A kind of paint spraying equipment of automobile lightweight all-plastic tailgate processing system

By setting limit and locking mechanisms on the hangers of the painting equipment, the problem of tailgate swaying during transportation was solved, ensuring the quality of painting.

CN119056618BActive Publication Date: 2025-11-18WUHU ECHOM SCI & TECH
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Patent Information

Application Number
CN202411173447.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-11-18
Estimated Expiration
2044-08-26

AI Technical Summary

Technical Problem

In existing technologies, car tailgates are prone to swaying when transported via chain conveyor lines, which can damage the hanging points and affect quality.

Method used

A painting device including a lifting device, a limiting mechanism, and a locking mechanism was designed. The lifting device is equipped with a limiting mechanism to prevent swaying and a locking mechanism for locking. The cooperation of the limiting block and the locking plate ensures the stability of the tailgate during transportation.

Benefits of technology

It effectively prevents the tailgate from shaking during transport, protects the hanging points, and ensures the quality of the paint spraying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of light weight of automobile full plastic tailgate processing system's paint spraying equipment, it is related to the technical field of automobile tailgate processing, including the chain conveyor line passing through spray booth, several hooks are evenly distributed along chain conveyor line, each hook is equipped with the lifting appliance for lifting automobile tailgate, the lifting appliance is equipped with the limiting mechanism for avoiding automobile tailgate to shake, the locking mechanism for locking limiting mechanism is further equipped on the lifting appliance.The application is hung by lifting appliance to automobile tailgate, when automobile tailgate moves down, the locking plate of locking mechanism is unlocked, the limiting block of limiting mechanism is inserted into the installation groove of automobile tailgate under the action of spring two, the automobile tailgate is compressed by limiting block, so that automobile tailgate is stably placed on the fixed hook of cross bar, avoid automobile tailgate to shake in the process of being transported to spray booth on chain conveyor line, cause damage to the hanging point of automobile tailgate.
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Description

Technical Field

[0001] This invention relates to the technical field of automobile tailgate processing, and specifically to a painting equipment for an automobile lightweight all-plastic tailgate processing system. Background Technology

[0002] During the manufacturing process of lightweight all-plastic tailgates for automobiles, multiple tailgates need to be transported sequentially to the paint booth via a chain conveyor line for surface painting. However, in existing technologies, when transporting tailgates via chain conveyor lines, the tailgates are often directly suspended on a hanger. Due to the long transport distance, the tailgates may sway during transport, causing damage to the suspension points and resulting in subsequent quality issues. Summary of the Invention

[0003] The purpose of this invention is to provide a painting equipment for a lightweight all-plastic tailgate processing system for automobiles, so as to overcome the above-mentioned defects in the prior art.

[0004] A painting equipment for a lightweight all-plastic tailgate processing system for automobiles includes a chain conveyor line passing through the painting chamber, with several hooks evenly distributed along the chain conveyor line, and each hook is equipped with a lifting device for lifting the tailgate of the automobile.

[0005] The lifting device is equipped with a limiting mechanism to prevent the tailgate of the car from swaying;

[0006] The lifting device is also equipped with a locking mechanism for locking the limiting mechanism.

[0007] Preferably, the lifting device includes a lifting ring, a support plate, a crossbar, and a spring. The lifting ring is mounted on a fixed rod at the top of the support plate. The crossbar is slidably connected to a sliding rod inside the support plate. The spring is fitted onto the sliding rod. Both ends of the crossbar are respectively provided with fixed hooks that hook into through holes on the tailgate of the vehicle.

[0008] Preferably, the limiting mechanism includes a guide post one, a limiting block and a spring two. The guide post one is slidably connected to the support plate and has a sliding groove that is slidably connected to the sliding rod. The limiting block is located at the end of the support plate. The spring two is sleeved on the guide post one and located between the limiting block and the support plate. The guide post one is provided with a baffle plate one.

[0009] Preferably, the locking mechanism includes a locking plate, a third spring, a second guide post, and a fourth spring. The locking plate is slidably connected to a connecting rod on the side of the support plate and has a second inclined surface at its upper end. A second baffle is provided at the top of the connecting rod. The third spring is sleeved on the connecting rod. The second guide post is slidably connected to the locking plate and has a pressing block at its inner end. The pressing block has a third inclined surface. The fourth spring is sleeved on the second guide post. A third baffle is provided at the outer end of the second guide post. The driving rod on the crossbar extends through a strip groove on the support plate. The support plate has driving blocks on both sides of the strip groove, and each driving block has a fourth inclined surface that cooperates with the third inclined surface.

[0010] Preferably, the guide post is a cuboid structure.

[0011] Preferably, the limiting block is provided with an inclined surface that mates with the mounting groove of the car tailgate.

[0012] Preferably, the end of the guide post is provided with a handle.

[0013] Preferably, the connecting rod has an "L" shaped structure.

[0014] Preferably, the second guide post has a cuboid structure.

[0015] A method for using a painting equipment for a lightweight all-plastic tailgate processing system for automobiles, comprising the above-mentioned painting equipment for a lightweight all-plastic tailgate processing system for automobiles, characterized by the following steps:

[0016] S1. Place the tailgate of the car onto the fixed hooks on both sides of the crossbar through the two through holes on it;

[0017] S2. The tailgate of the car moves the crossbar downward along the slide bar. The drive rod on the crossbar moves the pressing block and the locking plate downward along the connecting rod. The locking plate disengages from the slide groove of the guide post one. The limiting block is inserted into the mounting groove on the tailgate of the car under the elastic force of the spring two.

[0018] S3. When the pressing block contacts the driving block on the side of the support plate, it moves toward the locking plate under the pressure of the driving block, thereby disengaging the pressing block from the driving rod. Under the action of the three spring forces, the locking plate moves up and is located at the end of the guide post.

[0019] S4. Hook the car tailgate onto the hook on the chain conveyor line using the hanging ring at the top of the fixing rod;

[0020] S5. The chain conveyor line moves the car tailgate into the paint booth, where the paint spraying components inside the paint booth spray the car tailgate.

[0021] The present invention has the following advantages:

[0022] In use, this invention involves suspending the tailgate of a car using a lifting device. As the tailgate moves downward, the locking plate of the locking mechanism is unlocked, allowing the limiting block of the limiting mechanism to insert into the mounting groove of the tailgate under the action of spring two. The limiting block presses the tailgate firmly, ensuring that the tailgate is stably placed on the fixed hook of the crossbar. This prevents the tailgate from shaking during its transport to the paint booth via the chain conveyor line, thus avoiding damage to the suspension points of the tailgate. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of the tailgate of the automobile of the present invention.

[0024] Figure 2 This is a front view of the entire invention.

[0025] Figure 3 This is a schematic diagram of the structure of the automobile tailgate, lifting device, limiting mechanism and locking mechanism of the present invention.

[0026] Figure 4 This is a schematic diagram of the lifting device, limiting mechanism and locking mechanism of the present invention.

[0027] Figure 5 for Figure 4 A magnified view of a portion of point A in the middle.

[0028] Figure 6 This is a side view of the lifting device, limiting mechanism, and locking mechanism of the present invention.

[0029] Figure 7 This is a schematic diagram of the limiting mechanism of the present invention.

[0030] Figure 8 This is a schematic diagram of the locking mechanism of the present invention.

[0031] The components include: 1. Spray booth; 2. Chain conveyor line; 3. Hook; 4. Lifting device; 41. Lifting ring; 42. Support plate; 421. Strip groove; 43. Fixed rod; 44. Crossbar; 45. Sliding rod; 46. Spring 1; 47. Fixed hook; 5. Limiting mechanism; 51. Guide post 1; 511. Slide groove; 512. Handle; 52. Limiting block; 521. Inclined surface 1; 53. Spring 2; 54. Baffle 1.

[0032] 6. Locking mechanism; 61. Locking plate; 611. Inclined surface two; 62. Connecting rod; 621. Baffle two; 63. Spring three; 64. Guide post two; 641. Baffle three; 65. Pressing block; 651. Inclined surface three; 66. Spring four; 67. Drive rod; 68. Drive block; 681. Inclined surface four; 7. Car tailgate; 71. Through hole; 72. Mounting groove. Detailed Implementation

[0033] The following detailed description of the embodiments, with reference to the accompanying drawings, will further illustrate the specific implementation of the present invention, in order to help those skilled in the art to have a more complete, accurate, and in-depth understanding of the concept and technical solutions of the present invention.

[0034] Example 1

[0035] like Figure 1-8 As shown, this embodiment provides a painting equipment for a lightweight all-plastic tailgate processing system for automobiles, including a chain conveyor line 2 passing through a painting chamber 1, with several hooks 3 evenly distributed along the chain conveyor line 2, each hook 3 being equipped with a lifting device 4 for suspending the tailgate 7 of the automobile, the lifting device 4 being equipped with a limiting mechanism 5 for preventing the tailgate 7 of the automobile from shaking, and the lifting device 4 being equipped with a locking mechanism 6 for locking the limiting mechanism 5.

[0036] It should be noted that the lifting device 4 includes a lifting ring 41, a support plate 42, a crossbar 44, and a spring 46. The lifting ring 41 is mounted on a fixed rod 43 at the top of the support plate 42. The crossbar 44 is slidably connected to a sliding rod 45 inside the support plate 42. The spring 46 is sleeved on the sliding rod 45. The two ends of the crossbar 44 are respectively provided with fixed hooks 47 that hook into the through holes 71 on the tailgate 7 of the car.

[0037] In addition, the limiting mechanism 5 includes a guide post 51, a limiting block 52, and a spring 53. The guide post 51 is slidably connected to the support plate 42 and has a sliding groove 511 that is slidably connected to the sliding rod 45. The guide post 51 has a cuboid structure to prevent the guide post 51 from rotating arbitrarily. The limiting block 52 is located at the end of the support plate 42. The limiting block 52 has an inclined surface 521 that cooperates with the mounting groove 72 of the car tailgate 7. The spring 53 is sleeved on the guide post 51 and located between the limiting block 52 and the support plate 42. The guide post 51 has a baffle 54.

[0038] Furthermore, the locking mechanism 6 includes a locking plate 61, a third spring 63, a second guide post 64, and a fourth spring 66. The locking plate 61 is slidably connected to the connecting rod 62 on the side of the support plate 42 and has an inclined surface 611 at its upper end. The connecting rod 62 has an "L"-shaped structure and a baffle 621 at its top. The third spring 63 is sleeved on the connecting rod 62. The second guide post 64 is slidably connected to the locking plate 61 and has a pressing block 65 at its inner end. The structure is rectangular to prevent the guide post 64 from rotating arbitrarily. The extrusion block 65 is provided with a slope 651. The spring 66 is sleeved on the guide post 64. The outer end of the guide post 64 is provided with a baffle 641. The drive rod 67 on the crossbar 44 extends out through the strip groove 421 on the support plate 42. The support plate 42 is provided with drive blocks 68 on both sides of the strip groove 421. Each drive block 68 is provided with a slope 681 that cooperates with the slope 651.

[0039] Example 2

[0040] This embodiment provides a painting equipment for a lightweight all-plastic tailgate processing system for automobiles, including a chain conveyor line 2 passing through a painting chamber 1, with several hooks 3 evenly distributed along the chain conveyor line 2, each hook 3 being equipped with a lifting device 4 for suspending the automobile tailgate 7, the lifting device 4 being equipped with a limiting mechanism 5 for preventing the automobile tailgate 7 from shaking, and the lifting device 4 also being equipped with a locking mechanism 6 for locking the limiting mechanism 5.

[0041] It should be noted that the lifting device 4 includes a lifting ring 41, a support plate 42, a crossbar 44, and a spring 46. The lifting ring 41 is mounted on a fixed rod 43 at the top of the support plate 42. The crossbar 44 is slidably connected to a sliding rod 45 inside the support plate 42. The spring 46 is sleeved on the sliding rod 45. The two ends of the crossbar 44 are respectively provided with fixed hooks 47 that hook into the through holes 71 on the tailgate 7 of the car.

[0042] In addition, the limiting mechanism 5 includes a guide post 51, a limiting block 52, and a spring 53. The guide post 51 is slidably connected to the support plate 42 and has a sliding groove 511 that is slidably connected to the sliding rod 45. The guide post 51 has a cuboid structure to prevent the guide post 51 from rotating arbitrarily. The limiting block 52 is located at the end of the support plate 42. The limiting block 52 has an inclined surface 521 that cooperates with the mounting groove 72 of the car tailgate 7. The spring 53 is sleeved on the guide post 51 and located between the limiting block 52 and the support plate 42. The guide post 51 has a baffle 54.

[0043] Furthermore, the locking mechanism 6 includes a locking plate 61, a third spring 63, a second guide post 64, and a fourth spring 66. The locking plate 61 is slidably connected to the connecting rod 62 on the side of the support plate 42 and has an inclined surface 611 at its upper end. The connecting rod 62 has an "L"-shaped structure and a baffle 621 at its top. The third spring 63 is sleeved on the connecting rod 62. The second guide post 64 is slidably connected to the locking plate 61 and has a pressing block 65 at its inner end. The structure is rectangular to prevent the guide post 64 from rotating arbitrarily. The extrusion block 65 is provided with a slope 651. The spring 66 is sleeved on the guide post 64. The outer end of the guide post 64 is provided with a baffle 641. The drive rod 67 on the crossbar 44 extends out through the strip groove 421 on the support plate 42. The support plate 42 is provided with drive blocks 68 on both sides of the strip groove 421. Each drive block 68 is provided with a slope 681 that cooperates with the slope 651.

[0044] In addition, the end of the guide post 51 is provided with a handle 512, so that the guide post 51 can be moved easily when the tailgate 7 is removed from the hanger 4.

[0045] Detailed implementation methods and principles:

[0046] S1. Place the tailgate 7 on the fixing hooks 47 on both sides of the crossbar 44 through the two through holes 71 on it.

[0047] S2, the car tailgate 7 drives the crossbar 44 to move downward along the slide bar 45. The spring 46 on the slide bar 45 is compressed. During the downward movement of the slide bar 45, the pressing block 65 and the locking plate 61 are driven to move downward along the connecting rod 62 through the drive rod 67 on its side. The locking plate 61 is disengaged from the slide groove 511 of the guide post 51. The spring 63 is compressed. The limiting block 52 is inserted into the mounting groove 72 on the car tailgate 7 under the elastic force of the spring 53 on the guide post 51.

[0048] S3. When the locking plate 61 moves down, when the pressing block 65 contacts the driving block 68 on the side of the support plate 42, it moves towards the locking plate 61 under the pressing of the driving block 68, thereby causing the pressing block 65 to disengage from the driving rod 67. Under the elastic force of the spring 63, the locking plate 61 moves up and is located at the end of the guide post 51, thereby completing the limiting of the car tailgate 7.

[0049] S4. The tailgate 7 of the car is hung on the hook 3 of the chain conveyor line 2 by the hanging ring 41 at the top of the fixing rod 43;

[0050] S5, the chain conveyor 2 drives the car tailgate 7 to the paint booth 1, and the car tailgate 7 is painted by the paint spraying components in the paint booth 1.

[0051] In summary, the present invention uses the lifting device 4 to suspend the tailgate 7 of the car. When the tailgate 7 moves down, the locking plate 61 of the locking mechanism 6 is unlocked, so that the limiting block 52 of the limiting mechanism 5 is inserted into the mounting groove 72 of the tailgate 7 under the action of the second spring 53. The limiting block 52 presses the tailgate 7, so that the tailgate 7 is stably placed on the fixing hook 47 of the crossbar 44, preventing the tailgate 7 from shaking during the process of being transported to the paint booth 1 on the chain conveyor line 2, which would damage the suspension point of the tailgate 7.

[0052] The present invention has been described above by way of example with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvements made using the concept and technical solution of the present invention, or the direct application of the present invention and technical solution to other situations without modification, are all within the protection scope of the present invention.

Claims

1. A painting equipment for a lightweight all-plastic tailgate processing system for automobiles, comprising a chain conveyor line (2) passing through a paint booth (1), characterized in that: Several hooks (3) are evenly distributed along the chain conveyor line (2), and each hook (3) is equipped with a lifting device (4) for lifting the tailgate (7) of the car. The lifting device (4) is equipped with a limiting mechanism (5) to prevent the tailgate (7) of the car from shaking. The lifting device (4) is also provided with a locking mechanism (6) for locking the limiting mechanism (5); The lifting device (4) includes a lifting ring (41), a support plate (42), a crossbar (44) and a spring (46). The lifting ring (41) is mounted on a fixed rod (43) at the top of the support plate (42). The crossbar (44) is slidably connected to a sliding rod (45) inside the support plate (42). The spring (46) is sleeved on the sliding rod (45). The two ends of the crossbar (44) are respectively provided with fixed hooks (47) that hook into the through hole (71) on the tailgate (7) of the car. The limiting mechanism (5) includes a guide post (51), a limiting block (52) and a spring (53). The guide post (51) is slidably connected to the support plate (42) and has a sliding groove (511) that is slidably connected to the sliding rod (45). The limiting block (52) is located at the end of the support plate (42). The spring (53) is sleeved on the guide post (51) and located between the limiting block (52) and the support plate (42). The guide post (51) is provided with a baffle (54). The locking mechanism (6) includes a locking plate (61), a third spring (63), a second guide post (64), and a fourth spring (66). The locking plate (61) is slidably connected to the connecting rod (62) on the side of the support plate (42), and its upper end is provided with a second inclined surface (611). The top of the connecting rod (62) is provided with a second baffle (621). The third spring (63) is sleeved on the connecting rod (62). The second guide post (64) is slidably connected to the locking plate (61), and its inner end is provided with a pressing block (65). The extrusion block (65) is provided with a three-slope surface (651), the four-slope spring (66) is sleeved on the two-slope guide post (64), the outer end of the two-slope guide post (64) is provided with a three-slope baffle (641), the drive rod (67) on the crossbar (44) extends out through the strip groove (421) on the support plate (42), the support plate (42) is provided with drive blocks (68) on both sides of the strip groove (421), and each drive block (68) is provided with a four-slope surface (681) that cooperates with the three-slope surface (651); The limiting block (52) is provided with an inclined surface (521) that cooperates with the mounting groove (72) of the car tailgate (7).

2. The painting equipment for a lightweight all-plastic tailgate processing system for automobiles according to claim 1, characterized in that: The guide post (51) is a cuboid structure.

3. The painting equipment for a lightweight all-plastic tailgate processing system for automobiles according to claim 1, characterized in that: The end of the guide post (51) is provided with a handle (512).

4. The painting equipment for a lightweight all-plastic tailgate processing system for automobiles according to claim 1, characterized in that: The connecting rod (62) has an "L" shaped structure.

5. The painting equipment for a lightweight all-plastic tailgate processing system for automobiles according to claim 1, characterized in that: The guide post 2 (64) has a cuboid structure.

6. A method for operating a painting equipment for a lightweight all-plastic tailgate processing system for automobiles, employing the painting equipment for a lightweight all-plastic tailgate processing system as described in claim 1, characterized in that: Includes the following steps: S1. Place the tailgate (7) of the car through the two through holes (71) on the fixing hooks (47) on both sides of the crossbar (44); S2, the tailgate (7) drives the crossbar (44) to move downward along the slide bar (45), the drive rod (67) on the crossbar (44) drives the pressing block (65) and the locking plate (61) to move downward along the connecting rod (62), the locking plate (61) disengages from the slide groove (511) of the guide post (51), and the limiting block (52) is inserted into the mounting groove (72) on the tailgate (7) under the elastic force of the second spring (53); S3. When the pressing block (65) contacts the driving block (68) on the side of the support plate (42), it moves toward the locking plate (61) under the pressing of the driving block (68), thereby causing the pressing block (65) to disengage from the driving rod (67), and under the elastic force of the spring three (63), the locking plate (61) moves upward and is located at the end of the guide post one (51); S4. Hang the car tailgate (7) on the hook (3) of the chain conveyor line (2) by means of the hanging ring (41) at the top of the fixing rod (43); S5. The chain conveyor (2) moves the car tailgate (7) into the paint booth (1) and paints the car tailgate (7) through the paint spraying components in the paint booth (1).

Citation Information

Patent Citations

  • Hardware plastic spraying assembly line auxiliary frame

    CN117065976A

  • Stable type bicycle frame paint spraying pretreatment system

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