembly includes a first gear, a second gear and a third gear, a conveying mechanism is arranged above the first gear, the conveying mechanism includes a main body disk and a turntable, a positioning arc plate is arranged on the outer surface of the main body disk, the bottom of the positioning arc plate is fixedly connected to the base plate, the turntable is rotatably engaged with the inside of the main body disk, a grinding mechanism is arranged above the conveying mechanism, and the grinding mechanism cooperates with the conveying mechanism. In the present invention, through the cooperation of the grinding mechanism and the conveying mechanism, the grinding mechanism can grind the motor magnetic tiles in the material troughs opposite to the feed port and the discharge port, thereby realizing assembly line operation, high efficiency, high output, reducing labor costs, and ensuring product consistency and quality.
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Description

Technical Field

[0001] The invention belongs to the field of motor magnetic shoes, and specifically discloses a motor magnetic shoe edge and corner grinding device. Background Art

[0002] Motor magnetic tiles are a type of permanent magnet, mainly used in permanent magnet motors. This type of magnetic tile is tile-shaped and is an important component of the motor. Inside the motor, the magnetic tile and other key components such as magnetic steel, structural parts, iron core, enameled wire, etc. together constitute the rotating magnetic field and torque of the motor, thereby achieving the normal operation of the motor. The value of motor magnetic tiles occupies an important position in the overall value of the motor, and together with other key components of the motor such as structural parts and iron core, it determines the performance and cost of the motor.

[0003] The existing motor magnet corners are prone to burrs, which affects the tightness of the fit and requires grinding. The manual grinding of the motor magnet corners by workers is inefficient and labor-intensive. Summary of the invention

[0004] In view of this, the purpose of the present invention is to propose a device for grinding the edges and corners of motor magnets to solve the problem that burrs are prone to appear on the edges and corners of motor magnets in the prior art, affecting the tightness of the fit and requiring grinding of the edges and corners, and the manual grinding of the edges and corners of motor magnets by staff is inefficient and labor-intensive.

[0005] To achieve the above objectives, the present invention provides a motor magnetic tile edge and corner grinding device, comprising a base plate, a stepper motor is installed on the back of the base plate by bolts, a gear assembly is arranged on the surface of the base plate, the gear assembly comprises a first gear, a second gear and a third gear, the first gear, the second gear and the third gear are arranged and installed on the surface of the base plate, and the first gear, the second gear and the third gear are meshed, the output end of the stepper motor is connected to the center of the first gear, a conveying mechanism is arranged above the first gear, the conveying mechanism comprises a main body disk and a turntable, a positioning arc plate is arranged on the outer surface of the main body disk, the bottom of the positioning arc plate is fixedly connected to the base plate, the turntable is rotatably engaged in the inside of the main body disk, a grinding mechanism is arranged above the conveying mechanism, and the grinding mechanism cooperates with the conveying mechanism.

[0006] In the above technical solution, preferably, a feed port and a discharge port are provided on the surface of the main disk, a feed pipe is provided on the surface of the main disk and on the side of the feed port, a discharge pipe is provided on the surface of the main disk and on the side of the discharge port, four material troughs are evenly provided on the surface of the turntable, the material troughs correspond to the feed port and the discharge port, and motor magnets are provided inside the material troughs.

[0007] In the above technical solution, preferably, a guide mechanism is provided at the center of the main body disk, and the guide mechanism includes a first guide arc groove and a second guide arc groove, the first guide arc groove is close to the center of the main body disk, and the second guide arc groove is far away from the center of the main body disk, and four movable grooves are evenly arranged inside the turntable, and a clamping mechanism is installed inside the movable groove, and the clamping mechanism includes an L-shaped clamping plate, the surface of the L-shaped clamping plate passes through the turntable, and the surface above the L-shaped clamping plate is close to the middle of the motor magnet shoe, and a guide rod is installed inside the movable groove, and the surface below the L-shaped clamping plate is movably sleeved on the surface of the guide rod, and a matching column is fixedly installed on the bottom end of the L-shaped clamping plate, and the surface of the matching column is movably installed in the guide mechanism.

[0008] In the above technical solution, preferably, the output end of the stepper motor is connected to a central shaft, and the top of the central shaft is connected to the turntable.

[0009] In the above technical solution, preferably, the grinding mechanism includes a semicircular plate, a grinding sheet is provided at the bottom of the semicircular plate, a vertical rod is fixedly installed on the surface of the third gear, connecting handles are provided on the top of the vertical rod and the surface of the semicircular plate, and a connecting shaft is installed between the two connecting handles through a rotating shaft.

[0010] In the above technical solution, preferably, an L-shaped front plate is fixedly provided at the end of the base plate, a T-shaped slide groove is provided on the surface of the L-shaped front plate, a T-shaped slider is provided above the semicircular plate, and the T-shaped slider is slidably engaged in the T-shaped slide groove.

[0011] In the above technical solution, preferably, the horizontal height of the corners of the motor magnetic shoe is higher than the horizontal height of the upper surface of the turntable.

[0012] In the above technical solution, preferably, a receiving groove is opened on the inner wall of the material trough, an extrusion plate is movably provided inside the receiving groove, a movable column is provided at the end of the extrusion plate, and the movable column passes through the inner wall of the receiving groove.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] By setting up a conveying mechanism, the operation of quickly feeding and discharging the motor magnets can be realized, and through the cooperation of the grinding mechanism and the conveying mechanism, the grinding mechanism can grind the motor magnets in the material troughs opposite the feed port and the discharge port, thereby realizing assembly line operation, high efficiency, high output, reducing labor costs, and ensuring product consistency and quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1It is a schematic diagram of the overall structure of the present invention;

[0016] Figure 2 It is another perspective overall structural schematic diagram of the present invention;

[0017] Figure 3 It is a schematic diagram of the structure of the conveying mechanism of the present invention;

[0018] Figure 4 It is a schematic diagram of the internal structure of the main plate of the present invention;

[0019] Figure 5 For the present invention Figure 2 The enlarged view of point A in the middle;

[0020] Figure 6 For the present invention Figure 3 The enlarged view of point B in the middle;

[0021] Figure 7 It is a front cross-sectional view of the turntable of the present invention;

[0022] Figure 8 For the present invention Figure 7 Enlarged view of point C in the middle.

[0023] In the figure: 1. bottom plate; 2. stepper motor; 3. gear assembly; 4. first gear; 5. second gear; 6. third gear; 7. conveying mechanism; 8. main plate; 9. positioning arc plate; 10. turntable; 11. feed port; 12. feed pipe; 13. discharge port; 14. discharge pipe; 15. material trough; 16. motor magnetic tile; 17. movable groove; 18. clamping mechanism; 19. L-shaped clamping plate; 20. guide rod; 21. matching column; 22. guide mechanism; 23. first guide arc groove; 24. second guide arc groove; 25. central axis; 26. vertical rod; 27. connecting shaft; 28. connecting handle; 29. ​​grinding mechanism; 30. semicircular plate; 31. grinding sheet; 32. T-shaped slider; 33. T-shaped slide groove; 34. storage groove; 35. extrusion plate; 36. movable column; 37. L-shaped front plate. DETAILED DESCRIPTION

[0024] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] like Figure 1 - Figure 8The motor magnetic tile edge and corner grinding device shown in the figure includes a base plate 1, a stepper motor 2 is installed on the back of the base plate 1 by bolts, a gear assembly 3 is arranged on the surface of the base plate 1, the gear assembly 3 includes a first gear 4, a second gear 5 and a third gear 6, the first gear 4, the second gear 5 and the third gear 6 are arranged and installed on the surface of the base plate 1, and the first gear 4, the second gear 5 and the third gear 6 are meshed in sequence, the output end of the stepper motor 2 is connected to the center of the first gear 4, a conveying mechanism 7 is arranged above the first gear 4, the conveying mechanism 7 includes a main body disk 8 and a turntable 10, a positioning arc plate 9 is arranged on the outer surface of the main body disk 8, the bottom of the positioning arc plate 9 is fixedly connected to the base plate 1, the turntable 10 is rotatably clamped in the inside of the main body disk 8, and a grinding mechanism 29 is arranged above the conveying mechanism 7, and the grinding mechanism 29 cooperates with the conveying mechanism 7.

[0027] A feed port 11 and a discharge port 13 are provided on the surface of the main disk 8, a feed pipe 12 is provided on the surface of the main disk 8 and on the side of the feed port 11, a discharge pipe 14 is provided on the surface of the main disk 8 and on the side of the discharge port 13, four material troughs 15 are evenly provided on the surface of the turntable 10, the material troughs 15 correspond to the feed port 11 and the discharge port 13, and motor magnetic tiles 16 are provided inside the material troughs 15. The motor magnetic tiles 16 can slide into the feed port 11 through the feed pipe 12. When the feed port 11 is in the same straight line with one of the material troughs 15, the motor magnetic tiles 16 can slide into the inside of the material trough 15. When the material trough 15 and the discharge port 13 are in the same straight line, the motor magnetic tiles 16 inside the material trough 15 slide into the discharge pipe 14 under the action of gravity, thereby realizing the discharge operation of the motor magnetic tiles 16.

[0028] By setting up the conveying mechanism 7, the motor magnetic tile 16 can slide into one of the material troughs 15 through the feed pipe 12 and the feed port 11, and the motor magnetic tile 16 can also slide out of the material trough 15 through the discharge port 13 and the discharge pipe 14. At the same time, through the cooperation of the grinding mechanism 29 and the conveying mechanism 7, the grinding mechanism 29 can grind the motor magnetic tile 16 in the material trough 15 opposite to the feed port 11 and the discharge port 13, thereby realizing assembly line operation, high efficiency and high output, reducing labor costs, and ensuring product consistency and quality.

[0029] A guide mechanism 22 is provided at the center of the main disk 8, and the guide mechanism 22 includes a first guide arc groove 23 and a second guide arc groove 24. The first guide arc groove 23 is close to the center of the main disk 8, and the second guide arc groove 24 is far away from the center of the main disk 8. Four movable grooves 17 are evenly arranged inside the turntable 10, and a clamping mechanism 18 is installed inside the movable groove 17. The clamping mechanism 18 includes an L-shaped clamping plate 19, and the surface of the L-shaped clamping plate 19 runs through the turntable 10. The surface above the L-shaped clamping plate 19 is close to the middle of the motor magnetic tile 16. A guide rod 20 is installed inside the movable groove 17, and the surface below the L-shaped clamping plate 19 is movably sleeved on the surface of the guide rod 20. A matching column 21 is fixedly installed at the bottom end of the L-shaped clamping plate 19, and the surface of the matching column 21 is movably installed on the guide rod 20. In the mechanism 22, it is movably installed inside the guide mechanism 22 through the matching column 21. Since the first guide arc groove 23 is close to the center of the main disk 8, and the first guide arc groove 23 is close to the feed port 11 and the discharge port 13, when the matching column 21 moves to the inside of the first guide arc groove 23, the upper surface of the L-shaped clamp 19 is completely retracted to the inside of the movable groove 17, and the L-shaped clamp 19 has no positioning effect on the motor magnetic tile 16. Since the second guide arc groove 24 is far away from the center of the main disk 8, and the second guide arc groove 24 is far away from the feed port 11 and the discharge port 13, when the matching column 21 moves to the inside of the second guide arc groove 24, the upper surface of the L-shaped clamp 19 extends into the movable groove 17, and the L-shaped clamp 19 has a pressing and positioning effect on the motor magnetic tile 16.

[0030] The output end of the stepper motor 2 is connected to a central shaft 25 , and the top of the central shaft 25 is connected to the turntable 10 . The stepper motor 2 can drive the turntable 10 to rotate through the central shaft 25 to ensure the normal operation of the device.

[0031] The grinding mechanism 29 includes a semicircular plate 30, a grinding sheet 31 is provided at the bottom of the semicircular plate 30, a vertical rod 26 is fixedly installed on the surface of the third gear 6, a connecting handle 28 is provided on the top of the vertical rod 26 and the surface of the semicircular plate 30, a connecting shaft 27 is installed between the two connecting handles 28 through a rotating shaft, the second gear 5 and the third gear 6 have fewer teeth than the first gear 4, when the first gear 4 rotates one third, the second gear 5 and the third gear 6 rotate one circle, under the mutual cooperation of the gear assembly 3, when the first gear 4 rotates, the second gear 5 and the third gear 6 will also rotate, under the rotation of the third gear 6, the vertical rod 26 on its surface will rotate with the third gear 6, because the semicircular plate 30 and the vertical rod 26 are connected to the connecting shaft 27 through the connecting handle 28, the grinding mechanism 29 will reciprocate under the rotation of the third gear 6, so that the grinding sheet 31 can grind the corners of the motor magnetic tile 16.

[0032] An L-shaped front plate 37 is fixedly provided at the end of the base plate 1, and a T-shaped groove 33 is provided on the surface of the L-shaped front plate 37. A T-shaped slider 32 is provided above the semicircular plate 30, and the T-shaped slider 32 is slidably engaged in the T-shaped groove 33. With the cooperation of the T-shaped slider 32 and the T-shaped groove 33, the third gear 6 can drive the grinding mechanism 29 to perform linear reciprocating motion, so that the grinding sheet 31 can grind the corners of the motor magnet 16.

[0033] The horizontal height of the corners of the motor magnetic shoe 16 is higher than the horizontal height of the upper surface of the turntable 10, so that the grinding mechanism 29 can grind the protruding corners of the motor magnetic shoe 16 during the linear reciprocating motion.

[0034] A receiving groove 34 is provided on the inner wall of the material trough 15, and an extrusion plate 35 is movably provided inside the receiving groove 34. A movable column 36 is provided at the end of the extrusion plate 35, and the movable column 36 passes through the inner wall of the receiving groove 34. When the matching column 21 moves to the inside of the second guide arc groove 24, the upper surface of the L-shaped clamping plate 19 extends into the movable groove 17. At the same time, the surface of the L-shaped clamping plate 19 has an extrusion effect on the movable column 36, so that the extrusion plate 35 can move toward the inside of the material trough 15. Therefore, when the grinding mechanism 29 grinds the corners of the motor magnet 16, the extrusion plate 35 can have an extrusion effect on the motor magnet 16, thereby ensuring the stability of the motor magnet 16 when being grinded and avoiding the movement of the motor magnet 16.

[0035] Working principle: First, the motor magnetic tile 16 can slide into the feed port 11 through the feed pipe 12. When the feed port 11 and one of the troughs 15 are in the same straight line, the motor magnetic tile 16 can slide into the inside of the trough 15, and then the turntable 10 is driven to rotate by the stepper motor 2. When the first gear 4 rotates, the second gear 5 and the third gear 6 will also rotate. Under the rotation of the third gear 6, the vertical rod 26 on its surface will rotate with the third gear 6. Since the semicircular plate 30 and the vertical rod 26 are connected to the connecting handle 28 and the connecting shaft 27, the grinding mechanism 29 will reciprocate under the rotation of the third gear 6. Since the second gear 5 and the third gear 6 have fewer teeth than the first gear 4, when the first gear 4 rotates one-third, the second gear 5 and the third gear 6 rotate one circle, so that the grinding mechanism 29 can grind the motor magnetic tile 16 in the material trough 15 opposite to the feed port 11 and the discharge port 13. Finally, when the material trough 15 and the discharge port 13 are in the same straight line, the motor magnetic tile 16 inside the material trough 15 after grinding can slide into the discharge pipe 14 under the action of gravity, thereby realizing the discharge operation of the motor magnetic tile 16.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.

Claims

1. A motor magnetic shoe edge grinding device, comprising a base plate (1), characterized in that: A stepper motor (2) is mounted on the back of the base plate (1) by means of bolts. A gear assembly (3) is arranged on the surface of the base plate (1). The gear assembly (3) comprises a first gear (4), a second gear (5) and a third gear (6). The first gear (4), the second gear (5) and the third gear (6) are arranged on the surface of the base plate (1), and the first gear (4), the second gear (5) and the third gear (6) are meshed. An output end of the stepper motor (2) is connected to the center of the first gear (4). A conveying mechanism (7) is arranged above the first gear (4). The conveying mechanism (7) comprises a main body disk (8) and a rotating disk (10). A positioning arc plate (9) is arranged on the outer surface of the main body disk (8). The bottom of the positioning arc plate (9) is fixedly connected to the base plate (1). The rotating disk (10) is rotatably engaged with the inside of the main body disk (8). A grinding mechanism (29) is arranged above the conveying mechanism (7). The grinding mechanism (29) cooperates with the conveying mechanism (7). A feed port (11) and a discharge port (13) are provided on the surface of the main body disk (8); a feed pipe (12) is provided on the surface of the main body disk (8) and located on the side of the feed port (11); a discharge pipe (14) is provided on the surface of the main body disk (8) and located on the side of the discharge port (13); four material troughs (15) are evenly provided on the surface of the turntable (10); the material troughs (15) correspond to the feed port (11) and the discharge port (13); and motor magnets (16) are provided inside the material troughs (15); A guide mechanism (22) is provided at the center of the main disk (8), and the guide mechanism (22) includes a first guide arc groove (23) and a second guide arc groove (24), the first guide arc groove (23) is close to the center of the main disk (8), and the second guide arc groove (24) is far from the center of the main disk (8), and four movable grooves (17) are evenly arranged inside the rotating disk (10), and a clamping mechanism (18) is installed inside the movable groove (17), and the clamping mechanism (18) includes An L-shaped clamping plate (19) is included, the surface of the L-shaped clamping plate (19) passes through the turntable (10), the upper surface of the L-shaped clamping plate (19) is close to the middle of the motor magnet (16), a guide rod (20) is installed inside the movable groove (17), the lower surface of the L-shaped clamping plate (19) is movably sleeved on the surface of the guide rod (20), and a matching column (21) is fixedly installed at the bottom end of the L-shaped clamping plate (19), and the surface of the matching column (21) is movably installed in the guide mechanism (22); The output end of the stepper motor (2) is connected to a central shaft (25), and the top of the central shaft (25) is connected to the rotating disk (10); The inner wall of the material trough (15) is provided with a receiving groove (34), an extrusion plate (35) is movably provided inside the receiving groove (34), a movable column (36) is provided at the end of the extrusion plate (35), and the movable column (36) penetrates the inner wall of the receiving groove (34).

2. The motor magnetic shoe edge grinding device according to claim 1, characterized in that: The grinding mechanism (29) comprises a semicircular plate (30), a grinding sheet (31) is arranged at the bottom of the semicircular plate (30), a vertical rod (26) is fixedly mounted on the surface of the third gear (6), a connecting handle (28) is arranged at the top of the vertical rod (26) and the surface of the semicircular plate (30), and a connecting shaft (27) is installed between the two connecting handles (28) via a rotating shaft.

3. The motor magnetic shoe edge grinding device according to claim 2, characterized in that: An L-shaped front plate (37) is fixedly provided at the end of the bottom plate (1), a T-shaped slide groove (33) is provided on the surface of the L-shaped front plate (37), a T-shaped slider (32) is provided above the semicircular plate (30), and the T-shaped slider (32) is slidably engaged in the T-shaped slide groove (33).

4. The motor magnetic shoe edge grinding device according to claim 1, characterized in that: The horizontal height of the corners of the motor magnetic shoe (16) is higher than the horizontal height of the upper surface of the turntable (10).

Citation Information

Patent Citations

  • Bearing ring polishing device facilitating feeding and discharging

    CN116160328A

  • Gear grinding device

    CN117020811A