A double-output winding, inserting and shaping integrated machine and control method thereof

Abstract

The invention discloses a stator coil processing equipment, aiming to provide a double-outlet winding, inserting and shaping integrated machine and a control method thereof, which has high automation, convenient production and processing, can carry out multiple production steps at the same time and has high processing efficiency. The key points of the technical scheme are that a winding station, a wire inserting station and a shaping station are arranged in the machine, so that the stator coil can complete the processing of winding, paper inserting, wire inserting and shaping steps in a single machine, and each station performs its own execution without interfering with each other, and can process multiple groups of coils at the same time. At the same time, the movement of the coil on the station is realized by the rotation of a dividing plate and a flow plate, and the whole process from the placement of the raw material stator to the removal of the finished product stator does not require manual intervention, and the degree of automation is high. The invention is suitable for the technical field of stator processing equipment.

Description

Technical Field

[0001] The present invention relates to a stator coil processing device, and more specifically, to a double-outlet winding, inserting and shaping integrated machine and a control method thereof. Background Art

[0002] The stator coil is one of the important components of the motor. There are many occasions where motors are used in industrial products. Many electrical products use them as a driving power source. The stator is the main component of the motor. The main component of the stator is the coil. The processing of the stator generally requires operations such as slotting paper, winding, and embedding wire. Before embedding wire, it is also necessary to cover paper at both ends of the stator. At present, it mainly relies on the embedding machine to complete it.

[0003] At present, the wire embedding machines on the market usually have only one workstation and can only perform a single wire embedding work, with low work efficiency. At the same time, the processing steps of the stator coil are usually set in multiple devices. During processing, the stator coil needs to be moved in various mechanisms. The winding, embedding and shaping operations of the stator need to be moved in multiple workstations, which prolongs the processing time and reduces the processing efficiency. At the same time, manual intervention is required during the processing, the degree of automation is low, and the labor cost is high. Summary of the invention

[0004] In view of the shortcomings of the prior art, the object of the present invention is to provide a double-output winding, wire embedding and shaping all-in-one machine and a control method thereof which has a high degree of automation, is convenient for production and processing, can perform multiple production steps simultaneously, and has high processing efficiency.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a double-outlet winding, inserting and shaping integrated machine, comprising a plurality of support plates, a plurality of support rods are arranged on the support plates, a door panel is arranged on the outer side of the support plates, the support plates and the support rods cooperate to form at least two layers of operating platforms, the operating platform comprises a winding and inserting platform and a shaping platform, a winding mechanism and an inserting mechanism are arranged in the winding and inserting platform, a dividing plate is arranged between the winding mechanism and the inserting mechanism, an upper and lower parts mechanism and a finishing mechanism are arranged in the shaping platform, a flow disk is arranged between the upper and lower parts mechanism and the finishing mechanism, the upper and lower parts mechanism and the inserting mechanism are located on the same vertical line, a material plate is also arranged on the shaping platform, a material placing opening is arranged on the material plate, and the material is placed in or out of the shaping platform through the material placing opening.

[0006] The present invention is further configured as follows: a plurality of mold bases are arranged on the indexing plate, and a indexing shaft is also arranged at the bottom of the indexing plate, and the indexing shaft is used to control the rotation angle of the indexing plate.

[0007] The present invention is further configured as follows: the winding mechanism includes a winding assembly and a mold adjustment assembly arranged at the lower end of the winding assembly, the winding assembly includes a winding mold and a flying fork arranged outside the winding mold, a rotating motor is provided on the top of the flying fork, and the rotating motor is configured to drive the flying fork to rotate around the winding mold, a copper wire channel is provided in the flying fork, and a winding head is provided at the bottom of the flying fork, and the copper wire is wound on the winding mold through the copper wire channel in the flying fork and the winding head.

[0008] Preferably, the mold adjustment assembly includes a wire hooking plate, a wire hooking cylinder arranged at one end of the wire hooking plate, and a wire hooking arm arranged at the other end of the wire hooking plate, and the wire hooking cylinder is used to drive the wire hooking arm to approach / move away from the winding assembly.

[0009] Preferably, the wire embedding mechanism includes a pressing sleeve arranged on the flow disk and a wire embedding pressure arm arranged on the pressing sleeve, the positions of the pressing sleeve and the pressure arm match the position of the ejection rod, and a pressure arm motor is provided at the upper end of the pressure arm, and the pressure arm motor is used to control the pressure arm to press down and press the mold into the pressing sleeve.

[0010] The present invention is further configured as follows: the finishing mechanism includes an expansion core arranged at the lower end of the flow rotating disk and a shaping component arranged at the upper end of the flow rotating disk, the shaping component includes a tooth guard seat arranged on the flow rotating disk, a plurality of tooth guards are arranged in the tooth guard seat, and an expansion ring is also provided at the top of the finishing mechanism, and the expansion ring is used to press the expansion core to finish the mold.

[0011] The present invention is further configured as follows: the loading and unloading mechanism includes a ejector rod arranged at the lower end of the wire embedding mechanism, the position of the ejector rod matches the position of the mold base, and the ejector rod is used to lift the mold from the dividing plate and out of the wire embedding mechanism.

[0012] The present invention is further configured as follows: a paper insertion mechanism is also provided at the bottom of the winding mechanism, the paper insertion mechanism includes an insulating paper processing component and a paper pushing component, the insulating paper processing component includes a forming knife frame and a shear-swing connecting rod arranged inside the forming knife frame, the shear-swing connecting rod is used to drive the forming knife frame to cut the insulating paper, the paper pushing component includes a paper pushing rod arranged on the forming knife frame and a paper pushing motor arranged at the bottom of the paper pushing rod, a plurality of slots are provided in the paper pushing rod, and the slots are used to insert the installed insulating paper and push it into the winding mechanism.

[0013] Preferably, the winding mechanism is provided in two groups, and the winding mechanism and the wire embedding mechanism are provided in a triangle on the dividing plate.

[0014] The present application also provides a control method for a winding, embedding and shaping integrated machine, comprising the following steps: S1, inserting the mold to be processed into the mold base of the finishing mechanism from the material placement opening on the material plate;

[0015] S2, the flow turntable rotates 180 degrees to move the mold to be processed into the upper and lower parts mechanism, and the finishing mechanism detects whether there is a mold in the rotated mold base. If so, it is determined that there is a completed mold at the loading and unloading mechanism and transported to the finishing mechanism. The finishing mechanism shapes the mold and ejects the shaped mold to the material placement opening to escape from the shaping platform, and jumps to S3 to continue detection. Otherwise, it is determined that there is no completed mold at the current loading and unloading mechanism, and jumps to S3 for detection;

[0016] S3, the upper and lower parts mechanism lowers the mold inside to the wire embedding mechanism of the winding and embedding platform for temporary storage, and at the same time detects the mold status of the winding mechanism in the winding and embedding platform;

[0017] S4. Based on the clockwise rotation direction of the indexing plate, the state of the mold in the winding mechanism is detected. If there is a completed mold in the winding mechanism of the previous order of the wire embedding mechanism, it is judged that the winding mechanism of the previous order of the wire embedding mechanism has been processed, and the indexing plate rotates clockwise to move the mold in the wire embedding mechanism to the winding mechanism of the next order for winding, and at the same time, the mold in the winding mechanism of the previous order is moved to the wire embedding mechanism for wire embedding processing. Conversely, if there is a completed mold in the winding mechanism of the next order of the wire embedding mechanism, it is judged that the winding mechanism of the next order of the wire embedding mechanism has been processed, and the indexing plate rotates counterclockwise to move the mold in the wire embedding mechanism to the winding mechanism of the previous order for winding, and at the same time, the mold in the winding mechanism of the next order is moved to the wire embedding mechanism for wire embedding processing;

[0018] S5. After the mold with completed winding in step S4 is moved to the wire embedding mechanism and the wire embedding is completed, it is lifted to the shaping platform through the upper and lower parts mechanism above the wire embedding mechanism. At the same time, the flow turntable in the shaping platform rotates 180 degrees to complete the conversion of the mold in the upper and lower parts mechanism, and jumps back to S3 to cycle again.

[0019] By adopting the above technical solution, the beneficial effects are as follows: 1. By arranging a winding station, a wire embedding station and a shaping station in the machine, the stator coil can complete the steps of winding, paper inserting, wire embedding and shaping in a single machine, and each station performs its own operations without interfering with each other, and multiple groups of coils can be processed at the same time. At the same time, the movement of the coil on the station is achieved by the rotation of the dividing plate and the flow plate, and the whole process from the placement of the raw material stator to the removal of the finished product stator does not require manual intervention, and the degree of automation is high.

[0020] 2. In order to realize the movement of the stator coil in each mechanism, a dividing plate and a flow plate are provided in the winding and embedding platform and the shaping platform. The rotation angle of the dividing plate is the interval angle between each station on the winding and embedding platform. The sealing dividing plate can realize the movement between the wire embedding mechanism and each winding mechanism during the rotation process. At the same time, a dividing axis is provided at the bottom of the dividing plate, which has high accuracy during the rotation process. Furthermore, mold bases are provided at both ends of the flow plate, and the positions of the mold bases at both ends match the positions of the loading and unloading mechanisms and the finishing mechanisms on the shaping platform. At the same time, the rotation angle of the flow plate is set to 180 °, so that each rotation of the flow plate can realize the exchange of molds in the loading and unloading mechanism and the finishing mechanism. Generally speaking, the mold moved from the finishing mechanism to the loading and unloading mechanism is usually an unprocessed stator placed from the material placement opening, and the mold moved from the loading and unloading mechanism to the finishing mechanism is usually a stator processed in the winding and embedding platform and lifted to the loading and unloading mechanism. Through the rotation of the flow plate, the mold with completed winding and embedding is moved to the finishing mechanism for shaping, and the unprocessed mold is moved to the loading and unloading mechanism to complete the replenishment of the winding and embedding platform, so that loading and unloading can be carried out synchronously, realizing continuous automatic production and high production efficiency.

[0021] 3. At the same time, during the processing, two groups of winding mechanisms are arranged in the winding and embedding platform, and the winding mechanisms are respectively arranged at the two ends of the embedding mechanism. Specifically, when the stator in the embedding assembly is embedded and ejected, a group of new unprocessed stators are placed under the upper and lower material assembly ends. At this time, the working states of the two groups of winding mechanisms are: one group has no mold, and the other group has a mold with winding completed. At this time, in order to facilitate processing, the dividing plate rotates so that the mold with winding completed is moved to the embedding mechanism for embedding, and at the same time, the unprocessed mold temporarily stored in the embedding mechanism is moved to the winding mechanism without the mold for winding. The overall structural planning is reasonable, the processing is convenient, and the degree of automation is high.

[0022] 4. In addition, during the processing, in order to maintain the continuity of the production process and realize continuous automatic production, the stator mold is inserted into the material placement opening and fixed on the mold base on the flow turntable. The flow turntable rotates, and the stator mold at the finishing mechanism end moves to the loading and unloading mechanism. The stator mold that has been wound and embedded in the loading and unloading mechanism moves to the finishing mechanism, and is ejected from the material placement opening after the shaping is completed to complete the processing. At the same time, the stator mold in the loading and unloading mechanism is lowered to the wire embedding mechanism of the winding and embedding platform for temporary storage, and the mold in the current winding mechanism is judged. During the winding and embedding mold processing, due to the indexing The disk rotates alternately clockwise and counterclockwise to realize the unloading of the winding mechanism on one side and the loading of the winding mechanism on the other side. Specifically, when there is a completed stator mold in the winding mechanism on the left side of the wire embedding mechanism, and the winding mechanism station on the right side of the wire embedding mechanism is vacant, it is judged that the last rotation direction of the dividing disk was counterclockwise, so that the winding mold of the winding mechanism on the right side is ejected, and at the same time, the stator mold in the last wire embedding mechanism is moved to the winding mechanism on the left side. Therefore, the dividing disk needs to eject the mold in the winding mechanism on the left side and load the mold in the wire embedding mechanism into the winding mechanism on the right side. The rotation direction of the dividing disk is clockwise. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the specific structure of an embodiment of a double-output winding, inserting and shaping integrated machine and a control method thereof of the present invention;

[0024] Figure 2 It is a schematic diagram of the specific structure of a double-outlet winding, inserting and shaping integrated machine and a control method thereof after removing the door panel of the embodiment of the present invention;

[0025] Figure 3 It is a schematic diagram of the specific structure of the winding mechanism of an embodiment of a double-output winding, inserting and shaping all-in-one machine and a control method thereof of the present invention;

[0026] Figure 4 It is a schematic diagram of the combined connection of a dividing plate, a wire embedding mechanism and a flow plate of an embodiment of a double-outlet winding, wire embedding and shaping integrated machine and a control method thereof of the present invention;

[0027] Figure 5 It is a schematic diagram of the combined connection of a loading and unloading mechanism and a dividing plate of a double-outlet winding, inserting and shaping all-in-one machine and a control method thereof according to an embodiment of the present invention;

[0028] Figure 6 It is a schematic diagram of the specific structure of a finishing mechanism of a double-outlet winding, inserting and shaping all-in-one machine and a control method thereof according to an embodiment of the present invention;

[0029] Figure 7 It is a schematic diagram of the specific structure of the paper inserting mechanism of an embodiment of a double-outlet winding, inserting and shaping all-in-one machine and a control method thereof of the present invention;

[0030] Figure 8 This is the first part of the control method flow chart of a dual-output winding, wire-inserting and shaping integrated machine and a control method thereof according to an embodiment of the present invention;

[0031] Fig. 9 This is the second part of the control method flow chart of a dual-output winding, wire-inserting and shaping integrated machine and a control method thereof according to an embodiment of the present invention;

[0032] Reference numerals in the figure: 1, support plate; 2, support rod; 3, door panel; 4, operating platform; 41, winding and embedding platform; 42, shaping platform; 5, winding mechanism; 51, winding assembly; 511, winding mold; 512, flying fork; 513, rotating motor; 514, winding head; 52, mold adjustment assembly; 521, wire hooking plate; 522, wire hooking cylinder; 523, wire hooking arm; 6, wire embedding mechanism; 61, pressing sleeve; 62, wire embedding pressing arm; 63, pressing arm motor; 7, dividing Dial; 71, mold base; 72, indexing axis; 8, upper and lower parts mechanism; 81, ejector rod; 9, finishing mechanism; 91, core expansion; 92, shaping component; 93, tooth guard seat; 94, tooth guard; 95, expansion ring; 10, flow plate; 11, material plate; 111, material placement opening; 12, paper insertion mechanism; 121, insulating paper processing component; 122, paper pushing component; 123, forming tool holder; 124, shear swing connecting rod; 125, paper pushing rod; 126, paper pushing motor. DETAILED DESCRIPTION

[0033] Reference Figures 1 to 9 The present invention further describes an embodiment of a double-output winding, wire embedding and shaping integrated machine and a control method thereof.

[0034] For ease of explanation, spatial relative terms such as "upper", "lower", "left", "right" and the like are used in the embodiments to illustrate the relationship of one element or feature shown in the figure relative to another element or feature. It should be understood that, in addition to the orientation shown in the figure, the spatial terms are intended to include different orientations of the device in use or operation. For example, if the device in the figure is inverted, the element described as being "under" other elements or features will be positioned "on" other elements or features. Therefore, the exemplary term "under" can include both upper and lower orientations. The device can be positioned in other ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used here can be interpreted accordingly.

[0035] Furthermore, relational terms such as “first” and “second” and the like are merely used to distinguish one component from another having the same name, but do not necessarily require or imply any such actual relationship or order between these components.

[0036] A double-outlet winding, inserting and shaping integrated machine comprises a plurality of support plates 1, wherein the support plates 1 are provided with a plurality of support rods 2, a door plate 3 is provided on the outer side of the support plates 1, the support plates 1 cooperate with the support rods 2 to form at least two layers of operating platforms 4, the operating platform 4 comprises a winding and inserting platform 41 and a shaping platform 42, a winding mechanism 5 and an inserting mechanism 6 are provided in the winding and inserting platform 41, a dividing plate 7 is provided between the winding mechanism 5 and the inserting mechanism 6, an upper and lower parts mechanism 8 and a finishing mechanism 9 are provided in the shaping platform 42, a flow disk 10 is provided between the upper and lower parts mechanism 8 and the finishing mechanism 9, the upper and lower parts mechanism 8 and the inserting mechanism 6 are located on the same vertical line, a material plate 11 is further provided on the shaping platform 42, a material placement opening 111 is provided on the material plate 11, and the material is placed into or out of the shaping platform 42 through the material placement opening 111.

[0037] The indexing plate 7 is provided with a plurality of mold bases 71 , and a indexing shaft 72 is also provided at the bottom of the indexing plate 7 . The indexing shaft 72 is used to control the rotation angle of the indexing plate 7 .

[0038] The winding mechanism 5 includes a winding component 51 and a mold adjustment component 52 arranged at the lower end of the winding component 51, the winding component 51 includes a winding mold 511 and a flying fork 512 arranged outside the winding mold, a rotating motor 513 is provided on the top of the flying fork 512, and the rotating motor 513 is configured to drive the flying fork 512 to rotate around the winding mold, a copper wire channel is provided in the flying fork 512, and a winding head 514 is provided at the bottom of the flying fork 512, and the copper wire is wound on the winding mold through the copper wire channel in the flying fork 512 and the winding head 514.

[0039] Preferably, the mold adjustment assembly 52 includes a wire hooking plate 521, a wire hooking cylinder 522 arranged at one end of the wire hooking plate 521, and a wire hooking arm 523 arranged at the other end of the wire hooking plate 521, and the wire hooking cylinder 522 is used to drive the wire hooking arm 523 to approach / move away from the winding assembly 51.

[0040] Preferably, the wire embedding mechanism 6 includes a pressing sleeve 61 arranged on the flow turntable 10 and a wire embedding pressing arm 62 arranged on the pressing sleeve 61. The positions of the pressing sleeve 61 and the pressing arm match the position of the ejection rod 81. A pressing arm motor 63 is provided at the upper end of the pressing arm. The pressing arm motor 63 is used to control the pressing arm to press down and press the mold into the pressing sleeve 61.

[0041] The finishing mechanism 9 includes an expansion core 91 arranged at the lower end of the flow disk 10 and a shaping component 92 arranged at the upper end of the flow disk 10. The shaping component 92 includes a tooth guard seat 93 arranged on the flow disk 10. A plurality of tooth guards 94 are arranged in the tooth guard seat 93. An expansion ring 95 is also provided at the top of the finishing mechanism 9. The expansion ring 95 is used to press the expansion core 91 into the mold for finishing.

[0042] The loading and unloading mechanism includes a lifting rod 81 arranged at the lower end of the wire embedding mechanism 6. The position of the lifting rod 81 matches the position of the mold base 71. The lifting rod 81 is used to lift the mold from the dividing plate 7 and remove it from the wire embedding mechanism 6.

[0043] A paper insertion mechanism 12 is also provided at the bottom of the winding mechanism 5, and the paper insertion mechanism 12 includes an insulating paper processing component 121 and a paper pushing component 122. The insulating paper processing component 121 includes a forming tool holder 123 and a shear-swing connecting rod 124 arranged inside the forming tool holder 123. The shear-swing connecting rod 124 is used to drive the forming tool holder 123 to cut the insulating paper. The paper pushing component 122 includes a paper pushing rod 125 arranged on the forming tool holder 123 and a paper pushing motor 126 arranged at the bottom of the paper pushing rod 125. A plurality of slots are provided in the paper pushing rod 125, and the slots are used to insert the installed insulating paper and push it into the winding mechanism 5.

[0044] Preferably, the winding mechanism 5 is provided in two groups, and the winding mechanism 5 and the wire embedding mechanism 6 are provided on the dividing plate 7 in a triangle shape.

[0045] By arranging a winding station, a wire embedding station and a shaping station in the machine, the stator coil can complete the steps of winding, paper inserting, wire embedding and shaping in a single machine. At the same time, each station performs its own operations without interfering with each other, and multiple groups of coils can be processed at the same time. At the same time, the movement of the coil on the station is achieved by the rotation of the dividing plate 7 and the flow plate 10, and the whole process from the placement of the raw material stator to the removal of the finished product stator does not require manual intervention, and the degree of automation is high.

[0046] Furthermore, in order to realize the movement of the stator coil in each mechanism, a dividing plate 7 and a flow plate 10 are provided in the winding and embedding platform 41 and the shaping platform 42. The rotation angle of the dividing plate 7 is the interval angle between each station on the winding and embedding platform 41. The sealing dividing plate 7 can realize the movement between the wire embedding mechanism 6 and each winding mechanism 5 during rotation. At the same time, a dividing shaft 72 is provided at the bottom of the dividing plate 7, which has high accuracy during rotation. Furthermore, mold bases 71 are provided at both ends of the flow plate 10, and the positions of the mold bases 71 at both ends match the positions of the loading and unloading mechanisms and the finishing mechanism 9 on the shaping platform 42. At the same time, the rotation of the flow plate 10 The angle is set to 180°, so that each rotation of the flow plate 10 can realize the exchange of molds in the loading and unloading mechanism and the finishing mechanism 9. Generally speaking, the mold moved from the finishing mechanism 9 to the loading and unloading mechanism is usually an unprocessed stator placed from the material placement opening 111, and the mold moved from the loading and unloading mechanism to the finishing mechanism 9 is usually a stator processed in the winding platform 41 and lifted to the loading and unloading mechanism. Through the rotation of the flow plate 10, the mold with completed winding is moved to the finishing mechanism 9 for shaping, and the unprocessed mold is moved to the loading and unloading mechanism to complete the replenishment of the winding platform 41, so that loading and unloading can be carried out synchronously, realizing continuous automated production with high production efficiency.

[0047] The present application also provides a control method for a winding, embedding and shaping integrated machine, comprising the following steps: S1, inserting the mold to be processed into the mold base of the finishing mechanism from the material placement opening on the material plate;

[0048] S2, the flow turntable rotates 180 degrees to move the mold to be processed into the upper and lower parts mechanism, and the finishing mechanism detects whether there is a mold in the rotated mold base. If so, it is determined that there is a completed mold at the loading and unloading mechanism and transported to the finishing mechanism. The finishing mechanism shapes the mold and ejects the shaped mold to the material placement opening to escape from the shaping platform, and jumps to S3 to continue detection. Otherwise, it is determined that there is no completed mold at the current loading and unloading mechanism, and jumps to S3 for detection;

[0049] S3, the upper and lower parts mechanism lowers the mold inside to the wire embedding mechanism of the winding and embedding platform for temporary storage, and at the same time detects the mold status of the winding mechanism in the winding and embedding platform;

[0050] S4. Based on the clockwise rotation direction of the indexing plate, the state of the mold in the winding mechanism is detected. If there is a completed mold in the winding mechanism of the previous order of the wire embedding mechanism, it is judged that the winding mechanism of the previous order of the wire embedding mechanism has been processed, and the indexing plate rotates clockwise to move the mold in the wire embedding mechanism to the winding mechanism of the next order for winding, and at the same time, the mold in the winding mechanism of the previous order is moved to the wire embedding mechanism for wire embedding processing. Conversely, if there is a completed mold in the winding mechanism of the next order of the wire embedding mechanism, it is judged that the winding mechanism of the next order of the wire embedding mechanism has been processed, and the indexing plate rotates counterclockwise to move the mold in the wire embedding mechanism to the winding mechanism of the previous order for winding, and at the same time, the mold in the winding mechanism of the next order is moved to the wire embedding mechanism for wire embedding processing;

[0051] S5. After the mold with completed winding in step S4 is moved to the wire embedding mechanism and the wire embedding is completed, it is lifted to the shaping platform through the upper and lower parts mechanism above the wire embedding mechanism. At the same time, the flow turntable in the shaping platform rotates 180 degrees to complete the conversion of the mold in the upper and lower parts mechanism, and jumps back to S3 to cycle again.

[0052] Reference Figure 4 and Figure 5 In the process of processing, two groups of winding mechanisms 5 are arranged in the winding and embedding platform 41, and the winding mechanisms 5 are respectively arranged at the two ends of the embedding mechanism 6. Specifically, when the stator in the embedding assembly is embedded and ejected, a group of new unprocessed stators are placed under the upper and lower material assembly ends. At this time, the working states of the two groups of winding mechanisms 5 are: there is no mold in one group, and there is a mold with winding completed in the other group. At this time, in order to facilitate processing, the dividing plate 7 rotates so that the mold with winding completed is moved to the embedding mechanism 6 for embedding, and at the same time, the unprocessed mold temporarily stored in the embedding mechanism 6 is moved to the winding mechanism 5 without the mold for winding. The overall structural planning is reasonable, the processing is convenient, and the degree of automation is high.

[0053] Furthermore, during the processing, in order to maintain the continuity of the production process and realize continuous automatic production, the stator mold is inserted into the material placement opening 111 and fixed on the mold base 71 on the flow turntable 10. The flow turntable 10 rotates, and the stator mold at the end of the finishing mechanism 9 moves to the loading and unloading mechanism. The stator mold that has been wound and embedded in the loading and unloading mechanism moves to the finishing mechanism 9, and is ejected from the material placement opening 111 after the shaping is completed to complete the processing. At the same time, the stator mold in the loading and unloading mechanism is lowered to the wire embedding mechanism 6 of the winding and embedding platform 41 for temporary storage, and the mold in the current winding mechanism 5 is judged. During the winding and embedding mold processing, due to the dividing plate 7 The winding mechanism 5 on one side is unloaded and the winding mechanism 5 on the other side is loaded by rotating alternately clockwise and counterclockwise respectively. Specifically, when the winding mechanism 5 on the left side of the wire embedding mechanism 6 has a completed stator mold and the winding mechanism 5 on the right side of the wire embedding mechanism 6 is vacant, it is determined that the last rotation direction of the dividing plate 7 was counterclockwise, so that the winding mold 511 of the winding mechanism 5 on the right side is ejected, and at the same time, the stator mold in the last wire embedding mechanism 6 is moved to the winding mechanism 5 on the left side. Therefore, the dividing plate 7 needs to eject the mold in the winding mechanism 5 on the left side and load the mold in the wire embedding mechanism 6 into the winding mechanism 5 on the right side. The rotation direction of the dividing plate 7 is clockwise.

[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Common changes and substitutions made by those skilled in the art within the scope of the technical solution of the present invention should be included in the protection scope of the present invention.

Claims

1. A double-outlet winding, inserting and shaping machine, comprising a plurality of support plates (1), a plurality of support rods (2) are arranged on the support plates (1), a door plate (3) is arranged outside the support plates (1), and the characteristics are as follows: The support plate (1) and the support rod (2) cooperate to form at least two layers of operating platforms (4), and the operating platform (4) comprises a winding and embedding platform (41) and a shaping platform (42). The winding and embedding platform (41) is provided with a winding mechanism (5) and a wire embedding mechanism (6), and a dividing plate (7) is provided between the winding mechanism (5) and the wire embedding mechanism (6). The shaping platform (42) is provided with an upper and lower parts mechanism (8) and a finishing mechanism (9), and a flow plate (10) is provided between the upper and lower parts mechanism (8) and the finishing mechanism (9). The upper and lower parts mechanism (8) and the wire embedding mechanism (6) are located on the same vertical line. The shaping platform (42) is also provided with a material plate (11), and a material placement opening (111) is provided on the material plate (11), and materials are placed into or out of the shaping platform (42) through the material placement opening (111); The indexing plate (7) is provided with a plurality of mold bases (71), and the bottom of the indexing plate (7) is also provided with an indexing shaft (72), and the indexing shaft (72) is used to control the rotation angle of the indexing plate (7); The upper and lower parts mechanism (8) comprises a push rod (81) arranged at the lower end of the wire embedding mechanism (6), the position of the push rod (81) matches the position of the mold base (71), and the push rod (81) is used to lift the mold from the indexing plate (7) and remove it from the wire embedding mechanism (6); The wire embedding mechanism (6) comprises a pressing sleeve (61) arranged on the flow rotating disk (10) and a wire embedding pressing arm (62) arranged on the pressing sleeve (61), the positions of the pressing sleeve (61) and the wire embedding pressing arm (62) match the position of the ejector rod (81), and a pressing arm motor (63) is provided at the upper end of the wire embedding pressing arm (62), and the pressing arm motor (63) is used to control the wire embedding pressing arm (62) to press down and press the mold into the pressing sleeve (61); The finishing mechanism (9) comprises an expansion core (91) arranged at the lower end of the flow rotating disk (10) and a shaping component (92) arranged at the upper end of the flow rotating disk (10); the shaping component (92) comprises a tooth guard seat (93) arranged on the flow rotating disk (10); a plurality of tooth guards (94) are arranged in the tooth guard seat (93); an expansion ring (95) is also arranged at the top of the finishing mechanism (9); the expansion ring (95) is used to press into the expansion core (91) to finish the mold.

2. A double-outlet winding, inserting and shaping machine according to claim 1, characterized in that: The winding mechanism (5) comprises a winding assembly (51) and a mold adjustment assembly (52) arranged at the lower end of the winding assembly (51); the winding assembly (51) comprises a winding mold (511) and a flying fork (512) arranged outside the winding mold (511); a rotating motor (513) is arranged on the top of the flying fork (512); the rotating motor (513) is configured to drive the flying fork (512) to rotate around the winding mold (511); a copper wire channel is arranged inside the flying fork (512); a winding head (514) is arranged at the bottom of the flying fork (512); the copper wire is wound on the winding mold (511) through the copper wire channel inside the flying fork (512) and the winding head (514).

3. A double-outlet winding, inserting and shaping machine according to claim 2, characterized in that: The mold adjustment component (52) comprises a wire hooking plate (521), a wire hooking cylinder (522) arranged at one end of the wire hooking plate (521), and a wire hooking arm (523) arranged at the other end of the wire hooking plate (521), wherein the wire hooking cylinder (522) is used to drive the wire hooking arm (523) to approach or move away from the winding component (51).

4. The double-outlet winding, inserting and shaping integrated machine according to claim 1, characterized in that: A paper inserting mechanism (12) is also provided at the bottom of the winding mechanism (5). The paper inserting mechanism (12) comprises an insulating paper processing component (121) and a paper pushing component (122). The insulating paper processing component (121) comprises a forming knife frame (123) and a shear-swing connecting rod (124) arranged inside the forming knife frame (123). The shear-swing connecting rod (124) is used to drive the forming knife frame (123) to cut the insulating paper. The paper pushing component (122) comprises a paper pushing rod (125) arranged on the forming knife frame (123) and a paper pushing motor (126) arranged at the bottom of the paper pushing rod (125). A plurality of slots are provided in the paper pushing rod (125). The slots are used to insert the installed insulating paper and push it into the winding mechanism (5).

5. The double-outlet winding, inserting and shaping integrated machine according to claim 1, characterized in that: The winding mechanism (5) is arranged in two groups, and the winding mechanism (5) and the wire embedding mechanism (6) are arranged in a triangle on a dividing plate (7).

6. A control method applicable to the double-outlet winding, inserting and shaping integrated machine according to any one of claims 1 to 5, characterized in that: The following steps are involved: S1, the mold to be processed is inserted into the mold base of the finishing mechanism from the material placement opening on the material plate; S2, the flow turntable rotates 180 degrees to move the mold to be processed into the upper and lower parts mechanism, and the finishing mechanism detects whether there is a mold in the rotated mold base. If so, it is determined that there is a completed mold at the upper and lower parts mechanism and transported to the finishing mechanism. The finishing mechanism shapes the mold and ejects the shaped mold to the material placement opening to escape from the shaping platform, and jumps to S3 to continue detection. Otherwise, it is determined that there is no completed mold at the current upper and lower parts mechanism, and jumps to S3 for detection; S3, the upper and lower parts mechanism lowers the mold inside to the wire embedding mechanism of the winding and embedding platform for temporary storage, and at the same time detects the mold status of the winding mechanism in the winding and embedding platform; S4. Based on the clockwise rotation direction of the indexing plate, the state of the mold in the winding mechanism is detected. If there is a completed mold in the winding mechanism of the previous order of the wire embedding mechanism, it is judged that the winding mechanism of the previous order of the wire embedding mechanism has been processed, and the indexing plate rotates clockwise to move the mold in the wire embedding mechanism to the winding mechanism of the next order for winding, and at the same time, the mold in the winding mechanism of the previous order is moved to the wire embedding mechanism for wire embedding processing. Conversely, if there is a completed mold in the winding mechanism of the next order of the wire embedding mechanism, it is judged that the winding mechanism of the next order of the wire embedding mechanism has been processed, and the indexing plate rotates counterclockwise to move the mold in the wire embedding mechanism to the winding mechanism of the previous order for winding, and at the same time, the mold in the winding mechanism of the next order is moved to the wire embedding mechanism for wire embedding processing; S5. After the mold with completed winding in step S4 is moved to the wire embedding mechanism and the wire embedding is completed, it is lifted to the shaping platform through the upper and lower parts mechanism above the wire embedding mechanism. At the same time, the flow turntable in the shaping platform rotates 180 degrees to complete the conversion of the mold in the upper and lower parts mechanism, and jumps back to S3 to cycle again.

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