A CCD phase detection device and phase detection method for multi-component assembly and pressing product
By designing the CCD phase detection device and composition vibration detection mechanism of the CCD phase detection device and composition of the multi -angle, it solves the problem of insufficient setting of the CCD phase detection device in the existing technology and inaccurate quality judgment. And pressing quality assessment.
Patent Information
- Application Number
- CN202411466972.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-10-21
AI Technical Summary
In the prior art, the annular guide rail mechanism occupies too much space, resulting in a decrease in the number of CCD phase extraction detection devices, and it is impossible to use multiple different phase extraction angles for image acquisition, resulting in the inability to ensure the assembly itself and the compression quality. At the same time, the compressed mass cannot be accurately judged by the CCD phase extraction detection device.
A CCD phase detection device for multi-component assembly and lamination products is designed. The CCD camera is rotated 180° under the action of the rotation mechanism to collect multiple surface images of the composite lamination part, and the lamination quality is tested through the vibration mechanism of the assembly. The control unit makes automatic judgments based on the image.
A multi -angle image collection is realized to ensure that the quality of the composition detection is not reduced, and the accurate judgment of the pressure blending quality is accurately determined by vibration detection, which improves the accuracy of the judgment of good products.
Smart Images

Figure CN119000718B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of post-processing of formed products, and in particular to a CCD phase detection device and a phase detection method for a multi-component assembled and pressed product. Background Art
[0002] In the prior art, automated detection has been implemented to distinguish good and bad components from a huge number of different types of components.
[0003] For example: Prior art Chinese invention patent: A detection system for multi-component assembly and pressing products (application number: 2024112966825). It includes an annular guide rail mechanism, which drives multiple assembly jigs to move in a cycle, and a plastic assembly base is placed on each assembly jig. The plastic assembly base has multiple mounting parts, and multiple component conveying devices are arranged around the annular guide rail mechanism. Each component conveying device can install a component on a mounting part of the plastic assembly base. Multiple components are assembled with the plastic assembly base to form an assembly. The assembly is pressed with the plastic assembly base by a clamping mechanism. The pressed assembly is collected by one or more component missing deformation CCD detection machines for appearance image collection. The control unit determines whether the appearance of the assembly is qualified based on the appearance image, and the qualified assembly is unloaded by a good product unloading machine.
[0004] However, this technology also has defects: First, the annular guide mechanism must occupy more space because multiple component conveying devices need to be arranged around it, especially when the assembly is more complex, which will inevitably lead to a reduction in the number of CCD phase detection devices. When the number of CCD phase detection devices is insufficient, it will be impossible to use more different phase angles for image acquisition, so the quality of the assembly itself and the pressing cannot be guaranteed. Second, multiple components are pressed together to form an assembly, and whether the pressing is firm and stable cannot be judged by the CCD phase detection device or the judgment is inaccurate. Summary of the invention
[0005] The present invention designs a CCD phase detection device and a phase detection method for a multi-component assembly and pressing product, and solves the following technical problems: (1) the annular guide rail mechanism must occupy more space because multiple component conveying devices need to be arranged around it, especially when the assembly is more complex, which will inevitably lead to a reduction in the number of CCD phase detection devices. When the number of CCD phase detection devices is insufficient, it will be impossible to use more different phase angles for image acquisition, so the quality of the assembly itself and the pressing cannot be guaranteed; (2) multiple components are pressed together to form an assembly, and whether the pressing is firm and stable cannot be judged by the CCD phase detection device or the judgment is inaccurate.
[0006] In order to solve the above-mentioned technical problems, the present invention adopts the following solutions:
[0007] A CCD phase detection device for a multi-component assembled and pressed product comprises a control unit, a CCD camera and an assembly jig, wherein a combined pressed part is placed on the assembly jig, and the device is characterized in that: the CCD camera can rotate 180° under the action of a rotating mechanism to collect images of the combined pressed part from at least the front, top and back of the combined pressed part; a combined part vibration mechanism is connected below the assembly jig, and the combined part vibration mechanism can not only rotate the assembly jig and the combined pressed part 90° so that the CCD camera can collect images of the two sides of the combined pressed part, but also can vibrate the combined pressed part on the assembly jig to test the laminating quality of the combined pressed part, and the control unit automatically judges whether the combined pressed part is a good product or a bad product based on the images of the combined pressed part taken by the CCD camera before and after the vibration.
[0008] Preferably, the top of the assembly vibration mechanism includes a lower electromagnetic mounting hole and a lower spring mounting hole, the lower electromagnetic mounting hole is installed in the lower electromagnetic mounting hole, and one end of the spring is installed in the lower spring mounting hole; the bottom of the assembly jig includes an upper electromagnetic mounting hole and an upper spring mounting hole, the upper electromagnetic mounting hole is installed in the upper electromagnetic mounting hole, and the other end of the spring is installed in the upper spring mounting hole; the special-shaped end of one end of the rotating shaft can enter the special-shaped hole of the assembly jig after passing through the assembly vibration mechanism and can move along the extension direction of the special-shaped hole, the rotating shaft is fixedly connected to the assembly vibration mechanism, and the other end of the rotating shaft is connected to the transmission mechanism, and the rotating rotating shaft can make the assembly jig and the assembly vibration mechanism rotate synchronously; when the control unit controls the upper electromagnet and the lower electromagnet to be in a mutually adsorbed state, the assembly jig and the assembly vibration mechanism are fitted together, and when the control unit controls the upper electromagnet and the lower electromagnet to be in a non-magnetic state, the squeezed spring resets and bounces the assembly jig and the combined pressing part upward, and the assembly jig and the assembly vibration mechanism are separated.
[0009] Preferably, a lower mounting hole is provided at the top of the assembly vibration mechanism, a lower ball is provided in the lower mounting hole, the lower part of the lower ball is limited in the lower mounting hole, the upper part of the lower ball is located outside the lower mounting hole and the lower ball can roll in the mounting hole; an upper mounting hole is provided at the bottom of the assembly fixture, an upper ball is provided in the upper mounting hole, the upper part of the upper ball is limited in the upper mounting hole, the lower part of the upper ball is located outside the upper mounting hole and the upper ball can roll in the upper mounting hole; a through hole is provided in the center of the assembly vibration mechanism and is connected to the rotating shaft through a bearing, and the rotating shaft One end is connected to the assembly jig connection hole and the assembly jig can move along the axial direction of the shaft; the other end of the shaft is connected to the transmission mechanism, the rotating shaft can rotate the assembly jig, but the assembly vibration mechanism is relatively stationary, when the upper ball of the rotating assembly jig contacts the lower ball of the assembly vibration mechanism, the assembly jig and the combined pressing part are lifted upward, when the upper ball and the lower ball are separated, the assembly jig and the combined pressing part move downward under the action of gravity, and the assembly jig and the combined pressing part move back and forth up and down to generate vibration.
[0010] Preferably, the transmission mechanism includes a vibration motor, a first gear and a second gear, the rotating shaft of the vibration motor is connected to the second gear, the first gear and the second gear are meshed with each other, and the first gear is fixed to the other end of the rotating shaft.
[0011] Preferably, the rotating mechanism includes a swing arm and a rotating motor, the CCD camera is connected to one end of the swing arm, and the other end of the swing arm is connected to the rotating shaft of the rotating motor. When the swing arm is parallel to the assembly jig, the CCD camera can capture the front or back image of the combined pressing part. When the swing arm is perpendicular to the assembly jig, the CCD camera can capture the top surface image of the combined pressing part.
[0012] Preferably, it also includes an annular guide rail mechanism, which includes a driving motor, a driving gear, a driven gear and an annular transmission chain. The annular transmission chain is meshed with the driving gear and the driven gear. The driving motor drives the gear to rotate, thereby driving the annular transmission chain to rotate. The assembly vibration mechanism and the vibration motor are respectively connected to the annular transmission chain to achieve synchronous rotation.
[0013] Preferably, the space between the vibration mechanisms of two adjacent assemblies is sufficient for the swing arm to be placed horizontally.
[0014] A detection system for multi-component assembly and pressing products, characterized in that: it includes an annular guide rail mechanism, the annular guide rail mechanism drives multiple assembly jigs to move in a circular motion, a plastic assembly base is placed on each assembly jig, the plastic assembly base has multiple mounting parts, multiple component conveying devices are arranged around the annular guide rail mechanism, each component conveying device can install a component on a mounting part of the plastic assembly base, multiple components are assembled with the plastic assembly base to form a combination, the assembly is pressed with the plastic assembly base by a clamping mechanism, the appearance image of the pressed combined pressed part is collected by a CCD phase detection device of the multi-component assembly and pressing product, the control unit determines whether the appearance of the assembly is qualified based on the appearance image, and the qualified assembly is unloaded by a good product unloading machine.
[0015] A phase detection method of a CCD phase detection device for a multi-component assembly and pressing product, comprising the following steps:
[0016] Step 1: The mobile assembly fixture delivers the assembled pressed parts to the bottom of the CCD phase detection device of the multi-component assembly pressed product;
[0017] Step 2: The control unit starts the rotating mechanism, and the CCD camera can rotate 180 degrees under the action of the rotating mechanism to collect images of the combined pressed part from at least the front, top and back of the combined pressed part;
[0018] Step 3: The control unit starts the transmission mechanism to rotate the combined pressing part 90 degrees, so that the two side surfaces of the combined pressing part are respectively located at the original front and rear positions of the combined pressing part;
[0019] Step 4: Repeat step 2.
[0020] Step 5, the control unit stores five surface images of the combined pressed parts before vibration;
[0021] Step 6: The control unit starts the vibration motor, so that the assembly jig and the combined pressing parts move up and down to generate vibration to detect the pressing quality, which is used to determine whether any parts are falling off or deformed;
[0022] Step 7. Repeat steps 2-4;
[0023] Step 8: The control unit stores five surface images of the combined pressed parts after vibration;
[0024] Step 9, control printing to compare the five surface images of the combined pressed parts before and after vibration, and compare the five surface images of the combined pressed parts after vibration with the pre-stored standard images. When the differences between the two comparisons are within the preset values, it means that the combined pressed parts are good products. When one of the differences between the two comparisons exceeds the preset value, it means that the combined pressed parts are defective products.
[0025] Step 10: The control unit starts the rotating mechanism, and the CCD camera is located on the top surface of the combined pressed part under the action of the rotating mechanism, so that the CCD camera will not block the combined pressed part (5) after the inspection from moving forward;
[0026] Step 11: When testing the next combined pressed part, repeat steps 1-10.
[0027] The CCD phase detection device and phase detection method of the multi-component assembly and pressing product have the following beneficial effects:
[0028] (1) The present invention uses a CCD camera to achieve multi-angle photography of the assembled pressed parts, saving the cost of arranging multiple CCD cameras. Therefore, more component conveying devices can be set up to assemble more complex assemblies. At the same time, multi-angle images can also be collected to ensure that the quality of inspection is not reduced.
[0029] (2) In order to solve the problem that the pressing quality of the assembled pressed parts cannot be obtained through CCD camera images, the present invention adopts an assembled pressed parts vibration mechanism to vibrate the assembled pressed parts, judge whether any parts are detached or deformed, and provide subsequent CCD camera images for comparison and judgment, thereby further ensuring that the assembled pressed parts are good. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 : A schematic top view of the annular guide rail mechanism of the present invention;
[0031] Figure 2 : Schematic diagram of the assembly jig and the assembly vibration mechanism when not working in the present invention;
[0032] Figure 3 : Schematic diagram of the assembly jig and the assembly vibration mechanism during operation in the present invention;
[0033] Figure 4 : A top view of the CCD camera in the first working state of the present invention;
[0034] Figure 5 : Figure 4 Middle partial main view;
[0035] Figure 6 : A top view of the second working state of the CCD camera in the present invention;
[0036] Figure 7 : Figure 6 Middle partial main view;
[0037] Figure 8 : A top view of the CCD camera in the third working state of the present invention;
[0038] Fig. 9 : Figure 8 Middle partial main view;
[0039] Fig.10 : Flow chart of the phase detection method of the CCD phase detection device of the multi-component assembly and pressing product of the present invention.
[0040] Description of reference numerals:
[0041] 1—annular guide rail mechanism; 11—driving gear; 12—driven gear; 13—annular transmission chain; 2—assembly jig; 21—upper electromagnet; 22—special-shaped hole; 3—assembly vibration mechanism; 31—lower electromagnet; 32—spring; 33—rotating shaft; 331—special-shaped end; 34—first gear; 35—second gear; 36—vibration motor; 41—CCD camera; 42—swing arm; 43—rotating motor; 5—combined pressing part. DETAILED DESCRIPTION
[0042] Combine the following Figures 1 to 10 , the present invention is further described:
[0043] like Figure 1 As shown, the CCD phase detection device of the multi-component assembled and pressed product of the present invention includes an annular guide rail mechanism 1, the annular guide rail mechanism 1 includes a driving motor, a driving gear 11, a driven gear 12 and an annular transmission chain 13, the annular transmission chain 13 is meshed with the driving gear 11 and the driven gear 12, the driving motor drives the gear 11 to rotate, thereby driving the annular transmission chain 13 to rotate, and the assembly vibration mechanism 3 and the vibration motor 36 are respectively connected to the annular transmission chain 13 to realize synchronous rotation.
[0044] The CCD phase detection device of the multi-component assembly and pressing product of the present invention comprises a control unit, a CCD camera 41 and an assembly jig 2, wherein a combined pressing part 5 is placed on the assembly jig 2, and the CCD camera 41 can rotate 180° under the action of a rotating mechanism to collect images of the combined pressing part 5 from at least the front, top and back of the combined pressing part 5; a combined component vibration mechanism 3 is connected below the assembly jig 2, and the combined component vibration mechanism 3 can not only cause the assembly jig 2 and the combined pressing part 5 to rotate 90° so that the CCD camera 41 can collect images of the two sides of the combined pressing part 5, but also can cause the combined pressing part 5 on the assembly jig 2 to vibrate to test the pressing quality of the combined pressing part 5, and the control unit automatically judges whether the combined pressing part 5 is a good product or a defective product based on the images of the combined pressing part 5 before and after the vibration taken by the CCD camera 41.
[0045] like Figure 2-Figure 3As shown, the first structure of the assembly vibration mechanism 3 is as follows: the top of the assembly vibration mechanism 3 includes a lower electromagnetic mounting hole and a lower spring mounting hole, the lower electromagnetic mounting hole is installed in the lower electromagnetic mounting hole, and one end of the spring 32 is installed in the lower spring mounting hole; the bottom of the assembly fixture 2 includes an upper electromagnetic mounting hole and an upper spring mounting hole, the upper electromagnetic mounting hole is installed in the upper electromagnetic mounting hole, and the other end of the spring 32 is installed in the upper spring mounting hole; the special-shaped end portion 331 of the rotating shaft 33 can enter the special-shaped hole 22 of the assembly fixture 2 after passing through the assembly vibration mechanism 3 and can move along the extension direction of the special-shaped hole 22. The purpose of the mutual cooperation between the special-shaped end portion 331 and the special-shaped hole 22 is to enable the rotating shaft 33 to drive the assembly fixture 2 to rotate, and the assembly fixture 2 can also move axially along the rotating shaft 33. The rotating shaft 33 is fixedly connected to the assembly vibration mechanism 3, and the other end of the rotating shaft 33 is connected to the transmission mechanism. The rotating rotating shaft 33 can make the assembly jig 2 and the assembly vibration mechanism 3 rotate synchronously; when the control unit controls the upper electromagnet 21 and the lower electromagnet 31 to be in a mutually adsorbed state, the assembly jig 2 and the assembly vibration mechanism 3 are fitted together, and when the control unit controls the upper electromagnet 21 and the lower electromagnet 31 to be in a non-magnetic state, the squeezed spring 32 is reset and the assembly jig 2 and the combined pressing part 5 are bounced upward, and the assembly jig 2 and the assembly vibration mechanism 3 are separated.
[0046] The second structure of the assembly vibration mechanism 3 is as follows: a lower mounting hole is provided at the top of the assembly vibration mechanism 3, a lower ball is provided in the lower mounting hole, the lower part of the lower ball is limited in the lower mounting hole, the upper part of the lower ball is located outside the lower mounting hole and the lower ball can roll in the mounting hole; an upper mounting hole is provided at the bottom of the assembly fixture 2, an upper ball is provided in the upper mounting hole, the upper part of the upper ball is limited in the upper mounting hole, the lower part of the upper ball is located outside the upper mounting hole and the upper ball can roll in the upper mounting hole; a through hole is provided in the center of the assembly vibration mechanism 3 and is connected to the rotating shaft 33 through a bearing, and the rotating shaft 33 One end is connected to the connecting hole of the assembly jig 2 and the assembly jig 2 can move along the axial direction of the rotating shaft 33; the other end of the rotating shaft 33 is connected to the transmission mechanism, and the rotating rotating shaft 33 can make the assembly jig 2 rotate, but the assembly vibration mechanism 3 is relatively stationary, and when the upper ball of the rotating assembly jig 2 contacts the lower ball of the assembly vibration mechanism 3, the assembly jig 2 and the combined pressing part 5 are lifted upward, and when the upper ball and the lower ball are separated, the assembly jig 2 and the combined pressing part 5 move downward under the action of gravity, and the assembly jig 2 and the combined pressing part 5 move back and forth up and down to generate vibration.
[0047] like Figure 2 and Figure 3 As shown, the transmission mechanism includes a vibration motor 36 , a first gear 34 and a second gear 35 . The rotating shaft of the vibration motor 36 is connected to the second gear 35 . The first gear 34 and the second gear 35 are meshed with each other. The first gear 34 is fixed to the other end of the rotating shaft 33 .
[0048] like Figure 4-9 As shown, the rotating mechanism includes a swing arm 42 and a rotating motor 43, a CCD camera 41 is connected to one end of the swing arm 42, and the other end of the swing arm 42 is connected to the rotating shaft of the rotating motor 43. When the swing arm 42 is parallel to the assembly jig 2, the CCD camera 41 can capture the front or back image of the combined pressed part 5, and when the swing arm 42 is perpendicular to the assembly jig 2, the CCD camera 41 can capture the top surface image of the combined pressed part 5. The space between two adjacent assembly vibration mechanisms 3 is sufficient for the swing arm 42 to be placed horizontally.
[0049] like Figure 4 and Figure 5 As shown, the rotary motor 43 causes the swing arm 42 to rotate to a horizontal direction and be located in front of the combined pressing part 5, so that an image in front of the combined pressing part 5 can be captured.
[0050] like Figure 6 and Figure 7 As shown, in Figure 4 On the basis of this, the motor 43 is rotated so that the swing arm 42 rotates 180° to the left and is located behind the combined pressing part 5, so that the image behind the combined pressing part 5 can be collected.
[0051] like Figure 8 and Fig. 9 As shown, in Figure 6 On this basis, the motor 43 is rotated so that the swing arm 42 rotates 90° to the right and is located directly above the combined pressing part 5, so that the image of the top of the combined pressing part 5 can be collected.
[0052] A detection system for a multi-component assembly and pressing product comprises an annular guide rail mechanism 1, wherein the annular guide rail mechanism 1 drives a plurality of assembly jigs 2 to move in a circular motion, a plastic assembly base is placed on each assembly jig 2, and the plastic assembly base has a plurality of mounting portions, a plurality of component conveying devices are arranged around the annular guide rail mechanism 1, each component conveying device can mount a component on a mounting portion of the plastic assembly base, a plurality of components are assembled with the plastic assembly base to form a combination, the combination is pressed with the plastic assembly base by a clamping mechanism, the appearance image of the pressed combined pressed part 5 is collected by a CCD phase detection device of the multi-component assembly and pressing product, a control unit determines whether the appearance of the assembly is qualified according to the appearance image, and discharges the qualified assembly through a good product discharger 18.
[0053] like Fig.10 As shown, the phase detection method of the CCD phase detection device of the multi-component assembly and pressing product of the present invention comprises the following steps:
[0054] Step 1, the mobile assembly fixture 2 delivers the combined pressed part 5 to the bottom of the CCD phase detection device of the multi-component assembly pressed product;
[0055] Step 2: The control unit starts the rotating mechanism, and the CCD camera 41 can rotate 180° under the action of the rotating mechanism to collect images of the combined pressed part 5 from at least the front, top and back surfaces of the combined pressed part 5;
[0056] Step 3: The control unit starts the transmission mechanism to rotate the combined pressing part 5 by 90°, so that the two side surfaces of the combined pressing part 5 are respectively located at the original front and rear positions of the combined pressing part 5;
[0057] Step 4: Repeat step 2.
[0058] Step 5, the control unit stores five surface images of the combined pressed part 5 before vibration;
[0059] Step 6: The control unit starts the vibration motor 36, so that the assembly jig 2 and the combined pressing part 5 move up and down to generate vibration to detect the pressing quality, so as to determine whether any parts are falling off or deformed;
[0060] Step 7. Repeat steps 2-4;
[0061] Step 8, the control unit stores the five surface images of the combined pressed part 5 after vibration;
[0062] Step 9, control printing to compare the five surface images of the combined pressed part 5 before and after vibration, and compare the five surface images of the combined pressed part 5 after vibration with the pre-stored standard image. When the difference between the two comparisons is within the preset value, it means that the combined pressed part 5 is a good product. When the difference between the two comparisons exceeds the preset value, it means that the combined pressed part 5 is a defective product.
[0063] Step 10: The control unit starts the rotating mechanism, and the CCD camera 41 is located on the top surface of the combined pressed part 5 under the action of the rotating mechanism, so that the CCD camera 41 will not block the combined pressed part 5 after the inspection from moving forward;
[0064] Step 11: When testing the next combined pressed part 5, repeat steps 1-10.
[0065] The present invention is described above by way of example in conjunction with the accompanying drawings. It is obvious that the implementation of the present invention is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.
Claims
1. A CCD phase detection device for a multi-component assembled and pressed product, comprising a control unit, a CCD camera (41) and an assembly jig (2), wherein a combined pressing part (5) is placed on the assembly jig (2), characterized in that: The CCD camera (41) can rotate 180° under the action of the rotating mechanism to collect images of the combined pressed part (5) from at least the front, top and back of the combined pressed part (5); the combined part vibration mechanism (3) is connected below the assembly jig (2); the combined part vibration mechanism (3) can not only cause the assembly jig (2) and the combined pressed part (5) to rotate 90°, thereby enabling the CCD camera (41) to collect images of the two sides of the combined pressed part (5), but can also cause the combined pressed part (5) on the assembly jig (2) to vibrate to test the lamination quality of the combined pressed part (5); and the control unit automatically determines whether the combined pressed part (5) is a good product or a bad product based on the images of the combined pressed part (5) taken by the CCD camera (41) before and after the vibration; The top of the assembly vibration mechanism (3) comprises a lower electromagnetic mounting hole and a lower spring mounting hole, the lower electromagnetic mounting hole is mounted in the lower electromagnetic mounting hole, and one end of the spring (32) is mounted in the lower spring mounting hole; the bottom of the assembly fixture (2) comprises an upper electromagnetic mounting hole and an upper spring mounting hole, the upper electromagnetic mounting hole is mounted in the upper electromagnetic mounting hole, and the other end of the spring (32) is mounted in the upper spring mounting hole; the special-shaped end portion (331) of the rotating shaft (33) can enter the special-shaped hole (22) of the assembly fixture (2) after passing through the assembly vibration mechanism (3) and can move along the extension direction of the special-shaped hole (22), and the rotating shaft (33) and the assembly vibration mechanism (3) are connected to each other. The rotating shaft (33) is fixedly connected to the driving mechanism (3), and the other end of the rotating shaft (33) is connected to the transmission mechanism, and the rotating rotating shaft (33) can make the assembly jig (2) and the assembly component vibration mechanism (3) rotate synchronously; when the control unit controls the upper electromagnet (21) and the lower electromagnet (31) to be in a mutually adsorbed state, the assembly jig (2) and the assembly component vibration mechanism (3) are attached together, and when the control unit controls the upper electromagnet (21) and the lower electromagnet (31) to be in a non-magnetic state, the squeezed spring (32) is reset and the assembly jig (2) and the combined pressing part (5) are bounced upward, and the assembly jig (2) and the assembly component vibration mechanism (3) are separated; Alternatively, the assembly vibration mechanism (3) has a lower mounting hole at the top, a lower ball is disposed in the lower mounting hole, the lower portion of the lower ball is limited in the lower mounting hole, the upper portion of the lower ball is located outside the lower mounting hole and the lower ball can roll in the mounting hole; the assembly jig (2) has an upper mounting hole at the bottom, an upper ball is disposed in the upper mounting hole, the upper portion of the upper ball is limited in the upper mounting hole, the lower portion of the upper ball is located outside the upper mounting hole and the upper ball can roll in the upper mounting hole; the assembly vibration mechanism (3) has a through hole at the center and is connected to the rotating shaft (33) via a bearing, one end of the rotating shaft (33) is connected to the connecting hole of the assembly jig (2) and The assembly jig (2) can move along the axial direction of the rotating shaft (33); the other end of the rotating shaft (33) is connected to the transmission mechanism, and the rotating rotating shaft (33) can cause the assembly jig (2) to rotate, but the assembly vibration mechanism (3) is relatively stationary. When the upper ball of the rotating assembly jig (2) contacts the lower ball of the assembly vibration mechanism (3), the assembly jig (2) and the assembly pressing part (5) are lifted upward. When the upper ball and the lower ball are separated, the assembly jig (2) and the assembly pressing part (5) move downward under the action of gravity, and the assembly jig (2) and the assembly pressing part (5) move back and forth up and down to generate vibration. The transmission mechanism comprises a vibration motor (36), a first gear (34) and a second gear (35), the rotating shaft of the vibration motor (36) is connected to the second gear (35), the first gear (34) and the second gear (35) are meshed with each other, and the first gear (34) is fixed to the other end of the rotating shaft (33); The invention also comprises an annular guide rail mechanism (1), the annular guide rail mechanism (1) comprising a driving motor, a driving gear (11), a driven gear (12) and an annular transmission chain (13), the annular transmission chain (13) being meshed with the driving gear (11) and the driven gear (12), the driving motor driving the gear (11) to rotate, thereby driving the annular transmission chain (13) to rotate, and the assembly vibration mechanism (3) and the vibration motor (36) are respectively connected to the annular transmission chain (13) to achieve synchronous rotation.
2. The CCD phase detection device for multi-component assembly and pressing products according to claim 1 is characterized in that: The rotating mechanism comprises a swing arm (42) and a rotating motor (43); a CCD camera (41) is connected to one end of the swing arm (42); and the other end of the swing arm (42) is connected to a rotating shaft of the rotating motor (43); when the swing arm (42) is parallel to the assembly jig (2), the CCD camera (41) can capture an image of the front or rear of the combined pressed part (5); and when the swing arm (42) is perpendicular to the assembly jig (2), the CCD camera (41) can capture an image of the top surface of the combined pressed part (5).
3. The CCD phase detection device for multi-component assembly and pressing products according to claim 2 is characterized in that: The space between two adjacent assembly vibration mechanisms (3) is sufficient for the swing arm (42) to be placed horizontally.
4. A detection system for multi-component assembly and pressing products, characterized in that: The invention comprises an annular guide rail mechanism (1), wherein the annular guide rail mechanism (1) drives a plurality of assembly jigs (2) to move in a circular motion, a plastic assembly base is placed on each assembly jig (2), and the plastic assembly base has a plurality of mounting portions. A plurality of component conveying devices are arranged around the annular guide rail mechanism (1), and each component conveying device can mount a component on a mounting portion of the plastic assembly base. A plurality of components are assembled with the plastic assembly base to form a composite component, and the composite component and the plastic assembly base are pressed together by a clamping mechanism. The appearance image of the pressed composite component (5) is collected by a CCD phase detection device of the multi-component assembly pressing product according to any one of claims 1 to 3. A control unit determines whether the appearance of the composite component is qualified based on the appearance image, and discharges the qualified composite component through a good product discharger (18).
5. A phase detection method of a CCD phase detection device for a multi-component assembly and pressing product, comprising the following steps: Step 1, the mobile assembly jig (2) delivers the combined pressed parts (5) to the bottom of the CCD phase detection device of the multi-component assembled pressed product according to any one of claims 1 to 3; Step 2: The control unit starts the rotating mechanism, and the CCD camera (41) can rotate 180 degrees under the action of the rotating mechanism to collect images of the combined pressed part (5) from at least the front surface, the top surface and the back surface of the combined pressed part (5); Step 3: The control unit activates the transmission mechanism to rotate the combined pressing part (5) by 90°, so that the two side surfaces of the combined pressing part (5) are respectively located at the original front and rear positions of the combined pressing part (5); Step 4: Repeat step 2. Step 5, the control unit stores five surface images of the combined pressed part (5) before vibration; Step 6: The control unit starts the vibration motor (36) so that the assembly jig (2) and the combined pressing part (5) move up and down and back and forth to generate vibration to detect the pressing quality, so as to determine whether any parts are falling off or deformed; Step 7. Repeat steps 2-4; Step 8, the control unit stores five surface images of the combined pressed part (5) after vibration; Step 9, control printing to compare the five surface images of the combined pressed part (5) before and after vibration, and compare the five surface images of the combined pressed part (5) after vibration with the pre-stored standard image. When the difference between the two comparisons is within the preset value, it means that the combined pressed part (5) is a good product. When one of the differences between the two comparisons exceeds the preset value, it means that the combined pressed part (5) is a defective product.
6. The phase detection method of the CCD phase detection device for multi-component assembly and pressing products according to claim 5, characterized in that: Step 10: The control unit starts the rotating mechanism, and the CCD camera (41) is located on the top surface of the combined pressed part (5) under the action of the rotating mechanism, so that the CCD camera (41) will not block the combined pressed part (5) that has been tested from moving forward; Step 11: When testing the next combined pressed part (5), repeat steps 1-10.
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