A processing positioning device and positioning method for steel structure welded pipe
By designing a steel structure welded pipe processing and positioning device including a conveying mechanism, correction mechanism and friction mechanism, the problem of splicing and positioning errors caused by bending of the welded pipe during handling is solved, and the precise correction of the welded pipe and the efficiency of batch processing is achieved.
Patent Information
- Application Number
- CN202411533258.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-10-31
AI Technical Summary
Steel structure welded pipes may be slightly bent during handling or transportation, resulting in splicing and positioning errors, affecting the welding quality and shape regularity.
A processing positioning device including a conveying mechanism, a correction mechanism and a friction mechanism is designed. The conveying mechanism achieves the relative proximity of the welded pipe through a rotating rod and a conveying wheel driven by a motor. The correction mechanism uses a compression sleeve and an elastic sleeve to tighten and correct the welded pipe, and the precise alignment of the welded pipe is achieved through an electric telescopic rod and connecting rod system. The friction mechanism uses the compressed air pipe and arc-shaped air bag to achieve dust cleaning on the surface of the welded pipe and reduce the elastic sleeve temperature.
Effectively correct the slight bending of the welded pipe, ensure accurate alignment of the splicing, improve welding quality and batch processing efficiency, and avoid deformation and misalignment of the welded pipe.
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Figure CN119035963B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel pipe processing equipment, in particular to a processing positioning device for a steel structure welded pipe and a positioning method thereof. Background Art
[0002] Welded steel pipe, also known as welded pipe, is a steel pipe made by welding steel plates or strips after curling and forming. It is generally 6 meters long. The production process of welded steel pipe is simple, the production efficiency is high, the variety and specifications are many, the equipment investment is small, but the general strength is lower than that of seamless steel pipe.
[0003] During the handling or transportation of steel structure welded pipes, the welded pipes may be slightly bent. When the welded pipes need to be spliced, the welded pipes may be slightly bent due to the impact of handling. This may cause the joints to be misaligned during splicing and positioning, thereby affecting the quality of subsequent welding. In severe cases, it may also cause irregular splicing shapes. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides a processing and positioning device for steel structure welded pipes, comprising a conveying mechanism, the conveying mechanism also comprises a workbench, a welding gun is fixedly connected to the top of the workbench, and a plurality of conveying racks are fixedly connected to the top of the workbench;
[0005] The correction mechanism includes a plurality of support frames fixedly connected to the top of the workbench, the parts contained in the plurality of support frames are the same, a plurality of compression sleeves are arranged on the top of the workbench, the outer wall of the compression sleeve at the bottom is fixedly connected to the top of the support frame, and elastic sleeves are arranged on the corresponding sides of the plurality of compression sleeves;
[0006] The friction mechanism includes a plurality of compressed air pipes fixedly connected to the side wall of the support frame close to the conveying frame. The parts contained in the plurality of compressed air pipes are the same. A fixing ring is fixedly connected to the inner wall of the compressed air pipe, and a piston rod 2 is slidably connected to the inner wall of the compressed air pipe.
[0007] Preferably, the conveying mechanism also includes a motor fixedly connected to the side wall of the conveying frame located on the right side, a plurality of rotating rods are arranged on the top of the workbench, and the outer walls of the plurality of rotating rods are rotatably connected to conveying wheels, the outer wall of the rotating rod one located at the bottom is rotatably connected to the inner wall of the conveying frame, the outer wall of the rotating rod one located at the top is slidably connected to the inner wall of the conveying frame, the side wall of the rotating rod one located at the right bottom is fixedly connected to the side wall output end of the motor, pulleys are arranged on the side walls of the plurality of conveying frames, the outer wall of the rotating rod one located at the right bottom is fixedly connected to the inner wall of the belt pulley located on the right side, the inner walls of the plurality of belt pulleys are transmission-connected with belts, and the outer wall of the rotating rod one located at the left bottom is fixedly connected to the inner wall of the belt pulley located on the right side. The gear is connected to a second gear, and a rotating rod second is rotatably connected to the side wall of the conveying frame on the left side. The inner wall of the pulley on the left side is fixedly connected to the outer wall of the rotating rod second, and the outer wall of the rotating rod second is fixedly connected to a gear one. The outer wall of the gear one is meshed with the outer wall of the gear two. The force of the motor rotation is used to drive the rotating rod one on the right side to rotate, so that the conveying wheel rotates. The rotation of the rotating rod one on the right side will also drive the pulley to rotate, and then the pulley on the left side is rotated through the belt transmission, which drives the rotating rod two to rotate, so that the gear one rotates, and the rotating rod one on the left side is rotated, which drives the conveying wheel on the left side to rotate, so that the conveying wheels on both sides rotate in opposite directions, so that the conveyed welding pipes are close to each other.
[0008] Preferably, the conveying mechanism also includes several fixed blocks fixedly connected to the top of the workbench, the top of the fixed block located on the right side is fixedly connected to a connecting frame, the bottom of the connecting frame is fixedly connected to an electric telescopic rod, the bottom output end of the electric telescopic rod is fixedly connected to the outer wall of the clamping sleeve located on the top right side, the inner walls of several fixed blocks are slidably connected to sliding rods, the outer walls of the clamping sleeve located at the top are fixedly connected to the side walls of the sliding rods, the outer walls of several sliding rods are fixedly connected to connecting rod 1, the outer walls of several sliding rods are fixedly connected to connecting rod 2, the inner walls of several connecting rods 2 are fixedly connected to the outer wall of the rotating rod 1 located at the top, and several collecting boxes are placed on the top of the workbench.
[0009] Preferably, the correction mechanism also includes a plurality of fixed cylinders fixedly connected to the outer wall of the compression sleeve, the parts contained in the plurality of fixed cylinders are the same, a connecting rod is slidably connected to the inner wall of the fixed cylinder, the side wall of the connecting rod is fixedly connected to the outer wall of the elastic sleeve, an extrusion ring is slidably connected to the inner wall of the fixed cylinder, the inner wall of the extrusion ring is fixedly connected to the outer wall of the connecting rod, a compression spring is sleeved on the outer wall of the connecting rod, and the electric telescopic rod is started to extend, so that the compression sleeve at the top is lowered and close to the compression sleeve at the bottom. The descent of the compression sleeve at the top will drive the sliding rod to descend, and the descent of the sliding rod drives the compression sleeve on the left side to descend through the connecting rod 1, and can also drive the rotating rod 1 at the top to descend through the connecting rod 2, so that the two conveying wheels squeeze the weld pipe to prevent the weld pipe from slipping during transportation.
[0010] Preferably, the correction mechanism also includes a gas cylinder fixedly connected to the inner wall of the support frame, a piston rod 1 is slidably connected to the inner wall of the gas cylinder, the top of the piston rod 1 is fixedly connected to the lifting frame, a plurality of U-shaped sleeves are fixedly connected to the top of the workbench, the inner walls of the plurality of U-shaped sleeves are slidably connected to elastic rods, the tops of the plurality of elastic rods are fixedly connected to the outer wall of the connecting rod 1, the bottoms of the plurality of elastic rods are in contact with the bottom of the lifting frame, a connecting gas cylinder is fixedly connected to the inner wall of the support frame, the outer wall of the connecting gas cylinder is fixedly connected to the top of the gas cylinder, a plurality of gas pipes are fixedly connected to the outer wall of the connecting gas cylinder, the bottoms of the plurality of gas pipes are fixedly connected to the outer wall of the compression sleeve located at the top, when the welding pipe is transported into the compression sleeve, the two compression sleeves cooperate with each other to weld When the pipe is compressed, the welded pipe will first contact with the elastic sleeve, causing the elastic sleeve to be squeezed and displaced. When the elastic sleeve moves, it will drive the connecting rod to move, causing the extrusion ring to squeeze the compressed spring, accumulating elastic potential energy until the welded pipe is compressed. After the welded pipe is compressed, the welded pipe is continued to be conveyed forward, and the joints of the slightly bent welded pipes can be corrected. The welded pipe is conveyed until the joints of the two welded pipes are aligned, and then a welding gun is used to weld the joints for splicing. The welded pipe is corrected through the elastic sleeve, and the elastic supporting force applied, which helps the welded pipe to be subjected to a more balanced force during the extrusion process and reduces the possibility of local deformation, thereby helping the welded pipe to gradually become straighter. The corrected welded pipe is also easier to align to avoid dislocation, and can complete rapid positioning, which is conducive to batch splicing and processing of welded pipes.
[0011] Preferably, the friction mechanism includes a tension spring one sleeved on the outer wall of the second piston rod, a gas collecting pipe is fixedly connected to the inner wall of the compressed air pipe, and arc-shaped sleeves are fixedly connected to the side walls of several compressed air pipes. The parts contained in the several arc-shaped sleeves are the same. An arc-shaped air bag is arranged inside the arc-shaped sleeve, and a friction plate is fixedly connected to the side wall of the arc-shaped air bag. The force of the sliding rod descending is used to drive the elastic rod to descend, so that the elastic rod moves in the U-shaped sleeve, and the other side rises to lift the lifting frame. The rising of the lifting frame will drive the piston rod one to rise, squeeze the gas inside the compressed air cylinder, and transport the squeezed gas to the connecting air cylinder through the compressed air cylinder, and then discharge the gas to the surface of the elastic sleeve through the air pipe, so as to accelerate the decrease of the surface temperature of the elastic sleeve.
[0012] Preferably, the friction mechanism also includes several connecting shafts 1 fixedly connected to the side walls of the arc-shaped airbag, the side walls of the several connecting shafts 1 are fixedly connected with connecting blocks, the side walls of the friction plate are in contact with several cleaning plates, the side walls of the several cleaning plates are fixedly connected with several connecting shafts 2, the side walls of the several connecting shafts 2 are fixedly connected to the side walls of the connecting blocks, and the outer walls of the several connecting shafts 1 are sleeved with tension springs 2, and the force of the expansion of the arc-shaped airbag is used to push the connecting shaft 1 to move, thereby driving the connecting block to move, and the movement of the connecting block will stretch the tension spring 2, so that the tension spring 2 accumulates rebound force, and the movement of the connecting block will also drive the connecting shaft 2 to move, and the cleaning plate is separated from the friction plate by the movement of the connecting shaft 2 to avoid affecting the cleaning of dust on the friction plate.
[0013] A positioning method for a processing positioning device of a steel structure welded pipe comprises the following steps:
[0014] S1: Start the motor to rotate, drive the rotating rod on the right side to rotate, and make the conveyor wheel rotate. The rotating rod on the right side will also drive the pulley to rotate, and then the pulley on the left side will rotate through the belt transmission;
[0015] S2: driving the rotating rod 2 to rotate, causing the gear 1 to rotate, thereby driving the gear 2 to rotate, causing the rotating rod 1 on the left to rotate, and driving the conveying wheel on the left to rotate;
[0016] S3: Start the electric telescopic rod to extend, so that the compression sleeve at the top descends close to the compression sleeve at the bottom. The descent of the compression sleeve at the top drives the sliding rod to descend, and the descent of the sliding rod drives the compression sleeve on the left side to descend through the connecting rod.
[0017] The present invention has the following beneficial effects:
[0018] (1) The present invention utilizes the force of the motor rotation to drive the right rotating rod 1 to rotate, so that the conveying wheel rotates. The rotation of the right rotating rod 1 also drives the pulley to rotate, and then drives the pulley on the left side to rotate through the belt transmission, drives the rotating rod 2 to rotate, so that the gear 1 rotates, thereby drives the gear 2 to rotate, so that the rotating rod 1 on the left side rotates, drives the conveying wheel on the left side to rotate, so that the conveying wheels on both sides rotate in opposite directions, so that the conveyed welding pipes are close to each other, and then the electric telescopic rod is started to extend, so that the compression sleeve at the top is lowered and close to the compression sleeve at the bottom. The descent of the compression sleeve at the top drives the sliding rod to descend. The descent of the sliding rod drives the compression sleeve on the left side to descend through the connecting rod 1, and can also drive the rotating rod 1 at the top to descend through the connecting rod 2, so that the two conveying wheels squeeze the welding pipe to prevent the welding pipe from slipping during transportation. When the welding pipe is conveyed When it enters the compression sleeve, the two compression sleeves cooperate with each other to compress the welded pipe. The welded pipe will first contact the elastic sleeve, causing the elastic sleeve to be squeezed and displaced. When the elastic sleeve moves, it will drive the connecting rod to move, causing the extrusion ring to squeeze the compressed spring and accumulate elastic potential energy until the welded pipe is compressed. After the welded pipe is compressed, the welded pipe is continued to be transported forward, and the joints of the slightly bent welded pipes can be corrected. The welded pipe is transported until the joints of the two welded pipes are aligned, and then a welding gun is used to weld the joints for splicing. The elastic supporting force applied to the welded pipe correction through the elastic sleeve helps the welded pipe to be subjected to a more balanced force during the extrusion process, reducing the possibility of local deformation, thereby helping the welded pipe to gradually become straighter. The corrected welded pipe is also easier to align to avoid dislocation, and can complete rapid positioning, which is conducive to batch splicing and processing of welded pipes.
[0019] (2) The present invention utilizes the downward force of the sliding rod to drive the elastic rod to descend, so that the elastic rod moves in the U-shaped sleeve, and the other side rises to lift the lifting frame. The rising of the lifting frame will drive the piston rod to rise, squeeze the gas inside the compressor, and transport the squeezed gas to the connecting cylinder through the compressor, and then discharge the gas to the surface of the elastic sleeve through the gas pipe, thereby accelerating the decrease in the surface temperature of the elastic sleeve. This solves the problem that when batches of welded pipes are spliced, the heat received by the welded pipes during welding is conducted to the elastic sleeve, resulting in an increase in the temperature of the elastic sleeve. By accelerating the temperature drop of the elastic sleeve, the temperature of the elastic sleeve is prevented from being too high, which increases the friction when contacting the welded pipe, and requires a greater clamping force to transport the welded pipe, resulting in a greater possibility of deformation of the welded pipe, which helps to maintain a good correction effect.
[0020] (3) The present invention utilizes the force of the piston rod 1 rising. Since the side of the piston rod 2 close to the piston rod 1 is an inclined surface, when the piston rod 1 rises, it will smoothly push the piston rod 2 to move, compressing the gas inside the compressed air pipe. The movement of the piston rod 2 will stretch the tension spring 1, so that the tension spring 1 accumulates resilience. The compressed gas is transported through the compressed air pipe and then collected through the gas collecting pipe, so that the gas enters the arc-shaped air bag, causing the arc-shaped air bag to expand, driving the friction plate to move close to the welding pipe. Relying on the expansion of the arc-shaped air bag, the friction plate can fit tightly with the welding pipe. When the welding pipe is transported, the friction plate removes dust on the surface of the welding pipe to avoid frequent contact between the elastic sleeve and the welding pipe, resulting in too much dust accumulating on the surface of the elastic sleeve. The dust distribution must be uneven, which affects the elastic sleeve when correcting the welding pipe. The extrusion force is uneven, affecting the correction of the welding pipe.
[0021] (4) The present invention utilizes the force of the expansion of the arc-shaped airbag to push the connecting shaft 1 to move, thereby driving the connecting block to move. The movement of the connecting block will stretch the stretching spring 2, so that the stretching spring 2 accumulates rebound force. The movement of the connecting block will also drive the connecting shaft 2 to move. The movement of the connecting shaft 2 separates the cleaning plate from the friction plate, thereby avoiding affecting the cleaning dust of the friction plate. When the piston rod 1 descends, the squeezing force on the piston rod 2 disappears, and the piston rod 2 is reset by the rebound force of the stretching spring 1, so that the gas in the arc-shaped airbag is discharged and reset. The rebound force of the stretching spring 2 is used to reset the connecting block, thereby driving the cleaning plate to scrape and clean the dust adhered to the surface of the friction plate and drop it into the collection box. By cleaning the dust adhered to the friction plate, the service life of the friction plate can be extended, and a good friction effect can be maintained. The dust cleaning effect on the welded pipe can be maintained, thereby avoiding frequent replacement of the friction plate and affecting the efficiency of batch processing of welded pipes. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0023] Figure 1 It is a schematic cross-sectional view of the overall structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 3 It is a cross-sectional schematic diagram of the correction mechanism of the present invention;
[0026] Figure 4 For the present invention Figure 3 A is an enlarged schematic diagram;
[0027] Figure 5 It is a left side cross-sectional schematic diagram of the support frame of the present invention;
[0028] Figure 6 For the present invention Figure 3 A magnified schematic diagram of B;
[0029] Figure 7 It is an exploded schematic diagram of some components inside the friction mechanism of the present invention;
[0030] Figure 8 It is a schematic diagram of some components of the friction mechanism of the present invention;
[0031] Fig. 9 It is a schematic diagram of the working process of the present invention.
[0032] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0033] In the figure: 1. conveying mechanism; 101. workbench; 102. welding gun; 103. conveying frame; 104. motor; 105. rotating rod 1; 106. conveying wheel; 107. pulley; 108. belt; 109. rotating rod 2; 110. gear 1; 111. gear 2; 112. fixed block; 113. connecting frame; 114. electric telescopic rod; 115. sliding rod; 116. connecting rod 1; 117. connecting rod 2; 118. collecting box; 2. correction mechanism; 201. support frame; 202. pressing sleeve; 203. elastic sleeve; 204. fixing cylinder; 205. Extrusion ring; 206, connecting rod; 207, compression spring; 208, air cylinder; 209, rising frame; 210, U-shaped sleeve; 211, elastic rod; 212, piston rod one; 213, connecting air cylinder; 214, air pipe; 3, friction mechanism; 301, air pipe; 302, fixing ring; 303, piston rod two; 304, tension spring one; 305, air collecting pipe; 306, arc sleeve; 307, arc air bag; 308, friction plate; 309, cleaning plate; 310, connecting shaft one; 311, connecting block; 312, tension spring two; 313, connecting shaft two. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] For example, see Figure 1 - Figure 3The present invention is a processing and positioning device for a steel structure welded pipe, comprising a conveying mechanism 1, wherein the conveying mechanism 1 further comprises a workbench 101, a welding gun 102 is fixedly connected to the top of the workbench 101, and a plurality of conveying racks 103 are fixedly connected to the top of the workbench 101;
[0036] Correction mechanism 2, the correction mechanism 2 includes a plurality of support frames 201 fixedly connected to the top of the workbench 101, the parts contained in the plurality of support frames 201 are the same, a plurality of compression sleeves 202 are arranged on the top of the workbench 101, the outer wall of the compression sleeve 202 at the bottom is fixedly connected to the top of the support frame 201, and elastic sleeves 203 are arranged on the corresponding sides of the plurality of compression sleeves 202;
[0037] The friction mechanism 3 includes a plurality of compressed air pipes 301 fixedly connected to the side wall of the support frame 201 close to the conveying frame 103. The parts contained in the plurality of compressed air pipes 301 are the same. A fixing ring 302 is fixedly connected to the inner wall of the compressed air pipe 301. A piston rod 303 is slidably connected to the inner wall of the compressed air pipe 301.
[0038] The conveying mechanism 1 also includes a motor 104 fixedly connected to the side wall of the conveying frame 103 located on the right side, a plurality of rotating rods 105 are arranged on the top of the workbench 101, and the outer walls of the plurality of rotating rods 105 are rotatably connected with conveying wheels 106, the outer wall of the rotating rod 105 located at the bottom is rotatably connected with the inner wall of the conveying frame 103, the outer wall of the rotating rod 105 located at the top is slidably connected with the inner wall of the conveying frame 103, the side wall of the rotating rod 105 located at the bottom on the right side is fixedly connected with the side wall output end of the motor 104, and the side walls of the plurality of conveying frames 103 are provided with pulleys 107, the outer wall of the rotating rod 105 located at the bottom on the right side is fixedly connected with the inner wall of the pulley 107 located on the right side, and the inner walls of the plurality of pulleys 107 are transmission-connected with belts 108, and the outer wall of the rotating rod 105 located at the bottom on the left side is fixedly connected with a gear 1 11. A rotating rod 2 109 is rotatably connected to the side wall of the conveying frame 103 on the left side. The inner wall of the belt pulley 107 on the left side is fixedly connected to the outer wall of the rotating rod 2 109. A gear 110 is fixedly connected to the outer wall of the rotating rod 2 109. The outer wall of the gear 110 is meshed with the outer wall of the gear 2 111. The force of the motor 104 is used to drive the rotating rod 105 on the right side to rotate, so that the conveying wheel 106 rotates. The rotation of the rotating rod 105 on the right side also drives the belt pulley 107 to rotate. The belt 108 is then used to drive the belt pulley 107 on the left side to rotate, drive the rotating rod 2 109 to rotate, and rotate the gear 110, thereby driving the gear 2 111 to rotate, so that the rotating rod 105 on the left side rotates, and drives the conveying wheel 106 on the left side to rotate, so that the conveying wheels 106 on both sides rotate in opposite directions, so that the conveyed welding pipes are close to each other.
[0039] The conveying mechanism 1 also includes a plurality of fixed blocks 112 fixedly connected to the top of the workbench 101, a connecting frame 113 is fixedly connected to the top of the fixed block 112 on the right, an electric telescopic rod 114 is fixedly connected to the bottom of the connecting frame 113, a bottom output end of the electric telescopic rod 114 is fixedly connected to the outer wall of the compression sleeve 202 located at the top on the right, a plurality of sliding rods 115 are slidably connected to the inner walls of the plurality of fixed blocks 112, the outer walls of the compression sleeve 202 located at the top are fixedly connected to the side walls of the sliding rod 115, a plurality of connecting rods 116 are fixedly connected to the outer walls of the plurality of sliding rods 115, a plurality of connecting rods 117 are fixedly connected to the outer walls of the plurality of sliding rods 115, the inner walls of a plurality of connecting rods 117 are fixedly connected to the outer wall of the rotating rod 1 105 located at the top, and a plurality of collecting boxes 118 are placed on the top of the workbench 101.
[0040] For example 2, please refer to Figure 4 - Fig. 9The present invention is a processing and positioning device for a steel structure welded pipe. On the basis of the first embodiment, the correction mechanism 2 also includes a plurality of fixed cylinders 204 fixedly connected to the outer wall of the compression sleeve 202. The parts contained in the plurality of fixed cylinders 204 are the same. A connecting rod 206 is slidably connected to the inner wall of the fixed cylinder 204. The side wall of the connecting rod 206 is fixedly connected to the outer wall of the elastic sleeve 203. An extrusion ring 205 is slidably connected to the inner wall of the fixed cylinder 204. The inner wall of the extrusion ring 205 is fixedly connected to the outer wall of the connecting rod 206. The connecting rod 206 is fixedly connected, and a compression spring 207 is sleeved on the outer wall of the connecting rod 206. The electric telescopic rod 114 is started to extend, so that the compression sleeve 202 at the top is lowered close to the compression sleeve 202 at the bottom. The lowering of the compression sleeve 202 at the top will drive the sliding rod 115 to descend. The sliding rod 115 descends and drives the compression sleeve 202 on the left side to descend through the connecting rod 116, and can also drive the rotating rod 105 at the top to descend through the connecting rod 2 117, so that the two conveying wheels 106 squeeze the welded pipe to prevent the welded pipe from slipping during transportation.
[0041] The correction mechanism 2 also includes a gas cylinder 208 fixedly connected to the inner wall of the support frame 201, a piston rod 212 is slidably connected to the inner wall of the gas cylinder 208, and the top of the piston rod 212 is fixedly connected to the rising frame 209, and a plurality of U-shaped sleeves 210 are fixedly connected to the top of the workbench 101, and the inner walls of the plurality of U-shaped sleeves 210 are slidably connected to elastic rods 211, and the tops of the plurality of elastic rods 211 are fixedly connected to the outer wall of the connecting rod 116, and the bottoms of the plurality of elastic rods 211 are in contact with the bottom of the rising frame 209, and a connecting gas cylinder 213 is fixedly connected to the inner wall of the support frame 201, and the outer wall of the connecting gas cylinder 213 is fixedly connected to the top of the gas cylinder 208, and the outer wall of the connecting gas cylinder 213 is fixedly connected to a plurality of gas pipes 214, and the bottoms of the plurality of gas pipes 214 are fixedly connected to the outer wall of the compression sleeve 202 located at the top. When the welding pipe is transported to the compression sleeve 2 02, the two compression sleeves 202 cooperate with each other to compress the welded pipe. The welded pipe will first contact the elastic sleeve 203, so that the elastic sleeve 203 is squeezed and displaced. When the elastic sleeve 203 moves, it will drive the connecting rod 206 to move, so that the extrusion ring 205 squeezes the compressed spring 207 to accumulate elastic potential energy until the welded pipe is compressed. After the welded pipe is compressed, the welded pipe is continued to be transported forward, and the joints of the slightly bent welded pipes can be corrected. The welded pipes are transported until the joints of the two welded pipes are aligned, and then the welding gun 102 is used to weld the joints for splicing. The welded pipe is corrected by the elastic sleeve 203, and the elastic supporting force applied, which helps the welded pipe to be subjected to a more balanced force during the extrusion process and reduces the possibility of local deformation, thereby helping the welded pipe to gradually become straighter. The corrected welded pipe is also more convenient to align and avoid dislocation, and can complete rapid positioning, which is conducive to batch splicing and processing of welded pipes.
[0042] The friction mechanism 3 includes a tension spring 1 304 sleeved on the outer wall of the piston rod 2 303, a gas collecting pipe 305 is fixedly connected to the inner wall of the compressed air pipe 301, and arc sleeves 306 are fixedly connected to the side walls of several compressed air pipes 301. The parts contained in the arc sleeves 306 are the same. An arc air bag 307 is arranged inside the arc sleeve 306, and a friction plate 308 is fixedly connected to the side wall of the arc air bag 307. The force of the sliding rod 115 descending is used to drive the elastic rod 211 to descend, so that the elastic rod 211 moves in the U-shaped sleeve 210, so that the other side rises to lift the lifting frame 209. The rise of the lifting frame 209 will drive the piston rod 1 212 to rise, squeeze the gas inside the compressed air cylinder 208, and transmit the squeezed gas to the connecting air cylinder 213 through the compressed air cylinder 208, and then discharge the gas to the surface of the elastic sleeve 203 through the air pipe 214, so as to accelerate the decrease of the surface temperature of the elastic sleeve 203.
[0043] The friction mechanism 3 also includes a plurality of connecting shafts 1 310 fixedly connected to the side wall of the arc-shaped airbag 307, and the side walls of the plurality of connecting shafts 1 310 are fixedly connected to the connecting blocks 311, and the side walls of the friction plate 308 are in contact with a plurality of cleaning plates 309, and the side walls of the plurality of cleaning plates 309 are fixedly connected to a plurality of connecting shafts 2 313, and the side walls of the plurality of connecting shafts 2 313 are fixedly connected to the side walls of the connecting blocks 311, and the outer surfaces of the plurality of connecting shafts 1 310 are fixedly connected to the side walls of the connecting blocks 311. A second stretching spring 312 is sleeved on the wall. The force of the expansion of the arc-shaped airbag 307 is used to push the connecting shaft 310 to move, thereby driving the connecting block 311 to move. The movement of the connecting block 311 will stretch the second stretching spring 312, so that the second stretching spring 312 accumulates resilience. The movement of the connecting block 311 will also drive the second connecting shaft 313 to move. The movement of the second connecting shaft 313 separates the cleaning plate 309 from the friction plate 308 to avoid affecting the cleaning of the friction plate 308 by dust.
[0044] The positioning method of the processing positioning device of the steel structure welded pipe includes the following steps:
[0045] S1: The motor 104 is started to rotate, which drives the rotating rod 105 on the right side to rotate, so that the conveying wheel 106 rotates. The rotation of the rotating rod 105 on the right side also drives the pulley 107 to rotate, and then the pulley 107 on the left side rotates through the belt 108;
[0046] S2: driving the second rotating rod 109 to rotate, so that the gear 110 rotates, thereby driving the second gear 111 to rotate, so that the rotating rod 105 on the left side rotates, and driving the conveying wheel 106 on the left side to rotate;
[0047] S3: Start the electric telescopic rod 114 to extend, so that the compression sleeve 202 at the top descends close to the compression sleeve 202 at the bottom. The descent of the compression sleeve 202 at the top drives the sliding rod 115 to descend, and the descent of the sliding rod 115 drives the compression sleeve 202 on the left side to descend through the connecting rod 116.
[0048] A specific application of this embodiment is as follows: when the present invention is used, the welded pipes to be spliced are passed through between the conveying wheels 106 on both sides, and then the motor 104 is started to drive the rotating rod 105 on the right side to rotate, so that the conveying wheel 106 rotates. The rotation of the rotating rod 105 on the right side also drives the pulley 107 to rotate, and then the belt 108 drives the pulley 107 on the left side to rotate, and drives the rotating rod 2 109 to rotate, so that the gear 110 rotates, thereby driving the gear 2 111 to rotate, so that the rotating rod 105 on the left side rotates, and drives the conveying wheel 106 on the left side to rotate, so that the conveying wheels 106 on both sides rotate in opposite directions, so that the conveyed welded pipes are close to each other, and then the electric telescopic rod 114 is started to extend, so that The compression sleeve 202 at the top descends to approach the compression sleeve 202 at the bottom. The descent of the compression sleeve 202 at the top will drive the sliding rod 115 to descend. The descent of the sliding rod 115 drives the compression sleeve 202 on the left side to descend through the connecting rod 116, and can also drive the rotating rod 105 at the top to descend through the connecting rod 117, so that the two conveying wheels 106 squeeze the welded pipe to prevent the welded pipe from slipping during transportation. When the welded pipe is conveyed into the compression sleeve 202, the two compression sleeves 202 cooperate with each other to compress the welded pipe. The welded pipe will first contact the elastic sleeve 203, so that the elastic sleeve 203 is squeezed and displaced. When the elastic sleeve 203 moves, it will drive the connecting rod 206 to move, so that the extrusion ring 205 squeezes the compressed spring 207, accumulating The elastic potential energy is used until the welded pipe is pressed tightly. After the welded pipe is pressed tightly, the welded pipe is continued to be conveyed forward. The joints of the welded pipes that are slightly bent can be corrected. The welded pipe is conveyed until the joints of the two welded pipes are aligned. Then the welding gun 102 is used to weld the joints for splicing. The elastic supporting force applied to the welded pipe correction through the elastic sleeve 203 helps the welded pipe to be subjected to a more balanced force during the extrusion process, reducing the possibility of local deformation, thereby helping the welded pipe to gradually become straighter. The corrected welded pipe is also easier to align and avoid misalignment. Rapid positioning can be completed, which is helpful for batch splicing of welded pipes. The downward force of the sliding rod 115 is used to drive the elastic rod 211 to descend, so that the elastic rod 211 moves in the U-shaped sleeve 210, so that the other side Lift the lifting frame 209, and the lifting of the lifting frame 209 will drive the piston rod 212 to rise, squeeze the gas inside the air cylinder 208, and transmit the squeezed gas to the connecting air cylinder 213 through the air cylinder 208, and then discharge the gas to the surface of the elastic sleeve 203 through the air pipe 214, so as to accelerate the decrease of the surface temperature of the elastic sleeve 203, solve the problem that when batches of welded pipes are spliced, the heat received by the welded pipes during welding is conducted to the elastic sleeve 203, resulting in an increase in the temperature of the elastic sleeve 203, and accelerate the temperature drop of the elastic sleeve 203 to avoid the temperature of the elastic sleeve 203 being too high, increase the friction when contacting with the welded pipe, need to apply a greater pressing force to transport the welded pipe, resulting in a greater possibility of deformation of the welded pipe, which helps to maintain a good correction effect;
[0049] Using the force of the piston rod 1 212 rising, since the side of the piston rod 2 303 close to the piston rod 1 212 is an inclined surface, when the piston rod 1 212 rises, it will smoothly push the piston rod 2 303 to move, compressing the gas inside the compressed air pipe 301. The movement of the piston rod 2 303 will stretch the tension spring 1 304, so that the tension spring 1 304 accumulates resilience. The compressed gas is transported through the compressed air pipe 301 and then collected by the gas collecting pipe 305, so that the gas enters the arc-shaped airbag 307, making the arc-shaped airbag 307 The airbag 307 expands, driving the friction plate 308 to move closer to the weld pipe. The arc-shaped airbag 307 expands, so that the friction plate 308 can fit closely with the weld pipe. When the weld pipe is transported, the friction plate 308 removes dust on the surface of the weld pipe to avoid frequent contact between the elastic sleeve 203 and the weld pipe, which causes too much dust to accumulate on the surface of the elastic sleeve 203. The dust distribution must be uneven, which affects the elastic sleeve 203 when correcting the weld pipe. The squeezing force is uneven, which affects the correction of the weld pipe. The arc-shaped airbag 307 expands. The expansion force pushes the connecting shaft 1 310 to move, driving the connecting block 311 to move. The movement of the connecting block 311 will stretch the stretch spring 2 312, so that the stretch spring 2 312 accumulates resilience. The movement of the connecting block 311 will also drive the connecting shaft 2 313 to move. The movement of the connecting shaft 2 313 separates the cleaning plate 309 from the friction plate 308 to avoid affecting the cleaning of the friction plate 308. When the piston rod 1 212 descends, the squeezing force on the piston rod 2 303 disappears, and the stretch spring 1 304 The rebound force of the second piston rod 303 resets the piston rod, discharges the gas in the arc-shaped airbag 307, and resets it. The rebound force of the second tension spring 312 resets the connecting block 311, drives the cleaning plate 309 to scrape and clean the dust adhering to the surface of the friction plate 308, and the dust falls into the collection box 118. By cleaning the dust adhering to the friction plate 308, the service life of the friction plate 308 can be extended, and a good friction effect can be maintained, thereby avoiding frequent replacement of the friction plate 308, which affects the efficiency of batch processing of welded pipes.
[0050] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A processing and positioning device for a steel structure welded pipe, comprising a conveying mechanism (1), the conveying mechanism (1) further comprising a workbench (101), a welding gun (102) being fixedly connected to the top of the workbench (101), and a plurality of conveying racks (103) being fixedly connected to the top of the workbench (101), characterized in that: Also includes: A correction mechanism (2), the correction mechanism (2) comprising a plurality of support frames (201) fixedly connected to the top of a workbench (101), the plurality of support frames (201) comprising the same parts inside, a plurality of compression sleeves (202) being arranged on the top of the workbench (101), the outer wall of the compression sleeve (202) at the bottom being fixedly connected to the top of the support frame (201), and an elastic sleeve (203) being arranged on one side corresponding to the plurality of compression sleeves (202); A friction mechanism (3), the friction mechanism (3) comprising a plurality of compressed air pipes (301) fixedly connected to a side wall of a support frame (201) close to a side of a conveying frame (103), the plurality of compressed air pipes (301) comprising the same parts, a fixing ring (302) fixedly connected to an inner wall of the compressed air pipe (301), and a second piston rod (303) slidably connected to an inner wall of the compressed air pipe (301); The conveying mechanism (1) further comprises a motor (104) fixedly connected to the side wall of the conveying frame (103) located on the right side; a plurality of rotating rods (105) are arranged on the top of the workbench (101); the outer walls of the plurality of rotating rods (105) are rotatably connected to conveying wheels (106); the outer wall of the rotating rod (105) located at the bottom is rotatably connected to the inner wall of the conveying frame (103); the outer wall of the rotating rod (105) located at the top is slidably connected to the inner wall of the conveying frame (103); the side wall of the rotating rod (105) located at the bottom on the right side is fixedly connected to the side wall output end of the motor (104); and the side walls of the plurality of conveying frames (103) are provided with belts. The outer wall of the rotating rod 1 (105) at the bottom of the right side is fixedly connected to the inner wall of the pulley (107) at the right side, and the inner walls of several pulleys (107) are connected to the belt (108) for transmission, and the outer wall of the rotating rod 1 (105) at the bottom of the left side is fixedly connected to the gear 2 (111), and the side wall of the conveying frame (103) at the left side is connected to the rotating rod 2 (109) for rotation, and the inner wall of the pulley (107) at the left side is fixedly connected to the outer wall of the rotating rod 2 (109), and the outer wall of the rotating rod 2 (109) is fixedly connected to the gear 1 (110), and the outer wall of the gear 1 (110) is meshingly connected to the outer wall of the gear 2 (111); The conveying mechanism (1) further comprises a plurality of fixed blocks (112) fixedly connected to the top of the workbench (101); a connecting frame (113) is fixedly connected to the top of the fixed block (112) located on the right side; an electric telescopic rod (114) is fixedly connected to the bottom of the connecting frame (113); a bottom output end of the electric telescopic rod (114) is fixedly connected to the outer wall of the compression sleeve (202) located on the top of the right side; and a plurality of sliding rods (114) are slidably connected to the inner walls of the fixed blocks (112). 15), the outer walls of the compression sleeve (202) located at the top are fixedly connected to the side walls of the sliding rod (115), the outer walls of several sliding rods (115) are fixedly connected to connecting rod 1 (116), the outer walls of several sliding rods (115) are fixedly connected to connecting rod 2 (117), the inner walls of several connecting rod 2 (117) are fixedly connected to the outer wall of the rotating rod 1 (105) located at the top, and several collecting boxes (118) are placed on the top of the workbench (101).
2. The processing and positioning device for a steel structure welded pipe according to claim 1, characterized in that: The correction mechanism (2) further comprises a plurality of fixed cylinders (204) fixedly connected to the outer wall of the compression sleeve (202), the plurality of fixed cylinders (204) comprising the same parts inside, a connecting rod (206) being slidably connected to the inner wall of the fixed cylinder (204), a side wall of the connecting rod (206) being fixedly connected to the outer wall of the elastic sleeve (203), an extrusion ring (205) being slidably connected to the inner wall of the fixed cylinder (204), the inner wall of the extrusion ring (205) being fixedly connected to the outer wall of the connecting rod (206), and a compression spring (207) being sleeved on the outer wall of the connecting rod (206).
3. The processing and positioning device for a steel structure welded pipe according to claim 2 is characterized in that: The correction mechanism (2) further comprises an air cylinder (208) fixedly connected to the inner wall of the support frame (201), a piston rod (212) being slidably connected to the inner wall of the air cylinder (208), a lifting frame (209) being fixedly connected to the top of the piston rod (212), a plurality of U-shaped sleeves (210) being fixedly connected to the top of the workbench (101), elastic rods (211) being slidably connected to the inner walls of the plurality of U-shaped sleeves (210), and the tops of the plurality of elastic rods (211) being slidably connected to the connecting rod. The support frame (201) is fixedly connected to the outer wall of the support frame (116), the bottoms of several elastic rods (211) are in contact with the bottom of the lifting frame (209), the inner wall of the support frame (201) is fixedly connected to a connecting gas cylinder (213), the outer wall of the connecting gas cylinder (213) is fixedly connected to the top of the pressure gas cylinder (208), the outer wall of the connecting gas cylinder (213) is fixedly connected to several gas pipes (214), and the bottoms of several gas pipes (214) are fixedly connected to the outer wall of the compression sleeve (202) located at the top.
4. The processing and positioning device for a steel structure welded pipe according to claim 3 is characterized in that: The friction mechanism (3) comprises a tension spring (304) sleeved on the outer wall of the second piston rod (303); a gas collecting pipe (305) is fixedly connected to the inner wall of the compressed air pipe (301); arc sleeves (306) are fixedly connected to the side walls of a plurality of compressed air pipes (301); the parts contained in the plurality of arc sleeves (306) are the same; an arc air bag (307) is arranged inside the arc sleeve (306); and a friction plate (308) is fixedly connected to the side wall of the arc air bag (307).
5. The processing and positioning device for a steel structure welded pipe according to claim 4, characterized in that: The friction mechanism (3) further comprises a plurality of connecting shafts (310) fixedly connected to the side wall of the arc-shaped airbag (307); the side walls of the plurality of connecting shafts (310) are fixedly connected to connecting blocks (311); the side walls of the friction plate (308) are in contact with a plurality of cleaning plates (309); the side walls of the plurality of cleaning plates (309) are fixedly connected to a plurality of connecting shafts (313); the side walls of the plurality of connecting shafts (313) are fixedly connected to the side walls of the connecting blocks (311); and the outer walls of the plurality of connecting shafts (310) are sleeved with tension springs (312).
6. A positioning method for a processing and positioning device for a steel structure welded pipe, using the processing and positioning device for a steel structure welded pipe as claimed in claim 5, characterized in that: The following steps are included: S1: The motor (104) is started to rotate, driving the rotating rod (105) on the right side to rotate, so that the conveying wheel (106) rotates. The rotation of the rotating rod (105) on the right side also drives the pulley (107) to rotate, and then the pulley (107) on the left side is rotated through the belt (108); S2: driving the second rotating rod (109) to rotate, causing the first gear (110) to rotate, thereby driving the second gear (111) to rotate, causing the first rotating rod (105) on the left to rotate, and driving the conveying wheel (106) on the left to rotate; S3: The electric telescopic rod (114) is started to extend, so that the compression sleeve (202) at the top is lowered to approach the compression sleeve (202) at the bottom. The lowering of the compression sleeve (202) at the top drives the sliding rod (115) to lower. The lowering of the sliding rod (115) drives the compression sleeve (202) on the left side to lower through the connecting rod 1 (116).
Citation Information
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