An outdoor cable live-line insulation repair device and method
By designing an uninterrupted insulation repair device suitable for outdoor cables, and utilizing operating rods and various insulation encapsulation components, the safety hazards of high-altitude operations and power outage repairs in existing technologies have been solved, achieving safe and convenient insulation repair results.
Patent Information
- Application Number
- CN202411182968.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2044-08-27
AI Technical Summary
Existing technologies require high-altitude operations and power outages when repairing outdoor cables, posing safety hazards and high work intensity. In particular, it is difficult to achieve safe and convenient uninterrupted insulation repair, especially in complex terrain and non-standard cable structures.
Design an outdoor cable uninterrupted insulation repair device, including an operating rod, a main controller, an insulation solidification and encapsulation assembly, an insulation sleeve encapsulation assembly, and a winding encapsulation assembly. The insulation repair is completed under the control of the operating rod through these components, adapting to different styles of electrical connections.
It enables safe and convenient cable insulation repair without power interruption, avoiding the risks of working at heights and approaching electrical connections, and is adaptable to complex terrain and diverse electrical connection types.
Smart Images

Figure CN119070201B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electric power operations, and in particular to a non-stop insulation repair device and method for outdoor cables. Background Art
[0002] Overhead distribution lines are widely distributed and operate in a complex environment. Existing technologies require an aerial work platform to repair conductors. This requires power outages, disrupting the power supply and requiring extensive maintenance personnel. The work is labor-intensive and involves significant climbing risks.
[0003] The existing method of installing insulation packages during live work is the insulated glove method. During operation, workers are relatively close to live parts, which can easily cause personal accidents. In addition, the distribution network structure is complex, and different types of electrical connections, especially low-voltage lines, are prone to problems such as small line spacing and short porcelain crossarms depending on actual conditions. This results in small spacing and difficulty in live work, posing certain safety hazards to workers. On the other hand, the irregular configuration of distribution network equipment also poses certain safety hazards to live work; due to space limitations or terrain factors, there are situations in actual sites where insulated boom trucks or centipede ladders cannot reach the work site. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to provide an outdoor cable insulation repair device and method without power outage, which helps to overcome the influence of factors such as terrain, and can flexibly cope with different styles of electrical connections, making the cable insulation repair operation safe and convenient.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0006] An outdoor cable non-stop insulation repair device comprises an operating rod, a main controller, an insulation solidification encapsulation component, an insulation sleeve encapsulation component and a winding encapsulation component;
[0007] The insulating coagulation encapsulation assembly includes an encapsulation module and a repair liquid injector. The encapsulation module is provided with a coagulation tank adapted to the wire. The repair liquid injector is arranged on the encapsulation module and connected to the coagulation tank pipeline.
[0008] The insulating sleeve encapsulation assembly includes an insulating protective sleeve and a sleeve-fitting actuator, wherein the insulating protective sleeve is placed on the movable end of the sleeve-fitting actuator, and the sleeve-fitting actuator is used to wrap the insulating protective sleeve and fix it on the electrical connection;
[0009] The wrap-around encapsulation assembly includes an insulating tape and a wrapping controller, wherein the insulating tape is disposed on the wrapping controller and the wrapping controller is used to wrap the insulating tape around the electrical connection;
[0010] The operating rod is detachably connected to the encapsulation module, the sheathing actuator and the winding controller respectively, and the main controller is communicatively connected to the encapsulation module, the repair liquid injector, the sheathing actuator and the winding controller respectively.
[0011] In order to solve the above technical problems, another technical solution adopted by the present invention is:
[0012] A method for repairing the insulation of an outdoor cable without power outage is applied to the above-mentioned device for repairing the insulation of an outdoor cable without power outage, comprising the following steps:
[0013] S1. Confirm the type of the electrical connection on the cable that needs to be repaired. If the electrical connection is a part of the wire, proceed to step S2. If the electrical connection is the two ends of an electronic device connected to the wire, proceed to step S3. If the electrical connection is a terminal of an electrical device, proceed to step S4.
[0014] S2. Install the insulating solidification encapsulation assembly on the operating rod, control the operating rod to bring the insulating solidification encapsulation assembly close to the electrical connection, control the encapsulation module through the main controller to enclose the electrical connection in the solidification tank, inject the repair liquid through the repair liquid injector, and wait for the repair liquid to solidify on the electrical connection;
[0015] S3. Install the insulating sleeve encapsulation assembly on the operating rod, control the operating rod to move the insulating sleeve encapsulation assembly close to the electrical connection, and control the sleeve actuator through the main controller to wrap the insulating protective sleeve and fix it on the electronic device at the electrical connection;
[0016] S4. Install the wrap-around encapsulation assembly on the operating rod, control the operating rod to move the wrap-around encapsulation assembly close to the electrical connection so that the insulating tape is placed on the electrical connection, and control the wrapping controller through the main controller to wrap the insulating tape around the electrical connection.
[0017] The beneficial effects of the present invention are: providing an outdoor cable non-stop insulation repair device and method, designing functional components with different types of insulation encapsulation forms, during non-stop insulation repair, the operator installs the insulation solidification encapsulation component, the insulation sleeve encapsulation component or the winding encapsulation component on the operating rod according to the style of the actual electrical connection to be repaired, and then transfers the corresponding encapsulation component to the electrical connection through the operating rod, and uses the main controller to control the encapsulation component to complete the insulation repair action, so that no climbing auxiliary equipment is required or the climbing auxiliary equipment does not need to be too close to the location of the electrical connection, which helps to overcome the influence of factors such as terrain, and can flexibly respond to different styles of electrical connections, making the cable non-stop insulation repair operation safe and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the composition structure of an insulation solidification encapsulation component of an outdoor cable non-stop insulation repair device of the present invention;
[0019] Figure 2 A bottom view of an insulation solidification encapsulation assembly of an outdoor cable non-stop insulation repair device according to the present invention;
[0020] Figure 3 A schematic diagram of the composition of an insulation sleeve encapsulation assembly of an outdoor cable non-stop insulation repair device according to the present invention;
[0021] Figure 4 A schematic diagram of the sheathing of an insulation sheath encapsulation assembly of an outdoor cable non-stop insulation repair device according to the present invention;
[0022] Figure 5 This is a structural schematic diagram of a wrapping type encapsulation assembly of an outdoor cable non-stop insulation repair device according to the present invention;
[0023] Figure 6 The present invention is a schematic diagram of the steps of a method for repairing insulation of an outdoor cable without power outage.
[0024] Description of labels:
[0025] 11. Encapsulation module; 12. Repair fluid injector;
[0026] 111, upper module; 112, lower module; 113, mold clamping drive; 114, mold cavity;
[0027] 21. Insulation protective cover; 22. Fitting actuator;
[0028] 211, upper cover; 212, lower cover; 213, closing connection; 221, upper pressure plate; 222, lower pressure plate; 223, pressing driver; 224, supporting member;
[0029] 31. Mounting plate; 32. Rotating drive member; 33. First semicircular ring; 34. Tape positioner; 35. Second semicircular ring; 36. Transmission gear; 37. Insulating tape; 38. Pressing member. DETAILED DESCRIPTION
[0030] To illustrate the technical content, achieved objectives and effects of the present invention in detail, the following description is given in conjunction with the embodiments and accompanying drawings.
[0031] Please refer to Figures 1 to 5 , an outdoor cable non-stop insulation repair device, comprising an operating rod, a main controller, an insulation solidification encapsulation component, an insulation sleeve encapsulation component and a winding encapsulation component;
[0032] The insulating coagulation encapsulation assembly includes an encapsulation module 11 and a repair liquid injector 12. The encapsulation module 11 is provided with a coagulation tank adapted to the wire. The repair liquid injector 12 is arranged on the encapsulation module 11 and connected to the coagulation tank pipeline.
[0033] The insulating sleeve encapsulation assembly includes an insulating protective sleeve 21 and a sleeve-fitting actuator 22. The insulating protective sleeve 21 is placed on the movable end of the sleeve-fitting actuator 22. The sleeve-fitting actuator 22 is used to wrap the insulating protective sleeve 21 and fix it on the electrical connection.
[0034] The wrapping encapsulation assembly includes an insulating tape 37 and a wrapping controller, wherein the insulating tape 37 is provided on the wrapping controller and the wrapping controller is used to wrap the insulating tape 37 around the electrical connection;
[0035] The operating rod is detachably connected to the encapsulation module 11, the sleeve actuator 22 and the winding controller respectively, and the main controller is communicatively connected to the encapsulation module 11, the repair liquid injector 12, the sleeve actuator 22 and the winding controller respectively.
[0036] From the above description, it can be seen that the beneficial effects of the present invention are: designing functional components with different types of insulation encapsulation forms, and during non-power-off insulation repair, the operator installs the insulation solidification encapsulation component, the insulation sleeve encapsulation component or the winding encapsulation component on the operating rod according to the style of the electrical connection actually repaired, and then transfers the corresponding encapsulation component to the electrical connection through the operating rod, and uses the main controller to control the encapsulation component to complete the insulation repair action, so that there is no need for climbing auxiliary equipment or the climbing auxiliary equipment is too close to the location of the electrical connection, which helps to overcome the influence of factors such as terrain, and can flexibly deal with different styles of electrical connections, making the cable insulation repair operation safe and convenient without power outages.
[0037] Furthermore, the encapsulation module 11 includes an upper module 111, a lower module 112 and a mold clamping driver 113;
[0038] The upper module 111 and the lower module 112 are arranged on the movable end of the mold clamping drive 113. The upper module 111 and the lower module 112 are opposite to each other. A mold cavity 114 is provided on the surface of the upper module 111 facing the lower module 112 and on the surface of the lower module 112 facing the upper module 111. The solidification tank is provided in the mold cavity 114.
[0039] The repair liquid injector 12 is disposed on the mold clamping driver 113 , the operating rod is detachably connected to the mold clamping driver 113 , and the main controller is in communication connection with the mold clamping driver 113 .
[0040] From the above description, it can be seen that the encapsulation module 11 completes the encapsulation by closing the upper module 111 and the lower module 112, which is controlled by the closing drive 113 and has a high degree of automation. During encapsulation, it is only necessary to manually let the wires at the electrical connection fall into the solidification tank of the lower module 112, which is convenient to operate.
[0041] Furthermore, the insulating protective cover 21 includes an upper cover 211 and a lower cover 212 that are connected to each other and can be closed up and down;
[0042] The upper cover 211 and / or the lower cover 212 are provided with an avoidance groove;
[0043] When closed, the upper cover 211 and the lower cover 212 are detachably connected.
[0044] From the above description, it can be seen that the insulating protective cover 21 wraps the electrical connection in the form of an upper cover 211 and a lower cover 212 that are close to each other and closed. When wrapping the electrical connection, the upper cover 211 and the lower cover 212 are detachably connected, thereby being fixed on the electrical connection; and, an avoidance groove is provided in the upper cover 211 and / or the lower cover 212, which is suitable for protecting some electronic devices and playing a waterproof and dustproof role.
[0045] Furthermore, the sleeve actuator 22 includes an upper pressing plate 221, a lower pressing plate 222 and a pressing driver 223;
[0046] The lower pressing plate 222 and the upper pressing plate 221 are arranged on the movable end of the pressing driver 223, the upper pressing plate 221 and the lower pressing plate 222 are opposite to each other, the upper cover 211 is opposite to the upper pressing plate 221, and the lower cover 212 is opposite to the lower pressing plate 222;
[0047] The pressing driver 223 is detachably connected to the operating rod, and the main controller is in communication connection with the pressing driver 223 .
[0048] From the above description, it can be seen that corresponding to the upper and lower covering insulation protection sleeves 21 , the sleeve execution member 22 uses the upper pressing plate 221 and the lower pressing plate 222 to perform the clamping action of enclosing the insulation protection sleeve 21 .
[0049] Furthermore, the upper pressing plate 221 and the lower pressing plate 222 are both provided with abutting members 224 , and the edges of the upper side cover 211 and the edges of the lower side cover 212 are both provided with closed connecting portions 213 corresponding to the abutting members 224 ;
[0050] When closed, the closed connection portion 213 of the upper cover 211 is bonded to the closed connection portion 213 of the lower cover 212 .
[0051] From the above description, it can be seen that abutments 224 are provided on both the upper pressing plate 221 and the lower pressing plate 222. When encapsulating the insulating protective cover 21, the abutments 224 at the upper and lower positions respectively contact the closed connection parts 213 of the upper cover 211 and the lower cover 212, so that the closed connection parts 213 of the upper cover 211 and the lower cover 212 are tightly fitted together to complete the encapsulation.
[0052] Furthermore, the winding controller includes a mounting plate 31, a rotation driving member 32 and a first semicircular ring 33;
[0053] The mounting plate 31 is provided with a semi-circular cutout, and a side of the semi-circular cutout is provided with a first notch leading to the edge of the mounting plate 31 and used for the wire to enter and exit;
[0054] The rotation driving member 32 is disposed on the mounting plate 31. The first semicircular ring 33 is rotatably disposed on the rotation driving member 32. The position of the first semicircular ring 33 overlaps with the semicircular cutout. A tape positioner 34 is provided on the first semicircular ring 33. The insulating tape 37 is located on the tape positioner 34.
[0055] The mounting plate 31 is detachably connected to the operating rod, and the main controller is in communication connection with the rotation driving member 32 .
[0056] From the above description, it can be seen that the winding controller includes a mounting plate 31, a rotating drive member 32 and a first semicircular ring 33. The rotating drive member 32 controls the first semicircular ring 33 to rotate along the edge loop of the semicircular cut, so that the insulating tape 37 on the tape positioner 34 on the first semicircular ring 33 rotates accordingly, thereby completing the winding of the insulating tape 37 on the electrical connection passing through the semicircular cut.
[0057] Furthermore, the edge of the first semicircular ring 33 is provided with teeth, and the mounting plate 31 is provided with a transmission gear 36 that meshes with the first semicircular ring 33;
[0058] A rotating motor is provided on the mounting plate 31 , a movable end of the rotating motor is connected to the transmission gear 36 , and the main controller is in communication connection with the rotating motor.
[0059] As can be seen from the above description, the rotation control part adopts the transmission gear 36 to engage with the first semicircular ring 33 for transmission, which is not only stable in operation but also easy to control.
[0060] Furthermore, the winding controller further includes a second semicircular ring 35;
[0061] One end of the second semicircular ring 35 is rotatably connected to one end of the first semicircular ring 33 , and the other end of the second semicircular ring 35 is detachably connected to the other end of the first semicircular ring 33 ;
[0062] The inner ring of the second semicircular ring 35 is provided with a pressing member 38 opposite to the tape positioner 34 . The pressing member 38 is arranged at one end away from the second semicircular ring 35 and toward the first semicircular ring 33 .
[0063] From the above description, it can be seen that the second semicircular ring 35 and the first semicircular ring 33 are set to form a complete ring; by opening the second semicircular ring 35, the electrical connection can enter the semicircular cutout.
[0064] Furthermore, the insulating coagulation encapsulation component, the insulating sleeve encapsulation component and the winding encapsulation component are all equipped with built-in power supply batteries.
[0065] From the above description, it can be seen that each encapsulated component has an independent power supply, does not require an external power supply, is easy to operate and easy to carry.
[0066] Please refer to Figure 6 A method for repairing the insulation of an outdoor cable without power outage is applied to the above-mentioned outdoor cable insulation repair device without power outage, comprising the following steps:
[0067] S1. Confirm the type of the electrical connection on the cable that needs to be repaired. If the electrical connection is a part of the wire, proceed to step S2. If the electrical connection is the two ends of an electronic device connected to the wire, proceed to step S3. If the electrical connection is a terminal of an electrical device, proceed to step S4.
[0068] S2. Install the insulating solidification encapsulation assembly on the operating rod, control the operating rod to bring the insulating solidification encapsulation assembly close to the electrical connection, control the encapsulation module 11 through the main controller to enclose the electrical connection in the coagulation tank, and use the repair liquid injector 12 to inject the repair liquid, and wait for the repair liquid to solidify on the electrical connection;
[0069] S3. Install the insulating sleeve encapsulation assembly on the operating rod, control the operating rod to bring the insulating sleeve encapsulation assembly close to the electrical connection, and control the sheathing actuator 22 through the main controller to wrap the insulating protective sleeve 21 and fix it on the electronic device at the electrical connection;
[0070] S4. Install the wrapping package assembly on the operating rod, control the operating rod to bring the wrapping package assembly close to the electrical connection, so that the insulating tape 37 is placed on the electrical connection, and control the wrapping controller through the main controller to wrap the insulating tape 37 around the electrical connection.
[0071] Please refer to Figures 1 to 5 , embodiment 1 of the present invention is:
[0072] An outdoor cable non-stop insulation repair device includes an operating rod, a main controller, an insulation solidification encapsulation component, an insulation sleeve encapsulation component, and a winding encapsulation component; the insulation solidification encapsulation component includes an encapsulation module 11 and a repair liquid injector 12, the encapsulation module 11 is provided with a solidification tank adapted to the wire, the repair liquid injector 12 is arranged on the encapsulation module 11, and the repair liquid injector 12 is connected to the solidification tank pipeline; the insulation sleeve encapsulation component includes an insulation protection sleeve 21 and a sleeve actuator 22, the insulation protection sleeve 21 is placed on the sleeve actuator At the movable end of the 22, the sleeve actuator 22 is used to wrap and secure the insulating protective sleeve 21 to the electrical connection. The wrap-around encapsulation assembly includes insulating tape 37 and a wrapping controller. The insulating tape 37 is mounted on the wrapping controller, which is used to wrap the insulating tape 37 around the electrical connection. The operating lever is detachably connected to the encapsulation module 11, the sleeve actuator 22, and the wrapping controller. The main controller is in communication with the encapsulation module 11, the repair fluid injector 12, the sleeve actuator 22, and the wrapping controller. The insulating solidification encapsulation assembly, the insulating sleeve encapsulation assembly, and the wrap-around encapsulation assembly all have built-in power supply batteries.
[0073] In this embodiment, if Figure 1 and Figure 2 As shown, the insulating solidification encapsulation assembly is suitable for performing insulation repair on a portion of the middle section of the conductor itself; and, for situations where the damaged or exposed portion is smaller than the size of the entire solidification tank, the exposed portion of the conductor is wrapped with a repair liquid by injecting it, and then waiting for the repair liquid to solidify. Preferably, the encapsulation module 11 includes an upper module 111, a lower module 112, and a mold clamping driver 113; the upper module 111 and the lower module 112 are arranged on the movable end of the mold clamping driver 113, the upper module 111 and the lower module 112 are opposite to each other, and a mold cavity 114 is provided on the side of the upper module 111 facing the lower module 112 and the side of the lower module 112 facing the upper module 111, and a solidification tank is provided in the mold cavity 114; the repair liquid injector 12 is arranged on the mold clamping driver 113, the operating rod is detachably connected to the mold clamping driver 113, and the main controller is in communication connection with the mold clamping driver 113.
[0074] In this embodiment, if Figure 3 and Figure 4 As shown, the insulating sleeve encapsulation assembly is suitable for protecting electronic devices and their ends, especially for electrical connections that require waterproofing and dustproofing. The insulating protective sleeve 21 is used to encase the entire electronic device and its ends to provide protection. Preferably, the insulating protective sleeve 21 includes an upper cover 211 and a lower cover 212 that are connected and can be closed vertically. A relief groove is provided within the upper cover 211 and / or the lower cover 212. The relief groove is used to accommodate the electronic device when closed, allowing the upper cover 211 and the lower cover 212 to be detachably connected.
[0075] Furthermore, the sleeve actuator 22 includes an upper pressing plate 221, a lower pressing plate 222, and a clamping driver 223. The lower pressing plate 222 and the upper pressing plate 221 are disposed on the movable end of the clamping driver 223. The upper pressing plate 221 and the lower pressing plate 222 are opposed to each other, the upper side cover 211 is opposed to the upper pressing plate 221, and the lower side cover 212 is opposed to the lower pressing plate 222. The clamping driver 223 is detachably connected to the operating rod, and the main controller is in communication with the clamping driver 223. Abutments 224 are provided on both the upper pressing plate 221 and the lower pressing plate 222. The edges of the upper side cover 211 and the lower side cover 212 are each provided with a closing connection portion 213 corresponding to the abutments 224. When closed, the closing connection portion 213 of the upper side cover 211 is bonded to the closing connection portion 213 of the lower side cover 212. A limiting groove or a limiting opening may be provided on the upper pressing plate 221 or the lower pressing plate 222 to limit the insulating protective cover 21 and prevent it from falling off the device.
[0076] In this embodiment, the wrapping type encapsulation assembly is suitable for connection points between wires and other large electrical equipment or electrical connections with relatively narrow surrounding space. By wrapping with insulating tape 37, insulation protection is formed. The wrapping controller includes a mounting plate 31, a rotating drive member 32, and a first semicircular ring 33. The mounting plate 31 is provided with a semicircular cutout, and the side of the semicircular cutout is provided with a first notch leading to the edge of the mounting plate 31 and used for the wire to enter and exit. The rotating drive member 32 is disposed on the mounting plate 31, and the first semicircular ring 33 is rotatably disposed on the rotating drive member 32. The position of the first semicircular ring 33 overlaps with the semicircular cutout. The first semicircular ring 33 is provided with a tape positioner 34, and the insulating tape 37 is located on the tape positioner 34. The mounting plate 31 is detachably connected to the operating rod, and the main controller is in communication with the rotating drive member 32.
[0077] In this embodiment, if Figure 5 As shown, a first semicircular ring 33 is provided with teeth along its edge, and a transmission gear 36 meshing with the first semicircular ring 33 is provided on the mounting plate 31. A rotating motor is provided on the mounting plate 31, the movable end of which is connected to the transmission gear 36, and a main controller is in communication with the rotating motor. Furthermore, the winding controller also includes a second semicircular ring 35. The number of transmission gears 36 can be two or more. Furthermore, a limit wheel is rotatably provided on the mounting plate 31 to limit the position of the first and second semicircular rings 33, 35 during rotation, ensuring that they do not fall off the mounting plate 31 during rotation.
[0078] One end of the second semicircular ring 35 is rotatably connected to one end of the first semicircular ring 33, and the other end of the second semicircular ring 35 is detachably connected to the other end of the first semicircular ring 33; the inner ring of the second semicircular ring 35 is provided with a clamping piece 38 opposite to the tape locator 34, and the clamping piece 38 is arranged away from one end of the second semicircular ring 35 toward the first semicircular ring 33.
[0079] In this embodiment, the operating rod is also made of insulating material. Wireless remote control is used between the main controller and the encapsulation module 11, the repair liquid injector 12, the sleeve actuator 22 and the winding controller to ensure electrical isolation and protect the safety of the operators.
[0080] Please refer to Figure 6 , the second embodiment of the present invention is:
[0081] A method for repairing the insulation of an outdoor cable without power outage is applied to an outdoor cable insulation repair device without power outage in Example 1, comprising the following steps:
[0082] S1. The operator confirms the type of the electrical connection on the cable that needs to be repaired. If the electrical connection is a part of the wire, the operator proceeds to step S2. If the electrical connection is the two ends of an electronic device connected to the wire, the operator proceeds to step S3. If the electrical connection is a terminal of an electrical device, the operator proceeds to step S4.
[0083] S2. The operator installs the insulating solidification encapsulation assembly on the operating lever, controls the operating lever to bring the insulating solidification encapsulation assembly close to the electrical connection, controls the encapsulation module 11 via the main controller to encapsulate the electrical connection in the solidification tank, injects the repair liquid via the repair liquid injector 12, and waits for the repair liquid to solidify on the electrical connection;
[0084] In this embodiment, the operator first aligns the lower mold plate of the encapsulation module 11 and brings it close to the electrical connection so that the electrical connection falls into the mold cavity 114 of the lower mold plate, and then controls the mold closing driver 113 to close the upper and lower mold plates.
[0085] S3. The operator installs the insulating sleeve encapsulation assembly on the operating lever, controls the operating lever to bring the insulating sleeve encapsulation assembly close to the electrical connection, and controls the sheathing actuator 22 through the main controller to wrap the insulating protective sleeve 21 and fix it on the electronic device at the electrical connection;
[0086] In this embodiment, the operator needs to first fix the insulating protective cover 21 between the lower pressing plate 222 and the upper pressing plate 221 of the sleeve actuator 22, and then align the insulating protective cover 21 with the electronic device to be wrapped through the operating rod.
[0087] S3. The operator installs the wrapping package assembly on the operating rod, controls the operating rod to move the wrapping package assembly close to the electrical connection, so that the insulating tape 37 is placed on the electrical connection, and controls the wrapping controller through the main controller to wrap the insulating tape 37 around the electrical connection.
[0088] In this embodiment, after the insulating tape 37 is fixed to the tape holder, the operator pulls one end of the insulating tape 37 out to a position close to the center of the entire semi-circular incision. When the operating lever is controlled to move the wrap-around encapsulation assembly close to the electrical connection, the adhesive properties of the insulating tape 37 first place one end of the insulating tape 37 on the electrical connection, and then the entire insulating tape 37 is driven to rotate around the electrical connection through the first semi-circular ring 33 and the second semi-circular ring 35, simulating the action of manually winding the tape.
[0089] In this embodiment, the operator can not only perform insulation repairs on electrical connections at certain locations of the distribution network on the ground through the operating rod, but can also stand on climbing auxiliary equipment such as a centipede ladder, extend the operating rod to the electrical connection and perform insulation repairs. Especially when facing electrical connections in a small space that some climbing equipment cannot reach, the operating rod is used to solve the problem of distance, and different encapsulation components are used to complete manual operations.
[0090] In summary, the present invention provides an outdoor cable non-stop insulation repair device and method, which is designed with functional components of different insulation encapsulation forms. During the non-stop insulation repair, the operator installs the insulation solidification encapsulation component, the insulation sleeve encapsulation component or the winding encapsulation component on the operating rod according to the style of the actual electrical connection to be repaired, and then transfers the corresponding encapsulation component to the electrical connection through the operating rod, and uses the main controller to control the encapsulation component to complete the insulation repair action, so that no climbing auxiliary equipment is required or the climbing auxiliary equipment does not need to be too close to the location of the electrical connection, which helps to overcome the influence of factors such as terrain, and can flexibly respond to different styles of electrical connections, making the cable non-stop insulation repair operation safe and convenient.
[0091] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent transformations made using the contents of the present invention's description and drawings, or directly or indirectly applied in related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An outdoor cable insulation repair device without power outage, characterized in that: It includes an operating rod, a main controller, an insulating solidification encapsulation component, an insulating sleeve encapsulation component and a winding encapsulation component; The insulating coagulation encapsulation assembly includes an encapsulation module and a repair liquid injector. The encapsulation module is provided with a coagulation tank adapted to the wire. The repair liquid injector is arranged on the encapsulation module and connected to the coagulation tank pipeline. The insulating sleeve encapsulation assembly includes an insulating protective sleeve and a sleeve-fitting actuator, wherein the insulating protective sleeve is placed on the movable end of the sleeve-fitting actuator, and the sleeve-fitting actuator is used to wrap the insulating protective sleeve and fix it on the electrical connection; The wrap-around encapsulation assembly includes an insulating tape and a wrapping controller, wherein the insulating tape is disposed on the wrapping controller and the wrapping controller is used to wrap the insulating tape around the electrical connection; The operating rod is detachably connected to the encapsulation module, the sheathing actuator, and the winding controller, respectively; the main controller is communicatively connected to the encapsulation module, the repair fluid injector, the sheathing actuator, and the winding controller, respectively; The encapsulation module includes an upper module, a lower module and a mold clamping driver; The upper module and the lower module are arranged on the movable end of the mold clamping drive, the upper module and the lower module are opposite to each other, a mold cavity is provided on a surface of the upper module facing the lower module and a surface of the lower module facing the upper module, and the solidification tank is provided in the mold cavity; The repair liquid injector is provided on the mold clamping driver, the operating rod is detachably connected to the mold clamping driver, and the main controller is in communication connection with the mold clamping driver; The insulating protective cover comprises an upper cover and a lower cover which are connected to each other and can be closed up and down; The upper cover and / or the lower cover are provided with an avoidance groove; When closed, the upper cover and the lower cover are detachably connected; The winding controller includes a mounting plate, a rotation driving member and a first semicircular ring; The mounting plate is provided with a semi-circular cutout, and a side edge of the semi-circular cutout is provided with a first notch leading to the edge of the mounting plate and used for the wire to enter and exit; The rotation driving member is arranged on the mounting plate, the first semicircular ring is rotatably arranged on the rotation driving member, the position of the first semicircular ring overlaps with the semicircular cutout, a tape positioner is provided on the first semicircular ring, and the insulating tape is located on the tape positioner; The mounting plate is detachably connected to the operating rod, and the main controller is communicatively connected to the rotation drive member; The edge of the first semicircular ring is provided with teeth, and the mounting plate is provided with a transmission gear meshing with the first semicircular ring; A rotating motor is provided on the mounting plate, a movable end of the rotating motor is connected to the transmission gear, and the main controller is in communication connection with the rotating motor.
2. The outdoor cable non-stop insulation repair equipment according to claim 1 is characterized in that: The sleeve actuator includes an upper pressing plate, a lower pressing plate and a pressing driver; The lower pressing plate and the upper pressing plate are arranged on the movable end of the pressing driver, the upper pressing plate and the lower pressing plate are opposite to each other, the upper side cover is opposite to the upper pressing plate, and the lower side cover is opposite to the lower pressing plate; The pressing driver is detachably connected to the operating rod, and the main controller is communicatively connected to the pressing driver.
3. The outdoor cable insulation repair equipment without power outage according to claim 2, characterized in that: The upper pressing plate and the lower pressing plate are both provided with abutment members, and the edges of the upper side cover and the lower side cover are both provided with closed connection parts corresponding to the abutment members one by one; When closed, the closed connection portion of the upper cover is bonded to the closed connection portion of the lower cover.
4. The outdoor cable non-stop insulation repair equipment according to claim 1, characterized in that: The winding controller also includes a second semicircular ring; One end of the second semicircular ring is rotatably connected to one end of the first semicircular ring, and the other end of the second semicircular ring is detachably connected to the other end of the first semicircular ring; The inner ring of the second semicircular ring is provided with a pressing piece opposite to the tape positioner, and the pressing piece is arranged away from one end of the second semicircular ring toward the first semicircular ring.
5. The outdoor cable non-stop insulation repair equipment according to claim 1, characterized in that: The insulating coagulation encapsulation component, the insulating sleeve encapsulation component and the winding encapsulation component are all built-in with power supply batteries.
6. A method for repairing the insulation of an outdoor cable without power outage, applied to the outdoor cable insulation repair device without power outage according to any one of claims 1 to 5, characterized in that: The steps include: S1. Confirm the type of the electrical connection on the cable that needs to be repaired. If the electrical connection is a part of the wire, proceed to step S2. If the electrical connection is the two ends of an electronic device connected to the wire, proceed to step S3. If the electrical connection is a terminal of an electrical device, proceed to step S4. S2. Install the insulating solidification encapsulation assembly on the operating rod, control the operating rod to bring the insulating solidification encapsulation assembly close to the electrical connection, control the encapsulation module through the main controller to enclose the electrical connection in the solidification tank, inject the repair liquid through the repair liquid injector, and wait for the repair liquid to solidify on the electrical connection; S3. Install the insulating sleeve encapsulation assembly on the operating rod, control the operating rod to move the insulating sleeve encapsulation assembly close to the electrical connection, and control the sleeve actuator through the main controller to wrap the insulating protective sleeve and fix it on the electronic device at the electrical connection; S4. Install the wrap-around encapsulation assembly on the operating rod, control the operating rod to move the wrap-around encapsulation assembly close to the electrical connection so that the insulating tape is placed on the electrical connection, and control the wrapping controller through the main controller to wrap the insulating tape around the electrical connection.
Citation Information
Patent Citations
10kV distribution line insulation short rod bridging method for live disconnection of wire
CN116544842A
Insulation encapsulation tool for live installation
CN219321975U