A hydraulic cylinder for bedding machinery
By designing hydraulic cylinders for bedding machinery, the problems of low motion accuracy and pollution caused by hydraulic cylinder seal leakage are solved, and efficient production and high pass rate of mattress processing are achieved.
Patent Information
- Application Number
- CN202411478938.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2044-10-22
AI Technical Summary
The seal leakage of hydraulic cylinders during the processing of existing mattresses results in low motion accuracy, making it difficult to achieve precise position and speed control, and hydraulic oil may contaminate the mattress and reduce the production pass rate.
A hydraulic cylinder for bedding machinery is designed, including auxiliary mechanism, positioning mechanism, adjustment mechanism and liquid replenishment tube. By collecting the oozing hydraulic oil, the movement accuracy is improved, and the precise positioning and height adjustment of the mattress can be achieved through the cooperation of the motor and hydraulic rod to prevent pollution.
The production pass rate of mattress processing is improved, the accuracy of hydraulic movement and the accuracy of mattress positioning is ensured, and the contamination of hydraulic oil is prevented, and efficient mattress processing is achieved.
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Figure CN118991118B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of manufacturing bedding, and specifically relates to a hydraulic cylinder for bedding machinery. Background Art
[0002] A mattress is one of the most important parts of bedding and directly affects the comfort of sleep. It has various types, such as spring mattresses, latex mattresses, memory foam mattresses, etc. Spring mattresses have good support and breathability; latex mattresses are natural and environmentally friendly, with good elasticity and conformity; memory foam mattresses can adjust according to the pressure and temperature of the human body to relieve body pressure.
[0003] The patent application with the application number CN202123063896.2 discloses a horizontal hydraulic flattening device for mattress processing, including an operating table. A support is fixedly connected to the top of the operating table, a top seat is fixedly connected to the top of the support, a plurality of hydraulic cylinders are installed on the top seat, and a flattening plate is installed between the telescopic ends of the bottoms of the plurality of hydraulic cylinders.
[0004] In summary, when processing bedding, hydraulic oil may leak from the seal of the hydraulic cylinder, resulting in low movement precision of the hydraulic cylinder, making it difficult to achieve very precise position and speed control, causing the processed mattress to fail to meet expectations, and the hydraulic oil may contaminate the bedding, thereby reducing the qualified rate of the bedding.
[0005] Therefore, we propose a hydraulic cylinder for bedding machinery. Summary of the Invention
[0006] Aiming at the deficiencies of the prior art, the present invention provides a hydraulic cylinder for bedding machinery to solve the problems raised in the above background art.
[0007] To achieve the above object, the present invention provides the following technical solution: A hydraulic cylinder for bedding machinery includes an auxiliary mechanism. The auxiliary mechanism includes a support frame. Support feet are fixedly connected to the bottom of the support frame. A first connecting frame is fixedly connected to the outer wall of the support frame. A fixed rod is fixedly connected to the outer wall of the support frame. An adjusting mechanism is arranged inside the first connecting frame. A first hydraulic rod is fixedly connected to the inner wall of the support frame. A support plate is fixedly connected to the output end of the first hydraulic rod. It further includes:
[0008] A positioning mechanism, including a second fixing block fixedly connected to the support frame. A second motor is fixedly connected to the inner wall of the second fixing block. A third fixing block is arranged at the output end of the second motor. The outer wall of the third fixing block is fixedly connected to the support frame. The output end of the second motor penetrates through the second fixing block and is fixedly connected to a second rotating shaft. A push plate is arranged on the inner wall of the support frame.
[0009] According to the above technical solution, an auxiliary roller is rotatably connected to the top of the push plate through a rotating shaft. A second connecting shaft is fixedly connected to one side of the push plate close to the auxiliary roller. The outer surface of the second connecting shaft is slidably connected to a fixed rod. A second connecting block is fixedly connected to one end of the second connecting shaft away from the push plate. The auxiliary roller is used for the feeding and discharging operations of the mattress.
[0010] According to the above technical solution, a third connecting shaft is fixedly connected to one end of the second connecting block away from the second connecting shaft. One end of the third connecting shaft away from the second connecting block penetrates through a third fixing block and is fixedly connected to a second sliding block. The inner wall of the second sliding block is rotatably connected to a second rotating shaft. The second motor controls the distance between the two push plates through the second rotating shaft, so as to ensure that the mattress can be located in the central area of the support frame.
[0011] According to the above technical solution, a stress block is arranged at one end of the second connecting block close to the second sliding block. A spring is fixedly connected to the outer wall of the stress block. One end of the spring away from the stress block is fixedly connected to the second connecting block. The inner wall of the stress block is slidably connected to the second connecting shaft and the third connecting shaft. The number of the springs is two, and the two springs are symmetrically arranged with the central axis of the stress block as the center.
[0012] According to the above technical solution, a second hydraulic rod is fixedly connected to one end of the first connecting frame away from the support frame. A fixed ring is fixedly connected to the top outer wall of the second hydraulic rod. A liquid supplement pipe is fixedly connected to the inner wall of the fixed ring. The number of the second hydraulic rods is two, and the two second hydraulic rods are symmetrically arranged with the first connecting frame as the center.
[0013] According to the above technical solution, the output end of the second hydraulic rod is fixedly connected to a first fixing block. A first connecting shaft is fixedly connected to one end of the first fixing block away from the second hydraulic rod. A first connecting block is fixedly connected to one end of the first connecting shaft away from the first fixing block. A first motor is fixedly connected to the top of the first connecting block. The output end of the first motor penetrates through the first connecting block and is fixedly connected to a first rotating shaft. The number of the first connecting shafts is two, and the two first connecting shafts are symmetrically arranged with the central axis of the first connecting block as the center.
[0014] According to the above technical solution, the adjusting mechanism includes a first sliding block. A second connecting frame is fixedly connected to the top of the first sliding block. The bottom of the first sliding block is fixedly connected to a pressing plate through bolts. The outer wall of the pressing plate is slidably connected to the support frame. After the pressing plate contacts the mattress, the mattress exerts extrusion on the support plate.
[0015] According to the above technical solution, a limiting rod is fixedly connected to the outer wall of the second connecting frame. The inner wall of the limiting rod is slidably connected to the first connecting shaft. A groove is formed in the top of the second connecting frame. The inner wall of the top of the second connecting frame is slidably connected to the first rotating shaft. The first motor can fine-tune the sliding height of the first sliding block through the first rotating shaft.
[0016] Compared with the prior art, the present invention provides a hydraulic cylinder for bedding machinery, which has the following beneficial effects:
[0017] 1. By providing a hydraulic cylinder for bedding machinery in the present invention, during the process of processing bedding, the groove is used to collect the possibly leaked hydraulic oil, thereby preventing the hydraulic oil from contaminating the bedding. The second hydraulic rod is replenished through the liquid replenishing pipe, thereby improving the accuracy during the movement of the second hydraulic rod, which is beneficial to improving the qualified rate of bedding production.
[0018] 2. By providing a positioning mechanism in the present invention, after the second motor makes the push plates on both sides move relatively, the mattress is moved to the central area of the support frame, thereby facilitating the positioning of the pressing plate on the mattress and improving the accuracy of the extrusion surface of the pressing plate on the mattress.
[0019] 3. By providing the first hydraulic rod and the support plate in the present invention, after the hydraulic operation of the mattress is completed, the support plate is pushed upward by the first hydraulic rod. When the bottom of the support plate is at the same height as the auxiliary roller, the mattress can be unloaded by pushing one side of the mattress.
[0020] 4. By providing the first motor and the adjustment mechanism in the present invention, the first motor can make the adjustment mechanism slide up and down within a certain height through the first rotating shaft, achieving the function of fine-tuning the height of the pressing plate, thereby making up for the possible insufficient pressure of the second hydraulic rod and improving the qualified rate of bedding production. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic front view of the whole of the present invention;
[0022] Figure 2 is a schematic front sectional view of the whole of the present invention;
[0023] Figure 3 is a schematic view of the auxiliary mechanism of the present invention;
[0024] Figure 4 is a schematic view of the adjustment mechanism of the present invention;
[0025] Figure 5 is a schematic view of the positioning mechanism of the present invention;
[0026] Figure 6Schematic diagram of the push plate and auxiliary roller structure of the present invention;
[0027] Figure 7 of the present invention Figure 1 Enlarged structural schematic diagram of A in
[0028] In the figure: 1. Auxiliary mechanism; 101. Support frame; 102. Support feet; 103. Fixed rod; 104. First hydraulic rod; 105. Support plate; 106. First connecting frame; 107. Second hydraulic rod; 108. First fixing block; 109. First connecting shaft; 110. First connecting block; 111. First motor; 112. First rotating shaft; 113. Fixed ring; 114. Liquid replenishing pipe; 2. Adjusting mechanism; 201. Pressure plate; 202. First sliding block; 203. Second connecting frame; 204. Groove; 205. Limiting rod; 3. Positioning mechanism; 301. Second fixing block; 302. Second motor; 303. Third fixing block; 304. Second rotating shaft; 305. Push plate; 306. Auxiliary roller; 307. Second connecting shaft; 308. Second connecting block; 309. Third connecting shaft; 310. Second sliding block; 311. Force-receiving block; 312. Spring. Specific embodiments
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0030] Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present invention and should not be construed as a limitation of the present invention.
[0031] In the present invention, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] Example 1: Refer to Figures 1-3, the present invention provides a technical solution: a hydraulic cylinder for a bedding machine, including an auxiliary mechanism 1. The auxiliary mechanism 1 includes a support frame 101. A support foot 102 is fixedly connected to the bottom of the support frame 101. A first connecting frame 106 is fixedly connected to the outer wall of the support frame 101. A fixed rod 103 is fixedly connected to the outer wall of the support frame 101. An adjusting mechanism 2 is arranged inside the first connecting frame 106. A first hydraulic rod 104 is fixedly connected to the inner wall of the support frame 101. The output end of the first hydraulic rod 104 is fixedly connected to a support plate 105. After the hydraulic operation of the mattress is completed, the support plate 105 is pushed upward by the first hydraulic rod 104. When the bottom of the support plate 105 is at the same height as the auxiliary roller 306, by pushing one side of the mattress, the unloading operation of the mattress can be carried out. It also includes:
[0033] A positioning mechanism 3, including a second fixing block 301 fixedly connected to the support frame 101. A second motor 302 is fixedly connected to the inner wall of the second fixing block 301. The second motor 302 is set as a synchronous double-shaft motor. The two second rotating shafts 304 drive the push plates 305 to move relatively. A third fixing block 303 is arranged at the output end of the second motor 302. The outer wall of the third fixing block 303 is fixedly connected to the support frame 101. The output end of the second motor 302 passes through the second fixing block 301 and is fixedly connected to a second rotating shaft 304. A push plate 305 is arranged on the inner wall of the support frame 101. After the two push plates 305 move relatively by the second motor 302, the mattress is moved to the central area of the support frame 101, so as to facilitate the adjusting mechanism 2 to position the mattress and improve the accuracy of the extrusion surface of the mattress by the adjusting mechanism 2.
[0034] One end of the first connecting frame 106 away from the support frame 101 is fixedly connected to a second hydraulic rod 107. The number of the second hydraulic rods 107 is two. The two second hydraulic rods 107 are symmetrically arranged with the first connecting frame 106 as the center. A fixing ring 113 is fixedly connected to the top outer wall of the second hydraulic rod 107. A liquid supplement pipe 114 is fixedly connected to the inner wall of the fixing ring 113.
[0035] The output end of the second hydraulic rod 107 is fixedly connected to a first fixing block 108. The bottom outer wall of the second hydraulic rod 107 is slidably connected to the second connecting frame 203. One end of the first fixing block 108 away from the second hydraulic rod 107 is fixedly connected to a first connecting shaft 109. One end of the first connecting shaft 109 away from the first fixing block 108 is fixedly connected to a first connecting block 110. A first motor 111 is fixedly connected to the top of the first connecting block 110. The output end of the first motor 111 passes through the first connecting block 110 and is fixedly connected to a first rotating shaft 112. The number of the first connecting shafts 109 is two. The two first connecting shafts 109 are symmetrically arranged with the central axis of the first connecting block 110 as the center.
[0036] The working principle of this embodiment is as follows: When hydraulic processing of the mattress is required, after the mattress is placed on the support plate 105, the first hydraulic rod 104 drives the mattress to move towards the support frame 101. When the mattress contacts the support frame 101, the second motor 302 positions the mattress through the push plate 305. The second hydraulic rod 107 pushes the first fixing block 108, and the first fixing block 108 pushes the adjusting mechanism 2 towards the mattress. The pressing plate 201 at the bottom of the adjusting mechanism 2 squeezes the mattress. The first motor 111 enables the adjusting mechanism 2 to slide up and down within a certain height through the first rotating shaft 112, achieving the function of fine-tuning the height of the pressing plate 201, thereby compensating for the possible insufficient pressure when the second hydraulic rod 107 leaks, and thus ensuring the qualified rate of the production of bedding.
[0037] Embodiment 2: Please refer to Figure 4 , on the basis of Embodiment 1, the present invention provides a technical solution: The adjusting mechanism 2 includes a first sliding block 202. The top of the first sliding block 202 is fixedly connected with a second connecting frame 203. The bottom of the first sliding block 202 is fixedly connected with a pressing plate 201 through bolts. After the pressing plate 201 contacts the mattress, the mattress exerts pressure on the support plate 105. The outer wall of the pressing plate 201 is slidably connected with the support frame 101. The first motor 111 enables the adjusting mechanism 2 to slide up and down within a certain height through the first rotating shaft 112, achieving the function of fine-tuning the height of the pressing plate 201, thereby compensating for the possible insufficient pressure and improving the qualified rate of the production of bedding.
[0038] A limiting rod 205 is fixedly connected to the outer wall of the second connecting frame 203. The inner wall of the limiting rod 205 is slidably connected with the first connecting shaft 109. A groove 204 is opened at the top of the second connecting frame 203. During the processing of bedding, the possible leaked hydraulic oil is collected through the groove 204, thereby preventing the hydraulic oil from contaminating the bedding. The second hydraulic rod 107 is replenished through the liquid replenishing pipe 114, thereby improving the accuracy of the movement of the second hydraulic rod 107, which is beneficial to improving the qualified rate of the production of bedding. The inner wall of the top of the second connecting frame 203 is slidably connected with the first rotating shaft 112. The first motor 111 can fine-tune the sliding height of the first sliding block 202 through the first rotating shaft 112.
[0039] The working principle of this embodiment is as follows: When the second hydraulic rod 107 pushes the first fixed block 108 downward, the second connecting frame 203 is fixed through the first rotating shaft 112. Thus, the first sliding block 202 slides downward following the second hydraulic rod 107. When the second hydraulic rod 107 squeezes the mattress, if the second hydraulic rod 107 leaks fluid, resulting in insufficient thrust of the second hydraulic rod 107, the first motor 111 drives the first sliding block 202 to slide within a certain height through the first rotating shaft 112 and the second connecting frame 203, thereby compensating for the problem of insufficient second hydraulic thrust. When the second connecting frame 203 moves downward with the first rotating shaft 112, the inner walls on both sides of the second connecting frame 203 are slidably connected to the second hydraulic rod 107.
[0040] Embodiment 3: Please refer to Figures 5-7 , based on Embodiment 1 and Embodiment 2, the present invention provides a technical solution: An auxiliary roller 306 is rotatably connected to the top of the push plate 305 through a rotating shaft. The auxiliary roller 306 is used for the loading and unloading operations of the mattress. A second connecting shaft 307 is fixedly connected to one side of the push plate 305 close to the auxiliary roller 306. The outer surface of the second connecting shaft 307 is slidably connected to the fixed rod 103. One end of the second connecting shaft 307 away from the push plate 305 is fixedly connected to a second connecting block 308. The second motor 302 controls the distance between the two push plates 305 through the second rotating shaft 304, thereby ensuring that the mattress can be located in the central area of the support frame 101.
[0041] One end of the second connecting block 308 away from the second connecting shaft 307 is fixedly connected to a third connecting shaft 309. One end of the third connecting shaft 309 away from the second connecting block 308 penetrates through the third fixed block 303 and is fixedly connected to a second sliding block 310. The inner wall of the second sliding block 310 is rotatably connected to the second rotating shaft 304.
[0042] A force-receiving block 311 is arranged at one end of the second connecting block 308 close to the second sliding block 310. The outer wall of the force-receiving block 311 is fixedly connected to springs 312. The number of the springs 312 is two. The two springs 312 are symmetrically arranged with the central axis of the force-receiving block 311 as the center. One end of the spring 312 away from the force-receiving block 311 is fixedly connected to the second connecting block 308. The inner wall of the force-receiving block 311 is slidably connected to the second connecting shaft 307 and the third connecting shaft 309.
[0043] The working principle of this embodiment is as follows: When the mattress comes into contact with the support frame 101, the second motor 302 pulls the second sliding blocks 310 on both sides through the second rotating shaft 304, and pulls the push plates 305 on both sides through the second sliding blocks 310 to move relatively. When the push plates 305 are moving, when the force-bearing block 311 comes into contact with the fixed rod 103, the force-bearing block 311 squeezes the spring 312, so as to avoid the direct contact between the second connecting blocks 308 and the fixed rod 103, which may cause the deformation of the fixed rod 103 and lead to the abnormal operation of the push plates 305. After the hydraulic operation of the mattress is completed, when the first hydraulic rod 104 pushes the support plate 105 upward, the staff pushes the mattress from one side, and the mattress completes the unloading operation under the rolling of the auxiliary rollers 306.
[0044] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or sequence between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0045] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A hydraulic cylinder for a bedding machine, comprising an auxiliary mechanism (1), the auxiliary mechanism (1) includes a support frame (101), the bottom of the support frame (101) is fixedly connected with support feet (102), the outer wall of the support frame (101) is fixedly connected with a first connecting frame (106), the outer wall of the support frame (101) is fixedly connected with a fixed rod (103), an adjusting mechanism (2) is arranged inside the first connecting frame (106), the inner wall of the support frame (101) is fixedly connected with a first hydraulic rod (104), and the output end of the first hydraulic rod (104) is fixedly connected with a support plate (105), characterized in that, It also includes: A positioning mechanism (3), including a second fixed block (301) fixedly connected to the support frame (101). The inner wall of the second fixed block (301) is fixedly connected with a second motor (302). The output end of the second motor (302) is provided with a third fixed block (303). The outer wall of the third fixed block (303) is fixedly connected to the support frame (101). The output end of the second motor (302) penetrates through the second fixed block (301) and is fixedly connected with a second rotating shaft (304). A push plate (305) is arranged on the inner wall of the support frame (101); One end of the first connecting frame (106) away from the support frame (101) is fixedly connected with a second hydraulic rod (107). The top outer wall of the second hydraulic rod (107) is fixedly connected with a fixing ring (113). The inner wall of the fixing ring (113) is fixedly connected with a liquid replenishing pipe (114); The output end of the second hydraulic rod (107) is fixedly connected with a first fixed block (108). One end of the first fixed block (108) away from the second hydraulic rod (107) is fixedly connected with a first connecting shaft (109). One end of the first connecting shaft (109) away from the first fixed block (108) is fixedly connected with a first connecting block (110). The top of the first connecting block (110) is fixedly connected with a first motor (111). The output end of the first motor (111) penetrates through the first connecting block (110) and is fixedly connected with a first rotating shaft (112); The adjusting mechanism (2) includes a first sliding block (202). The top of the first sliding block (202) is fixedly connected with a second connecting frame (203). The bottom of the first sliding block (202) is fixedly connected with a pressing plate (201) by bolts. The outer wall of the pressing plate (201) is slidably connected to the support frame (101); The outer wall of the second connecting frame (203) is fixedly connected with a limiting rod (205). The inner wall of the limiting rod (205) is slidably connected to the first connecting shaft (109). A groove (204) is formed at the top of the second connecting frame (203). The top inner wall of the second connecting frame (203) is slidably connected to the first rotating shaft (112); The top of the push plate (305) is rotatably connected with an auxiliary roller (306) through a rotating shaft. One side of the push plate (305) close to the auxiliary roller (306) is fixedly connected with a second connecting shaft (307). The outer surface of the second connecting shaft (307) is slidably connected to the fixed rod (103). One end of the second connecting shaft (307) away from the push plate (305) is fixedly connected with a second connecting block (308); One end of the second connecting block (308) away from the second connecting shaft (307) is fixedly connected with a third connecting shaft (309). One end of the third connecting shaft (309) away from the second connecting block (308) penetrates through the third fixed block (303) and is fixedly connected with a second sliding block (310). The inner wall of the second sliding block (310) is rotatably connected to the second rotating shaft (304); One end of the second connecting block (308) close to the second sliding block (310) is provided with a force-receiving block (311). The outer wall of the force-receiving block (311) is fixedly connected to a spring (312). One end of the spring (312) away from the force-receiving block (311) is fixedly connected to the second connecting block (308). The inner wall of the force-receiving block (311) is slidably connected to the second connecting shaft (307) and the third connecting shaft (309).
Citation Information
Patent Citations
Intelligent processing equipment for spring mattress manufacturing
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