A highly active probiotic separation device for production

Abstract

The present invention relates to the technical field of probiotic separation, and discloses a high-activity probiotic separation device for production, comprising a fermentation tank, wherein the bottom of the fermentation tank is fixedly connected to two discharge pipes, and also comprises a processing frame fixed to the bottom of the two discharge pipes, the discharge pipes are connected to the processing frame, the bottom of the processing frame is fixedly connected to a discharge pipe, a rotating component is rotatably installed in the processing frame, and a plurality of separation mechanisms corresponding to the bottom of the discharge pipe are installed on the rotating component; and a cleaning unit installed outside the processing frame, the present invention drives a plurality of separation mechanisms to rotate by a rotating component designed in the processing frame, and rotates a plurality of screening plates to the bottom of the discharge pipe in turn to separate the fermented liquid, and at the same time transfers the screened screening plates to the cleaning unit for cleaning treatment, so as to separate the fermented liquid while cleaning the screening plates, so that the efficiency of separating the fermented liquid will not be affected due to cleaning the screening plates.

Description

Technical Field

[0001] The invention relates to the technical field of probiotic separation, in particular to a high-activity probiotic separation device for production. Background Art

[0002] Probiotics refer to microorganisms that have medical and health effects on human and animal bodies by improving the balance of microorganisms and enzymes in the body and stimulating specific or nonspecific immune mechanisms. At present, there are two main production processes for probiotic products, namely solid fermentation and liquid deep fermentation. After liquid fermentation, the fermentation liquid needs to be filtered to separate the probiotics.

[0003] The existing authorized Chinese patent document CN202220834177.1 discloses a probiotic separation filtration device, which cleans the debris remaining on the filter screen through a designed cleaning mechanism. However, the cleaning device mentioned in the patent mainly scrapes the surface of the filter screen to push and clean the debris attached to the filter screen, which can easily cause the debris to be stuck in the mesh of the filter screen, resulting in poor cleaning effect. At the same time, the probiotic separation operation cannot be performed during the cleaning process, affecting the separation efficiency. Summary of the invention

[0004] The object of the present invention is to provide a highly active probiotic separation device for production, so as to solve the problem proposed in the above background technology that scraping and cleaning debris from the surface of the filter screen easily causes the debris to be stuck in the screen holes.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a highly active probiotic separation device for production, comprising a fermentation tank, a bracket fixed at the bottom of the fermentation tank, and two discharge pipes fixedly connected to the bottom of the fermentation tank, valves installed on the discharge pipes, and a processing frame fixed at the bottom of the two discharge pipes, the discharge pipes are connected to the processing frame, the bottom of the processing frame is fixedly connected to the discharge pipe, and a rotating component is rotatably installed in the processing frame, and a plurality of separation mechanisms corresponding to the bottom of the discharge pipe are installed on the rotating component, and the fermentation liquid is filtered through the separation mechanism; and a cleaning unit installed on the outside of the processing frame, the cleaning unit is used to clean residual debris on the separation mechanism.

[0006] Preferably, the rotating component includes a rotating ring rotatably installed in the processing frame, a cross isolation plate is fixed in the rotating ring, and a plurality of installation openings are opened in the rotating ring, a plurality of separation mechanisms are installed in the installation openings, and the plurality of separation mechanisms are respectively separated by the cross isolation plates, and a driving member for driving the rotating ring to rotate is installed at the bottom of the fermentation tank.

[0007] Preferably, the driving member comprises a driving motor fixed to the bottom of the fermentation tank, a driving rod is fixed to the output end of the driving motor via a coupling, and the driving rod is fixed inside the rotating ring.

[0008] Preferably, the separation mechanism includes a rotating rod rotatably installed in the installation port, a screening plate is fixed on the rotating rod, and an adjustment plate is fixed to the outer end of the rotating rod, two adjustment protrusions are fixed on the adjustment plate, a ring plate that fits with the adjustment protrusions is fixed inside the processing frame, and two track grooves are provided on the ring plate, and a track plate is fixed on the inner wall of the processing frame corresponding to the track grooves, and the two adjustment protrusions are flipped after passing through the track grooves, thereby driving the screening plate to flip.

[0009] Preferably, the width of the cross isolation plate is greater than the diameter of the screening plate.

[0010] Preferably, the cleaning unit includes a double-axis motor fixed to the outer wall of the processing frame through a motor frame, and the two output ends of the double-axis motor are respectively fixed with screws facing oppositely through couplings, and a movable seat is threadedly sleeved on the outer side of the screw, and a cleaning pipe and a receiving pipe slidably plugged with the processing frame are respectively fixed on the two movable seats, a cleaning part is installed on the cleaning pipe, and water is sprayed through the cleaning part to flush the screening plate.

[0011] Preferably, the cleaning component comprises a mounting plate rotatably mounted on the top of the cleaning pipe, a water spray pipe is fixed inside the mounting plate, and the outer end of the water spray pipe is connected to the water supply equipment through a hose.

[0012] Preferably, the cleaning part also includes a gear ring fixed on the mounting plate, a rotating shaft is rotatably mounted on the movable seat, and driving gears are fixed at both ends of the rotating shaft, the driving gear located at the top is meshed with the gear ring, a linkage part is installed on the outside of the screw rod, and the driving gear located at the bottom is adapted to the linkage part, and the water spray pipe is installed non-concentrically with the mounting plate.

[0013] Preferably, the linkage part includes a linkage gear fixed on the outside of the screw rod, the adjacent surfaces of the linkage gear and the driving gear are provided with chamfers, and a spring that resists the linkage gear is sleeved on the outside of the screw rod, an abutting ring is fixed on the top of the spring, and the outer wall of the screw rod between the abutting ring and the linkage gear is a smooth surface structure.

[0014] Preferably, the bottom of the water spray pipe exceeds the bottom of the cleaning pipe, and a contact ring is fixed to the bottom of the water spray pipe, and the top of the receiving pipe is made of rubber material.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The present invention drives multiple separation mechanisms to rotate through a rotating component designed in the processing frame, and rotates multiple screening plates to the bottom of the discharge pipe in turn to separate the fermentation liquid. At the same time, the screened screening plates are transferred to the cleaning unit for cleaning treatment, so that the screening plates can be cleaned while separating the fermentation liquid, so that the efficiency of fermentation liquid separation will not be affected due to the cleaning of the screening plates.

[0017] 2. The screening plate designed in the present invention will flip when the rotating part drives it to rotate, so that the debris gathered by the top screening flips to the bottom. With the help of the cleaning unit, the screened debris can be easily cleaned and removed.

[0018] 3. The linkage member and the screw rod in the present invention cooperate with each other, thereby driving the mounting plate and the eccentrically arranged water spray pipe to rotate, thereby achieving all-round contact cleaning of the surface of the screening plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the main view structure of the present invention;

[0021] Figure 3 This is a schematic diagram of the docking structure between the processing frame and the discharge pipe of the present invention;

[0022] Figure 4 This is a schematic diagram of the main structure of the processing frame of the present invention;

[0023] Figure 5 It is a front view of a processing frame of the present invention after partial sectioning;

[0024] Figure 6 It is a schematic diagram of the structure of the separation mechanism of the present invention after docking with the rotating component in a partial cross-section;

[0025] Figure 7 for Figure 4 Enlarged view of point A in the middle.

[0026] In the figure: 1. fermentation tank; 2. discharge pipe; 3. processing frame; 4. discharge pipe; 5. rotating part; 6. separation mechanism; 7. cleaning unit; 8. rotating ring; 9. cross isolation plate; 10. installation port; 11. driving part; 12. driving motor; 13. driving rod; 14. rotating rod; 15. screening plate; 16. adjusting plate; 17. adjusting protrusion; 18. ring plate; 19. track groove; 20. track plate; 21. double-axis motor; 22. screw rod; 23. moving seat; 24. cleaning pipe; 25. receiving pipe; 26. cleaning part; 27. mounting plate; 28. water spray pipe; 29. ​​gear ring; 30. driving gear; 31. linkage part; 32. linkage gear; 33. spring; 34. counteracting ring; 35. contact ring. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] Example 1: Please refer to Figure 1 - Figure 6 , a highly active probiotic separation device for production shown in the figure comprises a fermentation tank 1, a bracket is fixed at the bottom of the fermentation tank 1, two discharge pipes 2 are fixedly connected at the bottom of the fermentation tank 1, valves are installed on the discharge pipes 2, and a processing frame 3 is fixed at the bottom of the two discharge pipes 2, the discharge pipes 2 are connected to the processing frame 3, a discharge pipe 4 is fixedly connected at the bottom of the processing frame 3, a rotating part 5 is rotatably installed in the processing frame 3, and a plurality of separation mechanisms 6 corresponding to the bottom of the discharge pipe 2 are installed on the rotating part 5, and the fermentation liquid is filtered through the separation mechanism 6; and a cleaning unit 7 is installed outside the processing frame 3, and the cleaning unit 7 is used to clean the residual debris on the separation mechanism 6;

[0029] In this solution, the designed rotating component 5 can rotate multiple separation mechanisms 6 accordingly, avoiding long-term separation operation of a single separation mechanism 6, which would cause a lot of clogging by debris and affect the separation effect. At the same time, after the separation mechanism 6 rotates, it will be cleaned by the cleaning unit 7 to complete the cleaning of residual debris.

[0030] For further information, see Figure 3 and Figure 6The rotating component 5 includes a rotating ring 8 rotatably mounted in the processing frame 3, a cross isolation plate 9 is fixed in the rotating ring 8, a plurality of installation openings 10 are opened in the rotating ring 8, a plurality of separation mechanisms 6 are installed in the installation openings 10, and the plurality of separation mechanisms 6 are respectively separated by the cross isolation plates 9, and a driving member 11 for driving the rotating ring 8 to rotate is installed at the bottom of the fermentation tank 1;

[0031] The driving member 11 includes a driving motor 12 fixed to the bottom of the fermentation tank 1 , and a driving rod 13 is fixed to the output end of the driving motor 12 via a coupling, and the driving rod 13 is fixed inside the rotating ring 8 .

[0032] The principle of the rotating component 5 driving the separation mechanism 6 to rotate: when the fermentation liquid is separated, a single separation mechanism 6 will filter for a long time, which will cause too much debris to remain on its outside. At this time, the driving motor 12 rotates, driving the driving rod 13 and the rotating ring 8 to rotate accordingly, driving the separation mechanism 6 in the installation port 10 to rotate accordingly, thereby sending away the separation mechanism 6 with too much debris remaining, bringing in a new separation mechanism 6, and the taken away separation mechanism 6 is cleaned by the cleaning unit 7, thereby realizing the operation of cleaning and separating, and improving the separation effect of the fermentation liquid.

[0033] For further information, see Figure 5 and Figure 6 The separation mechanism 6 includes a rotating rod 14 rotatably mounted in the mounting opening 10, a screening plate 15 is fixed on the rotating rod 14, an adjusting plate 16 is fixed on the outer end of the rotating rod 14, two adjusting protrusions 17 are fixed on the adjusting plate 16, a ring plate 18 that fits the adjusting protrusion 17 is fixed inside the processing frame 3, two track grooves 19 are provided on the ring plate 18, and a track plate 20 is fixed at the inner wall of the processing frame 3 corresponding to the track grooves 19, and the two adjusting protrusions 17 are turned over after passing through the track grooves 19, driving the screening plate 15 to turn over;

[0034] In order to enable the screening plate 15 to stably rotate in the rotating ring 8 , the width of the cross isolation plate 9 is designed to be larger than the diameter of the screening plate 15 .

[0035] When the separation mechanism 6 rotates with the rotation of the rotating ring 8, at this time, the two adjustment protrusions 17 first fit along the bottom of the ring plate 18 to keep the screening plate 15 in a horizontal state. When moving to the track groove 19, it first contacts the outer side of the track plate 20, and then enters the track groove 19 to flip over. When passing through the track groove 19, the screening plate 15 is flipped, so that the side with debris attached to the surface is flipped to the bottom, which is convenient for subsequent cleaning.

[0036] For further information, see Figure 3-Figure 5The cleaning unit 7 includes a double-axis motor 21 fixed to the outer wall of the processing frame 3 through a motor frame, and the two output ends of the double-axis motor 21 are respectively fixed with screw rods 22 facing opposite directions through a coupling, and the outer side of the screw rod 22 is threadedly sleeved with a moving seat 23, and the two moving seats 23 are respectively fixed with a cleaning pipe 24 and a receiving pipe 25 that are slidably plugged with the processing frame 3, and a cleaning member 26 is installed on the cleaning pipe 24, and water is sprayed through the cleaning member 26 to flush the screening plate 15;

[0037] The cleaning member 26 includes a mounting plate 27 rotatably mounted on the top of the cleaning pipe 24 , a water spray pipe 28 is fixed inside the mounting plate 27 , and the outer end of the water spray pipe 28 is connected to the water supply device through a hose.

[0038] The principle of the cleaning unit 7 cleaning the screening plate 15 is as follows: when the separation mechanism 6 moves to the bottom of the cleaning pipe 24, the dual-axis motor 21 drives the cleaning pipe 24 and the receiving pipe 25 to move relative to each other and align the two sides of the screening plate 15, and then water is supplied through the external water supply device, and the water spray pipe 28 starts to spray water on the screening plate 15. Since the debris is at the bottom of the screening plate 15, the surface water spray can easily flush the debris at the bottom of the screening plate 15 to prevent the debris from being squeezed and stuck in the screen mesh holes;

[0039] After cleaning, the cleaned screening plate 15 is turned over again by the rotating component 5 and rotated to the bottom of the discharge pipe 2, and at the same time, the other screening plate 15 with attached debris is moved to the cleaning unit 7 for cleaning.

[0040] Example 2: Please refer to Figure 3-Figure 5 and Figure 7 This embodiment further explains the first embodiment, and the difference lies in that the structure of the cleaning member 26 is optimized so that the cleaning member 26 can spray water on all sides of the outside of the screening plate 15 during cleaning.

[0041] Specifically, the cleaning member 26 further includes a gear ring 29 fixed on the mounting plate 27, a rotating shaft is rotatably mounted on the movable seat 23, driving gears 30 are fixed at both ends of the rotating shaft, the driving gear 30 located at the top is meshed with the gear ring 29, a linkage member 31 is installed on the outer side of the screw rod 22, the driving gear 30 located at the bottom is adapted to the linkage member 31, and the water spray pipe 28 is not installed concentrically with the mounting plate 27;

[0042] Among them, the linkage part 31 includes a linkage gear 32 fixed on the outside of the screw rod 22, the adjacent surfaces of the linkage gear 32 and the driving gear 30 are provided with chamfers, a spring 33 that is against the linkage gear 32 is sleeved on the outside of the screw rod 22, and an abutting ring 34 is fixed on the top of the spring 33, and the outer wall of the screw rod 22 between the abutting ring 34 and the linkage gear 32 is a smooth surface structure.

[0043] In this solution, under the action of the dual-axis motor 21, the movable seat 23 moves downward. During the downward movement, the driving gear 30 at the bottom will contact the linkage gear 32 until they are meshed. After meshing, the rotation of the screw rod 22 will cause the driving gear 30 to rotate accordingly, that is, the gear ring 29 will rotate accordingly, thereby driving the mounting plate 27 and the water spray pipe 28 installed non-concentrically with the mounting plate 27 to rotate synchronously. The water spray pipe 28 is non-concentrically installed and will rotate and spray water on the screening plate 15, thereby achieving all-round water spraying and improving the cleaning range of the screening plate 15. When the movable seat 23 moves upward, it can drive the cleaning pipe 24 and the receiving pipe 25 away from the screening plate 15, so that they can be out of the range of the cross isolation plate 9, which is convenient for the rotation of the rotating ring 8.

[0044] It is also necessary to say that when the movable seat 23 moves downward, it will move to the smooth surface structure of the screw rod 22. At this time, the movable seat 23 is abutted against the abutment ring 34, and the screw rod 22 continues to rotate at a certain angle, which will not drive the movable seat 23 to continue to move downward, but will drive the rotation of the water spray pipe 28 to achieve all-round water spraying. After spraying water, the screw rod 22 reverses, and under the action of the spring 33, the movable seat 23 can easily dock with the thread on the outside of the screw rod 22 again, so that the movable seat 23 starts to move up. Repeating this several times can effectively clean the screening plate 15 in all aspects.

[0045] Example 3: Please refer to Figure 6 This embodiment further explains other embodiments, and the difference lies in the optimization of the water spray pipe 28 and the receiving pipe 25.

[0046] Specifically, the bottom of the water spray pipe 28 exceeds the bottom of the cleaning pipe 24, and a contact ring 35 is fixed to the bottom of the water spray pipe 28. The top of the receiving tube 25 is made of rubber material. The water spray pipe 28 will contact the outside of the screening plate 15 and wipe the outside of the screening plate 15 through the contact ring 35. At the same time, the receiving tube 25 is made of rubber material, which can avoid squeezing and damaging the screening plate 15 after it abuts against the screening plate 15.

[0047] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A highly active probiotic separation device for production, comprising: A fermentation tank (1), wherein a bracket is fixed at the bottom of the fermentation tank (1), and two discharge pipes (2) are fixedly connected at the bottom of the fermentation tank (1), and valves are installed on the discharge pipes (2); It is characterized by further comprising: A processing frame (3) is fixed at the bottom of the two discharge pipes (2), the discharge pipes (2) are connected to the processing frame (3), a discharge pipe (4) is fixedly connected to the bottom of the processing frame (3), and a rotating component (5) is rotatably installed in the processing frame (3), and a plurality of separation mechanisms (6) corresponding to the bottom of the discharge pipes (2) are installed on the rotating component (5), and the fermentation liquid is filtered through the separation mechanisms (6); and A cleaning unit (7) is installed outside the processing frame (3), and the cleaning unit (7) is used to clean the residual debris on the separation mechanism (6); the rotating component (5) comprises a rotating ring (8) rotatably installed in the processing frame (3), a cross isolation plate (9) is fixed in the rotating ring (8), and a plurality of installation openings (10) are opened in the rotating ring (8), a plurality of separation mechanisms (6) are installed in the installation openings (10), and the plurality of separation mechanisms (6) are respectively separated by the cross isolation plates (9); a driving member (11) for driving the rotating ring (8) to rotate is installed at the bottom of the fermentation tank (1); the separation mechanism (6) comprises A rotating rod (14) is rotatably mounted in the mounting opening (10), a screening plate (15) being fixed on the rotating rod (14), and an adjusting plate (16) being fixed on the outer end of the rotating rod (14), and two adjusting protrusions (17) being fixed on the adjusting plate (16), a ring plate (18) being fixed inside the processing frame (3) and being in contact with the adjusting protrusions (17), and two track grooves (19) being provided on the ring plate (18), and a track plate (20) being fixed on the inner wall of the processing frame (3) corresponding to the track grooves (19), and the two adjusting protrusions (17) are turned over after passing through the track grooves (19), thereby driving the screening plate (15) to turn over; The cleaning unit (7) comprises a double-axis motor (21) fixed to the outer wall of the processing frame (3) via a motor frame, and screw rods (22) facing opposite directions are fixed to the two output ends of the double-axis motor (21) via a coupling, and a movable seat (23) is threadedly sleeved on the outer side of the screw rod (22), and a cleaning pipe (24) and a receiving pipe (25) slidably plugged with the processing frame (3) are fixed to the two movable seats (23), respectively, and a cleaning member (26) is installed on the cleaning pipe (24), and water is sprayed through the cleaning member (26) to flush the screening plate (15); the cleaning member (26) comprises a top portion of the cleaning pipe (24) rotatably mounted The cleaning member (26) further comprises a mounting plate (27) at the bottom, a water spray pipe (28) being fixed inside the mounting plate (27), and the outer end of the water spray pipe (28) being connected to the water supply device through a hose; the cleaning member (26) further comprises a gear ring (29) fixed on the mounting plate (27); a rotating shaft is rotatably mounted on the movable seat (23), and driving gears (30) are fixed at both ends of the rotating shaft, the driving gear (30) located at the top is meshed with the gear ring (29), a linkage member (31) is installed on the outer side of the screw rod (22), and the driving gear (30) located at the bottom is matched with the linkage member (31), and the water spray pipe (28) and the mounting plate (27) are not installed concentrically;The linkage member (31) comprises a linkage gear (32) fixed on the outside of the screw rod (22), the adjacent surfaces of the linkage gear (32) and the driving gear (30) are provided with chamfers, and a spring (33) is sleeved on the outside of the screw rod (22) and abuts against the linkage gear (32), a resisting ring (34) is fixed on the top of the spring (33), and the outer wall of the screw rod (22) between the resisting ring (34) and the linkage gear (32) is a smooth surface structure. ; 2. A highly active probiotic separation device for production according to claim 1, characterized in that: The driving member (11) comprises a driving motor (12) fixed to the bottom of the fermentation tank (1), a driving rod (13) being fixed to the output end of the driving motor (12) via a coupling, and the driving rod (13) is fixed inside the rotating ring (8).

3. The highly active probiotic separation device for production according to claim 1, characterized in that: The width of the cross isolation plate (9) is greater than the diameter of the screening plate (15).

4. The highly active probiotic separation device for production according to claim 1, characterized in that: The linkage member (31) comprises a linkage gear (32) fixed on the outside of the screw rod (22); adjacent surfaces of the linkage gear (32) and the driving gear (30) are provided with chamfers; a spring (33) is sleeved on the outside of the screw rod (22) and abuts against the linkage gear (32); a resisting ring (34) is fixed on the top of the spring (33); and the outer wall of the screw rod (22) between the resisting ring (34) and the linkage gear (32) is a smooth surface structure.

5. The highly active probiotic separation device for production according to claim 1, characterized in that: The bottom of the water spray pipe (28) exceeds the bottom of the cleaning pipe (24), and a contact ring (35) is fixed to the bottom of the water spray pipe (28). The top of the receiving pipe (25) is made of rubber material.

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