A kind of polypropylene composite material production equipment and production method for cable
By designing a polypropylene composite production equipment that integrates extrusion, cooling cutting, trimming and discharge functions, the problem of burrs and trimming in the extrusion process of existing equipment is solved, and efficient and intelligent production processes and high-quality products are achieved.
Patent Information
- Application Number
- CN202411513937.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-10-29
AI Technical Summary
During the extrusion process, existing polypropylene composite material production equipment is prone to burrs or unevenness in the inner and outer walls of the pipeline, which affects the aesthetics and cable protection effect. The decoration process is time-consuming and labor-intensive, resulting in low production efficiency.
A polypropylene composite material production equipment for cables including an extruder, a cooling and cutting mechanism, a discharge mechanism and a dressing mechanism is designed. Through the cooperation of the cooling and cutting channels and the dressing mechanism, the cooling, cutting, dressing and drying of the pipeline is achieved, ensuring synchronous dressing and cleaning inside and outside the pipeline.
It realizes efficient and intelligent production of polypropylene composite materials for cables, simplifies the operation process, improves production efficiency, and ensures high-quality shaping and trimming effects of pipelines.
Smart Images

Figure CN119017671B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of polypropylene composite material processing, and in particular to a production device and a production method of polypropylene composite material for cables. Background Art
[0002] Polypropylene is a non-toxic and harmless material. The cables made of it will not release toxic and harmful substances during use and will not harm human health. In order to further improve the performance of polypropylene materials, blending modification, grafting modification and other methods are usually used to reduce the modulus and rigidity of the material without losing heat resistance, increase flexibility, and make it more suitable for use with cables. For example, it is prepared as a cable protection tube. The cable protection tube is a pipe or casing specially used to protect the cable from external damage. It can effectively prevent the cable from being damaged by mechanical pressure, chemicals, moisture, corrosion and electromagnetic interference, thereby extending the service life of the cable.
[0003] The patent document with the authorization number CN118418411B discloses a polypropylene production device, which relates to the technical field of polypropylene production. The polypropylene production device comprises a screw extruder and a cooling box, wherein the discharge end of the screw extruder is provided with a polypropylene pipe extruder head, the cooling box is provided with a plurality of positioning rollers for rotation inside, a plurality of nozzles for spraying cooling liquid downward are provided above the cooling box, and the cooling box is also connected with a guide mechanism for assisting the polypropylene pipe to pass through the cooling box.
[0004] The above-mentioned production equipment has the following shortcomings: During the extrusion process, burrs or unevenness may occur on the inner and outer walls of the pipe, which not only affects the appearance, but also is not conducive to the subsequent protection of the cable. The existing technology generally trims the inside and outside of the pipe separately after the pipe is extruded, cooled, shaped, and dried. After trimming, it needs to be cleaned and dried again to remove the debris attached to the pipe. The entire trimming process is time-consuming and labor-intensive, resulting in the inefficiency of the production of polypropylene composite materials for cables. Summary of the invention
[0005] In view of the problems existing in the background technology, a production device and a production method of polypropylene composite materials for cables are proposed. Through the cooperation of an extruder, a cooling and cutting mechanism, a discharging mechanism and a trimming mechanism, efficient and intelligent production of polypropylene composite materials for cables is achieved, and the production method is consistent and the operation is simple.
[0006] The present invention proposes a production equipment of polypropylene composite materials for cables, comprising an extruder, a cooling and cutting mechanism, a discharging mechanism and a trimming mechanism. The extruder is used to input polypropylene composite materials and extrude a cable pipe; a cooling and cutting channel is arranged inside the cooling and cutting mechanism, one end of which is connected to an extrusion head for horizontal entry of the extruded cable pipe, and after cooling and cutting, the pipe turns to face vertically downward at the other end of the cooling and cutting channel; the discharging mechanism is used to receive and dry the trimmed cable pipe; the trimming mechanism is located between the cooling and cutting channel and the discharging mechanism, and a movable transfer component is arranged inside, and the downward pipe is transferred to the trimming mechanism through the transfer component, and finally transferred to the discharging mechanism. During the movement, the trimming component and the transfer component cooperate to drive the pipe to move up and down while rotating in situ, and the inside and outside of the pipe immersed in the trimming liquid are synchronously trimmed and cleaned.
[0007] Preferably, the cooling and cutting mechanism includes a fixed box located on the trimming mechanism, a telescopic box slidably arranged at a box opening at one end of the fixed box and connected to the extrusion head, and a movable plate movably arranged on the box opening at the other end of the fixed box; the telescopic box slides in and out of the box opening at one end of the fixed box, the telescopic box is provided with a discharge through hole for the extrusion head to pass through, and the telescopic box is also provided with a pipeline external cooling member; notches opposite to the movable plate are provided at the top and bottom of the fixed box, the notch at the bottom is connected to the feed port of the trimming mechanism, a steering member located between the top and bottom notches and a cutting member located between the steering member and the pipeline external cooling member are provided on the fixed box; the movable plate moves horizontally on one side of the steering member, and a pipeline internal cooling member is provided at the same time.
[0008] Preferably, the steering member comprises a rotating disk rotatably disposed on the side wall of the fixed box; both sets of steering rollers are rotatably disposed on the rotating disk, and the spacing between them is adjustable.
[0009] Preferably, the external cooling member of the pipeline includes a fan 1 and an air outlet seat connected to the fan 1; the air outlet seat is annular, arranged along the inner wall of the telescopic box and opposite to the position of the extruder head, and multiple groups of air outlet heads are arranged along the inner wall.
[0010] Preferably, the cooling element inside the pipeline includes a second fan and a telescopic air outlet duct; the air outlet head of the telescopic air outlet duct supplies air to the interior thereof through an electrically controlled telescopic inlet and outlet of the pipeline.
[0011] Preferably, the trimming mechanism includes a trimming box and a conveyor belt unit arranged in the trimming box; multiple groups of transfer components are arranged along the conveyor belt of the conveyor belt unit to transfer the pipeline from the feed port to the discharge port; multiple groups of trimming components are arranged along the bottom of the trimming box to cooperate with the transfer components above to trim the pipeline that moves up and down and rotates around the origin.
[0012] Preferably, the transfer assembly includes a mounting seat connected to the conveyor belt, a lifting seat moving on the mounting seat, and a rotating positioning seat rotatably arranged on the lifting seat; a positioning groove is arranged in the center and a positioning ring groove is arranged on the periphery of the mating end of the rotating positioning seat and the trimming assembly.
[0013] Preferably, the trimming assembly comprises a base mounted on the bottom of the trimming box, outer trimming plates slidably arranged on both sides of the base, and an inner trimming piece located in the middle of the base.
[0014] Preferably, the internal trimming part includes a support column installed on the base, a limit base installed on the support column, an internal trimmer installed on the outer periphery of the limit base, and an adjuster installed on the upper end of the limit base; the adjuster includes an adjusting rod installed on the limit base; and the threaded adjusting disk is located at the top of the adjusting rod.
[0015] Preferably, the adjusting sleeve is sleeved on the outside of the adjusting rod and is threadedly connected to the threaded adjusting disk to achieve spiral lifting and lowering; a limit top seat is set on the top of the adjusting sleeve; a positioning protrusion matching the positioning groove is set on the limit top seat; an elastic sealing sleeve is set between the bottom of the adjusting sleeve and the limit base, the elastic sealing sleeve sleeves the adjusting rod and pushes the limit top seat to the highest position.
[0016] Preferably, the trimmer includes a driving box arranged on a limiting base, a double-headed bidirectional cylinder rotatably arranged on the driving box, a bending rod connected to a telescopic rod of the double-headed bidirectional cylinder, and a rotating grinding head located at the end of the bending rod.
[0017] Preferably, the outer trimming plate is detachably connected to the movable seat; a guide groove for the movable seat to slide is provided on the base; a double-headed bidirectional cylinder is arranged in the guide groove to drive the movable seats on both sides to move synchronously to adjust the spacing between the outer trimming plates so that the pipeline can be polished and trimmed from the outside of the pipeline.
[0018] Preferably, the discharge mechanism includes a discharge box; a receiving interface connected to the discharge port of the trimming box is provided on the side wall of the discharge box, and discharge doors are also provided on both sides of the receiving interface; the water filter is arranged in the discharge box and is located below the receiving interface and the discharge door.
[0019] The present invention further proposes a method for producing a polypropylene composite material for cables, which is produced by using the above-mentioned polypropylene composite material production equipment for cables. First, the polypropylene composite material is put into an extruder, and after the cable pipe is extruded from the extruder head, it enters one end of a cooling and cutting channel; then the pipe is cooled and cut, and turned to be vertically downward at the other end of the cooling and cutting channel; then the transfer component transfers the downward pipe to a trimming mechanism, and during the movement, the trimming component and the transfer component cooperate to drive the pipe to move up and down while rotating in place, and synchronously trim and clean the inside and outside of the pipe immersed in the trimming liquid; finally, the pipe enters a discharging mechanism and is discharged after drying.
[0020] Compared with the prior art, the present invention has the following beneficial technical effects: through the cooperation of the extruder, the cooling and cutting mechanism, the trimming mechanism and the discharging mechanism, the extrusion, molding, trimming and discharging of the polypropylene composite material are completed in sequence. The cooling and cutting channel is arranged inside the cooling and cutting mechanism, and the inside and outside of the pipeline are cooled and shaped respectively and then cut through the cooperation of the cooling part, the steering part, the cutting part and the cooling part inside the pipeline. After cutting, it is turned from the horizontal position to the vertical position to enter the trimming process. Through the cooling of the inside and outside, it is conducive to thorough and efficient shaping, thereby ensuring the effect of cutting and trimming. Then the trimming mechanism is provided with a trimming component and a transfer component to cooperate, and the pipeline is driven to synchronously spirally lift through the movement of the lifting seat. The spiral lifting of the pipeline can not only bring a certain self-cleaning effect, but also polish and trim the pipeline from the outside of the pipeline in this process. The trimmer polishes and trims the pipeline from the inside of the pipeline, and the grinding position and angle can be adjusted. Because the pipeline is spirally lifted, the surrounding water flow is disturbed, thereby cleaning the pipeline synchronously, and the intensity of the grinding can be buffered to reduce the damage to the polypropylene composite pipeline. Through the above technical solution, efficient and intelligent production of polypropylene composite materials for cables can be achieved, and the production method is consistent and the operation is simple. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the structure of the polypropylene composite material production equipment for cables in the present invention (viewing angle 1);
[0022] Figure 2 This is a schematic diagram of the structure of the polypropylene composite material production equipment for cables in the present invention (viewing angle 2);
[0023] Figure 3 It is a top view of the internal structure of the discharging mechanism and the trimming mechanism in the present invention;
[0024] Figure 4 A bottom view of the cooling and cutting mechanism of the present invention;
[0025] Figure 5 It is a cross-sectional view of the cooling and cutting mechanism in the present invention;
[0026] Figure 6 It is a cross-sectional view of a trimming box in the present invention;
[0027] Figure 7 It is a schematic diagram of the coordination relationship between the trimming component and the transfer component in the present invention;
[0028] Figure 8 It is a schematic diagram of the structure of the transfer component in the present invention;
[0029] Fig. 9 It is a schematic diagram of the structure of the transfer component in the present invention;
[0030] Fig.10It is a schematic diagram of the structure of the inner finishing member in the present invention;
[0031] Fig.11 for Fig. 9 Enlarged view of point A in the middle;
[0032] Fig.12 It is a schematic diagram of the structure of the discharging mechanism in the present invention;
[0033] Fig.13 for Figure 3 Enlarged view of point B in the middle.
[0034] Figure numerals: 1, extruder; 101, extrusion head; 2, cooling and cutting mechanism; 201, telescopic box; 202, fixed box; 203, moving plate; 204, notch; 205, cylinder two; 206, air outlet seat; 207, fan one; 208, telescopic air outlet pipe; 209, fan two; 210, cutting knife; 211, driving box; 212, steering roller; 213, rotating disk; 214, screw; 3, trimming mechanism; 301, trimming box; 302, conveyor belt unit; 303, transfer assembly; 30301, cylinder three; 30302, mounting seat; 30303, lifting seat; 30304, rotating positioning seat; 30305, positioning ring groove; 30306, positioning groove; 304, trimming assembly; 30401, base; 304 02. Inner finishing parts; 30403. Outer finishing plate; 30404. Support column; 30405. Limiting base; 30406. Adjusting rod; 30407. Threaded adjusting disk; 30408. Adjusting sleeve; 30409. Limiting top seat; 30410. Positioning protrusion; 30411. Elastic sealing sleeve; 30412. Drive box; 30413. Double-headed bidirectional cylinder one; 30414. Bending rod; 30415. Rotating grinding head; 30416. Moving seat; 30417. Mounting hole; 30418. Positioning hole; 30419. Double-headed bidirectional cylinder two; 30420. Telescopic layer; 305. Aeration box; 306. Air pump; 4. Discharging mechanism; 401. Discharging box; 402. Socket interface; 403. Discharging door; 404. Water filter. DETAILED DESCRIPTION
[0035] Embodiment 1, as Figure 1-Figure 3As shown, a polypropylene composite material production device for cables proposed by the present invention comprises an extruder 1, a cooling and cutting mechanism 2, a discharging mechanism 4 and a trimming mechanism 3. The extruder 1 is used to put in polypropylene composite materials and extrude a cable pipe; a cooling and cutting channel is arranged inside the cooling and cutting mechanism 2, one end of which is connected to the extrusion head 101 for the extruded cable pipe to enter horizontally, and after cooling and cutting, the pipe turns to face vertically downward at the other end of the cooling and cutting channel; the discharging mechanism 4 is used to receive and dry the trimmed cable pipe; the trimming mechanism 3 is located between the cooling and cutting channel and the discharging mechanism 4, and a movable transfer component 303 is arranged inside, and the downward pipe is transferred to the trimming mechanism 3 through the transfer component 303, and finally transferred to the discharging mechanism 4. During the movement, the trimming component 304 cooperates with the transfer component 303 to drive the pipe to move up and down while rotating in situ, so as to synchronously trim and clean the inside and outside of the pipe immersed in the trimming liquid.
[0036] like Figure 4-Figure 5 As shown, the cooling and cutting mechanism 2 includes a fixed box 202 located on the trimming mechanism 3, a telescopic box 201 slidably arranged on a box opening at one end of the fixed box 202 and connected to the extrusion head 101, and a movable plate 203 movably arranged on the box opening at the other end of the fixed box 202.
[0037] The telescopic box 201 is driven by a cylinder 1 to slide in and out of a box opening at one end of the fixed box 202. The telescopic box 201 is provided with a discharge through hole for the extruder head 101 to pass through. The telescopic box 201 is also provided with a pipeline external cooling member.
[0038] Notches 204 are provided at the top and bottom of the fixed box 202 opposite to the movable plate 203 to ensure space for the pipeline to turn. At the same time, the notch 204 at the bottom is connected to the feed port of the trimming mechanism 3. A steering member located between the top and bottom notches 204 and a cutting member located between the steering member and the external cooling member of the pipeline are provided on the fixed box 202.
[0039] The movable plate 203 is driven by the cylinder 205 to move horizontally on one side of the steering member, and a cooling member is provided inside the pipeline.
[0040] The steering member includes a rotating disk 213 which is rotatably arranged on the side wall of the fixed box 202 and driven by a motor; two groups of steering rollers 212 are both rotatably arranged on the rotating disk 213, and the spacing between them is adjustable.
[0041] A mounting groove is provided on the rotating disk 213; a lead screw 214 driven to rotate by a second motor is provided in the mounting groove; the driving end of the steering roller 212 is threadedly connected to the lead screw 214 to drive the two groups of steering rollers 212 to move, and the spacing is adjusted to match the outer diameter of the pipeline. At the same time, the roller body of the steering roller 212 is driven to rotate by the driving end to drive the pipeline to move.
[0042] When the pipe moves horizontally to extend between the two sets of steering rollers 212, the two sets of steering rollers 212 approach to clamp the pipe end. When the pipe cutting is completed, the rotating disk 213 rotates 90 degrees to make the pipe turn vertically and extend from the notch 204 at the bottom.
[0043] The external cooling part of the pipeline includes a fan 207 and an air outlet seat 206 connected to the fan 207; the air outlet seat 206 is annular, arranged along the inner wall of the telescopic box 201, and opposite to the extruder head 101, and multiple groups of air outlet heads are arranged along the inner wall.
[0044] After the pipe is extruded, it directly enters the cooling and cutting channel from the discharge hole. When passing through the air outlet seat 206, the air outlet head blows air to the outer wall of the pipe to cool and shape it. After the pipe production is completed, the telescopic box 201 is extended to expose the extrusion head 101 for maintenance and cleaning.
[0045] The cooling part inside the pipeline includes a fan 209 and a telescopic air outlet pipe 208; the air outlet head of the telescopic air outlet pipe 208 supplies air to the inside of the pipeline through the electronically controlled telescopic inlet and outlet of the pipeline, so as to achieve the purpose of cooling and shaping the inside before cutting.
[0046] The cutting pieces are arranged in two groups one above the other, each group comprising a driving box 211 and a cutting knife 210 driven up and down by the driving box 211; after cooling, the pipe can be cut by the relative movement of the cutting knives 210 to obtain a pipe of a desired length.
[0047] like Figure 6 As shown, the trimming mechanism 3 includes a trimming box 301 and a conveyor belt unit 302 arranged in the trimming box 301; multiple groups of transfer components 303 are arranged along the conveyor belt of the conveyor belt unit 302 to transfer the pipeline from the feed port to the discharge port; multiple groups of trimming components 304 are arranged along the bottom of the trimming box 301, and cooperate with the transfer components 303 above to trim the pipeline that moves up and down and rotates at the origin.
[0048] It should be further explained that the conveyor belt unit 302 is provided with double layers, which are respectively located on both sides of the transfer component 303. The driving motor drives the rotating shaft to rotate, and the conveyor belt sleeved on the rotating shaft can drive the transfer component 303 to move in a circular motion, back and forth between the feed port and the discharge port.
[0049] It should be further explained that an aeration box 305 is provided in the trimming box 301; the aeration box 305 is located below the discharge port, and air is ventilated by the air pump 306 to form an air flow, which pushes the suspended debris and dirt in the trimming fluid away from the discharge port to assist in cleaning the pipeline and reduce attachments on the pipeline.
[0050] It should be further explained that the dressing fluid in the dressing box 301 is water, which is used for dust reduction and cleaning during grinding and cleaning of pipelines.
[0051] like Figure 7-Figure 8 As shown, the transfer assembly 303 includes a mounting seat 30302 connected to the conveyor belt, a lifting seat 30303 driven to move on the mounting seat 30302 by a cylinder 30301, and a rotating positioning seat 30304 rotatably arranged on the lifting seat 30303.
[0052] It should be further explained that, on the mating ends of the rotating positioning seat 30304 and the trimming assembly 304 , a positioning groove 30306 is provided in the center, and a positioning ring groove 30305 is provided on the periphery.
[0053] The positioning ring groove 30305 is used to engage the pipe opening. At the same time, inflated air bags are provided on the bottom and wall of the groove. The air bags on the wall of the groove are used to contact the pipe opening to increase the firmness of the engagement, and the air bags on the bottom of the groove are used to push the pipe away from the positioning ring groove 30305.
[0054] like Fig. 9 As shown, the trimming assembly 304 includes a base 30401 installed at the bottom of the trimming box 301, outer trimming plates 30403 slidably arranged on both sides of the base 30401, and an inner trimming piece 30402 located in the middle of the base 30401; the inner trimming piece 30402 includes a support column 30404 installed on the base 30401, a limiting base 30405 installed on the support column 30404, an inner trimmer installed on the outer periphery of the limiting base 30405, and an adjuster installed on the upper end of the limiting base 30405.
[0055] like Fig.10 As shown, the regulator includes an adjusting rod 30406 installed on a limiting base 30405; a threaded adjusting disk 30407 is located at the top of the adjusting rod 30406; an adjusting sleeve 30408 is sleeved on the outside of the adjusting rod 30406, and is threadedly connected to the threaded adjusting disk 30407 to achieve spiral lifting.
[0056] like Fig.10 As shown, a limiting top seat 30409 is provided on the top of the adjusting sleeve 30408; a positioning protrusion 30410 matching the positioning groove 30306 is provided on the limiting top seat 30409; an elastic sealing sleeve 30411 is provided between the bottom of the adjusting sleeve 30408 and the limiting base 30405, and the elastic sealing sleeve 30411 covers the adjusting rod 30406 and pushes the limiting top seat 30409 to the highest position.
[0057] It should be further explained that the positioning protrusion 30410 and the positioning groove 30306 are both cross structures.
[0058] When the transfer assembly 303 moves the pipe to the top of the trimming assembly 304, the positioning protrusion 30410 and the positioning groove 30306 are opposite to each other, and the lifting seat 30303 descends. The limit top seat 30409 extends into the pipe until it engages with the positioning groove 30306. The lifting seat 30303 continues to be lifted and lowered. Since the adjustment sleeve 30408 is threadedly connected with the threaded adjustment disk 30407, the pipe is driven to start spiral lifting. In this process, the outer trimming plate 30403 and the inner trimmer begin to cooperate to trim the pipe.
[0059] like Fig.10 As shown, the trimmer includes a driving box 30412 arranged on a limiting base 30405, a double-headed bidirectional cylinder 30413 rotatably arranged on the driving box 30412, a bending rod 30414 connected to the telescopic rod of the double-headed bidirectional cylinder 30413, and a rotating grinding head 30415 located at the end of the bending rod 30414.
[0060] By driving the motor gear structure in the driving box 30412, the cylinder body of the double-headed bidirectional cylinder 30413 can be driven to rotate, and then the bending rod 30414 can be moved to adjust the grinding position of the rotating grinding head 30415 to match the inner wall of the pipe.
[0061] like Fig.11 As shown, the outer finishing plate 30403 is detachably connected to the movable seat 30416; a guide groove for the sliding of the movable seat 30416 is set on the base 30401; a double-headed bidirectional cylinder 30419 is set in the guide groove to drive the movable seats 30416 on both sides to move synchronously to adjust the spacing of the outer finishing plate 30403 so that it can grind and trim the pipeline from the outside of the pipeline.
[0062] It should be further explained that the guide groove is covered with a telescopic layer 30420; the telescopic layer 30420 moves and telescopes along with the moving seat 30416 to reduce the amount of foreign matter that enters the guide groove.
[0063] It should be further explained that a mounting head is arranged at the bottom of the outer finishing plate 30403, and a finishing surface with a groove is arranged on the side; a mounting hole 30417 for installing the mounting head is arranged at the upper end of the movable seat 30416, and a positioning hole 30418 connected to the mounting hole 30417 is arranged on the side; the mounting head is fixed by screwing the positioning screw into the positioning hole 30418.
[0064] like Figure 12-13 As shown, the discharge mechanism 4 includes a discharge box 401; a receiving port 402 communicating with the discharge port of the trimming box 301 is provided on the side wall of the discharge box 401, and a discharge door 403 is provided on both sides of the receiving port 402. A water filter 404 is provided in the discharge box 401 and below the receiving port 402 and the discharge door 403.
[0065] It should be further explained that the water filter 404 is a trapezoidal structure and is configured as a heatable filter.
[0066] When the pipeline enters the discharge box 401, it can roll down to both sides along the top of the trapezoidal structure. The rolling process accelerates the drying of water, and then the drying of the pipeline is accelerated by heating and filtering water.
[0067] Embodiment 2: This embodiment proposes a method for producing a polypropylene composite material for cables, which is produced using the polypropylene composite material production equipment for cables described in Embodiment 1, and the steps are as follows:
[0068] S1, putting the polypropylene composite material into the extruder 1, and after the cable pipe is extruded from the extrusion head 101, it enters one end of the cooling and cutting channel;
[0069] S2, when the pipe moves horizontally to pass through the air outlet seat 206 and extends between the two sets of steering rollers 212, the two sets of steering rollers 212 approach to clamp the end of the pipe; the air outlet head of the air outlet seat 206 supplies air to the outer wall of the pipe; the air outlet head of the telescopic air outlet pipe 208 enters and exits the pipe opening and supplies air to the inside thereof; after cooling and shaping, the upper and lower cutting knives 210 move relatively to cut the pipe to obtain the pipe of the required length;
[0070] S3, the rotating disk 213 rotates 90 degrees, so that the pipeline turns to be vertical and extends out from the notch 204 at the bottom;
[0071] S4, the conveyor belt drives the rotating positioning seat 30304 upward and opposite to the feed port, the pipe moves to be inserted into the positioning ring groove 30305, and the lifting seat 30303 drives the pipe into the trimming box 301 and is immersed in water;
[0072] S5, the pipe moves downward along with the rotating positioning seat 30304, and the pipe mouth faces the inner trimming piece 30402;
[0073] S6, the lifting seat 30303 descends, and the limit top seat 30409 extends into the pipe until it engages with the positioning groove 30306; the lifting seat 30303 continues to be lifted and lowered, and since the adjusting sleeve 30408 is threadedly connected with the threaded adjusting disk 30407, the pipe is driven to start spiral lifting, and during this process, the outer trimming plate 30403 and the inner trimmer begin to cooperate to trim the pipe;
[0074] S7. The moving seats 30416 on both sides move synchronously to adjust the spacing of the outer trimming plates 30403, so that the outer trimming plates 30403 can grind and trim the pipe from the outside of the pipe; the grinding position of the rotating grinding head 30415 is adjusted by moving and rotating the bending rod 30414 to match the inner wall of the pipe, so that the pipe can be grinded and trimmed from the inside of the pipe; during the grinding and trimming process, the water flow is stirred, and the cleaning of the pipe is completed synchronously;
[0075] S8, the repaired pipeline moves to the discharge box 401, rolls down to both sides along the top of the trapezoidal structure, and the rolling process accelerates the drying of water, and then accelerates the drying of the pipeline by heating and filtering water;
[0076] S9. Workers take out the pipes for cable installation.
[0077] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A polypropylene composite material production equipment for cables, characterized in that: include: An extruder (1) is used to input the polypropylene composite material to extrude the cable pipe; A cooling and cutting mechanism (2) is provided with a cooling and cutting channel inside, one end of the cooling and cutting channel is connected to the extrusion head (101) so that a pipeline of the extruded cable can enter horizontally, and after cooling and cutting, the pipeline is turned to face vertically downward at the other end of the cooling and cutting channel; A discharging mechanism (4) for receiving and drying the trimmed cable pipe; and a trimming mechanism (3), which is located between the cooling and cutting channel and the discharging mechanism (4), and has a movable transfer component (303) disposed therein, and the downwardly moving pipe is transferred to the trimming mechanism (3) through the transfer component (303), and finally transferred to the discharging mechanism (4), and during the movement, the trimming component (304) and the transfer component (303) cooperate to drive the pipe to move up and down while rotating in situ, so as to synchronously trim and clean the inside and outside of the pipe immersed in the trimming liquid; The cooling and cutting mechanism (2) comprises a fixed box (202) located on the trimming mechanism (3), a telescopic box (201) slidably arranged at a box opening at one end of the fixed box (202) and connected to the extruder head (101), and a movable plate (203) movably arranged at the box opening at the other end of the fixed box (202); the telescopic box (201) slides in and out of the box opening at one end of the fixed box (202); a material discharge through hole for the extruder head (101) to pass through is arranged on the telescopic box (201); and a pipeline external cooling member is also arranged on the telescopic box (201); a notch (204) opposite to the movable plate (203) is arranged at the top and bottom of the fixed box (202); the notch (204) at the bottom is connected to the feed opening of the trimming mechanism (3); a steering member located between the top and bottom notches (204) and a cutting member located between the steering member and the pipeline external cooling member are arranged on the fixed box (202); the movable plate (203) moves horizontally on one side of the steering member, and a pipeline internal cooling member is arranged at the same time; The steering member comprises a rotating disk (213) rotatably disposed on the side wall of the fixed box (202); two sets of steering rollers (212) are both rotatably disposed on the rotating disk (213), and the spacing between them is adjustable; The external cooling element of the pipeline includes a fan 1 (207) and an air outlet seat (206) connected to the fan 1 (207); the air outlet seat (206) is annular, arranged along the inner wall of the telescopic box (201), and opposite to the extrusion head (101), and multiple groups of air outlet heads are arranged along the inner wall; The cooling element inside the pipeline includes a second fan (209) and a telescopic air outlet pipe (208); the air outlet head of the telescopic air outlet pipe (208) supplies air to the inside of the pipeline through an electrically controlled telescopic inlet and outlet pipe opening; The trimming mechanism (3) comprises a trimming box (301) and a conveyor belt unit (302) arranged in the trimming box (301); A plurality of transfer assemblies (303) are arranged along the conveyor belt of the conveyor belt unit (302) to transfer the pipeline from the feed port to the discharge port; the transfer assembly (303) comprises a mounting seat (30302) connected to the conveyor belt, a lifting seat (30303) movable on the mounting seat (30302), and a rotating positioning seat (30304) rotatably arranged on the lifting seat (30303); a positioning groove (30306) is arranged at the center of the matching end of the rotating positioning seat (30304) and a positioning ring groove (30305) is arranged at the periphery; A plurality of trimming assemblies (304) are arranged along the bottom of the trimming box (301) and cooperate with the transfer assembly (303) above to trim the pipes that move up and down and rotate at the origin; the trimming assemblies (304) include a base (30401) installed at the bottom of the trimming box (301), outer trimming plates (30403) slidably arranged on both sides of the base (30401), and an inner trimming piece (30402) located in the middle of the base (30401); The inner finishing member (30402) comprises a support column (30404) mounted on the base (30401), a limiting base (30405) mounted on the support column (30404), an inner finishing device mounted on the outer periphery of the limiting base (30405), and an adjusting device mounted on the upper end of the limiting base (30405); The regulator comprises an adjusting rod (30406) mounted on a limiting base (30405); a threaded adjusting disk (30407) is located at the top of the adjusting rod (30406); an adjusting sleeve (30408) is sleeved on the outside of the adjusting rod (30406) and is threadedly connected to the threaded adjusting disk (30407) to achieve spiral lifting; a limiting top seat (30409) is arranged on the top of the adjusting sleeve (30408); a positioning protrusion (30410) matching the positioning groove (30306) is arranged on the limiting top seat (30409); an elastic sealing sleeve (30411) is arranged between the bottom of the adjusting sleeve (30408) and the limiting base (30405), and the elastic sealing sleeve (30411) sleeves the adjusting rod (30406) and pushes the limiting top seat (30409) to the highest position; The trimmer comprises a driving box (30412) arranged on a limiting base (30405), a double-headed bidirectional cylinder (30413) rotatably arranged on the driving box (30412), a bending rod (30414) connected to a telescopic rod of the double-headed bidirectional cylinder (30413), and a rotating grinding head (30415) located at the end of the bending rod (30414); The outer finishing plate (30403) is detachably connected to the moving seat (30416); a guide groove for the moving seat (30416) to slide is provided on the base (30401); a double-headed bidirectional cylinder (30419) is provided in the guide groove to drive the moving seats (30416) on both sides to move synchronously, so as to adjust the spacing of the outer finishing plate (30403) so as to grind and trim the pipeline from the outside of the pipeline; The discharge mechanism (4) comprises a discharge box (401); a receiving port (402) communicating with a discharge port of the trimming box (301) is provided on a side wall of the discharge box (401); and discharge doors (403) are also provided on both sides of the receiving port (402); The water filter (404) is arranged in the discharge box (401) and is located below the receiving interface (402) and the discharge door (403).
2. A method for producing a polypropylene composite material for cables, characterized in that: The production equipment for producing the polypropylene composite material for cables according to claim 1 is used for production. First, the polypropylene composite material is put into the extruder (1). After the cable pipe is extruded from the extruder head (101), it enters one end of the cooling and cutting channel; then the pipe is cooled and cut, and then turned to face vertically downward at the other end of the cooling and cutting channel; then the transfer component (303) transfers the downward pipe to the trimming mechanism (3). During the movement, the trimming component (304) and the transfer component (303) cooperate to drive the pipe to move up and down while rotating in place, so as to synchronously trim and clean the inside and outside of the pipe immersed in the trimming liquid; finally, the pipe enters the discharging mechanism (4) and is discharged after drying.
Citation Information
Patent Citations
Polypropylene production equipment
CN118418411B
PVC (polyvinyl chloride) pipe and manufacturing process thereof
CN115431577A