A titanium flange connection strength detection device
By designing a titanium flange connection strength detection device, using wear-resistant thread adapters and indentation positioning parts, the compressive strength of the flange bolt hole is realized automatically, and the inconvenience of detection, low efficiency and wear problems in the prior art are solved. , improves detection accuracy and service life.
Patent Information
- Application Number
- CN202411549860.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-11-01
AI Technical Summary
The existing titanium flange connection strength detection device is not convenient for automatically detecting the compressive strength of the flange bolt hole edge. It relies on manual observation, and the efficiency and accuracy are insufficient. The detection head is worn very much, making it difficult to compensate for wear gaps.
A titanium flange connection strength detection device is designed, using wear-resistant thread adapters and indentation positioning parts. Through rotating drive parts and lifting control parts, the compressive strength of the flange bolt hole is automatically detected and the thread resistance is achieved. The press prompt is used for digital display and intuitive detection.
Automatic inspection is realized, detection accuracy and efficiency are improved, manual missed inspection is avoided, and wear-resistant thread adapters can compensate for wear gaps and extend the service life of the detection device.
Smart Images

Figure CN119086299B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of flange strength detection, and in particular to a titanium flange connection strength detection device. Background Art
[0002] Flanges are widely used in actual pipeline connection and other work. Threaded flanges are a common type of flanges in actual flanges. The threads set on the inside can facilitate the connection of pipelines. In the continuous production of modern industry, flanges are prone to leakage due to factors such as medium corrosion, erosion, temperature, pressure, vibration, etc., especially some threaded flanges with larger diameters. Their service life is closely related to the thread strength of the flange. At present, titanium flanges are widely used due to their good corrosion resistance. The current titanium flange connection strength detection device is not convenient for automatic detection of the compressive strength of the edge of the flange bolt hole. Most of them rely on manual visual observation after pressure is applied, which is not efficient and accurate. At the same time, in the actual threaded flange strength test, the strength quality of its internal thread is not convenient for digital display and intuitive detection, which is easy to cause missed detection. The detection head of the threaded flange is greatly worn, which is not convenient for compensating the wear gap. Summary of the invention
[0003] The disclosed embodiment relates to a titanium flange connection strength detection device, wherein the wear-resistant thread adapter can be easily adapted to compensate for wear, improve service life, and ensure thread detection accuracy, thereby solving the problem that the strength quality of the thread of the current titanium flange connection strength detection device is not convenient for digital display and intuitive detection, which easily leads to missed detection and is not convenient for compensating for wear clearance.
[0004] In a first aspect of the present disclosure, a titanium flange connection strength detection device is provided, comprising a detection mounting member, on which an indentation positioning member is installed; a circle of pressure resistance strength detection members is installed on the indentation positioning member; the circle of pressure resistance strength detection members is used to detect the pressure resistance of the flange; a rotating drive member is installed on the top of the support frame on the detection mounting member; the rotating drive member is used to drive and adjust the thread position of the detection flange; a lifting control member is installed on the bottom of the rotating drive member; a row of wear-resistant thread adapters are installed on the lifting control member; the wear-resistant thread adapters are used to be inserted into the thread intervals of the flange; a threaded pressure resistance prompt member is installed on the lifting control member, and the threaded pressure resistance prompt member is electrically connected to the detection mounting member; the detection mounting member comprises: a detection mounting plate and an indentation hydraulic cylinder, on which four indentation hydraulic cylinders are fixedly installed; the four indentation hydraulic cylinders are used to apply pressure to the flange.
[0005] In at least some embodiments, the lifting control component includes: a lifting cylinder, an outward-expanding extrusion plate, a fitting spring and an extrusion inclined plane column, the lifting cylinder is fixedly installed on the bottom of the telescopic column by bolts; an outward-expanding extrusion plate is slidably installed inside the lifting cylinder; the side of the outward-expanding extrusion plate is an inclined structure; a magnet is embedded inside the outward-expanding extrusion plate; an extrusion inclined plane column is slidably inserted on the lifting cylinder, and the extrusion inclined plane column is an inclined structure; the side of the extrusion inclined plane column is extruded and fitted with the outward-expanding extrusion plate; two fitting springs are fixedly installed on the outward-expanding extrusion plate, and the ends of the two fitting springs are respectively fixedly installed inside the lifting cylinder; the lifting cylinder is used to be sleeved in the flange.
[0006] In at least some embodiments, the detection mounting member further includes: a support frame and a display, the support frame is fixedly mounted on the detection mounting plate by bolts; and the display is fixedly mounted on the side of the support frame.
[0007] In at least some embodiments, the wear-resistant threaded adapter includes: a threaded plug-in plate and an anti-slipping magnet, wherein the threaded plug-in plates are arranged in a row, and each row of the threaded plug-in plates corresponds to the threaded intervals of the flange respectively; the ends of a row of the threaded plug-in plates are inclined structures; a row of the threaded plug-in plates are slidably plugged into the lifting cylinder respectively; the tails of a row of the threaded plug-in plates are respectively embedded with anti-slipping magnets; the anti-slipping magnets magnetically attract the magnets embedded inside the outwardly expanded extrusion plate; the threaded plug-in plates are used to detect the strength of the inner threads of the flange.
[0008] In at least some embodiments, the lifting control component also includes: a lifting hydraulic cylinder and a bottom bracket, the lifting hydraulic cylinder is fixedly installed inside the extruded inclined column, and the bottom bracket is fixedly installed on the output shaft of the lifting hydraulic cylinder; the bottom bracket is fixedly installed on the bottom of the lifting cylinder by bolts.
[0009] In at least some embodiments, the indentation positioning member includes: a positioning ring, a pressing platform and a plug-in positioning column, the positioning ring is fixedly mounted on the output shaft of four indentation hydraulic cylinders; a circle of pressing platforms is fixedly mounted on the bottom of the positioning ring, and a circle of pressing platforms is used to press the flange end faces respectively; a circle of plug-in positioning columns are fixedly mounted on the bottom of the pressing platforms; a circle of plug-in positioning columns pass through the bolt holes on the flange respectively; a circle of plug-in positioning columns are slidably plugged on the detection mounting plate respectively.
[0010] In at least some embodiments, the rotating drive component includes: a rotating cylinder, a driving motor, a telescopic column and a traction hydraulic cylinder, the rotating cylinder is rotatably mounted on the support frame, and meshing teeth are provided on the outer side of the rotating cylinder; the driving motor is fixedly mounted on the support frame; a gear is provided on the output shaft of the driving motor; the gear on the output shaft of the driving motor meshes with the meshing teeth provided on the outer side of the rotating cylinder; a telescopic column is slidably inserted at the bottom of the rotating cylinder, and the telescopic column is a hexagonal column structure; a traction hydraulic cylinder is sleeved inside the telescopic column; the output shaft of the traction hydraulic cylinder is fixedly mounted inside the rotating cylinder.
[0011] In at least some embodiments, the compressive strength detection component includes: a telescopic adapter sliding column, a lifting column, a downward pressure tension spring, an inserted tension spring, an alarm light, a plug-in adapter bevel block, an electrical connection spring and a fixed electrical connection block. The telescopic adapter sliding column is slidably plugged into the inner side of the positioning ring; a lifting column is slidably installed on the telescopic adapter sliding column; a downward pressure tension spring is sleeved on the lifting column; one end of the downward pressure tension spring is connected to the telescopic adapter sliding column, and the other end of the downward pressure tension spring is connected to the lifting column; the inner plug tension spring is fixedly installed on the end of the telescopic adapter sliding column , and the end of the telescopic adapter sliding column is connected to the inner side of the positioning ring; an alarm light is fixedly installed on the top of the lifting column; a plug-in adapter oblique block is fixedly installed on the bottom of the lifting column, and the side of the plug-in adapter oblique block is an inclined structure; a power connection spring is fixedly installed on the bottom of the plug-in adapter oblique block; the power connection spring is an elastic structure; an insulating coating is provided on the bottom of the power connection spring; a fixed power connection block is fixedly installed inside the plug-in adapter oblique block; the power connection spring is attached to the fixed power connection block; the power connection spring, the fixed power connection block and the alarm light are connected in series with a power supply.
[0012] In at least some embodiments, the threaded pressure resistance indicator also includes: a pressure sensor and a pressure head, the pressure sensor is fixedly installed inside the pressure adapter plate; the pressure head is slidably inserted into the bottom of the pressure adapter plate; the top of the pressure head is attached to the pressure sensor; the pressure sensor is electrically connected to the display; and the pressure head is used to fit onto the flange end face.
[0013] In at least some embodiments, the threaded pressure-resistant reminder component includes: a downward pressure adapter disk and a connecting spring, wherein the downward pressure adapter disk is slidably sleeved on the lifting cylinder; a connecting spring is fixedly installed on the downward pressure adapter disk; the other end of the connecting spring is fixedly installed on the lifting cylinder; and the connecting spring is sleeved on the outside of the lifting cylinder.
[0014] The present invention provides a titanium flange connection strength detection device, which has the following beneficial effects: the indentation positioning piece used in the present invention can apply pressure to the end face of the bolt hole of the titanium flange to detect the compressive strength of the titanium flange after the bolts are connected. The test is more direct. In combination with the pressure resistance strength detection piece, it can automatically detect whether the surface of the titanium flange is squeezed by the pressing table to produce an indentation. This structure can automatically perform the detection work and can directly prompt the staff without manual visual observation. The detection is accurate and missed detection can be avoided.
[0015] In addition, wear-resistant thread adapters can be used to insert into the threaded intervals of the threaded flange for thread strength testing. At the same time, anti-slip magnets are provided on the threaded plug-in plate, and the magnets embedded inside the magnetically expanded extrusion plate can facilitate the insertion and replacement of the threaded plug-in plate. In conjunction with the extrusion bevel column, a row of threaded plug-in plates can be controlled to extend out to adapt to the wear gap according to the actual wear conditions, thereby preventing the thread gap between the threaded plug-in plate and the inner side of the threaded flange from being large, causing slippage during thread strength testing and affecting the subsequent detection accuracy.
[0016] In addition, the use of thread pressure resistance indicators and digital display can make it easier for workers to visually inspect the threads of titanium flanges, avoiding the problem that workers can only be informed of traditional thread inspections after the threads are completely damaged. This structure is more direct and accurate in inspection, and uses pressure detection to display digitally in real time after thread deviations occur, ensuring inspection accuracy. It can also accurately display small deformation deviations, thereby ensuring inspection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0018] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.
[0019] In the attached picture: Figure 1 It shows a schematic diagram of the overall structure of the present application after the flange is installed; Figure 2 A cross-sectional view showing the internal structure of the present application; Figure 3 This application shows Figure 2 A magnified view of the structure of the middle B area; Figure 4 A schematic diagram showing the structure of the detection mounting member of the present application is shown; Figure 5 A schematic diagram showing the structure of the indentation positioning member of the present application is shown; Figure 6 A cross-sectional view showing the structure of the compressive strength testing piece of the present application; Figure 7 This application shows Figure 6 A magnified view of the structure of the middle D region; Figure 8 A schematic diagram showing the structure of the rotary drive member of the present application is shown; Fig. 9A schematic diagram showing the structure of the lifting control member of the present application is shown; Fig.10 This application shows Fig. 9 A magnified view of the structure of the middle E region; Fig.11 A schematic diagram showing the structure of the threaded compression-resistant reminder member of the present application is shown; Fig.12 A schematic diagram of the extruded bevel column structure of the present application is shown.
[0020] List of reference numerals: 1. Detection mounting member; 101. Detection mounting plate; 102. Indentation hydraulic cylinder; 103. Support frame; 104. Display; 2. Indentation positioning member; 201. Positioning ring; 202. Pressing table; 2021. Plug-in positioning column; 3. Compressive strength detection member; 301. Telescopic adapter sliding column; 302. Lifting column; 3021. Down-pressing tension spring; 303. Insert tension spring; 304. Alarm light; 305. Plug-in adapter inclined block; 306. Electrical connection spring; 307. Fixed electrical connection block; 4. Rotation drive Parts; 401, rotating cylinder; 402, driving motor; 403, telescopic column; 404, traction hydraulic cylinder; 5, lifting control part; 501, lifting cylinder; 502, outward expansion extrusion plate; 5021, fitting spring; 503, extrusion ramp column; 504, lifting hydraulic cylinder; 5041, bottom bracket; 6, wear-resistant thread adapter; 601, threaded plug-in plate; 602, anti-slip magnet; 7, threaded anti-pressure reminder; 701, downward pressure adapter plate; 702, connecting spring; 703, pressure sensor; 704, downward pressure head. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Example 1: Please refer to Figures 1 to 12: The present invention proposes a titanium flange connection strength detection device, including a detection mounting part 1, on which an indentation positioning part 2 is installed; a circle of pressure resistance strength detection parts 3 is installed on the indentation positioning part 2; a circle of pressure resistance strength detection parts 3 is used to detect the pressure resistance of the flange; a rotating drive part 4 is installed on the top of the support frame 103 on the detection mounting part 1; the rotating drive part 4 is used to drive and adjust the thread position of the detection flange; a lifting control part 5 is installed on the bottom of the rotating drive part 4; a row of wear-resistant thread adapters 6 are installed on the lifting control part 5; the wear-resistant thread adapters 6 are used to be inserted into the thread intervals of the flange; a threaded pressure resistance prompt part 7 is installed on the lifting control part 5, and the threaded pressure resistance prompt part 7 is electrically connected to the detection mounting part 1; the detection mounting part 1 includes: a detection mounting plate 101 and an indentation hydraulic cylinder 102, on which four indentation hydraulic cylinders 102 are fixedly installed; the four indentation hydraulic cylinders 102 are used to apply pressure to the flange.
[0023] In the embodiment of the present disclosure, the detection mounting member 1 further includes: a support frame 103 and a display 104, the support frame 103 is fixedly installed on the detection mounting plate 101 by bolts; the display 104 is fixedly installed on the side of the support frame 103; the indentation positioning member 2 includes: a positioning ring 201, a pressing platform 202 and a plug-in positioning column 2021, the positioning ring 201 is fixedly installed on the output shaft of the four indentation hydraulic cylinders 102; a circle of pressing platforms 202 is fixedly installed at the bottom of the positioning ring 201, and a circle of pressing The platform 202 is used to press the flange end face; a circle of the pressing platform 202 is fixedly installed with a plug-in positioning column 2021 at the bottom; a circle of the plug-in positioning column 2021 passes through the bolt holes on the flange; a circle of the plug-in positioning column 2021 is slidably plugged on the detection installation plate 101; the pressure resistance strength detection part 3 includes: a telescopic adaptation sliding column 301, a lifting column 302, a downward pressure tension spring 3021, an internal insertion tension spring 303, an alarm light 304, a plug-in adaptation inclined block 305, an electrical spring 306 and The electric block 307 is fixed, and the telescopic adapter sliding column 301 is slidably inserted into the inner side of the positioning ring 201; the lifting column 302 is slidably installed on the telescopic adapter sliding column 301; the lifting column 302 is sleeved with a downward tension spring 3021; the end of the downward tension spring 3021 is connected to the telescopic adapter sliding column 301, and the other end of the downward tension spring 3021 is connected to the lifting column 302; the end of the telescopic adapter sliding column 301 is fixedly installed with an inserted tension spring 303, and the end of the telescopic adapter sliding column 301 is connected to the fixed Inside the position ring 201; an alarm light 304 is fixedly installed on the top of the lifting column 302; a plug-in adapter bevel block 305 is fixedly installed on the bottom of the lifting column 302, and the side of the plug-in adapter bevel block 305 is a bevel structure; a power connection spring piece 306 is fixedly installed on the bottom of the plug-in adapter bevel block 305; the power connection spring piece 306 is an elastic structure; an insulating coating is provided on the bottom of the power connection spring piece 306; a fixed power connection block 307 is fixedly installed inside the plug-in adapter bevel block 305; the power connection spring piece 306 is attached to the fixed power connection block 307;The power supply of the power spring 306, the fixed power block 307 and the alarm light 304 is connected in series. The indentation positioning part 2 can apply pressure to the end face of the bolt hole of the titanium flange to detect the compressive strength of the titanium flange after the bolts are connected. The test is more direct. In combination with the compressive strength detection part 3, it can automatically detect whether the surface of the titanium flange is squeezed by the pressing table 202 to produce an indentation. If an obvious indentation appears, there is a safety hazard of loose bolts after the titanium flange is installed and docked with bolts. This structure can automatically perform the detection work and directly prompt the worker. The staff can detect accurately without manual naked eye observation, and can avoid missed inspection. At the same time, the pressure resistance strength detection part 3 does not require manual operation. After the pressing platform 202 is separated from the titanium flange, the plug-in adapter inclined block 305 with an inclined surface structure can be automatically extended into the bottom of the pressing platform 202 for detection. If there is an indentation on the titanium flange below the pressing platform 202, the power-connecting spring piece 306 can fit at the bottom of the indentation under the elastic action. At this time, the power-connecting spring piece 306 will move down and separate from the fixed power-connecting block 307, and the alarm light 304 will be powered off to remind the staff. ;
[0024] In the embodiment of the present disclosure, the rotating driving member 4 includes: a rotating cylinder 401, a driving motor 402, a telescopic column 403 and a traction hydraulic cylinder 404. The rotating cylinder 401 is rotatably mounted on the support frame 103, and a meshing tooth is arranged on the outer side of the rotating cylinder 401; a driving motor 402 is fixedly mounted on the support frame 103; a gear is arranged on the output shaft of the driving motor 402; the gear on the output shaft of the driving motor 402 meshes with the meshing tooth arranged on the outer side of the rotating cylinder 401; a telescopic column 403 is slidably inserted into the bottom of the rotating cylinder 401. The telescopic column 403 is a hexagonal column structure; the telescopic column 403 is sleeved with a traction hydraulic cylinder 404; the output shaft of the traction hydraulic cylinder 404 is fixedly installed inside the rotating cylinder 401; the lifting control component 5 includes: a lifting cylinder 501, an outward expansion extrusion plate 502, a fitting spring 5021 and an extrusion inclined column 503, and the bottom of the telescopic column 403 is fixedly installed with the lifting cylinder 501 by bolts; the lifting cylinder 501 is slidably installed inside the lifting cylinder 501; the side of the outward expansion extrusion plate 502 The surface is a sloped structure; a magnet is embedded in the outward extrusion plate 502; an extrusion sloped column 503 is slidably inserted on the lifting cylinder 501, and the extrusion sloped column 503 is a sloped structure; the side of the extrusion sloped column 503 is squeezed and fitted with the outward extrusion plate 502; two fitting springs 5021 are fixedly installed on the outward extrusion plate 502, and the ends of the two fitting springs 5021 are respectively fixedly installed in the lifting cylinder 501; the lifting cylinder 501 is used to be sleeved in the flange, and the rotating drive member 4 can be used to control the lifting control member 5 to rise, apply pressure to the threads of the threaded titanium flange, and detect the thread strength. At the same time, the lifting control member 5 can be controlled to rotate and adjust the detected thread position. The structure is simple and reasonable, which can ensure the comprehensiveness of the detection of the titanium flange and has a compact structure. The traction hydraulic cylinder 404 is started to control the telescopic column 403 to drive the lifting cylinder 501 to descend and insert the threaded flange. The gear on the output shaft of the driving motor 402 can drive the meshing teeth on the outside of the rotating cylinder 401 to control the rotation of the rotating cylinder 401 to adjust the detection position.
[0025] In the embodiment of the present disclosure, the lifting control component 5 also includes: a lifting hydraulic cylinder 504 and a bottom bracket 5041. The lifting hydraulic cylinder 504 is fixedly installed inside the extrusion inclined column 503, and the bottom bracket 5041 is fixedly installed on the output shaft of the lifting hydraulic cylinder 504; the bottom bracket 5041 is fixedly installed at the bottom of the lifting cylinder 501 by bolts; the wear-resistant threaded adapter 6 includes: a threaded plug-in plate 601 and an anti-stripping magnet 602. The threaded plug-in plate 601 is provided with a row, and a row of threaded plug-in plates 601 respectively correspond to the thread intervals of the flange; the end of a row of threaded plug-in plates 601 is an inclined structure; a row of threaded plug-in plates 601 are respectively slidably plugged into the lifting cylinder 501; the tail of a row of threaded plug-in plates 601 is respectively embedded with anti-stripping magnets 602; the anti-stripping magnets 602 magnetically attract the magnets embedded in the extrusion plate 502 that expands outward; the threaded plug-in plate 601 is used to detect the strength of the inner thread of the flange, and adopts a wear-resistant The grinding thread adapter 6 can be used to be inserted into the thread interval of the threaded flange to perform a thread strength test. At the same time, an anti-slip magnet 602 is arranged on the threaded plug-in plate 601 to magnetically attract the magnet embedded in the outward expansion extrusion plate 502, which can facilitate the insertion and replacement of the threaded plug-in plate 601 to prevent local damage to the threaded plug-in plate 601 and inconvenience in replacement. At the same time, in conjunction with the extrusion bevel column 503, a row of threaded plug-in plates 601 can be controlled to extend out to adapt to the wear gap according to the actual wear situation to prevent the thread gap between the threaded plug-in plate 601 and the inner side of the threaded flange from being large, which may cause slippage during thread strength testing and affect the subsequent detection accuracy. The control of this structure is simple and convenient. The lifting hydraulic cylinder 504 drives the extrusion bevel column 503 to move upward and squeeze the outward expansion extrusion plate 502. At this time, the outward expansion extrusion plate 502 can push a row of threaded plug-in plates 601 to expand outward to adapt to the threads at the same time, reduce the gap, and improve the accuracy.
[0026] Embodiment 2, on the basis of embodiment 1, the threaded anti-compression prompting member 7 comprises: a downward pressure adapter disc 701 and a connecting spring 702, the downward pressure adapter disc 701 is slidably sleeved on the lifting cylinder 501, and the inner side of the downward pressure adapter disc 701 is provided with two protrusions that slide on the outer wall of the lifting cylinder 501; the downward pressure adapter disc 701 is fixedly mounted with a connecting spring 702; the other end of the connecting spring 702 is fixedly mounted on the lifting cylinder 501; the connecting spring 702 is sleeved on the outside of the lifting cylinder 501; the threaded anti-compression prompting member 7 also comprises: a pressure The force sensor 703 and the pressure head 704, the pressure sensor 703 is fixedly installed inside the pressure adapter plate 701; the pressure head 704 is slidably inserted at the bottom of the pressure adapter plate 701; the top of the pressure head 704 is attached to the pressure sensor 703; the pressure sensor 703 is electrically connected to the display 104, and the SBT732 pressure sensor 703 can be used, and the matching display 104 is used; the pressure head 704 is used to fit on the flange end face, and a threaded pressure-resistant prompt piece 7 is used. By using a digital display, it can be more convenient The staff can conduct intuitive inspection of the threads of the titanium flange, avoiding the problem that the staff can only know the traditional thread inspection after the threads are completely damaged. The structure inspection is more direct and accurate. By using the pressure detection method, the thread deviation can be displayed in real time, which ensures the inspection accuracy and prevents missed inspection. Small deformation deviations can also be accurately displayed, which also ensures the inspection efficiency. The downward pressure adapter plate 701 that can rotate with the lifting cylinder 501 is used to ensure the comprehensiveness of the inspection. When a batch of threaded flanges are inspected, when a row of threaded plug-in plates 601 are inserted into the thread interval on the inner side of the threaded flange, the initial position of the threaded plug-in plates 601 on the inner side of the threaded flange should be consistent. The initial pressure value can be calibrated by the pressure sensor 703 to ensure that the subsequent comparison with the standard value is accurate. Once the threads on the inner side of the threaded flange are squeezed and deformed by the threaded plug-in plate 601, the threaded plug-in plate 601 will move upward, and the pressure sensor 703 can detect the pressure in real time, and the display 104 can be used for digital display. The staff can compare the standard value.
[0027] The working principle of this embodiment is as follows: first, the titanium flange is placed on the detection mounting plate 101. At this time, the bolt hole of the flange is inserted into the plug-in positioning column 2021, and the four indentation hydraulic cylinders 102 drive the pressing platform 202 to press down to achieve pressurized titanium flange. As the extrusion time goes by, the indentation hydraulic cylinder 102 controls the pressing platform 202 to rise. When it is separated from the end face of the titanium flange, the telescopic adapter sliding column 301 is pulled to move to the inside of the positioning ring 201 under the pull of the internal tension spring 303. At the same time, the downward tension spring 3021 pulls the plug-in adapter inclined block 30 5 is attached to the end face of the flange in real time, and the front end of the plug-in adapter bevel block 305 can be inserted into the bottom of the pressing platform 202 in conjunction with the bevel structure at the top of the plug-in adapter bevel block 305. At this time, if there is an indentation on the titanium flange below the pressing platform 202, the power-connecting spring piece 306 can fit at the bottom of the indentation under the elastic action. At this time, the power-connecting spring piece 306 will move downward and separate from the fixed power-connecting block 307. At this time, the alarm light 304 will be powered off to remind the staff that if the pressing platform 202 is driven down again to fit the titanium flange, the pressing platform 202 can By squeezing and plugging the inclined surface of the adapter bevel block 305, the plug-in adapter bevel block 305 will move inward under squeezing, and the plug-in adapter bevel block 305 will not get stuck and block the pressing table 202, and there is no need for staff to adjust and control; start the traction hydraulic cylinder 404 to control the telescopic column 403 to drive the lifting cylinder 501 to descend and insert the threaded flange, and the gear on the output shaft of the driving motor 402 can drive the meshing teeth on the outer side of the rotating cylinder 401 to control the rotation of the rotating cylinder 401, so as to realize the control of the lifting cylinder 501 to rotate and drive the threaded plug-in plate 601 to rise and squeeze the screw The threads on the inner side of the threaded flange and the rotating threaded plug-in plate 601 adjust the detection position; the lifting cylinder 501 rotates and inserts the threaded flange, and a row of threaded plug-in plates 601 are also driven to be screwed into the interval of the threads on the inner side of the threaded flange. As the use cycle of a row of threaded plug-in plates 601 increases, the lifting hydraulic cylinder 504 can be used to drive the extrusion bevel column 503 to move upward to squeeze the outward extrusion plate 502. At this time, the outward extrusion plate 502 can push a row of threaded plug-in plates 601 to expand outward to adapt to the threads at the same time, thereby reducing the gap;When a row of threaded plug-in plates 601 are inserted into the threaded intervals on the inner side of the threaded flange, as the traction hydraulic cylinder 404 controls a row of threaded plug-in plates 601 to move up and pull the threads of the threaded flange, the lifting cylinder 501 can be controlled to stop after rotating a certain angle. Note that the initial positions of the threaded plug-in plates 601 on the inner side of the threaded flange should be consistent to ensure that the subsequent comparison with the standard values is accurate. At this time, the downward pressure adapter plate 701 and the connecting spring 702 are also driven to rotate, and the connecting spring 702 will squeeze the downward pressure adapter plate 701, so that the downward pressure head 70 4 is attached to the end face of the threaded flange. According to the predetermined standard value, once the thread inside the threaded flange is squeezed and deformed by the threaded plug-in plate 601, the threaded plug-in plate 601 will move upward, and the lifting cylinder 501 will also move together. At this time, the stroke of the connecting spring 702 increases, and its elastic force naturally decreases. The pressure sensor 703 can detect the pressure in real time, and the digital display is displayed on the display 104. The staff can compare the standard value. Based on this principle, the lifting cylinder 501 can be controlled to rotate and gradually detect different radial positions around the threaded flange. ;
[0028] In this article, the following points should be noted: 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures can refer to the general design. 2. In the absence of conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0029] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A titanium flange connection strength detection device, comprising a detection mounting member (1), wherein an indentation positioning member (2) is mounted on the detection mounting member (1); the characteristics are: A circle of pressure resistance detection members (3) is installed on the indentation positioning member (2); the circle of pressure resistance detection members (3) is used to detect the pressure resistance of the flange; a rotating driving member (4) is installed on the detection mounting member (1); the rotating driving member (4) is used to drive and adjust the position of the detection flange thread; a lifting control member (5) is installed at the bottom of the rotating driving member (4); a row of wear-resistant thread adapters (6) are installed on the lifting control member (5); the wear-resistant thread adapters (6) are used to be inserted into the thread interval of the flange; a threaded pressure resistance prompt member (7) is installed on the lifting control member (5), and the threaded pressure resistance prompt member (7) is electrically connected to the detection mounting member (1); the detection mounting member (1) comprises: a detection mounting plate (101) and an indentation hydraulic cylinder (102), four indentation hydraulic cylinders (102) being fixedly mounted on the detection mounting plate (101); the four indentation hydraulic cylinders (102) being used to apply pressure to the flange; the detection mounting member (1) further comprises: a support frame (103) and a display (104), the support frame (103) being fixedly mounted on the detection mounting plate (101) by bolts; a display (104) being fixedly mounted on the side of the support frame (103); the indentation positioning member (2) comprising: a positioning ring (201), a pressing table (202) and a plug-in positioning column (2021), the positioning ring (201) being fixedly mounted on the output shafts of the four indentation hydraulic cylinders (102); a pressing plate (202) being fixedly mounted on the bottom of the positioning ring (201) A platform (202), a circle of pressing platforms (202) are respectively used to press the flange end faces; a circle of the pressing platforms (202) are respectively fixedly installed with plug-in positioning columns (2021) at the bottom; a circle of the plug-in positioning columns (2021) respectively pass through the bolt holes on the flange; a circle of the plug-in positioning columns (2021) are respectively slidably plugged on the detection installation plate (101); the pressure resistance strength detection component (3) comprises: a telescopic adaptation sliding column (301), a lifting column (302), a downward pressure tension spring (3021), an internal insertion tension spring (303), an alarm light (304), a plug-in adaptation inclined block (305), an electrical connection spring (306) and a fixed electrical connection block (307), the telescopic adaptation sliding column (301) is slidably plugged in the positioning circle (201) inside; a lifting column (302) is slidably mounted on the telescopic adapting sliding column (301); a downward tension spring (3021) is sleeved on the lifting column (302); an end of the downward tension spring (3021) is connected to the telescopic adapting sliding column (301), and the other end of the downward tension spring (3021) is connected to the lifting column (302); an inner plug-in tension spring (303) is fixedly mounted on the end of the telescopic adapting sliding column (301), and the end of the telescopic adapting sliding column (301) is connected to the inner side of the positioning ring (201); an alarm light (304) is fixedly mounted on the top of the lifting column (302); a plug-in adapting inclined block (305) is fixedly mounted on the bottom of the lifting column (302), and the side surface of the plug-in adapting inclined block (305) is an inclined surface structure;A power connection spring (306) is fixedly installed at the bottom of the plug-in adapter bevel block (305); the power connection spring (306) is an elastic structure; an insulating coating is provided at the bottom of the power connection spring (306); a fixed power connection block (307) is fixedly installed inside the plug-in adapter bevel block (305); the power connection spring (306) is attached to the fixed power connection block (307); the power connection spring (306), the fixed power connection block (307) and the alarm light (304) are connected in series with a power supply; the rotating drive member (4) comprises: a rotating cylinder (401), a driving motor (4 02), a telescopic column (403) and a traction hydraulic cylinder (404), a rotating cylinder (401) is rotatably mounted on the support frame (103), and meshing teeth are arranged on the outer side of the rotating cylinder (401); a driving motor (402) is fixedly mounted on the support frame (103); a gear is arranged on the output shaft of the driving motor (402); the gear on the output shaft of the driving motor (402) meshes with the meshing teeth arranged on the outer side of the rotating cylinder (401); a telescopic column (403) is slidably inserted at the bottom of the rotating cylinder (401), and the telescopic column (403) is The telescopic column (403) has a traction hydraulic cylinder (404) sleeved therein; the output shaft of the traction hydraulic cylinder (404) is fixedly mounted inside the rotating cylinder (401); the lifting control component (5) comprises a lifting cylinder (501), an outward-expanding extrusion plate (502), a fitting spring (5021) and an extrusion inclined-plane column (503); the lifting cylinder (501) is fixedly mounted on the bottom of the telescopic column (403) by bolts; the lifting cylinder (501) has an outward-expanding extrusion plate (502) slidably mounted therein; the outward-expanding extrusion plate (502) is fixedly mounted on the bottom of the lifting cylinder (501); ... 502) has a sloped structure on the side; a magnet is embedded inside the outward-expanding extrusion plate (502); an extrusion sloped column (503) is slidably inserted on the lifting cylinder (501), and the extrusion sloped column (503) has a sloped structure; the extrusion sloped column (503) is pressed and fitted on the side of the outward-expanding extrusion plate (502); two fitting springs (5021) are fixedly installed on the outward-expanding extrusion plate (502), and the ends of the two fitting springs (5021) are respectively fixedly installed inside the lifting cylinder (501); the lifting cylinder (501) is used to be sleeved in the flange. ; 2. A titanium flange connection strength detection device according to claim 1, characterized in that: The lifting control component (5) further comprises: a lifting hydraulic cylinder (504) and a bottom bracket (5041); the lifting hydraulic cylinder (504) is fixedly mounted inside the extruded inclined plane column (503), and the bottom bracket (5041) is fixedly mounted on the output shaft of the lifting hydraulic cylinder (504); the bottom bracket (5041) is fixedly mounted on the bottom of the lifting cylinder (501) by means of bolts.
3. A titanium flange connection strength detection device according to claim 1, characterized in that: The wear-resistant thread adapter (6) comprises: a threaded plug-in plate (601) and an anti-slipping magnet (602); the threaded plug-in plate (601) is provided in a row, and the row of threaded plug-in plates (601) respectively corresponds to the threaded intervals of the flange; the end of the row of threaded plug-in plates (601) is a sloped structure; the row of threaded plug-in plates (601) are respectively slidably plugged into the lifting cylinder (501); the tail of the row of threaded plug-in plates (601) is respectively embedded with an anti-slipping magnet (602); the anti-slipping magnet (602) magnetically attracts the magnet embedded in the outside expansion extrusion plate (502); the threaded plug-in plate (601) is used to detect the strength of the inner thread of the flange.
4. A titanium flange connection strength detection device according to claim 1, characterized in that: The threaded anti-pressure reminder (7) comprises: a downward pressure adapter disk (701) and a connecting spring (702); the downward pressure adapter disk (701) is slidably sleeved on the lifting cylinder (501); the connecting spring (702) is fixedly mounted on the downward pressure adapter disk (701); the other end of the connecting spring (702) is fixedly mounted on the lifting cylinder (501); and the connecting spring (702) is sleeved on the outside of the lifting cylinder (501).
5. A titanium flange connection strength detection device according to claim 4, characterized in that: The threaded pressure resistance reminder (7) further comprises: a pressure sensor (703) and a pressure head (704); the pressure sensor (703) is fixedly mounted inside the pressure adapter disk (701); the pressure head (704) is slidably plugged into the bottom of the pressure adapter disk (701); the top of the pressure head (704) is attached to the pressure sensor (703); the pressure sensor (703) is electrically connected to the display (104); and the pressure head (704) is used to fit onto the flange end face.
Citation Information
Patent Citations
Hardness detection system and detection method for annular workpiece
CN117990539A
Automatic testing device for automobile isolator
CN118500757A