A heat transfer microchannel heat exchange device
By designing an internal rotary cyclic separation heat exchange mechanism and a guide flow path structure in the heat exchange device, the problems of thermal oil separation and uneven heat distribution in the heat exchange device are solved, and the heat exchange efficiency and service life are improved.
Patent Information
- Application Number
- CN202411292390.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2044-09-14
AI Technical Summary
The existing heat exchange device lacks an auxiliary guidance structure during use, which makes it difficult to separate and guide high-temperature thermal oil and low-temperature thermal oil, which reduces heat exchange efficiency, and leads to uneven heat distribution during the flow of high-temperature thermal oil, further reducing efficiency.
A micro-channel heat exchange device for heat transfer is designed, and an internal rotary cyclic separation and heat exchange mechanism is adopted. By driving the spiral twisting dragon and agitating the vertical plate, the thermally conductive oil is rotated and separated in the central separation tube, and the flow path of the coolant is guided through the central partition tube, the diverting end groove and the reflux middle groove to ensure that the coolant is initially heat exchanged with the low-temperature thermally conductive oil first, and then heat exchanged with the high-temperature thermally conductive oil to avoid excessive temperature difference.
Through the design of separation and layering and guiding flow paths, the heat exchange efficiency of the heat exchange device is improved, the flow path of the heat conducting oil in the central separation tube is extended, the contact area between the heat conducting oil and the coolant is increased, and the heat exchange efficiency is improved, and the components are effectively prevented from fatigue and aging, and the service life is extended.
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Figure CN118999200B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of heat exchange, in particular to a heat transfer micro-channel heat exchange device. Background Art
[0002] A heat exchanger is a device that transfers part of the heat of a hot fluid to a cold fluid. It is also called a heat exchanger. Heat exchangers play an important role in chemical, petroleum, power, food and many other industrial productions. In chemical production, heat exchangers can be used as heaters, coolers, condensers, evaporators and reboilers, etc. They are widely used. Heat exchange devices are needed in the heat exchange process. For this reason, a Chinese patent discloses a dual-channel heat exchange device for pumping intermediate medium to enhance heat transfer. The application number is 202011047410.3. The patent realizes the circulation of the intermediate heat transfer medium between at least two parallel intermediate heat transfer medium cavities and the intermediate medium storage tank through an intermediate medium delivery pump. The intermediate heat transfer medium is at low temperature when pumped. After passing through at least two winding dual-channel convective heat exchange components, its temperature changes from low temperature to high temperature and then to low temperature back to the intermediate medium storage tank. It can not only effectively enhance the convective heat exchange of the double-tube heat exchange unit, but also has a simple structure, stable and reliable, and can achieve efficient sludge-sludge heat exchange.
[0003] However, due to the lack of corresponding auxiliary guiding structures during use, the heat exchange device is currently unable to separately guide the high-temperature heat transfer oil and the low-temperature heat transfer oil, thereby reducing the heat exchange efficiency of the heat exchange device. At the same time, during the flow of the high-temperature heat transfer oil, the heat absorption and conduction of the delivery pipeline causes uneven heat distribution inside the heat transfer oil, thereby reducing the heat exchange efficiency of the heat exchange device. Summary of the invention
[0004] The present invention provides a heat transfer micro-channel heat exchange device, which can effectively solve the problem that the heat exchange device proposed in the above background technology lacks a corresponding auxiliary guiding structure during use, making it impossible for the heat exchange device to separately guide high-temperature heat transfer oil and low-temperature heat transfer oil during use, thereby reducing the heat exchange efficiency of the heat exchange device. At the same time, during the flow of the high-temperature heat transfer oil, the heat absorption and conduction of the conveying pipeline leads to uneven heat distribution inside the heat transfer oil, thereby reducing the heat exchange efficiency of the heat exchange device.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: A heat transfer microchannel heat exchange device, comprising a heat exchanger body, a bottom liquid inlet pipe is fixedly connected to the middle of the bottom surface of the heat exchanger body, a top liquid outlet pipe is fixedly connected to the middle of the top surface of the heat exchanger body, a side liquid inlet pipe is fixedly connected to the middle of one side of the heat exchanger body, and a side liquid outlet pipe is fixedly connected to the middle of the other side of the heat exchanger body;
[0006] The heat exchanger body is provided with an internal rotary circulation separation heat exchange mechanism, which is used to separate and guide the heat transfer liquid inside the heat exchange device, so that the heat transfer liquid can be separated into inner and outer layers according to the temperature, so that the heat exchange process can be carried out layer by layer;
[0007] The internal rotary circulation separation heat exchange mechanism includes a central separation tube;
[0008] A central separation tube is installed inside the heat exchanger body, a bottom drive tube is installed at the bottom of the inside of the heat exchanger body, a central mounting frame is installed at the top of the inside of the bottom drive tube, and a driving spiral auger is installed in the middle of the bottom surface of the central mounting frame;
[0009] The top of the driving spiral auger is connected to a mounting side frame, the top surface of the mounting side frame is connected to a driving inner gear ring, the edge of the bottom surface of the central separation tube is installed with a transmission middle gear, the bottom edge of the central separation tube is clamped with a rotating gear ring, the inner ring of the rotating gear ring is connected to a rotating inner ring, and the top edge of the rotating inner ring is connected to a stirring vertical plate;
[0010] A top liquid dividing box is installed at the top inner side of the central separation tube, a central liquid guiding tube is connected to the middle of the bottom surface of the top liquid dividing box, both ends of the bottom surface of the top liquid dividing box are connected to liquid drainage outer capillary tubes, the bottom of the liquid drainage outer capillary tubes is connected to a liquid drainage outer bottom box, the two sides of the liquid drainage outer bottom box are connected to reflux outer bottom boxes, the top surface of the reflux outer bottom box is connected to a guiding outer capillary tube, and the top of the guiding outer capillary tubes is connected to a liquid guiding arc-shaped top box;
[0011] A diversion inner arc cover is sleeved on the outer side of the central separation tube, a diversion inner arc cover is connected to a diversion inner capillary tube on the bottom surface, a diversion inner arc box is connected to the bottom end of the diversion inner capillary tube, a reflux inner arc box is connected to both sides of the diversion inner arc box, a reflux inner capillary tube is connected to the top surface of the reflux inner arc box, and a reflux special-shaped top box is fixedly connected to the top of the reflux inner capillary tube.
[0012] Preferably, a middle partition tube is fixedly connected to the inside of the heat exchanger body at a position corresponding to the outer side of the top liquid separation box, and the top and bottom ends of the middle partition tube close to the side liquid inlet pipe are evenly and evenly provided with diversion end grooves along the semicircular arc direction, and the middle part of the middle partition tube close to the side liquid outlet pipe is evenly and symmetrically provided with reflux middle grooves along the semicircular arc direction.
[0013] Preferably, the top surface of the central mounting frame is flush with the top surface of the bottom driving tube, the edge of the driving spiral auger is tightly slidably fitted with the inner wall of the bottom driving tube, and protective long grooves are evenly opened on the outside of the driving spiral auger.
[0014] Preferably, the driving inner gear ring, the transmission middle gear and the rotating gear ring are meshed with each other, and the rotating inner ring and the outer side of the stirring vertical plate are tightly slidably fitted with the inner wall of the central separation tube.
[0015] Preferably, the interior of the heat exchanger body is divided into three independent chambers by a central separation tube and ring plates installed at both ends thereof, both ends of the top liquid separation box penetrate the tube wall of the central separation tube, and the top of the liquid-conducting arc-shaped top box is interconnected with the upper cavity of the heat exchanger body.
[0016] Preferably, the outer bottom of the central liquid guiding tube is evenly and equidistantly provided with liquid guiding slots along the circumferential direction, and the outer side of the central separation tube is evenly and equidistantly provided with liquid drainage slots at the side positions corresponding to the diversion inner arc cover, and the top opening of the reflux special-shaped top box is connected to the upper cavity of the central separation tube.
[0017] Preferably, an external telescopic flexible buffer mechanism is provided on the outside of the heat exchanger body, and the external telescopic flexible buffer mechanism is used to protect and cover the outside of the heat exchange device to ensure that the heat exchange device can remain stable during use;
[0018] The external telescopic flexible buffer mechanism includes a mounting square box;
[0019] The outside of the heat exchanger body is fixedly sleeved with a mounting square box, the middle of the four side surfaces of the mounting square box are bonded with filling side boxes, the four corners of the mounting square box are bonded with filling corner blocks, the filling side boxes are filled with an extrusion liquid bag, the middle of both ends of the top surface of the extrusion liquid bag are fixedly connected with a liquid guide top pipe, and the end of the liquid guide top pipe is fixedly connected with a mounting barrel at a position corresponding to the inside of the filling corner block;
[0020] A mounting round box is fixedly connected at the top position of the inner side of the mounting drum, a balancing spring is fixedly connected to the inner bottom of the mounting round box through a mounting ring, a partitioning slide is fixedly connected to the top of the balancing spring corresponding to the inner top position of the mounting round box, a lifting spring is fixedly connected to the inner bottom of the mounting round box, a telescopic slide rod is fixedly connected to the bottom of the lifting spring corresponding to the inner position of the mounting round box, a lifting rack is fixedly connected to the middle of the bottom end of the telescopic slide rod, a guide bottom tube is fixedly connected to the middle of the bottom end of the lifting rack, the inner bottom end of the mounting drum is fixedly connected to a limited bottom tube at a position corresponding to the outer side of the guide bottom tube, and a supporting spring is fixedly connected to the inner top of the guide bottom tube corresponding to the inner position of the limited bottom tube;
[0021] Narrow mounting plates are fixedly installed at positions on both sides of the lifting rack inside the mounting barrel, and vibrating pinions are rotatably installed between the two narrow mounting plates at positions on both sides of the lifting rack via a rotating shaft, and vibrating cams are fixedly connected at both sides of the vibrating pinion.
[0022] Preferably, the side liquid inlet pipe and the side liquid outlet pipe respectively penetrate the two side mounting square boxes, the filling side box is made of elastic material and can be elastically deformed, and the outer side of the partition slide is tightly slidably fitted with the inner wall of the mounting round box.
[0023] Preferably, the outer side of the telescopic slide rod is tightly slidably fitted with the inner wall of the mounting circular box, the outer side of the guide bottom tube is tightly slidably fitted with the inner wall of the limiting bottom tube, and the bottom end of the limiting bottom tube is uniformly and equidistantly provided with connecting rectangular grooves along the circumferential direction.
[0024] Preferably, the outer side of the vibration pinion is meshed with the side surface of the lifting rack, and the major diameter of the vibration cam is smaller than the radius of the vibration pinion.
[0025] Compared with the prior art, the present invention has the following beneficial effects: the present invention has a scientific and reasonable structure and is safe and convenient to use:
[0026] 1. An internal rotary circulation separation heat exchange mechanism is provided. Through the mutual cooperation between the components inside the internal rotary circulation separation heat exchange mechanism, the entire heat exchange process of the heat exchange device is optimized. The spiral auger is driven to cooperate with the stirring vertical plate to make the heat transfer oil inside the central separation tube rotate continuously during the flow process. During the rotation of the heat transfer oil, the heat transfer oil is separated and layered by centrifugal force with different temperature and density characteristics of the heat transfer oil, so that the heat transfer oil of the synchronous temperature can continue to flow in an independent path inside the central separation tube, and the flow path of the coolant is guided by the middle partition tube, the diversion end groove and the reflux middle groove, ensuring that the coolant will first exchange heat with the low-temperature heat transfer oil during the use of the heat exchange device, and then continue to exchange heat with the high-temperature heat transfer oil after the temperature of the coolant rises after the heat exchange, ensuring that the temperature difference of the heat exchange device will not be too large during the use of the heat exchange, effectively preventing the internal components of the heat exchange device from rapid fatigue aging due to long-term use in an environment with excessive temperature difference, thereby effectively improving the service life of the heat exchange device;
[0027] In addition, by driving the spiral auger, driving the internal gear ring, the gears in the transmission and the rotating gear ring, the power generated during the flow of the heat transfer oil is fully utilized to drive the various components inside the central separation tube to cooperate with each other, ensuring the rotation of the stirring vertical plate and the continuous rotation, separation and stratification of the heat transfer oil inside the central separation tube. The heat transfer oil is guided by the cooperation of the drainage outer capillary, the diversion outer capillary, the diversion inner capillary and the reflux inner capillary, which effectively improves the flow path of the heat transfer oil inside the central separation tube, extends the flow path of the heat transfer oil inside the central separation tube, and effectively increases the contact area between the heat transfer oil and the coolant, thereby effectively improving the heat exchange efficiency of the heat exchange device and optimizing the ease of use of the heat exchange device.
[0028] 2. An external telescopic flexible buffer mechanism is provided. Through the mutual cooperation between the components inside the external telescopic flexible buffer mechanism, the protection process of the heat exchange device during use is optimized. The outer side of the heat exchanger body is isolated and protected by the installation square box, the filling side box and the filling corner block to prevent the external impact from directly acting on the heat exchanger body and causing damage to its internal components, thereby ensuring the safety of the heat exchanger. The inside of the installation square box is filled and positioned by the filling side box and the filling corner block to prevent the heat exchanger body from shaking randomly along the inside of the installation square box during use, thereby further improving the safety of the heat exchanger.
[0029] At the same time, by squeezing the extrusion liquid bag during the vibration of the heat exchanger body, the transmission fluid inside the extrusion liquid bag can be alternately introduced into the interior of the mounting barrel through the liquid guide top pipe, and then the flow of the transmission fluid drives the components inside the mounting barrel to flow synchronously, and then the lifting and lowering of the lifting rack drives the vibration pinion and the vibration cam to rotate and vibrate, and then the vibration of the heat exchanger body during operation is buffered and offset by multiple groups of micro-vibrations of the vibration pinion and the vibration cam, so as to actively improve the internal stability of the heat exchange device, and through the mutual cooperation between the balance spring, the lifting spring and the support spring, the components inside the mounting barrel are auxiliary supported and balanced, ensuring that the transmission oil can also drive the components inside the mounting barrel to move when a small amount of flow occurs, thereby ensuring the smoothness of the operation of the components outside the heat exchanger, and further improving the stability and safety of the heat exchanger.
[0030] In summary, the use process of the heat exchange device is optimized through the mutual cooperation between the internal rotary circulation separation heat exchange mechanism and the external telescopic flexible buffer mechanism. By separating and layering the heat transfer oil inside the heat exchanger body, the heat exchanger will not have a large temperature difference at the contact point between the heat transfer oil and the coolant during the heat exchange process, thereby effectively preventing the heat exchanger from damaging the internal components of the heat exchanger body due to the large temperature difference during use. At the same time, through the mutual cooperation between the internal components of the filling side box and the filling corner block, the heat exchanger body is effectively avoided from being damaged by high-frequency vibration and collision during use, thereby effectively improving the safety and service life of the heat exchanger. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0032] In the attached picture:
[0033] Figure 1 It is a schematic diagram of the structure of the present invention;
[0034] Figure 2It is a structural schematic diagram of the installation of the reflux special-shaped top box of the present invention;
[0035] Figure 3 It is a schematic diagram of the structure inside the heat exchanger body of the present invention;
[0036] Figure 4 It is a structural schematic diagram of the installation of the side frame of the present invention;
[0037] Figure 5 It is a structural schematic diagram of the internal rotary cycle separation heat exchange mechanism of the present invention;
[0038] Figure 6 It is a structural schematic diagram of the installation of the central catheter of the present invention;
[0039] Figure 7 It is a schematic diagram of the structure of the installation of the stirring vertical plate of the present invention;
[0040] Figure 8 It is a structural schematic diagram of the installation of the reflow outer bottom box of the present invention;
[0041] Fig. 9 It is a structural schematic diagram of the external telescopic flexible buffer mechanism of the present invention;
[0042] Fig.10 It is a schematic diagram of the structure of the installation of the extrusion liquid capsule of the present invention;
[0043] Numbers in the figure: 1, heat exchanger body; 2, bottom liquid inlet pipe; 3, top liquid outlet pipe; 4, side liquid inlet pipe; 5, side liquid outlet pipe;
[0044] 6. Internal rotary cycle separation heat exchange mechanism; 601, central separation tube; 602, bottom drive tube; 603, drive spiral auger; 604, central mounting frame; 605, mounting side frame; 606, drive inner gear ring; 607, transmission middle gear; 608, rotating gear ring; 609, rotating inner ring; 610, stirring vertical plate; 611, top liquid separation box; 612, central liquid guide tube; 61 3. Liquid discharge outer capillary; 614. Liquid discharge outer bottom box; 615. Reflux outer bottom box; 616. Diversion outer capillary; 617. Liquid diversion arc-shaped top box; 618. Middle partition tube; 619. Diversion end slot; 620. Reflux middle slot; 621. Diversion inner arc cover; 622. Diversion inner capillary; 623. Diversion inner arc box; 624. Reflux inner arc box; 625. Reflux inner capillary; 626. Reflux special-shaped top box;
[0045] 7. External telescopic flexible buffer mechanism; 701. Install the square box; 702. Fill the side box; 703. Fill the corner block; 704. Squeeze the liquid sac; 705. Liquid guide top pipe; 706. Install the round barrel; 707. Install the round box; 708. Balance spring; 709. Separation slide plate; 710. Lifting spring; 711. Telescopic slide rod; 712. Lifting rack; 713. Guide bottom pipe; 714. Limit bottom pipe; 715. Support spring; 716. Install the narrow plate; 717. Vibration pinion; 718. Vibration cam. DETAILED DESCRIPTION
[0046] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0047] Example: Figure 1-10 As shown, the present invention provides a technical solution, a heat transfer micro-channel heat exchange device, comprising a heat exchanger body 1, a bottom liquid inlet pipe 2 is fixedly connected to the middle of the bottom surface of the heat exchanger body 1, a top liquid outlet pipe 3 is fixedly connected to the middle of the top surface of the heat exchanger body 1, a side liquid inlet pipe 4 is fixedly connected to the middle of one side of the heat exchanger body 1, and a side liquid outlet pipe 5 is fixedly connected to the middle of the other side of the heat exchanger body 1;
[0048] The heat exchanger body 1 is provided with an internal rotary circulation separation heat exchange mechanism 6, which is used to separate and guide the heat transfer liquid inside the heat exchange device, so that the heat transfer liquid can be separated into internal and external layers according to the temperature, so that the heat exchange process can be carried out layer by layer, so as to ensure the smooth operation of the heat exchange device;
[0049] The internal rotary cycle separation heat exchange mechanism 6 includes a central separation tube 601, a bottom drive tube 602, a drive spiral auger 603, a central mounting frame 604, a mounting side frame 605, a drive inner gear ring 606, a transmission middle gear 607, a rotating gear ring 608, a rotating inner ring 609, a stirring vertical plate 610, a top liquid separation box 611, a central liquid guide tube 612, a liquid discharge outer capillary 613, a liquid discharge outer bottom box 614, a reflux outer bottom box 615, a liquid guide outer capillary 616, a liquid guide arc top box 617, a middle partition tube 618, a diversion end groove 619, a reflux middle groove 620, a diversion inner arc cover 621, a diversion inner capillary 622, a diversion inner arc box 623, a reflux inner arc box 624, a reflux inner capillary 625 and a reflux special-shaped top box 626;
[0050] A central separation tube 601 is fixedly installed in the middle of the inner side of the heat exchanger body 1 through a mounting circular plate, a bottom driving tube 602 is fixedly installed at the inner bottom of the heat exchanger body 1 corresponding to the top position of the bottom liquid inlet tube 2, a central mounting frame 604 is fixedly installed at the top of the inner side of the bottom driving tube 602, a driving spiral auger 603 is rotatably installed at the middle of the bottom surface of the central mounting frame 604 corresponding to the inner position of the bottom driving tube 602 through a rotating shaft, the top surface of the central mounting frame 604 is flush with the top surface of the bottom driving tube 602, the edge of the driving spiral auger 603 is tightly slidably fitted with the inner wall of the bottom driving tube 602, and protective long grooves are evenly opened on the outer side of the driving spiral auger 603;
[0051] The top of the driving spiral auger 603 is fixedly connected with a mounting side frame 605 at the top position corresponding to the bottom driving tube 602, and the top edge of the mounting side frame 605 is fixedly connected with a driving inner gear ring 606. A transmission middle gear 607 is rotatably mounted on the bottom surface of the bottom side plate of the center separation tube 601 at the inner position of the driving inner gear ring 606 through a rotating shaft. A rotating gear ring 608 is rotatably clamped at the bottom edge of the center separation tube 601. A rotating inner ring 609 is fixedly connected to the inner position of the center separation tube 601 at the inner circle of the rotating gear ring 608. A stirring vertical plate 610 is evenly and equidistantly fixedly connected to the top edge of the rotating inner ring 609 at the inner position of the center separation tube 601 along the circumferential direction. The driving inner gear ring 606, the transmission middle gear 607 and the rotating gear ring 608 are meshed with each other, and the outer sides of the rotating inner ring 609 and the stirring vertical plate 610 are tightly slidably fitted with the inner wall of the center separation tube 601.
[0052] A top liquid separation box 611 is embedded in the middle of the top of the inner side of the central separation tube 601, and a central liquid guide tube 612 is fixedly connected to the middle of the bottom surface of the top liquid separation box 611 corresponding to the inner position of the central separation tube 601. Both ends of the bottom surface of the top liquid separation box 611 are evenly and evenly penetrated and fixedly connected with a liquid drainage outer capillary 613. The bottom of the liquid drainage outer capillary 613 is fixedly connected to a liquid drainage outer bottom box 614 at the inner bottom edge of the heat exchanger body 1. The inner bottom positions of the heat exchanger body 1 on both sides of the liquid drainage outer bottom box 614 are fixedly connected by pipes. A return outer bottom box 615 is fixedly connected, and a flow guiding outer thin tube 616 is evenly and evenly interspersed and fixedly connected on the top surface of the return outer bottom box 615. A liquid guiding arc top box 617 is fixedly connected at the top position of the top liquid dividing box 611 corresponding to the top of the side of the top liquid dividing box 611. The interior of the heat exchanger body 1 is divided into three independent chambers by the central separation tube 601 and the ring plates installed at both ends. Both ends of the top liquid dividing box 611 penetrate the tube wall of the central separation tube 601, and the top of the liquid guiding arc top box 617 is connected with the upper cavity of the heat exchanger body 1.
[0053] A middle partition tube 618 is fixedly connected to the heat exchanger body 1 at a position corresponding to the outer side of the top liquid separation box 611. The middle partition tube 618 is provided with split end grooves 619 at equal distances and evenly at the top and bottom ends of the side near the side liquid inlet pipe 4 along the semicircular direction. The middle of the side of the middle partition tube 618 near the side liquid outlet pipe 5 is provided with reflux middle grooves 620 at equal distances and evenly symmetrically along the semicircular direction.
[0054] The outer side of the central separation tube 601 corresponds to the bottom position of the top liquid separation box 611, and a flow dividing inner arc cover 621 is fixedly sleeved, and the bottom surface of the flow dividing inner arc cover 621 is evenly and evenly fixedly connected with a flow dividing inner capillary tube 622, and the bottom end of the flow dividing inner capillary tube 622 is fixedly connected with a flow dividing inner arc box 623 at the bottom position of the outer side of the central separation tube 601, and both sides of the flow dividing inner arc box 623 are fixedly connected with a return inner arc box 624 through a pipeline, and the top surface of the return inner arc box 624 is evenly and evenly fixedly connected with a return inner capillary tube 623. The capillary tube 625, the top of the reflux inner capillary tube 625 is fixedly connected with a reflux shaped top box 626, the outer bottom of the central liquid guiding tube 612 is evenly and evenly provided with liquid guiding slots along the circumferential direction, and the outer side of the central separation tube 601 is evenly and evenly provided with liquid draining slots at the corresponding side position of the diversion inner arc cover 621, and the top opening of the reflux shaped top box 626 is connected with the upper cavity of the central separation tube 601. Through the mutual cooperation between the components inside the internal rotary circulation separation heat exchange mechanism 6, the heat exchange mechanism 6 is preferably The whole heat exchange process of the heat exchange device is optimized. The spiral auger 603 is driven to cooperate with the stirring vertical plate 610 to make the heat transfer oil in the central separation tube 601 rotate continuously during the flow process. During the rotation of the heat transfer oil, the heat transfer oil is separated and layered by centrifugal force with different temperature and density characteristics of the heat transfer oil, so that the heat transfer oil of the synchronous temperature can continue to flow in an independent path inside the central separation tube 601, and the flow path of the coolant is guided by the middle partition tube 618, the diversion end groove 619 and the reflux middle groove 620, ensuring that the coolant will first exchange heat with the low-temperature heat transfer oil during the use of the heat exchange device, and then continue to exchange heat with the high-temperature heat transfer oil after the temperature of the coolant rises after the heat exchange, ensuring that the temperature difference of the heat exchange device will not be too large during the use of the heat exchange, effectively preventing the internal components of the heat exchange device from rapid fatigue and aging due to long-term use in an environment with a large temperature difference, thereby effectively improving the service life of the heat exchange device;
[0055] And by driving the spiral auger 603, driving the inner gear ring 606, the transmission gear 607 and the rotating gear ring 608, the power generated during the flow of the heat transfer oil is fully utilized to drive the various components inside the central separation tube 601 to move in coordination, ensuring the rotation of the stirring vertical plate 610 and the continuous rotation and separation of the heat transfer oil inside the central separation tube 601. The heat transfer oil is guided by the cooperation of the drainage outer capillary 613, the diversion outer capillary 616, the diversion inner capillary 622 and the reflux inner capillary 625, which effectively improves the flow path of the heat transfer oil inside the central separation tube 601, extends the flow path of the heat transfer oil inside the central separation tube 601, and effectively increases the contact area between the heat transfer oil and the coolant, thereby effectively improving the heat exchange efficiency of the heat exchange device and optimizing the convenience of use of the heat exchange device;
[0056] An external telescopic flexible buffer mechanism 7 is provided outside the heat exchanger body 1, and the external telescopic flexible buffer mechanism 7 is used to protect and cover the outside of the heat exchange device to ensure that the heat exchange device can remain stable during use;
[0057] The external telescopic flexible buffer mechanism 7 includes a mounting square box 701, a filling side box 702, a filling corner block 703, an extruding liquid capsule 704, a liquid guiding top pipe 705, a mounting barrel 706, a mounting round box 707, a balancing spring 708, a partitioning slide plate 709, a lifting spring 710, a telescopic slide bar 711, a lifting rack 712, a guiding bottom pipe 713, a limiting bottom pipe 714, a supporting spring 715, a mounting narrow plate 716, a vibration pinion 717 and a vibration cam 718;
[0058] The outside of the heat exchanger body 1 is fixedly sleeved with a mounting square box 701, the middle of the four side surfaces of the mounting square box 701 are bonded with filling side boxes 702, the four corners of the mounting square box 701 are bonded with filling corner blocks 703, the filling side box 702 is filled with an extrusion liquid capsule 704, the middle of both ends of the top surface of the extrusion liquid capsule 704 are fixedly connected with a liquid guide top pipe 705, and the end of the liquid guide top pipe 705 is fixedly connected with a mounting barrel 706 at the position inside the filling corner block 703;
[0059] A mounting round box 707 is fixedly connected at the top position of the inner side of the mounting round barrel 706, a balancing spring 708 is fixedly connected to the bottom of the inner side of the mounting round box 707 through a mounting ring, a partition slide 709 is fixedly connected to the top of the balancing spring 708 corresponding to the top position of the inner side of the mounting round box 707, a side liquid inlet pipe 4 and a side liquid outlet pipe 5 respectively penetrate the mounting square box 701 on both sides, the filling side box 702 is made of elastic material and can be elastically deformed, and the outer side of the partition slide 709 is tightly slidably fitted with the inner wall of the mounting round box 707;
[0060] A lifting spring 710 is fixedly connected to the bottom of the inner side of the installation round box 707, and a telescopic slide rod 711 is fixedly connected to the bottom of the lifting spring 710 at a position corresponding to the inner side of the installation round box 707. A lifting rack 712 is fixedly connected to the middle of the bottom end of the telescopic slide rod 711, and a guide bottom tube 713 is fixedly connected to the middle of the bottom end of the lifting rack 712. A limiting bottom tube 714 is fixedly connected to the inner bottom end of the installation barrel 706 at a position corresponding to the outer side of the guide bottom tube 713, and a supporting spring 715 is fixedly connected to the inner top of the guide bottom tube 713 at a position corresponding to the inner side of the limiting bottom tube 714. The outer side of the telescopic slide rod 711 is tightly slidably fitted with the inner wall of the installation round box 707, and the outer side of the guide bottom tube 713 is tightly slidably fitted with the inner wall of the limiting bottom tube 714. The bottom end of the limiting bottom tube 714 is evenly and evenly provided with connecting rectangular grooves at equal distances along the circumferential direction.
[0061] Narrow mounting plates 716 are fixedly mounted on both sides of the corresponding lifting rack 712 inside the mounting barrel 706, and vibration pinions 717 are rotatably mounted on both sides of the corresponding lifting rack 712 between the two narrow mounting plates 716, and vibration cams 718 are fixedly connected on both sides of the vibration pinion 717, and the outer side of the vibration pinion 717 is meshed with the side of the lifting rack 712, and the major diameter of the vibration cam 718 is smaller than the radius of the vibration pinion 717, and the mutual cooperation between the internal components of the external telescopic flexible buffer mechanism 7 is optimized. The heat exchange device is protected during use. The outer side of the heat exchanger body 1 is isolated and protected by installing the square box 701, the filling side box 702 and the filling corner block 703 to prevent the external impact from directly acting on the heat exchanger body 1 and causing damage to its internal components, thereby ensuring the safety of the heat exchange device. The inside of the installation square box 701 is filled and positioned by the filling side box 702 and the filling corner block 703 to prevent the heat exchanger body 1 from shaking randomly along the inside of the installation square box 701 during use, thereby further improving the safety of the heat exchange device.
[0062] At the same time, the extrusion liquid capsule 704 is squeezed during the vibration of the heat exchanger body 1, so that the transmission fluid inside the extrusion liquid capsule 704 can be alternately introduced into the installation barrel 706 through the liquid guide top pipe 705, and then the flow of the transmission fluid drives the components inside the installation barrel 706 to flow synchronously, and then the lifting and lowering of the lifting rack 712 drives the vibration pinion 717 and the vibration cam 718 to rotate and vibrate, and then the vibration of the heat exchanger body 1 during operation is buffered and offset by multiple groups of micro-vibrations of the vibration pinion 717 and the vibration cam 718, so as to actively improve the stability inside the heat exchange device, and through the mutual cooperation between the balance spring 708, the lifting spring 710 and the support spring 715, the components inside the installation barrel 706 are auxiliary supported and balanced, ensuring that the transmission oil can also drive the components inside the installation barrel 706 to move when a small amount of flow occurs, thereby ensuring the smoothness of the operation of the components outside the heat exchange device, and further improving the stability and safety of the heat exchange device.
[0063] Working principle and use process of the present invention: In the process of using the heat exchange device of the present invention, the heat exchange device needs to be installed to a suitable position first, the bottom liquid inlet pipe 2 is connected to the end of the discharge pipe of the high-temperature heat transfer oil, and the top liquid outlet pipe 3 is connected to the end of the liquid inlet pipe of the high-temperature heat transfer oil, and then the side liquid inlet pipe 4 is connected to the end of the liquid outlet pipe of the external coolant, and the side liquid outlet pipe 5 is connected to the end of the liquid inlet pipe of the external coolant, thereby completing the installation of the heat exchange device;
[0064] During the formal heat exchange process, the external high-temperature heat transfer oil is introduced into the heat exchanger body 1 through the bottom liquid inlet pipe 2, and when the heat transfer oil flows through the bottom driving tube 602, the driving spiral auger 603 at the bottom of the central mounting frame 604 is driven to rotate by the flow of the heat transfer oil, and in the process of driving the spiral auger 603 to rotate, the mounting side frame 605 and the driving inner gear ring 606 are synchronously driven to rotate, and in the process of driving the inner gear ring 606 to rotate, multiple transmission gears 607 are synchronously driven to rotate synchronously, and then the rotation of the transmission gear 607 drives the rotating gear ring 608 to rotate, and in the process of rotating the rotating gear ring 608, the rotating inner ring 609 and the stirring vertical plate 610 are synchronously rotated, and then the rotation of the stirring vertical plate 610 causes the heat transfer oil entering the central separation tube 601 to rotate at a high speed along the central axis of the central separation tube 601. During the process, due to the different densities of heat transfer oils at different temperatures, the heat transfer oil with a lower temperature will be concentrated on the edge of the inner cavity of the central separation tube 601 under the action of centrifugal force, while the heat transfer oil with a higher temperature will be concentrated in the outer area of the central liquid guide tube 612, so that the heat transfer oil will be separated and layered inside and outside according to the temperature of the heat transfer oil under the action of centrifugal force during the process of rising inside the central separation tube 601, and then when the high-temperature heat transfer oil is continuously introduced into the bottom liquid inlet pipe 2, the heat transfer oil with a higher temperature will enter the top liquid separation box 611 through the liquid guide slot hole outside the central liquid guide tube 612, and then the high-temperature heat transfer oil will be introduced into the drainage outer capillary 613 through the top liquid separation box 611, and the high-temperature heat transfer oil in the drainage outer capillary 613 will be introduced into the guide outer capillary 616 through the drainage outer bottom box 614 and the reflux outer bottom box 615, and the high-temperature heat transfer oil after heat exchange will be introduced into the upper chamber of the heat exchanger body 1 through the liquid guide arc top box 617;
[0065] While the high-temperature heat-conducting oil flows along the inner part of the drainage outer capillary 613 and the flow-guiding outer capillary 616, the low-temperature heat-conducting oil can enter the inner part of the diverting inner arc cover 621 through the drainage slot hole on the side of the central separation tube 601, and then the low-temperature heat-conducting oil is introduced into the inner part of the diverting inner arc box 623 through the diverting inner capillary 622, and the low-temperature heat-conducting oil is introduced into the inner part of the return inner capillary 625 through the cooperation between the diverting inner arc box 623 and the return inner arc box 624, and the low-temperature heat-conducting oil in the return inner capillary 625 is introduced into the upper cavity of the heat exchanger body 1 through the return special-shaped top box 626, so that the heat-conducting oil that has completed heat exchange is discharged from the heat exchanger body 1 through the top liquid outlet pipe 3;
[0066] While the heat transfer oil flows through the interior of the heat exchanger body 1, the coolant is uniformly introduced into the interior of the heat exchanger body 1 through the side liquid inlet pipe 4. Since the middle chamber of the heat exchanger body 1 is divided into two inner and outer annular cavities by the middle partition tube 618, the coolant is directly introduced into the low-temperature heat transfer oil flow area inside the middle partition tube 618 through the side liquid inlet pipe 4 for heat exchange, and then the coolant is introduced into the high-temperature heat transfer oil heat exchange area outside the middle partition tube 618 through the diversion end groove 619 for heat exchange, and the coolant that has completed the heat exchange is guided to the end of the side liquid outlet pipe 5 through the reflux middle groove 620, so that the coolant flows out of the heat exchanger body 1 through the side liquid outlet pipe 5, and then the entire heat exchange process is realized by the synchronous staggered flow of the heat transfer oil and the coolant through the interior of the heat exchanger body 1;
[0067] When the heat exchange device is used for heat exchange, the outside of the heat exchanger body 1 needs to be protected. Each component is installed on the outside of the heat exchanger body 1 through the installation box 701, and then the inner cavity of the installation box 701 is separated by the filling side box 702 and the filling corner block 703. When the installation box 701 shakes during operation, the filling side box 702 and the squeezing liquid capsule 704 are squeezed, and after the squeezing liquid capsule 704 is squeezed, the transmission fluid inside the squeezing liquid capsule 704 is introduced into the installation barrel 706 through the liquid guide top pipe 705.
[0068] After the transmission fluid enters the installation barrel 706, the hydraulic pressure of the uppermost cavity of the installation barrel 706 will rise, and then the transmission fluid squeezes the partition slide 709 to balance the elastic force of the spring 708 and slide downward along the installation box 707. In the process of the partition slide 709 sliding downward, the transmission oil inside the installation box 707 squeezes the telescopic slide bar 711 downward, so that the telescopic slide bar 711 overcomes the elastic force of the lifting spring 710 and the support spring 715 and slides downward, and the lifting rack 7 is adjusted by the sliding cooperation between the guide bottom tube 713 and the limit bottom tube 714. 12 is guided during the lifting and sliding process to ensure that the lifting rack 712 will not deviate during the vertical sliding process, and the vibration pinion 717 on the side of the installation narrow plate 716 is driven to rotate during the lifting and sliding process of the lifting rack 712, and the vibration cam 718 is driven to rotate during the rotation of the vibration pinion 717, and the installation barrel 706 is driven to vibrate through the rotation of the vibration cam 718, and the vibration generated during the movement of the heat exchanger body 1 is offset by the vibration balance of the installation barrel 706, so as to ensure the stability of the operation of the heat exchange device;
[0069] Finally, it should be noted that the above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A heat transfer microchannel heat exchange device, comprising a heat exchanger body (1), characterized in that: A bottom liquid inlet pipe (2) is fixedly connected to the middle of the bottom surface of the heat exchanger body (1), a top liquid outlet pipe (3) is fixedly connected to the middle of the top surface of the heat exchanger body (1), a side liquid inlet pipe (4) is fixedly connected to the middle of one side of the heat exchanger body (1), and a side liquid outlet pipe (5) is fixedly connected to the middle of the other side of the heat exchanger body (1); The heat exchanger body (1) is provided with an internal rotary circulation separation heat exchange mechanism (6) inside, and the internal rotary circulation separation heat exchange mechanism (6) is used to separate and guide the heat transfer liquid inside the heat exchange device, so that the heat transfer liquid can be divided into inner and outer layers according to the temperature, so that the heat exchange process can be carried out layer by layer; The internal rotary cycle separation heat exchange mechanism (6) comprises a central separation pipe (601); A central separation tube (601) is installed inside the heat exchanger body (1), a bottom drive tube (602) is installed at the bottom inside the heat exchanger body (1), a central mounting frame (604) is installed at the top inside the bottom drive tube (602), and a driving spiral auger (603) is installed in the middle of the bottom surface of the central mounting frame (604); The top of the driving spiral auger (603) is connected to a mounting side frame (605), the top surface of the mounting side frame (605) is connected to a driving inner gear ring (606), the bottom edge of the central separation tube (601) is installed with a transmission middle gear (607), the bottom edge of the central separation tube (601) is clamped with a rotating gear ring (608), the inner ring of the rotating gear ring (608) is connected to a rotating inner circular ring (609), and the top edge of the rotating inner circular ring (609) is connected to a stirring vertical plate (610); A top liquid separation box (611) is installed at the top inner side of the central separation tube (601); a central liquid guide tube (612) is connected to the middle of the bottom surface of the top liquid separation box (611); both ends of the bottom surface of the top liquid separation box (611) are connected to outer liquid drainage tubes (613); the bottom of the outer liquid drainage tube (613) is connected to an outer liquid drainage bottom box (614); both sides of the outer liquid drainage bottom box (614) are connected to reflux outer bottom boxes (615); the top surface of the reflux outer bottom box (615) is connected to an outer liquid guide tube (616); the top of the outer liquid guide tube (616) is connected to an arc-shaped liquid guide top box (617); The outer side of the central separation tube (601) is sleeved with a diversion inner arc cover (621), the bottom surface of the diversion inner arc cover (621) is connected to a diversion inner capillary tube (622), the bottom end of the diversion inner capillary tube (622) is connected to a diversion inner arc box (623), both sides of the diversion inner arc box (623) are connected to a return inner arc box (624), the top surface of the return inner arc box (624) is connected to a return inner capillary tube (625), and the top of the return inner capillary tube (625) is fixedly connected to a return special-shaped top box (626).
2. A heat transfer microchannel heat exchange device according to claim 1, characterized in that: A middle partition tube (618) is fixedly connected to the inside of the heat exchanger body (1) at a position corresponding to the outer side of the top liquid separation box (611); the top and bottom ends of the middle partition tube (618) close to the side liquid inlet pipe (4) are evenly and evenly provided with diversion end grooves (619) along the semicircular arc direction; and the middle part of the middle partition tube (618) close to the side liquid outlet pipe (5) is evenly and symmetrically provided with reflux middle grooves (620) along the semicircular arc direction.
3. The heat transfer microchannel heat exchange device according to claim 1, characterized in that: The top surface of the central mounting frame (604) is flush with the top surface of the bottom driving tube (602), the edge of the driving spiral auger (603) is tightly slidably fitted with the inner wall of the bottom driving tube (602), and protective long grooves are evenly opened on the outside of the driving spiral auger (603).
4. The heat transfer microchannel heat exchange device according to claim 1, characterized in that: The driving inner gear ring (606), the transmission middle gear (607) and the rotating gear ring (608) are meshed with each other, and the outer sides of the rotating inner ring (609) and the stirring vertical plate (610) are tightly slidably fitted with the inner wall of the central separation tube (601).
5. The heat transfer microchannel heat exchange device according to claim 1, characterized in that: The interior of the heat exchanger body (1) is divided into three independent chambers by a central separation tube (601) and ring plates installed at both ends thereof; both ends of the top liquid separation box (611) penetrate the tube wall of the central separation tube (601); and the top of the liquid-conducting arc-shaped top box (617) is interconnected with the upper cavity of the heat exchanger body (1).
6. The heat transfer microchannel heat exchange device according to claim 1, characterized in that: The outer bottom of the central liquid guiding tube (612) is provided with liquid guiding slots evenly spaced in the circumferential direction, and the outer side of the central separation tube (601) is provided with liquid drain slots evenly spaced in the corresponding side positions of the diversion inner arc cover (621), and the top opening of the return flow special-shaped top box (626) is connected to the upper cavity of the central separation tube (601).
7. The heat transfer microchannel heat exchange device according to claim 1, characterized in that: An external telescopic flexible buffer mechanism (7) is arranged outside the heat exchanger body (1), and the external telescopic flexible buffer mechanism (7) is used to protect and cover the outside of the heat exchange device to ensure that the heat exchange device can remain stable during use; The external telescopic flexible buffer mechanism (7) comprises a mounting box (701); The heat exchanger body (1) is fixedly sleeved with a mounting square box (701) on the outside, the mounting square box (701) is bonded with filling side boxes (702) at the middle of the four side surfaces, the mounting square box (701) is bonded with filling corner blocks (703) at the four corners, the filling side boxes (702) are filled with an extrusion liquid capsule (704), the middle of both ends of the top surface of the extrusion liquid capsule (704) are fixedly connected with liquid guide top pipes (705), and the ends of the liquid guide top pipes (705) are fixedly connected with mounting round barrels (706) at positions corresponding to the inside of the filling corner blocks (703); The top position of the inner side of the installation barrel (706) is fixedly connected with an installation round box (707), the bottom of the inner side of the installation round box (707) is fixedly connected with a balance spring (708) through a mounting ring, the top of the balance spring (708) is fixedly connected with a partition slide (709) at the top position of the inner side of the installation round box (707), the bottom of the inner side of the installation round box (707) is fixedly connected with a lifting spring (710), the bottom of the lifting spring (710) is fixedly connected with the inner side of the installation round box (707), and the bottom of the lifting spring (710) is fixedly connected with the inner side of the installation round box (707). A telescopic slide bar (711) is fixedly connected at the position, a lifting rack (712) is fixedly connected at the middle of the bottom end of the telescopic slide bar (711), a guide bottom tube (713) is fixedly connected at the middle of the bottom end of the lifting rack (712), a limiting bottom tube (714) is fixedly connected at the inner bottom end of the installation barrel (706) corresponding to the outer position of the guide bottom tube (713), and a support spring (715) is fixedly connected at the inner top end of the guide bottom tube (713) corresponding to the inner position of the limiting bottom tube (714); Narrow mounting plates (716) are fixedly mounted inside the mounting barrel (706) at positions on both sides of the lifting rack (712); a vibration pinion (717) is rotatably mounted between the two narrow mounting plates (716) at positions on both sides of the lifting rack (712) via a rotating shaft; and vibration cams (718) are fixedly connected to both sides of the vibration pinion (717).
8. The heat transfer microchannel heat exchange device according to claim 7, characterized in that: The side liquid inlet pipe (4) and the side liquid outlet pipe (5) respectively penetrate the two side mounting square boxes (701); the filling side box (702) is made of elastic material and can be elastically deformed; the outer side of the partition slide plate (709) is tightly slidably fitted with the inner wall of the mounting round box (707).
9. The heat transfer microchannel heat exchange device according to claim 7, characterized in that: The outer side of the telescopic slide rod (711) is tightly slidably fitted with the inner wall of the mounting circular box (707), the outer side of the guide bottom tube (713) is tightly slidably fitted with the inner wall of the limiting bottom tube (714), and the bottom end of the limiting bottom tube (714) is uniformly and evenly provided with communicating rectangular grooves along the circumferential direction.
10. The heat transfer microchannel heat exchange device according to claim 7, characterized in that: The outer side of the vibration pinion (717) is meshed with the side of the lifting rack (712), and the major diameter of the vibration cam (718) is smaller than the radius of the vibration pinion (717).
Citation Information
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