A shrimp seasoning product production system and production process
By adopting multi -level grinding and hybrid technology in the shrimp and crushing device, the problem of low crushing efficiency in existing technologies and poor hybrid effects are solved, and the uniform mixing of seasonings and the consistency of flavors are realized.
Patent Information
- Application Number
- CN202411534451.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-10-31
AI Technical Summary
The existing shrimp seasoning crushing device cannot completely crush the raw materials at one time. The working process is complicated and the crushing efficiency is low, and the mixing effect is poor, which affects the taste.
Three upper grinding plates and lower grinders are grinded by multi -level grinding of crayfish seasonings, and the seasonings are used to mix the seasonings in the mesh out of the mesh porn and the transit tube to ensure the uniform mixing of the seasoning.
It improves the grinding effect and mixing uniformity of the seasoning, ensure that the taste of the seasoning is consistent, and solve the problem of poor mixing effects in existing technologies.
Smart Images

Figure CN119034900B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of seasoning preparation, in particular to a shrimp seasoning product production system and a production process. Background Art
[0002] Shrimp is very attractive to modern young consumers, and the taste of shrimp needs to be changed according to different consumer groups when cooking, so compound seasoning packets have emerged. Since the flavors of seasoning packets are different, the raw materials required in the production process of shrimp seasoning packets will also change accordingly. Generally, during the production process of seasoning packets, multiple raw materials need to be ground and crushed before mixing, so that they can be used later when cooking shrimp.
[0003] After searching, the Chinese patent publication number is CN114588826B, which discloses an intelligent processing equipment and processing technology for making crayfish seasoning packages, including a bottom plate, a support column, an F-type mounting frame, a discharge port, a mixing unit, a grinding unit, a feed port, a first motor and a buffer separation unit; the existing crushing device has the following problems: the crushing device cannot completely crush the raw materials at one time, the working process is complicated and the crushing efficiency is low; if the raw materials are not effectively mixed in the device, the taste will be affected; the invention performs multi-stage grinding of crayfish seasoning through three upper grinding discs and a lower grinding seat, which can enhance the grinding effect; the invention uses an annular blowing block to blow air into the mesh discharge barrel to mix the crayfish seasoning inside the mesh discharge barrel, and uses a rotating flower-shaped stirring rack to fully mix the crayfish seasoning, thereby ensuring the uniformity of the mixing of various raw materials in the crayfish seasoning and ensuring that the taste of the crayfish seasoning after bagging meets the requirements.
[0004] In the above-mentioned prior art scheme, the shrimp seasoning inside the mesh discharging barrel is made to fly and be mixed by blowing air into the mesh discharging barrel through the annular blowing block, and the shrimp seasoning is fully mixed by the rotating flower-shaped stirring rack. However, in actual use, since the seasoning is in powder form, when the air pump blows air into the interior of the mesh discharging barrel, the seasoning will be blown up, and part of the seasoning is not mixed under the influence of the airflow and is directly discharged through the pores on the mesh discharging barrel, resulting in poor mixing effect. Summary of the invention
[0005] In order to solve the above technical problems, the present invention proposes a shrimp seasoning production system and production process, in which seasoning is injected into the interior of a collection box through a feed pipe, the seasoning is located between the grinding box and the collection box, and the grinding box is driven to rotate by a reflux motor to grind the seasoning. The ground seasoning enters a suction pipe, a flow channel and an air intake pipe along with the air flow and enters the interior of a collection tube. The seasoning falls into the interior of a connection box along with the air flow, moves upward along with the rotation of a spiral blade, and then flows upward along with the air flow and is sent into the interior of the collection box. The seasoning is repeatedly ground, and in the process of repeated transportation, various seasonings can be evenly mixed.
[0006] The technical solution to achieve the purpose of the present invention is: a shrimp seasoning product production system, including a fixed bracket, a mixing assembly is arranged inside the fixed bracket, the mixing assembly includes a rotating cylinder fixedly installed on the inner side wall of the fixed bracket, a guide top cover is fixedly installed on the top wall of the rotating cylinder, the top wall of the guide top cover is inclined, a converging cylinder is fixedly installed on the bottom wall of the rotating cylinder, a discharging cylinder is fixedly installed on the bottom wall of the converging cylinder, an air inlet pipe is clamped on the side wall of the guide top cover, the air inlet pipe is tangent to the inner side wall of the guide top cover, and a central position inside the guide top cover is fixedly installed There is an air outlet pipe, a filter assembly is arranged on the top of the fixed bracket, the filter assembly includes a transfer box fixedly mounted on the top wall of the guide top cover, a flow channel is opened on the inner wall of the transfer box, one end of the air inlet pipe away from the guide top cover is fixedly mounted on the bottom of the transfer box, a crushing assembly is arranged on the top of the fixed bracket, the crushing assembly includes a collection box fixedly mounted on the top wall of the air outlet pipe, a grinding box is arranged inside the collection box, the upper and lower ends of the side walls of the grinding box are inclined, and a certain gap is left between the upper and lower ends of the grinding box and the upper and lower ends of the collection box. A plurality of feed pipes are fixedly installed on the side wall, a pneumatic assembly is arranged on the top of the fixed bracket, the pneumatic assembly comprises a fixed bracket fixedly installed on the side wall of the guide top cover, an air pump is fixedly installed on the inner side wall of the fixed bracket, an air suction pipe is fixedly installed on the input end of the air pump, an exhaust pipe is fixedly installed on the output end of the air pump, the ends of the air suction pipe and the exhaust pipe away from the air pump are fixedly installed on the side wall of the transfer box, the exhaust pipe is located on the top wall of the transfer box, the air suction pipe, the exhaust pipe and the air intake pipe are all connected with the inside of the flow channel, a suction pipe is fixedly installed on the side wall of the transfer box, and the bottom end of the suction pipe is fixedly installed It is installed on the top of the collecting box, the top of the suction pipe is aligned with the suction pipe, a reflux assembly is arranged inside the fixed bracket, the reflux assembly includes a connecting box, a reflux motor is fixedly installed on the bottom wall of the connecting box, a transmission rod is fixedly installed on the output end of the reflux motor, a collecting tube is fixedly installed on the top wall of the connecting box, a reflux pipe is fixedly installed on the bottom wall of the collecting tube, a plurality of feed grooves are opened at the bottom end of the side wall of the reflux pipe, a spiral blade is arranged inside the reflux pipe, the spiral blade is fixedly installed on the side wall of the transmission rod, and the top of the transmission rod is fixedly connected to the bottom end of the grinding box.
[0007] Preferably, an expansion tube is fixedly mounted on the bottom wall of the air outlet pipe.
[0008] Preferably, a feed assembly is provided inside the collection box, the feed assembly includes multiple external magnetic blocks, sealing plates are fixedly installed on the side walls of the external magnetic blocks, the sealing plates are slidably installed inside the feed pipe, multiple internal magnetic blocks are provided inside the grinding box and are respectively aligned with the multiple external magnetic blocks, the magnetic poles of the side wall surfaces close to the internal and external magnetic blocks are opposite, a sealing assembly is provided inside the collection box, the sealing assembly includes multiple guide blocks fixedly installed at equal intervals on the bottom wall surface inside the grinding box, push rods are attached to the side walls of the guide blocks, a push plate is fixedly installed on the top wall surface of the push rod, and the internal magnetic blocks are fixedly installed on the side walls of the push plate.
[0009] Preferably, a positioning rod is inserted through the interior of the push plate for sliding movement, a limit strip is fixedly installed on the side wall of the positioning rod, the limit strip and the push plate are slidably installed together, a contraction spring is sleeved on the side wall of the positioning rod, the upper and lower ends of the contraction spring are respectively fixedly connected to the bottom wall of the push plate and the bottom wall inside the grinding box, a fixing rod is fixedly installed on the top wall of the positioning rod, and the fixing rod is fixedly installed on the inner wall of the collection box.
[0010] Preferably, a sealing gasket sleeved on the side wall of the grinding box is provided at the bottom of the external magnetic block, a connecting rod is fixedly installed on the top wall of the sealing gasket, and the top wall of the connecting rod is fixedly connected to the bottom wall of the adjacent external magnetic block.
[0011] Preferably, a limit rod is fixedly installed on the top wall of the sealing plate, a limit groove is provided on the inner wall of the feed pipe, the limit rod is slidably installed inside the limit groove, and a rolling ball is rotatably installed on the side wall near the inner magnetic block and the outer magnetic block, and the rolling ball is in contact with the nearby side wall of the grinding box.
[0012] Preferably, a positioning groove in the form of an annular groove is provided on the side wall of the grinding box, a plurality of positioning blocks are fixedly installed on the inner wall of the collecting box, a positioning slide block is fixedly installed on the side wall of the positioning block, and the positioning slide block is slidably installed inside the positioning groove.
[0013] Preferably, a positioning frame is fixedly installed on the inner wall of the transfer box, the positioning frame is aligned with the intake pipe, a "C"-shaped filter is arranged inside the positioning frame, and the upper and lower ends of the filter are fixedly installed on the upper and lower side walls inside the positioning frame.
[0014] Preferably, clamping rods are provided on both sides of the filter, and the two clamping rods are clamped at the center position of the side walls of the filter, a fixing plate is fixedly installed on the inner wall of the positioning frame, a sliding rod is slidably installed inside the fixed plate, one end of the sliding rod away from the fixing plate is fixedly connected to the two clamping rods, a return spring is sleeved on the side wall of the sliding rod, a positioning plate is fixedly installed on the side wall of the sliding rod, the positioning plate is fixedly connected to the side wall of the adjacent clamping rod, and both ends of the return spring are respectively fixedly connected to the side wall surface close to the positioning plate and the fixing plate.
[0015] The invention also discloses a production process of a shrimp seasoning product, comprising the following steps:
[0016] The first step: pour the raw materials into the collection box through the feed pipe, so that the raw materials are ground inside the collection box. After the grinding is completed, the air intake pipe is taken out from the side wall of the guide top cover, and then the ground raw materials are discharged outward through the air intake pipe by using the suction of the air pump and the conveying of the reflux component;
[0017] Step 2: Put the ground material into the microwave equipment for pretreatment, set the microwave power to 4500-5000W, the microwave time to 5-10min, and the solid-liquid ratio to 1:3-4;
[0018] Step 3: Take out the pretreated material and put it into the enzymatic hydrolysis reactor, set the shrimp solution concentration to 20-30%, protease to 2-4%, enzymatic hydrolysis temperature to 50-55℃, and enzymatic hydrolysis time to 5-6h;
[0019] Step 4: Take out the material after enzymatic hydrolysis and put it into a fermentation tank, and add Brevibacterium ammoniagenes and Bacillus subtilis into the fermentation tank in a ratio of 1:2, with an inoculation amount of 1-2%, fermentation temperature: 35-37°C, and fermentation time 24-48h;
[0020] Step 5: Place the fermented material into the concentration equipment, then inject the concentrated preparation into the packaging bag and seal the finished product.
[0021] Compared with the prior art, the present invention has the following significant advantages:
[0022] First, the present invention starts the air pump first, so that the fixed frame blows air into the interior of the rotating cylinder. The part of the airflow entering the guide top cover close to the outside flows in a spiral shape under the guidance of the guide top cover, and the part close to the center flows upward. Then the reflux motor is energized to make the output end of the reflux motor drive the spiral blades to rotate, and each seasoning to be processed is injected into the interior of the collection box through multiple feeding pipes respectively. The air flowing upward inside the guide top cover will push the seasoning entering the collection box to flow upward, so that the seasoning is in the gap between the top of the grinding box and the top of the interior of the collection box. The grinding box rotates with the output shaft of the reflux motor to grind the seasoning between the grinding box and the collection box. The air flowing upward inside the collection box and the suction generated by the air pump when working will grind the seasoning into fine particles and send them into the interior of the suction pipe. The pipe enters the interior of the transfer box, and the exhaust pipe is at the top of the transfer box, directly blowing the seasoning inside the flow channel into the interior of the intake pipe, and then sent to the interior of the guide top cover through the intake pipe, and the seasoning falls into the interior of the collecting tube with the flow of airflow, and the air flows upward under the guidance of the bottom end of the collecting tube. Under the guidance of the collecting tube, the seasoning moves toward the interior of the return pipe and enters the interior of the return pipe through the feed groove, moves upward with the rotation of the spiral blade, moves to the top of the return pipe and disperses outward, because the airflow at the center of the guide top cover moves upward, the seasoning dispersed outward will flow upward with the airflow and be sent to the interior of the collecting box, and the seasoning is repeatedly ground to ensure the grinding effect of the seasoning, and in the process of repeated transportation, various seasonings can be evenly mixed; the problem of poor mixing effect of the existing seasoning product device is solved.
[0023] Secondly, the present invention filters the seasoning flowing inside the flow channel through the filter screen to prevent the seasoning from being sucked into the air pump, resulting in the seasoning remaining in the air pump and affecting the subsequent mixing of other seasonings. The elasticity of the return spring is used to push the clamp rod to extend outward so that the filter screen protrudes outward. When more and more seasonings are accumulated on the surface of the filter screen, less and less air passes through the surface of the filter screen. The suction force generated when the air pump is working will deform the filter screen and make the filter screen concave inward. The deformation of the filter screen causes the filter screen to vibrate, and the seasoning accumulated on the surface of the filter screen is shaken off, thereby ensuring the amount of air passing through the filter screen.
[0024] Thirdly, the present invention utilizes the elasticity of the contraction spring to pull the push plate downward, the inner magnetic block is fixedly installed on the side wall of the push plate, and the magnetic poles of the side wall surfaces close to the inner magnetic block and the outer magnetic block are opposite, so the outer magnetic block will move with the inner magnetic block, so that the sealing plate opens the bottom end of the feed pipe, and the external seasoning is injected into the interior of the outer magnetic block, and the position of the push plate is limited by the fixing rod, the positioning rod and the limiting strip, so that the push plate will not rotate synchronously with the positioning rod, and when the push rod is in contact with the side wall of the guide block, the push plate is moved upward under the push of the guide block, and the outer magnetic block is moved upward synchronously to seal the bottom end of the feed pipe, thereby preventing the air flowing upward inside the grinding box from blowing the seasoning put into the collecting box back into the feed pipe.
[0025] Fourthly, the present invention connects the sealing gasket and the external magnetic block together through a connecting rod, so that when the sealing gasket moves downward, it can seal the gap between the bottom end of the grinding box and the inner wall of the collecting box to prevent the seasoning from falling downward due to the upward flowing air. Through the cooperation of the limit groove and the limit rod, the sealing plate can only move up and down to prevent the external magnetic block from rotating synchronously with the grinding box. The friction between the external magnetic block and the inner magnetic block and the side wall of the grinding box is reduced by the rolling ball, so the rotation of the grinding box is convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The present invention will be further explained below in conjunction with the accompanying drawings and embodiments:
[0027] Figure 1 It is a schematic diagram of the overall structure of the shrimp seasoning product production system of the present invention;
[0028] Figure 2 It is a schematic diagram of the position of the pneumatic components of the present invention;
[0029] Figure 3 It is a schematic diagram of the internal structure of the rotary drum in the present invention;
[0030] Figure 4 The present invention Figure 3 Enlarged view of point B in the middle;
[0031] Figure 5 The present invention Figure 3 Enlarged view of point A in the middle;
[0032] Figure 6 It is a schematic diagram of the internal structure of the transfer box of the present invention;
[0033] Figure 7 It is a schematic diagram of the internal structure of the positioning frame of the present invention;
[0034] Figure 8 It is a schematic diagram of the overall structure of the grinding box of the present invention.
[0035] Description of reference numerals:
[0036] 1. Fixed bracket; 2. Mixing assembly; 21. Guide top cover; 22. Transfer cylinder; 23. Collecting cylinder; 24. Inlet pipe; 25. Discharge cylinder; 26. Outlet pipe; 27. Expansion pipe; 3. Reflux assembly; 31. Connection box; 32. Reflux motor; 33. Collecting cylinder; 34. Reflux pipe; 35. Feed trough; 36. Transmission rod; 37. Spiral blade; 4. Crushing assembly; 41. Collecting box; 42. Grinding box; 43. Positioning trough; 44. Positioning block; 45. Positioning slide block; 46. Feed pipe; 5. Filter assembly; 51. Transfer box; 52. Flow channel; 53. Positioning frame ;54. Filter;55. Clamping rod;56. Fixed plate;57. Positioning plate;58. Sliding rod;59. Return spring;6. Pneumatic assembly;61. Fixed frame;62. Air pump;63. Suction pipe;64. Exhaust pipe;65. Suction pipe;7. Feed assembly;71. Sealing gasket;72. Connecting rod;73. Sealing plate;74. External magnetic block;75. Internal magnetic block;76. Rolling ball;77. Limiting groove;78. Limiting rod;8. Sealing assembly;81. Fixed rod;82. Positioning rod;83. Limiting strip;84. Push plate;85. Contraction spring;86. Guide block;87. Push rod. DETAILED DESCRIPTION
[0037] The present invention is described in detail below, and the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] The present invention provides a shrimp seasoning product production system and production process through improvement. The technical solution of the present invention is:
[0039] Embodiment 1
[0040] like Figure 1-Figure 8As shown, a shrimp seasoning product production system comprises a fixed support 1, a mixing assembly 2 is arranged inside the fixed support 1, the mixing assembly 2 comprises a rotating cylinder 22 fixedly mounted on the inner side wall of the fixed support 1, a guide top cover 21 is fixedly mounted on the top wall of the rotating cylinder 22, the top wall of the guide top cover 21 is inclined, a collecting cylinder 23 is fixedly mounted on the bottom wall of the rotating cylinder 22, a discharging cylinder 25 is fixedly mounted on the bottom wall of the collecting cylinder 23, an air inlet pipe 24 is clamped on the side wall of the guide top cover 21, the air inlet pipe 24 is tangent to the inner side wall of the guide top cover 21, an air outlet pipe 26 is fixedly mounted at the center position of the inner side of the guide top cover 21, a filtering assembly 5 is arranged on the top of the fixed support 1, and the filtering assembly 5 comprises a filter 26 fixedly mounted on the top of the guide top cover 21 A transfer box 51 is arranged on the wall of the transfer box 51, and a flow channel 52 is provided on the inner wall of the transfer box 51. One end of the air inlet pipe 24 away from the guide top cover 21 is fixedly installed at the bottom of the transfer box 51. A crushing assembly 4 is arranged on the top of the fixed bracket 1. The crushing assembly 4 includes a collection box 41 fixedly installed on the top wall of the air outlet pipe 26. The cross section of the collection box 41 is hexagonal. A grinding box 42 is arranged inside the collection box 41. The upper and lower ends of the side walls of the grinding box 42 are inclined, and a certain gap is left between the upper and lower ends of the grinding box 42 and the upper and lower ends of the collection box 41. A plurality of feed pipes 46 are fixedly installed on the side wall of the collection box 41. A pneumatic assembly 6 is arranged on the top of the fixed bracket 1. The pneumatic assembly 6 includes a pneumatic assembly 6 fixedly installed on the guide top cover 21. A fixing bracket 61 is mounted on the side wall, an air pump 62 is fixedly mounted on the inner wall of the fixing bracket 61, an air intake pipe 63 is fixedly mounted on the input end of the air pump 62, an exhaust pipe 64 is fixedly mounted on the output end of the air pump 62, the ends of the air intake pipe 63 and the exhaust pipe 64 away from the air pump 62 are fixedly mounted on the side wall of the transfer box 51, the exhaust pipe 64 is located on the top wall of the transfer box 51, the air intake pipe 63, the exhaust pipe 64 and the air intake pipe 24 are all connected to the interior of the flow channel 52, a suction pipe 65 is fixedly mounted on the side wall of the transfer box 51, the bottom end of the suction pipe 65 is fixedly mounted on the top of the collection box 41, the top end of the suction pipe 65 is aligned with the suction pipe 63, a reflux assembly 3 is arranged inside the fixing bracket 1, the reflux assembly 3 includes a connecting box 31, a connecting box 3 1 is fixedly mounted with a return motor 32 on the inner bottom wall, a transmission rod 36 is fixedly mounted on the output end of the return motor 32, a collecting tube 33 is fixedly mounted on the inner top wall of the connecting box 31, a return pipe 34 is fixedly mounted on the bottom wall of the collecting tube 33, a plurality of feed slots 35 are provided at the bottom end of the side wall of the return pipe 34, a spiral blade 37 is arranged inside the return pipe 34, the spiral blade 37 is fixedly mounted on the side wall of the transmission rod 36, and the top of the transmission rod 36 is fixedly connected to the bottom end of the grinding box 42; the air pump 62 is started, so that the fixed frame 61 blows air into the interior of the rotating cylinder 22, and the airflow entering the interior of the guide top cover 21 near the outside flows in a spiral shape under the guidance of the guide top cover 21, and the part near the center flows upward, such as Figure 3As shown in the figure, the reflux motor 32 is then powered on, so that the output end of the reflux motor 32 drives the spiral blade 37 to rotate, and the various seasonings to be processed are respectively injected into the interior of the collection box 41 through multiple feed pipes 46. Since the air flowing inside the top cover 21 close to the center flows upward, the seasoning entering the collection box 41 is pushed to flow upward, so that the seasoning is in the gap between the top of the grinding box 42 and the top of the collection box 41. The grinding box 42 rotates with the output shaft of the reflux motor 32, and grinds the seasoning between the grinding box 42 and the collection box 41. The seasoning ground into fine particles flows upward along the suction pipe 65 and enters the transfer box 5. 1, and then sent into the interior of the guide top cover 21 through the air inlet pipe 24. The seasoning falls into the interior of the collecting tube 33 with the flow of air flow. Under the guidance of the collecting tube 33, the seasoning moves toward the interior of the return pipe 34, enters the interior of the return pipe 34 through the feed groove 35, moves upward with the rotation of the spiral blade 37, moves to the top of the return pipe 34 and spreads outward. Since the air flow at the center of the guide top cover 21 moves upward, the seasoning spread outward will flow upward with the air flow and be sent into the interior of the collecting box 41, and the seasoning is repeatedly ground to ensure the grinding effect of the seasoning. In the process of repeated transportation, various seasonings can be evenly mixed.
[0041] like Figure 6-Figure 7As shown, a positioning frame 53 is fixedly installed on the inner wall of the transfer box 51, and the positioning frame 53 is aligned with the suction pipe 63. A "C"-shaped filter screen 54 is arranged inside the positioning frame 53, and the upper and lower ends of the filter screen 54 are fixedly installed on the upper and lower side walls inside the positioning frame 53; the seasoning flowing inside the flow channel 52 is filtered by the filter screen 54 to prevent the seasoning from being sucked into the air pump 62, resulting in the seasoning remaining in the air pump 62, affecting the subsequent mixing of other seasonings; clamping rods 55 are arranged on both sides of the filter screen 54, and the two clamping rods 55 are clamped at the center position of the side wall of the filter screen 54; a fixing plate 56 is fixedly installed on the inner wall of the positioning frame 53, and a sliding rod 58 is slidably installed inside the fixing plate 56, and the end of the sliding rod 58 away from the fixing plate 56 is fixedly connected to the two clamping rods 55, and the side of the sliding rod 58 A return spring 59 is sleeved on the wall; the elasticity of the return spring 59 is used to push the clamping rod 55 to extend outward, so that the filter 54 protrudes outward. When more and more seasonings are accumulated on the surface of the filter 54, less and less air passes through the surface of the filter 54. The suction force generated by the air pump 62 when working will deform the filter 54, making the filter 54 concave inward. The deformation of the filter 54 causes the filter 54 to vibrate, and the seasonings accumulated on the surface of the filter 54 are shaken off, thereby ensuring the amount of air passing through the filter 54; a positioning plate 57 is fixedly installed on the side wall of the sliding rod 58, and the positioning plate 57 is fixedly connected to the side wall of the clamping rod 55 adjacent to it. The two ends of the return spring 59 are respectively fixedly connected to the side wall surface adjacent to the positioning plate 57 and the fixing plate 56; the elasticity of the return spring 59 can be fully utilized through the positioning plate 57.
[0042] like Figure 3 As shown, an expansion tube 27 is fixedly installed on the bottom wall of the outlet pipe 26; the expansion tube 27 makes the bottom end of the outlet pipe 26 expand, so that the seasoning released from the top of the return pipe 34 can be easily introduced into the interior of the collection box 41 along with the upward air flow.
[0043] like Figure 3-Figure 8As shown, a positioning groove 43 in the form of an annular groove is provided on the side wall of the grinding box 42, a plurality of positioning blocks 44 are fixedly installed on the inner side wall of the collecting box 41, a positioning slide block 45 is fixedly installed on the side wall of the positioning block 44, and the positioning slide block 45 is slidably installed inside the positioning groove 43; the position of the grinding box 42 is positioned by the mutual cooperation of the positioning groove 43, the positioning block 44 and the positioning slide block 45 to ensure the stability of the position of the grinding box 42; a feeding assembly 7 is arranged inside the collecting box 41, and the feeding assembly 7 includes a plurality of external magnetic blocks 74, and a sealing plate 73 is fixedly installed on the side wall of the external magnetic block 74, and the sealing plate 73 slides The grinding box 42 is provided with a plurality of inner magnetic blocks 75 which are aligned with the plurality of outer magnetic blocks 74 respectively. The inner magnetic blocks 75 and the outer magnetic blocks 74 have opposite magnetic poles on the side wall surface close to each other. The collecting box 41 is provided with a sealing assembly 8. The sealing assembly 8 includes a plurality of guide blocks 86 which are fixedly installed on the bottom wall surface of the grinding box 42 at equal intervals. A push rod 87 is attached to the side wall of the guide block 86. A push plate 84 is fixedly installed on the top wall surface of the push rod 87. The inner magnetic block 75 is fixedly installed on the side wall of the push plate 84. A positioning rod 82 is slidably penetrated inside the push plate 84. The side wall of the positioning rod 82 is fixedly mounted on the side wall of the positioning rod 82. A limit strip 83 is fixedly installed, and the limit strip 83 is slidably installed together with the push plate 84. A contraction spring 85 is sleeved on the side wall of the positioning rod 82. The upper and lower ends of the contraction spring 85 are fixedly connected to the bottom wall of the push plate 84 and the bottom wall inside the grinding box 42 respectively. A fixing rod 81 is fixedly installed on the top wall of the positioning rod 82, and the fixing rod 81 is fixedly installed on the inner wall of the collection box 41; the push plate 84 is pulled downward by utilizing the elasticity of the contraction spring 85, and the inner magnetic block 75 is fixedly installed on the side wall of the push plate 84, and the magnetic poles of the side wall close to the inner magnetic block 75 and the outer magnetic block 74 are opposite, so the outer magnetic block 74 will As the inner magnetic block 75 moves, the sealing plate 73 opens the bottom end of the feed pipe 46, and the external seasoning is injected into the outer magnetic block 74. The position of the push plate 84 is limited by the fixing rod 81, the positioning rod 82 and the limiting strip 83, so that the push plate 84 will not rotate synchronously with the positioning rod 82. When the top rod 87 fits against the side wall of the guide block 86, the push plate 84 moves upward under the push of the guide block 86, and the outer magnetic block 74 moves upward synchronously to seal the bottom end of the feed pipe 46, so as to prevent the upward air flowing inside the grinding box 42 from blowing the seasoning put into the collecting box 41 back into the feed pipe 46.
[0044] like Figure 3-Figure 8As shown, a sealing gasket 71 is provided at the bottom of the outer magnetic block 74 and is sleeved on the side wall of the grinding box 42. A connecting rod 72 is fixedly installed on the top wall of the sealing gasket 71. The top wall of the connecting rod 72 is fixedly connected to the bottom wall of the adjacent outer magnetic block 74. The sealing gasket 71 is connected to the outer magnetic block 74 by the connecting rod 72, so that when the sealing gasket 71 moves downward, it can seal the gap between the bottom end of the grinding box 42 and the inner wall of the collecting box 41 to prevent the upward flowing air from preventing the seasoning from falling downward. A limiting rod 73 is fixedly installed on the top wall of the sealing plate 73. 8. A limiting groove 77 is provided on the inner wall of the feed pipe 46, and a limiting rod 78 is slidably installed inside the limiting groove 77; through the cooperation between the limiting groove 77 and the limiting rod 78, the sealing plate 73 can only move up and down, thereby preventing the outer magnetic block 74 from rotating synchronously with the grinding box 42; a rolling ball 76 is rotatably installed on the side wall surface close to the inner magnetic block 75 and the outer magnetic block 74, and the rolling ball 76 is in contact with the side wall of the grinding box 42; the rolling ball 76 is used to reduce the friction between the outer magnetic block 74 and the inner magnetic block 75 and the side wall of the grinding box 42, thereby facilitating the rotation of the grinding box 42.
[0045] The specific working method is as follows: first, the air pump 62 is started, so that the fixing frame 61 blows air into the interior of the middle rotating cylinder 22, and the airflow entering the interior of the guide top cover 21 flows in a spiral shape near the outside under the guidance of the guide top cover 21, and the part near the center flows upward, such as Figure 3As shown in the figure, the reflux motor 32 is then energized so that the output end of the reflux motor 32 drives the spiral blade 37 to rotate, and the various seasonings that need to be processed are respectively injected into the interior of the collection box 41 through multiple feed pipes 46, and the air flowing upward inside the top cover 21 will push the seasoning entering the collection box 41 to flow upward, so that the seasoning is in the gap between the top of the grinding box 42 and the top of the collection box 41. The grinding box 42 rotates with the output shaft of the reflux motor 32 to grind the seasoning between the grinding box 42 and the collection box 41. The upward air flowing inside the collection box 41 and the suction force generated by the air pump 62 when working will grind the seasoning into fine pieces and send them into the interior of the suction pipe 65, and enter the interior of the transfer box 51 along the suction pipe 65, and the exhaust pipe 64 is at the transfer box 51. At the top, the seasoning inside the flow channel 52 is directly blown into the interior of the air inlet pipe 24, and then sent into the interior of the guide top cover 21 through the air inlet pipe 24. The seasoning falls into the interior of the collecting tube 33 with the flow of air, and the air flows upward under the guidance of the bottom end of the collecting tube 23. The seasoning moves toward the interior of the return pipe 34 under the guidance of the collecting tube 33, enters the interior of the return pipe 34 through the feed groove 35, moves upward with the rotation of the spiral blade 37, moves to the top of the return pipe 34 and spreads outward. Since the airflow at the center of the guide top cover 21 moves upward, the seasoning spread outward will flow upward with the airflow and be sent into the interior of the collecting box 41, and the seasoning is repeatedly ground to ensure the grinding effect of the seasoning. In the process of repeated transportation, various seasonings can be evenly mixed.
[0046] Embodiment 2
[0047] A production process for a shrimp seasoning product, based on a shrimp seasoning product production system, comprises the following steps:
[0048] The first step is to pour the raw materials into the collection box 41 through the feed pipe 46, so that the raw materials are ground inside the collection box 41. After the grinding is completed, the air intake pipe 24 is taken out from the side wall of the guide top cover 21, and then the ground raw materials are discharged to the outside through the air intake pipe 24 by using the suction force of the air pump 62 and the conveying of the reflux component 3;
[0049] Step 2: Put the ground material into the microwave equipment for pretreatment, set the microwave power to 4500-5000W, the microwave time to 5-10min, and the solid-liquid ratio to 1:3-4;
[0050] Step 3: Take out the pretreated material and put it into the enzymatic hydrolysis reactor, set the shrimp solution concentration to 20-30%, protease to 2-4%, enzymatic hydrolysis temperature to 50-55℃, and enzymatic hydrolysis time to 5-6h;
[0051] Step 4: Take out the material after enzymatic hydrolysis and put it into a fermentation tank, and add Brevibacterium ammoniagenes and Bacillus subtilis into the fermentation tank in a ratio of 1:2, with an inoculation amount of 1-2%, fermentation temperature: 35-37°C, and fermentation time 24-48h;
[0052] Step 5: Place the fermented material into the concentration equipment, then inject the concentrated preparation into the packaging bag and seal the finished product.
[0053] The technical means disclosed in the solution of the present invention are not limited to the technical means disclosed in the above technical means, but also include technical solutions composed of equivalent replacement of the above technical features. Matters not covered in the present invention belong to the common knowledge of those skilled in the art.
Claims
1. A shrimp seasoning product production system, comprising a fixed support (1), characterized in that: The fixed support (1) is provided with a mixing assembly (2) inside. The mixing assembly (2) comprises a central rotating cylinder (22) fixedly mounted on the inner side wall of the fixed support (1). A guide top cover (21) is fixedly mounted on the top wall of the central rotating cylinder (22). The top wall of the guide top cover (21) is inclined. A converging cylinder (23) is fixedly mounted on the bottom wall of the central rotating cylinder (22). A discharge cylinder (25) is fixedly mounted on the bottom wall of the converging cylinder (23). An air inlet pipe (24) is clamped on the side wall of the guide top cover (21). The air inlet pipe (24) is tangent to the inner side wall of the guide top cover (21). An air outlet pipe (26) is fixedly mounted at the center position inside the guide top cover (21). A filter assembly (5) is provided on the top of the fixed support (1). The component (5) comprises a transfer box (51) fixedly mounted on the top wall of the guide top cover (21), a flow channel (52) is provided on the inner side wall of the transfer box (51), one end of the air inlet pipe (24) away from the guide top cover (21) is fixedly mounted on the bottom of the transfer box (51), a crushing assembly (4) is arranged on the top of the fixed bracket (1), the crushing assembly (4) comprises a collection box (41) fixedly mounted on the top wall of the air outlet pipe (26), a grinding box (42) is arranged inside the collection box (41), the upper and lower ends of the side wall of the grinding box (42) are inclined, and a certain gap is left between the upper and lower ends of the grinding box (42) and the upper and lower ends of the collection box (41), and a plurality of feed pipes are fixedly mounted on the side wall of the collection box (41). (46), a pneumatic assembly (6) is arranged on the top of the fixed bracket (1), the pneumatic assembly (6) comprises a fixed frame (61) fixedly mounted on the side wall of the guide top cover (21), an air pump (62) is fixedly mounted on the inner side wall of the fixed frame (61), an air intake pipe (63) is fixedly mounted on the input end of the air pump (62), an exhaust pipe (64) is fixedly mounted on the output end of the air pump (62), the ends of the air intake pipe (63) and the exhaust pipe (64) away from the air pump (62) are fixedly mounted on the side wall of the transfer box (51), the exhaust pipe (64) is located on the top wall of the transfer box (51), the air intake pipe (63), the exhaust pipe (64) and the air intake pipe (24) are all connected to the inside of the flow channel (52), and the air intake pipe (63) and the exhaust pipe (64) are fixedly mounted on the side wall of the transfer box (51). A suction pipe (65) is installed, the bottom end of the suction pipe (65) is fixedly installed on the top of the collection box (41), the top end of the suction pipe (65) is aligned with the suction pipe (63), a return assembly (3) is arranged inside the fixed bracket (1), the return assembly (3) comprises a connection box (31), a return motor (32) is fixedly installed on the bottom wall of the connection box (31), a transmission rod (36) is fixedly installed on the output end of the return motor (32), a collection tube (33) is fixedly installed on the top wall of the connection box (31), a return pipe (34) is fixedly installed on the bottom wall of the collection tube (33), a plurality of feed slots (35) are opened at the bottom end of the side wall of the return pipe (34), and a spiral blade (37) is arranged inside the return pipe (34).The spiral blade (37) is fixedly mounted on the side wall of the transmission rod (36), and the top of the transmission rod (36) is fixedly connected to the bottom end of the grinding box (42).
2. A shrimp seasoning product production system according to claim 1, characterized in that: An expansion tube (27) is fixedly mounted on the bottom wall of the air outlet pipe (26).
3. A shrimp seasoning product production system according to claim 1, characterized in that: The collecting box (41) is provided with a feeding assembly (7) inside, the feeding assembly (7) includes a plurality of external magnetic blocks (74), a sealing plate (73) is fixedly mounted on the side wall of the external magnetic block (74), and the sealing plate (73) is slidably mounted inside the feeding pipe (46); the grinding box (42) is provided with a plurality of internal magnetic blocks (75) respectively aligned with the plurality of external magnetic blocks (74), and the magnetic poles of the side wall surfaces of the internal magnetic blocks (75) and the external magnetic blocks (74) that are close to each other are opposite; the collecting box (41) is provided with a sealing assembly (8), the sealing assembly (8) includes a plurality of guide blocks (86) fixedly mounted on the bottom wall surface of the grinding box (42) at equal intervals, a push rod (87) is attached to the side wall of the guide block (86), a push plate (84) is fixedly mounted on the top wall surface of the push rod (87), and the internal magnetic block (75) is fixedly mounted on the side wall of the push plate (84).
4. A shrimp seasoning product production system according to claim 3, characterized in that: A positioning rod (82) is slidably penetrated inside the push plate (84), a limit strip (83) is fixedly mounted on the side wall of the positioning rod (82), the limit strip (83) and the push plate (84) are slidably mounted together, a contraction spring (85) is sleeved on the side wall of the positioning rod (82), the upper and lower ends of the contraction spring (85) are respectively fixedly connected to the bottom wall surface of the push plate (84) and the bottom wall surface inside the grinding box (42), and a fixing rod (81) is fixedly mounted on the top wall surface of the positioning rod (82), and the fixing rod (81) is fixedly mounted on the inner wall of the collection box (41).
5. A shrimp seasoning product production system according to claim 4, characterized in that: A sealing gasket (71) sleeved on the side wall of the grinding box (42) is provided at the bottom of the external magnetic block (74), a connecting rod (72) is fixedly mounted on the top wall of the sealing gasket (71), and the top wall of the connecting rod (72) is fixedly connected to the bottom wall of the adjacent external magnetic block (74).
6. A shrimp seasoning product production system according to claim 5, characterized in that: A limit rod (78) is fixedly mounted on the top wall of the sealing plate (73); a limit groove (77) is provided on the inner side wall of the feed pipe (46); the limit rod (78) is slidably mounted inside the limit groove (77); a rolling ball (76) is rotatably mounted on a side wall adjacent to the inner magnetic block (75) and the outer magnetic block (74); the rolling ball (76) is in contact with the adjacent side wall of the grinding box (42).
7. A shrimp seasoning product production system according to claim 6, characterized in that: A circular annular positioning groove (43) is provided on the side wall of the grinding box (42); a plurality of positioning blocks (44) are fixedly mounted on the inner side wall of the collecting box (41); a positioning slide block (45) is fixedly mounted on the side wall of the positioning block (44); and the positioning slide block (45) is slidably mounted inside the positioning groove (43).
8. A shrimp seasoning product production system according to claim 7, characterized in that: A positioning frame (53) is fixedly mounted on the inner wall of the transfer box (51), the positioning frame (53) being aligned with the air intake pipe (63), a "C"-shaped filter screen (54) is arranged inside the positioning frame (53), and the upper and lower ends of the filter screen (54) are fixedly mounted on the upper and lower side wall surfaces inside the positioning frame (53).
9. A shrimp seasoning product production system according to claim 8, characterized in that: Clamping rods (55) are provided on both sides of the filter screen (54), and the two clamping rods (55) are clamped at the center position of the side wall of the filter screen (54). A fixing plate (56) is fixedly installed on the inner side wall of the positioning frame (53), and a sliding rod (58) is slidably installed inside the fixing plate (56). One end of the sliding rod (58) away from the fixing plate (56) is fixedly connected to the two clamping rods (55). A return spring (59) is sleeved on the side wall of the sliding rod (58), and a positioning plate (57) is fixedly installed on the side wall of the sliding rod (58). The positioning plate (57) is fixedly connected to the side wall of the clamping rod (55) adjacent thereto, and the two ends of the return spring (59) are respectively fixedly connected to the side wall surface adjacent to the positioning plate (57) and the fixing plate (56).
10. A production process for shrimp seasoning products, based on a shrimp seasoning product production system according to any one of claims 6 to 9, characterized in that: The following steps are involved: The first step is to pour the raw material into the collection box (41) through the feed pipe (46) so that the raw material is ground inside the collection box (41). After the grinding is completed, the air intake pipe (24) is removed from the side wall of the guide top cover (21), and then the ground raw material is discharged to the outside through the air intake pipe (24) by using the suction force of the air pump (62) and the conveying of the reflux component (3); Step 2: Put the ground material into the microwave equipment for pretreatment, set the microwave power to 4500-5000W, the microwave time to 5-10min, and the solid-liquid ratio to 1:3-4; Step 3: Take out the pretreated material and put it into the enzymatic hydrolysis reactor, set the shrimp solution concentration to 20-30%, protease to 2-4%, enzymatic hydrolysis temperature to 50-55℃, and enzymatic hydrolysis time to 5-6h; Step 4: Take out the material after enzymatic hydrolysis and put it into a fermentation tank, and add Brevibacterium ammoniagenes and Bacillus subtilis into the fermentation tank in a ratio of 1:2, with an inoculation amount of 1-2%, fermentation temperature: 35-37°C, and fermentation time 24-48h; Step 5: Place the fermented material into the concentration equipment, then inject the concentrated preparation into the packaging bag and seal the finished product.
Citation Information
Patent Citations
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