Automatic stone flushing platform
By combining the conveying screening device and the flushing device, fine particles in the stone are screened and cleaned using components such as high-pressure spray heads and brushes, the problem of low stone flushing efficiency in the existing technology is solved, and more efficient stone cleaning is achieved and better concrete performance.
Patent Information
- Application Number
- CN202411044315.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2024-12-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing stone flushing device has low flushing efficiency and low automation level, which makes it difficult to completely remove soil and stone powder on the surface of the stone, affecting the integrity of the concrete and engineering quality.
An automatic stone flushing platform was designed, combining the conveying screening device and the flushing device to screen out the stones or stone powder with smaller particle sizes through the conveying screening device, and a hollow structure rotating shaft, high-pressure nozzle, and arc are used in the flushing device. shaped cleaning of components such as bosses and brushes to achieve efficient stone cleaning.
It improves the washing effect and cleaning efficiency of the stone, ensures that the washed stones meet the concrete performance requirements, and improves the project quality.
Smart Images
Figure CN119076465A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stone cleaning devices, and in particular to an automatic stone washing platform. Background Art
[0002] A large amount of stone is needed for the construction of reservoir projects. Stone can generally be obtained through external purchase, self-blasting mining, and excavation materials. The selected stone particle size should not be less than 300mm. The largest stone blocks should be selected according to the transportation and storage capacity of the stone pile. When there is mud on the surface of the stone, it will affect the bonding between the aggregate and the concrete and reduce the integrity of the concrete. If there is a lot of mud and stone powder in the stone pile, after transportation and storage, such debris will accumulate at the bottom of the warehouse, which will cause the new and old concrete to be unable to combine effectively, resulting in engineering quality problems such as seepage and leakage, affecting the anti-permeability and durability of the concrete. Therefore, the mud content of the stone should be strictly controlled.
[0003] In order to ensure that the soil in the rock pile and the stone powder attached to the surface are effectively cleaned, the rock pile needs to be cleaned. There are two main ways to clean the rock pile: one is to use a high-pressure water gun to wash the rock pile in the material yard; the other is to wash the rock pile directly in the dump truck. These flushing methods are difficult to flush comprehensively and have low flushing efficiency. In order to improve the flushing efficiency and flushing effect, it is necessary to build a dedicated flushing platform to achieve automatic flushing. Summary of the invention
[0004] In view of the above shortcomings, the present invention provides an automatic stone washing platform to solve the problems of low washing efficiency and low automation level of the existing stone washing devices, and further improve the stone washing effect.
[0005] The specific technical solutions are as follows:
[0006] An automatic stone washing platform, comprising a conveying and screening device and a washing device connected in sequence, characterized in that the conveying and screening device comprises a conveying frame, a driving device, a conveying roller and a feeding gear, the conveying rollers have multiple groups and are driven to rotate by the driving device, the conveying rollers are sleeved with the feeding gears at intervals, the feeding gears on two adjacent groups of conveying rollers are staggered, and a stone screening gap is formed between two staggered adjacent feeding gears;
[0007] The flushing device includes a flushing frame, a rotating motor, a rotating shaft, a screen drum, a cleaning drum, a feed hopper and a discharge guide plate. The rotating shaft is fixed to the flushing frame through a bearing seat, and the screen drum is fixed to the outer periphery of the rotating shaft. The rotating motor drives the rotating shaft to rotate, thereby driving the screen drum to rotate; the cleaning drum is arranged on the outer periphery of the screen drum, and the lower part of the cleaning drum is fixed to the flushing frame, and the cleaning drum is filled with water; the feed hopper is arranged at the output end of the conveying and screening device, and is used to convey the stones conveyed by the conveying and screening device into the screen drum; the discharge guide plate is arranged at an end away from the feed hopper, and is used to discharge the cleaned stones.
[0008] Preferably, the width of the stone sieve slot is 30 cm.
[0009] Preferably, the driving device includes a driving motor, a driving chain, a driving gear and a passive gear, the driving chain is sleeved on the driving gear and the passive gear, bearings are fixed at intervals on the driving chain, both ends of the conveying roller are connected to the bearings, the driving motor drives the driving gear to rotate, thereby driving the driving chain and the conveying roller to circulate between the driving gear and the passive gear.
[0010] Preferably, the conveying and screening device also includes a collecting plate, which includes a collecting part and a material guiding part. The collecting part is arranged below the driving chain between the driving gear and the passive gear, and is used to collect stones leaking from the stone screening gap. The material guiding part is arranged on either side of the collecting part, and is used to guide the collected stones to the outside of the conveying and screening device.
[0011] Preferably, the feeding gear is made of rubber.
[0012] Preferably, the rotating shaft is inclined from one end close to the conveying and screening device to the other end; the rotating shaft is provided with spiral blades. The inclined rotating shaft, i.e., the screen cylinder, is conducive to the discharge of stones. The spiral blades are conducive to the mixing of stones and water.
[0013] Preferably, the rotating shaft is a hollow structure, a water pipe is arranged in the hollow structure of the rotating shaft, the water pipe is connected to the water tank and the water pump, high-pressure nozzles are arranged at intervals on the water pipe, and the high-pressure nozzles extend outside the rotating shaft. The high-pressure nozzles are combined with the cleaning cylinder to flush inside and outside, which is conducive to improving the flushing effect.
[0014] Preferably, pointed hollow plugs are arranged at intervals on the rotating shaft, the ends of the plugs are open, and the high-pressure nozzle is arranged in the hollow plugs.
[0015] Preferably, cleaning bosses are arranged at intervals inside the screen cylinder, and brushes are arranged on the cleaning bosses. Preferably, the cleaning bosses are arc-shaped.
[0016] Preferably, an anti-blocking scraper is provided inside the cleaning cylinder; the bottom of the cleaning cylinder is funnel-shaped. Preferably, a brush is provided at the end of the anti-blocking scraper.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. This application combines a conveying and screening device with a flushing device, which can screen out stones or stone powder with smaller particle sizes before flushing the stones, which is beneficial to the flushing operation of the stones and improves the flushing effect of the stones. The use of the improved drum-type flushing device can effectively remove the dirt, stone powder, etc. on the surface of the ten stones, so that the stones obtained after flushing can better meet the performance requirements of concrete and ensure the quality of the project.
[0019] 2. The present application sets the rotating shaft of the flushing device into a hollow structure, sets a high-pressure water pipe inside the rotating shaft, and sets high-pressure nozzles at intervals on the water pipe. The stone is flushed through the high-pressure nozzles extending outside the rotating shaft, and the rotating screen drum and the water tank under the screen drum are used for cleaning, so that the stone can fully contact with water, which is beneficial to remove the dirt and stone powder adhering to the surface of the stone, thereby improving the stone cleaning efficiency and cleaning effect.
[0020] 3. The present application arranges arc-shaped cleaning bosses at intervals on the inner side of the screen cylinder of the flushing device and arranges brushes on the cleaning bosses, so as to better remove dirt and stone powder on the surface of the stone. Anti-blocking scrapers and brushes may also be arranged on the inner side of the cleaning cylinder to further improve the cleaning effect of the stone. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below.
[0022] Figure 1 It is a structural schematic diagram of the present invention.
[0023] Figure 2 It is a schematic diagram of the top structure of the conveying roller of the conveying and screening device of the present invention.
[0024] Figure 3 It is a schematic diagram of the cross-sectional structure of the cleaning cylinder of the flushing device of the present invention.
[0025] Figure 4 It is a schematic structural diagram of the rotating shaft of the flushing device of the present invention;
[0026] Figure 5 It is a schematic diagram of the internal structure of the screen cylinder of the flushing device of the present invention.
[0027] The reference numerals in the figure are: 1. conveying and screening device; 11. conveying frame; 12. driving device; 121. driving motor; 122. driving chain; 123. driving gear; 124. passive gear; 13. conveying roller; 14. feeding gear; 15. stone screening slit; 16. collecting plate; 161. collecting part; 162. material guiding part; 2. flushing device; 21. flushing frame; 22. rotating motor; 23. rotating shaft; 231. spiral blade; 232. hollow plug; 24. sieve cylinder; 241. cleaning boss; 25. cleaning cylinder; 26. feed hopper; 27. discharge guide plate; 28. anti-blocking scraper; 3. water pipe; 4. water tank; 5. water pump; 6. high-pressure nozzle. DETAILED DESCRIPTION
[0028] The specific embodiments of the present invention are described in detail below, but it should be understood that the protection scope of the present invention is not limited by the specific embodiments.
[0029] Example 1
[0030] like Figure 1 As shown, an automatic stone washing platform 2 includes a conveying and screening device 1 and a washing device 2, wherein the conveying and screening device 1 is arranged at the output end of the washing device 2, the conveying and screening device 1 is used for conveying and screening stones, and the washing device 2 is used for cleaning stones.
[0031] By combining the conveying and screening device 1 with the flushing device 2, the present application can screen out stones with smaller particle sizes or stone powder before flushing the stones, which is beneficial to the flushing operation of the stones and improves the flushing effect of the stones. At the same time, the structure of the flushing device 2 is improved, which can effectively remove the dirt, stone powder, etc. on the surface of the stones, so that the stones obtained after flushing can better meet the performance requirements of concrete and ensure the quality of the project.
[0032] Specifically, the conveying and screening device 1 includes a conveying frame 11, a driving device 12, a conveying roller 13 and a feeding gear 14. There are multiple groups of conveying rollers 13, and they are driven to rotate by the driving device 12. The driving device 12 includes a driving motor 121, a driving chain 122, a driving gear 123 and a passive gear 124. The driving chain 122 is sleeved on the driving gear 123 and the passive gear 124. Bearings are fixed on the driving chain 122 at intervals. Both ends of the conveying roller 13 are connected to the bearings and can rotate relative to the driving chain 122, which is beneficial to the screening of stones. When in use, the driving motor 121 drives the driving gear 123 to rotate, thereby driving the driving chain 122 and the conveying roller 13 to circulate between the driving gear 123 and the passive gear 124 to transport the stones to the flushing device 2.
[0033] Combination Figure 2The feeding gears 14 are sleeved on the conveying rollers 13 at intervals, and the feeding gears 14 on two adjacent sets of conveying rollers 13 are staggered with each other, and a stone screening gap 15 is formed between two adjacent staggered feeding gears 14. In this embodiment, the feeding gears 14 are made of rubber, and the stone screening gap 15 is 30 cm. Of course, in other embodiments, the size of the feeding gears 14 can also be adjusted as needed, thereby adjusting the size of the stone screening gap 15.
[0034] Furthermore, the conveying and screening device 1 also includes a collecting plate 16, and the collecting plate 16 includes a collecting portion 161 and a material guiding portion 162. The collecting portion 161 is arranged below the driving chain 122 between the driving gear 123 and the driven gear 124, and is used to collect stones leaking from the stone screening gap 15. The material guiding portion 162 is arranged on either side of the collecting portion 161, and is used to guide the collected stones to the outside of the conveying and screening device 1. In this embodiment, the collecting portion 161 and the material guiding portion 162 are both arranged in an inclined shape, and the screened fine stones and stone powder are directly guided out of the conveying and screening device 1. Furthermore, the bottom of the material guiding portion 162 is funnel-shaped, and a collecting frame can be arranged at the lower end of the funnel-shaped material guiding portion 162 to further collect the screened stones.
[0035] Specifically, the flushing device 2 includes a flushing frame 21, a rotating motor 22, a rotating shaft 23, a screen drum 24, a cleaning drum 25, a feed hopper 26 and a discharge guide plate 27. Figure 1 The flushing device 2 is arranged as a whole from one end of the conveying and screening device 1 to the other end and tilted downward. The feed hopper 26 of the flushing device 2 is arranged at the output end of the conveying and screening device 1, and is used to convey the stones conveyed by the conveying and screening device 1 into the screen cylinder 24; the discharge screen cylinder 24 and the cleaning cylinder 25 are used to clean the stones, and the guide plate is arranged at the end away from the feed hopper 26, and is used to guide the cleaned stones out.
[0036] Specifically, the rotating shaft 23 of the flushing device 2 is fixed to the flushing frame 21 through a bearing seat, the screen drum 24 is fixed to the outer periphery of the rotating shaft 23, and the rotating motor 22 drives the rotating shaft 23 to rotate, thereby driving the screen drum 24 to rotate. The cleaning drum 25 is arranged on the outer periphery of the screen drum 24, and the lower part of the cleaning drum 25 is fixed to the flushing frame 21. The lower part of the cleaning drum 25 is also provided with a water inlet, a water outlet and a slag discharge port. When in use, water is filled in the cleaning drum 25, and the height of the water is lower than the height of the rotating shaft 23. The bottom of the cleaning drum 25 is funnel-shaped, which is conducive to collecting the fine stones screened out. Combined with Figure 3, an anti-blocking scraper 28 may be provided inside the cleaning cylinder 25, and the anti-blocking scraper 28 abuts against the screen cylinder 24 to promptly clear the mud adhering to the screen cylinder 24. Preferably, a brush may be provided at the end of the anti-blocking scraper 28 to further clean the mud on the stones in the screen cylinder 24.
[0037] Combination Figure 4 , a spiral blade 231 is provided on the rotating shaft 23. Meanwhile, the rotating shaft 23 is a hollow structure, a water pipe 3 is provided in the hollow structure of the rotating shaft 23, the water pipe 3 is connected to the water tank 4 and the water pump 5, high-pressure nozzles 6 are arranged at intervals on the water pipe 3, and the high-pressure nozzles 6 extend to the outside of the rotating shaft 23. Specifically, a pointed hollow plug 232 is arranged at intervals on the rotating shaft 23, the end of the plug is open, and the high-pressure nozzle 6 is arranged in the hollow plug 232. The hollow plug 232 can both stir the stone and protect the high-pressure nozzle 6. In other embodiments, a brush can also be provided on the outside of the hollow plug 232 to further clean the stone.
[0038] Combination Figure 5 The body of the sieve cylinder 24 is provided with sieve holes, and cleaning bosses 241 are arranged at intervals inside the sieve cylinder 24. The cleaning bosses 241 are arc-shaped and arranged at intervals along the length direction of the sieve cylinder 24. The cleaning bosses 241 are provided with brushes, and the arrangement of the cleaning bosses 241 with brushes can better remove the dirt and stone powder on the surface of the stone, further improving the cleaning effect of the stone.
[0039] The device is used to clean the piled stones on the field construction site. First, the stone is shoveled onto the conveying roller 13 of the conveying and screening device 1 by an excavator, and the conveying roller 13 conveys the stone to the end of the flushing device 2 under the drive of the driving device 12. Since the conveying gears are arranged at intervals on the conveying roller 13, and the stone screening gap 15 is formed between the two adjacent feeding gears 14, the stone or stone powder with a particle size smaller than the stone screening gap 15 is screened out and further collected by the collecting plate 16. The stone specifications entering the flushing device 2 are more suitable, and the pollution of the stone powder to the water in the flushing device 2 is reduced, thereby improving the cleaning efficiency. After the stone enters the screen drum 24 of the flushing device 2, it rotates under the drive of the rotating motor 22, and the stone that does not meet the specification requirements is screened out of the screen drum 24. At the same time, the water in the cleaning drum 25 at the bottom of the screen drum 24 cleans the stone in the screen drum 24, and the high-pressure water gun at the shaft of the rotating shaft is used to make the stone fully contact with the water. The brush on the boss inside the screen drum 24 further scrubs the dirt on the surface of the stone, and further cleans the dirt on the surface of the stone. The cleaned stone is discharged from the discharging guide plate 27.
[0040] In summary, the present application combines the conveying and screening device 1 with the flushing device 2, so that stones or stone powder with smaller particle sizes can be screened out before flushing the stones, which is beneficial to the flushing operation of the stones and improves the flushing effect of the stones; at the same time, the structure of the flushing device 2 is improved, a high-pressure water spraying device is arranged in the rotating shaft 23, a cleaning boss 241 is arranged on the inner side of the screen cylinder 24, and a brush is arranged on the cleaning boss 242, which can effectively remove the dirt, stone powder, etc. on the surface of the ten stones, so that the stones obtained after flushing can better meet the performance requirements of concrete and ensure the quality of the project.
[0041] The foregoing description of specific exemplary embodiments of the present invention is for the purpose of illustration and demonstration. These descriptions are not intended to limit the present invention to the precise form disclosed, and it is clear that many changes and variations can be made based on the above teachings. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art can realize and utilize various different exemplary embodiments of the present invention and various different selections and changes. The scope of the present invention is intended to be limited by the claims and their equivalents.
Claims
1. An automatic stone washing platform, comprising a conveying and screening device and a washing device connected in sequence, characterized in that: The conveying and screening device comprises a conveying frame, a driving device, conveying rollers and feeding gears. The conveying rollers have multiple groups and are driven to rotate by the driving device. The conveying rollers are sleeved with the feeding gears at intervals. The feeding gears on two adjacent groups of conveying rollers are staggered with each other, and a stone screening gap is formed between two adjacent staggered feeding gears. The flushing device includes a flushing frame, a rotating motor, a rotating shaft, a screen drum, a cleaning drum, a feed hopper and a discharge guide plate. The rotating shaft is fixed to the flushing frame through a bearing seat, and the screen drum is fixed to the outer periphery of the rotating shaft. The rotating motor drives the rotating shaft to rotate, thereby driving the screen drum to rotate; the cleaning drum is arranged on the outer periphery of the screen drum, and the lower part of the cleaning drum is fixed to the flushing frame, and the cleaning drum is filled with water; the feed hopper is arranged at the output end of the conveying and screening device, and is used to convey the stones conveyed by the conveying and screening device into the screen drum; the discharge guide plate is arranged at an end away from the feed hopper, and is used to discharge the cleaned stones.
2. The automatic stone washing platform according to claim 1 is characterized in that: The width of the stone sieve slot is 30 cm.
3. The automatic stone washing platform according to claim 1 is characterized in that: The driving device includes a driving motor, a driving chain, a driving gear and a passive gear. The driving chain is sleeved on the driving gear and the passive gear. Bearings are fixed on the driving chain at intervals. Both ends of the conveying roller are connected to the bearings. The driving motor drives the driving gear to rotate, thereby driving the driving chain and the conveying roller to circulate between the driving gear and the passive gear.
4. The automatic stone washing platform according to claim 3 is characterized in that: The conveying and screening device also includes a collecting plate, which includes a collecting part and a material guiding part. The collecting part is arranged below the driving chain between the driving gear and the passive gear, and is used to collect stones leaking from the stone screening gap. The material guiding part is arranged on either side of the collecting part, and is used to guide the collected stones to the outside of the conveying and screening device.
5. The automatic stone washing platform according to claim 1 is characterized in that: The feeding gear is made of rubber.
6. The automatic stone washing platform according to claim 1 is characterized in that: The rotating shaft is inclined from one end close to the conveying and screening device to the other end; and spiral blades are arranged on the rotating shaft.
7. The automatic stone washing platform according to claim 1 is characterized in that: The rotating shaft is a hollow structure, a water pipe is arranged in the hollow structure of the rotating shaft, the water pipe is connected to a water tank and a water pump, high-pressure nozzles are arranged at intervals on the water pipe, and the high-pressure nozzles extend outside the rotating shaft.
8. The automatic stone washing platform according to claim 7, characterized in that: Hollow plugs with pointed tips are arranged at intervals on the rotating shaft, the ends of the plugs are open, and the high-pressure nozzles are arranged in the hollow plugs.
9. The automatic stone washing platform according to claim 1, characterized in that: Cleaning bosses are arranged at intervals inside the screen cylinder, and brushes are arranged on the cleaning bosses.
10. The automatic stone washing platform according to claim 9, characterized in that: An anti-blocking scraper is provided inside the cleaning cylinder; The bottom of the cleaning cylinder is funnel-shaped.