A flexible photovoltaic cable processing device for solar power generation and its processing technology
By designing a flexible photovoltaic cable processing device with a dual-axis motor and a gas pressure box, the problem of poor tightening effect in the prior art cannot be handled simultaneously by multiple sets of cable cores and twisted, and efficient cable twisting and tightening are achieved.
Patent Information
- Application Number
- CN202411561739.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2044-11-05
AI Technical Summary
The existing cable twisting device cannot handle multiple sets of cable cores at the same time, and the twisted cable has poor tightening effect and is prone to loosening.
A flexible photovoltaic cable processing device including a dual-axis motor, a transmission wheel, a transmission belt, a mounting plate, a wiring rack and a gas pressure box is designed. The installation plate and the rotation around the installation cylinder are driven by a dual-axis motor to achieve simultaneous twisting of multiple sets of cable cores, and the twisted cable is tightened by a gas pressure box and a fastening rod.
It realizes efficient twisting and tightening of multiple sets of cable cores, avoiding the problem of cable loosening after twisting, and improving processing efficiency and product stability.
Smart Images

Figure CN119069183B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of cable processing, and in particular to a flexible photovoltaic cable processing device for solar power generation and a processing technology thereof. Background Art
[0002] Cable twisting is the process of twisting multiple bare single wires together. It is the main process of producing bare wires and cable conductive cores.
[0003] The main process method is that the twisting of stranded wire is achieved by rotating the single wire around the twisting axis while moving forward along the axis direction. Twisting of wire is an important link in the production of bare wires and insulated wires and cables, and is a basic process in the production technology of wires and cables.
[0004] Patent publication number (CN219872985U) relates to the field of cable twisting technology, specifically a twisting device for photovoltaic cable processing, including a base, on which two sets of pay-off reels, a twisting reel, a reinforcement barrel and a winding roller are arranged from left to right. The pay-off reel is a disc-shaped reel, and a plurality of wire holes arranged in a circular array are arranged on the pay-off reel. The wire holes penetrate the pay-off reel.
[0005] The reel is for the cables to be twisted to pass through. The wire hole is rectangular. The side of the wire hole close to the edge of the reel is provided with an inwardly concave rounded corner. The wire hole is provided with an adjuster that can adjust the size of the wire hole according to the cable diameter. The reinforcement barrel includes a channel for the twisted cables to pass through. The channel is provided with a fastening component for fastening the twisted cables. The existing cable twisting device pay-off reel has a fixed aperture and cannot adapt to the passage of cables of different diameters, and the twisted cables are not fastened and are prone to curling and loosening;
[0006] The above technology can only perform twisting processing on one group of cable cores, and the processing efficiency is slow. In addition, the rotating ball arranged in the reinforcement barrel is used to extrude the cable at multiple angles to make the cable evenly stressed and tighten the cable, but the tightening effect is poor and needs to be improved. For this reason, we propose a flexible photovoltaic cable processing device for solar power generation and its processing technology. Summary of the invention
[0007] Purpose of the invention: The purpose of the present invention is to provide a device for simultaneously twisting multiple groups of cable cores; another purpose of the present invention is to provide a device that can better tighten the twisted cables.
[0008] Technical solution: A flexible photovoltaic cable processing device for solar power generation, comprising a side panel, the right side of the side panel is rotatably connected to two hollow tubes via a rotating shaft, the left end of the hollow tube penetrates to the right side of the side panel and is fixedly connected to a transmission wheel 1, the left side of the side panel is located between the two transmission wheels 1 and is rotatably connected to a transmission wheel 2 via a rotating shaft, the outer side walls of the two transmission wheels 1 and the outer side walls of the transmission wheel 2 are jointly connected to a transmission belt, the upper surface of the side panel is located above the transmission belt and is fixedly connected to a motor frame, the inner side of the motor frame is fixedly connected to a dual-axis motor 1, and the right end of the output shaft of the dual-axis motor 1 is fixedly connected to the left center of the transmission wheel 2;
[0009] The right side of the side plate is located on the outside of the two hollow tubes and is fixedly connected to a gear ring. The outer wall of the hollow tube is located on the right side of the gear ring and is fixedly connected to a mounting plate. The right side of the mounting plate is rotatably connected to a plurality of cross bars via a rotating shaft. The right end of the cross bar is fixedly connected to a wire pay-off rack. The left end of the cross bar is located on the left side of the mounting plate and is fixedly connected to a gear. The gear is meshed with the gear ring. The outer wall of the hollow tube is located on the right side of the wire pay-off rack and is fixedly connected to a plurality of wire tie rods. A through-type wire tie hole is provided on the right side of the wire tie rod.
[0010] Furthermore, the left end of the output shaft of the dual-axis motor is located on the outside of the motor frame and is fixedly connected to a cam, the lower left side of the side plate is fixedly connected to an air pressure box, the inside of the air pressure box is slidably connected to a piston plate, a plurality of springs are fixedly connected between the piston plate and the air pressure box, the upper surface of the piston plate is fixedly connected to an extrusion rod, the top end of the extrusion rod passes through the top of the air pressure box and contacts the outer side wall of the cam, the front and rear surfaces of the air pressure box are fixedly connected to a ventilation pipe, the end of the ventilation pipe away from the air pressure box passes through the interior of the hollow tube, and is rotatably connected to the transmission wheel through a rotating shaft.
[0011] Furthermore, a piston block is slidably connected inside the hollow tube, a fastening rod is fixedly connected to the right side of the piston block, a fastening plate is fixedly connected to the right end of the fastening rod, and a plurality of wire passing openings are opened on the outer wall of the fastening plate.
[0012] Furthermore, the inside of the pay-off frame is slidably connected to a retraction chamber, the inside of the retraction chamber is slidably connected to a retraction rod, a plurality of springs 2 are fixedly connected between the retraction rod and the retraction chamber, one end of the retraction rod away from the spring 2 is fixedly connected to a clamping plate, circular holes are provided on opposite sides of the clamping plate and the pay-off frame, a cylinder is provided inside the circular hole, and opposite ends of two adjacent cylinders are fixedly connected to a pay-off barrel.
[0013] Furthermore, the bottom of the side panel is fixedly connected to the bottom plate, a bracket one is symmetrically fixedly connected to the right side of the upper surface of the bottom plate, a placement opening is opened at the top of the bracket one, and the opposite sides of the two brackets one are fixedly connected to an L-shaped mounting frame, and the inner side of the L-shaped mounting frame is rotatably connected to a locking head one through a rotating shaft.
[0014] Furthermore, connecting columns are provided inside the two placement ports, and the opposite ends of the two connecting columns are fixedly connected to the winding tubes. The outer opposite ends of the two connecting columns are provided with a snap-fitting port 1, and the opposite ends of the two snap-fitting heads 1 are respectively snap-fitted into the inside of the two snap-fitting ports 1, and the opposite sides of the two winding tubes are provided with a snap-fitting port 2.
[0015] Furthermore, the upper surface of the base plate is located between the two winding tubes and is fixedly connected to a bracket two, an adjustment cavity is opened inside the bracket two, a fixed block is fixedly connected to the inner lower surface of the adjustment cavity, a telescopic tube is fixedly connected to the top of the fixed block, a partition is fixedly connected to the inside of the telescopic tube, a sliding plate is slidably connected to the inside of the telescopic tube in front and behind the partition, a plurality of springs three are fixedly connected between the sliding plate and the partition, the opposite sides of the two sliding plates are fixedly connected to shaft columns, the opposite ends of the two shaft columns respectively penetrate to the front and rear surfaces of the bracket two, and are fixedly connected to a locking head two, and the two locking heads two are respectively engaged in the inside of the two locking openings two.
[0016] Furthermore, two guide rods are slidably connected inside the adjustment cavity, the bottom ends of the guide rods are fixedly connected with wedge-shaped extrusion blocks, the outer side walls of the two shaft columns are located on the opposite sides of the two wedge-shaped extrusion blocks and are fixedly connected with conical blocks, the top end of the guide rod is rotatably connected with an adjusting bolt via a rotating shaft, the top end of the adjusting bolt passes through the top of the second bracket and is fixedly connected with a knob, and the adjusting bolt is threadedly connected to the second bracket.
[0017] The cam is connected with the left side of the support frame, and the cam is connected with the right side of the support frame by the rotation of the rotating shaft of the support frame.
[0018] According to another aspect of the present invention, there is provided a process for processing a flexible photovoltaic cable for solar power generation, comprising the following steps:
[0019] S1. Install multiple pay-off drums with cable cores on multiple pay-off racks;
[0020] S2, installing one or two winding drums for winding the twisted cable core between bracket 1 and bracket 2;
[0021] S3, passing the ends of the multiple cable cores that need to be twisted together through multiple bundle holes and through the wire mouth, and then passing through a twisting hole together, twisting the passed parts together, and fixing them to the outer side wall of the winding tube;
[0022] S4, start the double-axis motor 1 to drive the installation disk part to rotate for twisting, start the double-axis motor 2 to drive the winding drum to rotate, and reel up the twisted cables. Beneficial Effects
[0023] The device starts the double-axis motor 1, and under the drive of the driving wheel 1, the driving wheel 2 and the driving belt, the two hollow tubes can be driven to rotate together, and the multiple pay-off racks on the outer wall of the installation disk can be driven to rotate together with the installation disk, so that the multiple cable cores released from the multiple pay-off racks can be wound together, and the gears and gear rings set together rotate together, so that the pay-off racks rotate together, which is convenient for the pay-off drum on the pay-off rack to pay off the wire, and two groups of cable cores can be twisted into one piece;
[0024] When the dual-axis motor rotates, it will drive the cam to rotate together, so that the piston plate can be driven to move up and down repeatedly by pushing the extrusion rod, and the gas inside the air pressure box is repeatedly filled into or extracted from the hollow tube, so that the tightening rod drives the tightening disk to move left and right repeatedly. Since the cable core is outside the tightening disk, when the tightening disk moves to the right, the cable core is tightened, and the twisted parts of multiple cable cores have a situation of being pushed to the right, so that the twisted parts can be tighter, avoiding the problem of easy loosening after twisting;
[0025] The wedge-shaped extrusion block descends, and can drive the shaft column to move by squeezing the conical block, so that the second clamping head can be clamped into the second clamping opening, and the winding tube is tightly abutted, so that the first clamping head is turned to rotate, and the effect of driving the two winding tubes to rotate together can be achieved. The wedge-shaped extrusion block rises, and under the pull of the spring three, the second clamping head is separated from the second clamping opening. At this time, the winding tube can be moved toward the bracket two, so that the first clamping head is separated from the first clamping opening, and the effect of disassembling the winding tube is achieved;
[0026] Starting the dual-axis motor 2 can drive the two winding drums to rotate together, thereby facilitating the winding of the twisted cables. At the same time, under the meshing transmission of the gear disc 1 and the gear disc 2, the screw sleeve on the reciprocating screw can be controlled to move back and forth repeatedly, so that the cable can be evenly wound on the surface of the winding drum. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0028] Figure 2 It is a three-dimensional structural schematic diagram of the present invention;
[0029] Figure 3 It is a schematic diagram of the internal structure of the air pressure box of the present invention;
[0030] Figure 4 is a schematic diagram of a cross-sectional connection structure of a hollow tube and a fastening rod of the present invention;
[0031] Figure 5 It is a schematic diagram of the cross-sectional connection structure of the pay-off frame, the clamping plate and the pay-off drum of the present invention;
[0032] Figure 6 It is a structural schematic diagram of the winding tube of the present invention;
[0033] Figure 7 It is a rear view structural schematic diagram of the winding drum of the present invention;
[0034] Figure 8 It is a partial side view structural schematic diagram of the second vertical cross section of the bracket of the present invention;
[0035] Fig. 9It is a schematic diagram of the partial side view of the connection structure of the telescopic cylinder and the vertical section of the shaft column of the present invention.
[0036] In the figure: 1, side plate; 2, hollow tube; 3, driving wheel 1; 4, driving wheel 2; 5, driving belt; 6, motor frame; 7, dual-axis motor 1; 8, gear ring; 9, mounting plate; 10, cross bar; 11, wire rack; 12, gear; 13, wire rod; 14, wire hole; 15, cam; 16, air pressure box; 17, piston plate; 18, spring 1; 19, extrusion rod; 20, ventilation pipe; 21, piston block; 22, fastening rod; 23, fastening plate; 24, wire passing port; 25, contraction chamber; 26, contraction rod; 27, spring 2; 28, clamping plate; 29, round hole; 30, cylinder; 31, wire drum; 32, bottom plate; 33, bracket 1; 34, Placement opening; 35, L-shaped mounting frame; 36, snap-fit head one; 37, connecting column; 38, winding tube; 39, snap-fit opening one; 40, snap-fit opening two; 41, bracket two; 42, adjustment chamber; 43, fixed block; 44, telescopic cylinder; 45, partition; 46, sliding piece; 47, spring three; 48, shaft column; 49, snap-fit head two; 50, guide rod; 51, wedge-shaped extrusion block; 52, conical block; 53, adjusting bolt; 54, knob; 55, fixing plate one; 56, fixing plate two; 57, reciprocating screw; 58, limit rod; 59, screw sleeve; 60, twisted wire hole; 61, round rod; 62, gear disc one; 63, dual-axis motor two; 64, gear disc two. DETAILED DESCRIPTION
[0037] In order to make the technical solution of the present invention clearer, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments. Example
[0038] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a flexible photovoltaic cable processing device for solar power generation is provided, including a side plate 1, the right side of the side plate 1 is rotatably connected to two hollow tubes 2 through a rotating shaft, the left end of the hollow tube 2 penetrates to the right side of the side plate 1 and is fixedly connected to a transmission wheel 1 3, the left side of the side plate 1 is located between the two transmission wheels 1 3 and is rotatably connected to a transmission wheel 2 4 through a rotating shaft, the outer side walls of the two transmission wheels 1 3 and the outer side walls of the transmission wheel 2 4 are jointly connected to a transmission belt 5, the upper surface of the side plate 1 is located above the transmission belt 5 and is fixedly connected to a motor frame 6, the inner side of the motor frame 6 is fixedly connected to a dual-axis motor 1 7, and the right end of the output shaft of the dual-axis motor 1 7 is fixedly connected to the left center of the transmission wheel 2 4;
[0039] The device starts the dual-axis motor 1 7, which can drive the two hollow tubes 2 to rotate together under the transmission of the transmission wheel 1 3, the transmission wheel 2 4 and the transmission belt 5. The surfaces of the transmission wheel 1 3 and the transmission wheel 2 4 are both provided with tooth grooves adapted to the inner side of the transmission belt 5 to increase the friction during transmission;
[0040] The right side of the side plate 1 is located on the outside of the two hollow tubes 2 and is fixedly connected to a gear ring 8. The outer wall of the hollow tube 2 is located on the right side of the gear ring 8 and is fixedly connected to a mounting plate 9. The right side of the mounting plate 9 is rotatably connected to a plurality of cross bars 10. The right end of the cross bar 10 is fixedly connected to a pay-off rack 11. The left end of the cross bar 10 is located on the left side of the mounting plate 9 and is fixedly connected to a gear 12. The gear 12 is meshed with the gear ring 8. The outer wall of the hollow tube 2 is located on the right side of the pay-off rack 11 and is fixedly connected to a plurality of cable tie rods 13. A through-type wire harness hole 14 is provided on the right side, a contraction cavity 25 is slidably connected inside the pay-off frame 11, a contraction rod 26 is slidably connected inside the contraction cavity 25, a plurality of springs 27 are fixedly connected between the contraction rod 26 and the contraction cavity 25, a clamping plate 28 is fixedly connected to one end of the contraction rod 26 away from the spring 27, a circular hole 29 is provided on the opposite side of the clamping plate 28 and the pay-off frame 11, a cylinder 30 is provided inside the circular hole 29, and a pay-off barrel 31 is fixedly connected to the opposite ends of two adjacent cylinders 30;
[0041] During the rotation of the hollow tube 2, the multiple pay-off racks 11 on the outer wall of the mounting plate 9 will rotate together with the mounting plate 9, so that the multiple cable cores released from the multiple pay-off racks 11 can be wound together, and the gear 12 and the gear ring 8 are rotated together, so that the pay-off racks 11 rotate together, which is convenient for the pay-off drum 31 on the pay-off racks 11 to pay off the wire;
[0042] The left end of the output shaft of the dual-axis motor 7 is located on the outside of the motor frame 6 and is fixedly connected to a cam 15. The lower left side of the side plate 1 is fixedly connected to an air pressure box 16. A piston plate 17 is slidably connected to the inside of the air pressure box 16. A plurality of springs 18 are fixedly connected between the piston plate 17 and the air pressure box 16. An extrusion rod 19 is fixedly connected to the upper surface of the piston plate 17. The top end of the extrusion rod 19 penetrates to the top of the air pressure box 16 and contacts the outer side wall of the cam 15. The front and rear surfaces of the air pressure box 16 are fixedly connected to a ventilation pipe 20. The end of the ventilation pipe 20 away from the air pressure box 16 penetrates to the inside of the hollow tube 2 and is rotatably connected to the transmission wheel 3 through a rotating shaft. A piston block 21 is slidably connected to the inside of the hollow tube 2. A fastening rod 22 is fixedly connected to the right side of the piston block 21. A fastening disk 23 is fixedly connected to the right end of the fastening rod 22. The outer side wall of the fastening disk 23 is provided with a plurality of wire openings 24.
[0043] When the dual-axis motor 7 rotates, it will drive the cam 15 to rotate together, so that the piston plate 17 can be driven to move up and down repeatedly by pushing the extrusion rod 19, and the gas inside the air pressure box 16 is repeatedly filled into or extracted from the hollow tube 2, so that the fastening rod 22 drives the fastening disk 23 to move left and right repeatedly. Since the cable core is on the outside of the fastening disk 23, when the fastening disk 23 moves to the right, the cable core is tightened, and the twisted parts of multiple cable cores have a situation of being pushed to the right, so that the twisted parts can be tighter, avoiding the problem of looseness after twisting.
[0044] Figure 1 , Figure 2 , Figure 6 and Figure 7 As shown, the bottom of the side plate 1 is fixedly connected to a bottom plate 32, a bracket 33 is symmetrically fixedly connected to the upper surface of the bottom plate 32 on the right, a placement opening 34 is provided on the top of the bracket 33, and L-shaped mounting frames 35 are fixedly connected to the opposite sides of the two brackets 33, and a clamping head 36 is rotatably connected to the inner side of the L-shaped mounting frame 35 through a rotating shaft. Connecting columns 37 are provided inside the two placement openings 34, and the opposite ends of the two connecting columns 37 are fixedly connected to winding tubes 38, and the outer opposite ends of the two connecting columns 37 are provided with a clamping opening 39, and the opposite ends of the two clamping heads 36 are respectively clamped in the inside of the two clamping openings 39, and the opposite sides of the two winding tubes 38 are provided with a clamping opening 40;
[0045] By snapping the snap-in head 36 and the snap-in opening 39 together, it is convenient to initially install the winding tube 38 with the bracket 33.
[0046] like Figure 1 , Figure 2 , Figure 8 and Fig. 9As shown, the upper surface of the bottom plate 32 is located between the two winding cylinders 38 and is fixedly connected to a bracket 2 41, an adjustment chamber 42 is opened inside the bracket 2 41, a fixed block 43 is fixedly connected to the lower surface of the inner part of the adjustment chamber 42, a telescopic cylinder 44 is fixedly connected to the top of the fixed block 43, a partition 45 is fixedly connected to the inside of the telescopic cylinder 44, a sliding piece 46 is slidably connected to the front and rear of the partition 45, a plurality of springs 3 47 are fixedly connected between the sliding piece 46 and the partition 45, a shaft column 48 is fixedly connected to the opposite sides of the two sliding pieces 46, and the opposite ends of the two shaft columns 48 are respectively penetrated To the front and rear surfaces of the second bracket 41, and are fixedly connected with the second clamping head 49, the two second clamping heads 49 are respectively clamped in the inside of the two clamping openings 40, the inside of the adjustment cavity 42 is slidably connected with two guide rods 50, the bottom end of the guide rod 50 is fixedly connected with a wedge-shaped extrusion block 51, the outer side walls of the two shaft columns 48 are located on the opposite sides of the two wedge-shaped extrusion blocks 51 and are fixedly connected with a conical block 52, the top end of the guide rod 50 is rotatably connected with an adjusting bolt 53 through a rotating shaft, the top end of the adjusting bolt 53 passes through the top of the second bracket 41, and is fixedly connected with a knob 54, and the adjusting bolt 53 is threadedly connected with the second bracket 41;
[0047] The adjusting bolt 53 is rotated by the hand-held knob 54 to drive the wedge-shaped extrusion block 51 to descend, so that the shaft column 48 can be moved by squeezing the conical block 52, so that the second clamping head 49 can be clamped into the second clamping opening 40 and the winding tube 38 is tightly abutted, so that the first clamping head 36 is turned to rotate, which can achieve the effect of driving the two winding tubes 38 to rotate together. The hand-held knob 54 is turned to rotate the adjusting bolt 53 in the opposite direction to control the wedge-shaped extrusion block 51 to rise. Under the pull of the spring three 47, the second clamping head 49 is separated from the second clamping opening 40. At this time, the winding tube 38 can be moved toward the bracket two 41, so that the first clamping head 36 is separated from the first clamping opening 39, and the winding tube 38 is disassembled.
[0048] The left side of the bracket 1 33 is fixedly connected with a fixing plate 1 55, and the left side of the bracket 2 41 is fixedly connected with a fixing plate 2 56. A reciprocating screw rod 57 is rotatably connected to the upper side of the fixing plate 1 55 and the fixing plate 2 56 through a rotating shaft. A limiting rod 58 is fixedly connected to the lower side of the fixing plate 1 55 and the fixing plate 2 56. A screw rod sleeve 59 is arranged on the outer side of the reciprocating screw rod 57. The screw rod sleeve 59 is slidably connected to the limiting rod 58. A through-type stranding hole 60 is opened on the left side of the screw rod sleeve 59, which is located at The front end of the reciprocating screw rod 57 in front of the upper surface of the bottom plate 32 is fixedly connected with a round rod 61, the front end of the round rod 61 is fixedly connected with a toothed disc 1 62, the front surface of the L-shaped mounting frame 35 located in front of the upper surface of the bottom plate 32 is fixedly connected with a dual-axis motor 2 63, the front end of the output shaft of the dual-axis motor 2 63 is fixedly connected with a toothed disc 2 64, the toothed disc 1 62 is meshed with the toothed disc 2 64, and the rear end of the output shaft of the dual-axis motor 2 63 is fixedly connected with the front end of the clamping head 1 36 located in front of the upper surface of the bottom plate 32;
[0049] Starting the dual-axis motor 2 63 can drive the two winding drums 38 to rotate together, thereby facilitating the winding of the twisted cables. At the same time, under the meshing transmission of the toothed disc 1 62 and the toothed disc 2 64, the screw sleeve 59 on the reciprocating screw rod 57 can be controlled to move back and forth repeatedly, so that the cable can be evenly wound on the surface of the winding drum 38.
[0050] According to another aspect of the present invention, there is provided a process for processing a flexible photovoltaic cable for solar power generation, comprising the following steps:
[0051] S1, installing a plurality of pay-off drums 31 wound with cable cores onto a plurality of pay-off racks 11;
[0052] S2, installing one or two winding drums 38 for winding the twisted cable core between the first bracket 33 and the second bracket 41;
[0053] S3, passing the ends of the multiple cable cores to be twisted together through the multiple bundle holes 14, and passing through the wire opening 24, and then passing through a twisting hole 60 together, twisting the passed parts together, and fixing them to the outer wall of the winding tube 38;
[0054] S4, start the double-axis motor 1 7 to drive the installation plate 9 to rotate partially for twisting, start the double-axis motor 2 63 to drive the winding drum 38 to rotate, and reel the twisted cables.
[0055] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. A flexible photovoltaic cable processing device for solar power generation, comprising a side plate (1), characterized in that: The right side of the side plate (1) is rotatably connected to two hollow tubes (2) via a rotating shaft, the left end of the hollow tube (2) passes through the right side of the side plate (1) and is fixedly connected to a transmission wheel (3), the left side of the side plate (1) is located between the two transmission wheels (3) and is rotatably connected to a transmission wheel (4) via a rotating shaft, the outer side walls of the two transmission wheels (3) and the outer side walls of the transmission wheel (4) are jointly connected to a transmission belt (5), the upper surface of the side plate (1) is located above the transmission belt (5) and is fixedly connected to a motor frame (6), the inner side of the motor frame (6) is fixedly connected to a dual-axis motor (7), and the right end of the output shaft of the dual-axis motor (7) is fixedly connected to the left center of the transmission wheel (4); The right side of the side plate (1) is located on the outside of the two hollow tubes (2) and is fixedly connected to a gear ring (8); the outer wall of the hollow tube (2) is located on the right side of the gear ring (8) and is fixedly connected to a mounting plate (9); the right side of the mounting plate (9) is rotatably connected to a plurality of cross bars (10) via a rotating shaft; the right end of the cross bar (10) is fixedly connected to a wire pay-off frame (11); the left end of the cross bar (10) is located on the left side of the mounting plate (9) and is fixedly connected to a gear (12); the gear (12) is meshedly connected to the gear ring (8); the outer wall of the hollow tube (2) is located on the right side of the wire pay-off frame (11) and is fixedly connected to a plurality of wire tie rods (13); a through-type wire tie hole (14) is provided on the right side of the wire tie rod (13); The left end of the output shaft of the dual-axis motor (7) is located on the outside of the motor frame (6) and is fixedly connected to a cam (15); the lower left side of the side plate (1) is fixedly connected to an air pressure box (16); the interior of the air pressure box (16) is slidably connected to a piston plate (17); a plurality of springs (18) are fixedly connected between the piston plate (17) and the air pressure box (16); the upper surface of the piston plate (17) is fixedly connected to an extrusion rod (19); the top end of the extrusion rod (19) penetrates to the top of the air pressure box (16) and contacts the outer wall of the cam (15); the front and rear surfaces of the air pressure box (16) are fixedly connected to a ventilation pipe (20); the end of the ventilation pipe (20) away from the air pressure box (16) penetrates to the interior of the hollow tube (2) and is rotationally connected to the transmission wheel (3) through a rotating shaft; A piston block (21) is slidably connected inside the hollow tube (2), a fastening rod (22) is fixedly connected to the right side of the piston block (21), a fastening plate (23) is fixedly connected to the right end of the fastening rod (22), and a plurality of wire passing openings (24) are formed on the outer side wall of the fastening plate (23).
2. A flexible photovoltaic cable processing device for solar power generation according to claim 1, characterized in that: The inside of the pay-off frame (11) is slidably connected to a contraction chamber (25), and the inside of the contraction chamber (25) is slidably connected to a contraction rod (26), and a plurality of springs (27) are fixedly connected between the contraction rod (26) and the contraction chamber (25), and one end of the contraction rod (26) away from the springs (27) is fixedly connected to a clamping plate (28), and the clamping plate (28) and the opposite sides of the pay-off frame (11) are provided with circular holes (29), and a cylinder (30) is arranged inside the circular hole (29), and the opposite ends of two adjacent cylinders (30) are fixedly connected to a pay-off drum (31).
3. The flexible photovoltaic cable processing device for solar power generation according to claim 1, characterized in that: The bottom of the side plate (1) is fixedly connected to a bottom plate (32), and a bracket (33) is symmetrically fixedly connected to the right side of the upper surface of the bottom plate (32). A placement opening (34) is provided on the top of the bracket (33). The two opposite sides of the brackets (33) are fixedly connected to L-shaped mounting frames (35), and the inner side of the L-shaped mounting frames (35) is rotatably connected to a locking head (36) via a rotating shaft.
4. A flexible photovoltaic cable processing device for solar power generation according to claim 3, characterized in that: The two placement openings (34) are each provided with a connecting column (37), the opposite ends of the two connecting columns (37) are each fixedly connected to a winding tube (38), the outer opposite ends of the two connecting columns (37) are each provided with a snap-fitting opening (39), the opposite ends of the two snap-fitting heads (36) are respectively snap-fitted into the inside of the two snap-fitting openings (39), and the opposite sides of the two winding tubes (38) are each provided with a snap-fitting opening (40).
5. A flexible photovoltaic cable processing device for solar power generation according to claim 4, characterized in that: The upper surface of the bottom plate (32) is located between the two winding tubes (38) and is fixedly connected to a second bracket (41); an adjusting cavity (42) is provided inside the second bracket (41); a fixing block (43) is fixedly connected to the lower surface of the adjusting cavity (42); a telescopic tube (44) is fixedly connected to the top of the fixing block (43); a partition (45) is fixedly connected to the inside of the telescopic tube (44); the inside of the telescopic tube (44) is slidably located in front of the partition (45). The front and rear sides of the bracket (41) are slidably connected with sliding sheets (46), a plurality of springs (47) are fixedly connected between the sliding sheets (46) and the partition (45), the opposite sides of the two sliding sheets (46) are fixedly connected with shaft columns (48), the opposite ends of the two shaft columns (48) respectively penetrate the front surface and the rear surface of the bracket (41), and are fixedly connected with a snap-fit head (49), and the two snap-fit heads (49) are respectively snap-fitted into the inside of the two snap-fit openings (40).
6. A flexible photovoltaic cable processing device for solar power generation according to claim 5, characterized in that: Two guide rods (50) are slidably connected inside the adjustment cavity (42), the bottom end of the guide rod (50) is fixedly connected with a wedge-shaped extrusion block (51), the outer side walls of the two shaft columns (48) are located on the opposite sides of the two wedge-shaped extrusion blocks (51) and are fixedly connected with a conical block (52), the top end of the guide rod (50) is rotatably connected with an adjustment bolt (53) through a rotating shaft, the top end of the adjustment bolt (53) passes through the top of the second bracket (41) and is fixedly connected with a knob (54), and the adjustment bolt (53) is threadedly connected to the second bracket (41).
7. A flexible photovoltaic cable processing device for solar power generation according to claim 6, characterized in that: The left side of the bracket 1 (33) is fixedly connected with a fixing plate 1 (55), and the left side of the bracket 2 (41) is fixedly connected with a fixing plate 2 (56). A reciprocating screw rod (57) is rotatably connected to the upper sides of the fixing plate 1 (55) and the fixing plate 2 (56) through a rotating shaft. A limiting rod (58) is fixedly connected to the lower sides of the fixing plate 1 (55) and the fixing plate 2 (56). A screw rod sleeve (59) is arranged on the outer side of the reciprocating screw rod (57). The screw rod sleeve (59) is slidably connected to the limiting rod (58). A through-type twisted wire hole (60) is opened on the left side of the screw rod sleeve (59). The front end of the reciprocating screw rod (57) in front of the upper surface of the base plate (32) is fixedly connected to a round rod (61), the front end of the round rod (61) is fixedly connected to a toothed disc 1 (62), the front surface of the L-shaped mounting frame (35) located in front of the upper surface of the base plate (32) is fixedly connected to a dual-axis motor 2 (63), the front end of the output shaft of the dual-axis motor 2 (63) is fixedly connected to a toothed disc 2 (64), the toothed disc 1 (62) is meshingly connected to the toothed disc 2 (64), and the rear end of the output shaft of the dual-axis motor 2 (63) is fixedly connected to the front end of the locking head 1 (36) located in front of the upper surface of the base plate (32).
8. A process for processing a flexible photovoltaic cable for solar power generation, comprising a processing device for a flexible photovoltaic cable for solar power generation according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1, installing a plurality of pay-off drums (31) wound with cable cores onto a plurality of pay-off racks (11); S2, installing one or two winding drums (38) for winding the twisted cable core between the first bracket (33) and the second bracket (41); S3, passing the ends of the multiple cable cores to be twisted together through the multiple bundle holes (14), and passing through the wire opening (24), and then passing through a twisting hole (60) together, twisting the passed parts together, and fixing them to the outer wall of the winding tube (38); S4, starting the double-axis motor 1 (7) to drive the installation plate (9) to partially rotate for twisting, starting the double-axis motor 2 (63) to drive the winding drum (38) to rotate, and winding the twisted cables.
Citation Information
Patent Citations
Twisting device for photovoltaic cable processing
CN219872985U
Cable stranding machine with multi-stage stranding structure
CN117316537A
Wire twisting device for wire and cable processing
CN219202851U