A fluorescent powder spraying device for lamp tube production and processing
By designing a phosphor spraying equipment for lamp production and processing, the automatic loading, transmission and spraying of multiple lamps is realized, solving the problems of low efficiency and damage of traditional manual spraying, and improving production efficiency and spraying quality.
Patent Information
- Application Number
- CN202411586719.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2044-11-08
AI Technical Summary
During the process of spraying fluorescent powder on the inner wall of traditional fluorescent lamps, manual placement efficiency is slow and easy to cause damage, affecting the overall efficiency of lamp production.
A phosphor spraying equipment for lamp production and processing is designed, including a base, a pipe conveying mechanism, a feeding mechanism, a spraying mechanism, a drying chamber and a conduit mechanism. The equipment realizes automatic indirect loading and transmission of multiple lamps through the pipe delivery mechanism, and the spraying mechanism performs automatic rotation spraying of phosphor, and realizes automatic flip-resetting and unloading of the lamps through the catheter mechanism.
It improves the efficiency and quality of the phosphor spraying of lamp tubes, reduces the risk of manual operation, and improves the overall efficiency of lamp tube production.
Smart Images

Figure CN119098321B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of lamp tube production and processing, and in particular to fluorescent powder spraying equipment used for lamp tube production and processing. Background Art
[0002] Lamp tubes are a common lighting equipment, mainly including fluorescent tubes, LED tubes, halogen tubes, high-pressure sodium lamps and low-pressure sodium lamps. They are widely used in homes, offices, shops, factories and other places, as well as in automobiles and other fields. Among them, fluorescent tubes are the most common type of lamp tubes. They use gas discharge to generate ultraviolet rays, which are then converted into visible light through phosphors. They have the advantages of high energy efficiency, long life, and a variety of color temperature options. They can be widely used in commercial lighting and industrial lighting.
[0003] During the processing and production of fluorescent tubes, it is necessary to evenly spray a kind of fluorescent powder on the inner wall, and then send it to the drying workshop for drying. Traditionally, the fluorescent tubes are sprayed on the inner wall by manually placing the fluorescent tubes vertically on the racks, and then the fluorescent tubes are automatically transferred to the spraying workshop, where the inner wall of the fluorescent tubes is sprayed with a sprayer. Manual placement is inefficient and easy to cause damage, affecting the overall efficiency of the tube production. Therefore, we propose a fluorescent powder spraying equipment for tube production and processing to solve the above problems. Summary of the invention
[0004] The object of the present invention is to provide a fluorescent powder spraying device for lamp tube production and processing to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: a fluorescent powder spraying device for lamp tube production and processing, comprising a base, a pipe conveying mechanism is fixedly installed on the top of the base, a feeding mechanism is fixedly installed on one side of the top of the base, a spraying mechanism is fixedly installed on the middle part of the top of the base, a drying chamber is fixedly installed on the side of the top of the base close to the spraying mechanism, and a conduit mechanism is fixedly installed on the side of the top of the base away from the feeding mechanism;
[0006] The pipe transport mechanism includes a pipe transport side frame, which is provided with two symmetrically distributed groups, a connecting frame is fixedly installed between each group of the pipe transport side frames, and conveying shafts are rotatably installed at both ends of the two groups of the pipe transport side frames. Conveying sprockets are fixedly installed at both ends of the conveying shafts, and conveying chains are meshed and connected to the outer sides of the conveying sprockets at the same end positions of the two conveying shafts. A plurality of evenly distributed positioning members are fixedly installed between the two conveying chains, and a first motor is fixedly installed on the outer side of one of the pipe transport side frames, and a driving end of the first motor is fixedly installed with one end of the corresponding conveying shaft.
[0007] Preferably, the positioning member includes two symmetrically distributed connecting cross bars, the connecting cross bars are fixedly installed between the two conveying chains, a rotating frame is fixedly installed in the middle of the connecting cross bars, a flip shaft is rotatably installed on the top of the rotating frame, a positioning cross frame is fixedly installed between the two flip shafts, a double-headed screw is rotatably installed on the inner middle part of the positioning cross frame, a positioning slide is threadedly installed on the outer side of the double-headed screw, the positioning slide is slidably clamped in the positioning cross frame, and a positioning frame is fixedly installed on the top of the positioning slide.
[0008] Preferably, a crown gear is fixedly installed in the middle of the double-headed screw, and the bottom of the crown gear is meshingly connected with a second gear, and a driving longitudinal shaft is fixedly installed in the middle of the second gear, and the driving longitudinal shaft is rotatably installed in the middle of the positioning transverse frame, and the bottom of the driving longitudinal shaft extends out of the bottom end of the positioning transverse frame, and a third gear is fixedly installed on the bottom of the driving longitudinal shaft.
[0009] Preferably, a driven worm gear is fixedly mounted on the end of one of the flip shafts, a driving worm is meshingly connected to the bottom of the driven worm gear, the driving worm is rotatably mounted on the side end of the rotating frame, and a first gear is fixedly mounted on one end of the driving worm.
[0010] Preferably, a first rack for use with a third gear is provided on the side of the pipe conveying mechanism close to the feeding mechanism, a first frame is vertically mounted on the end of the first rack, and the first frame is fixedly mounted on the corresponding connecting frame, and a fourth rack for use with the third gear is provided on the side of the pipe conveying mechanism close to the catheter mechanism, a fourth frame is vertically mounted on the end of the fourth rack, and the fourth frame is fixedly mounted on the corresponding connecting frame.
[0011] Preferably, a second rack used in conjunction with the first gear is provided on the side of the pipe delivery mechanism close to the spraying mechanism, a second frame is vertically mounted on the end of the second rack, and the second frame is fixedly mounted on the corresponding connecting frame, and a third rack used in conjunction with the first gear is provided on the side of the pipe delivery mechanism close to the drying bin, a third frame is vertically mounted on the end of the third rack, and the third frame is fixedly mounted on the corresponding connecting frame.
[0012] Preferably, the feeding mechanism includes a first mounting frame, and the first mounting frame is provided with two symmetrically distributed ones, the two first mounting frames are fixedly mounted on one side of the top end of the base, a pipe storage frame is fixedly mounted on the top end of the two first mounting frames, a pipe control frame is integrally formed with the bottom end of the pipe storage frame, and a pipe row frame is integrally formed with the bottom end of the pipe control frame, both ends of the pipe control frame and the pipe row frame are fixedly mounted with limiting side plates, the bottom end of the limiting side plates is fixedly mounted with a pipe supporting platform, a pipe control shaft is rotatably mounted on the middle part of the pipe control frame, and a plurality of partition plates distributed in a ring array are fixedly mounted on the outer side of the pipe control shaft, the partition plates are movably clamped in the pipe control frame, and a cache cavity is formed between two adjacent partition plates.
[0013] Preferably, a first transmission gear is fixedly mounted on the end of one of the conveying shafts, and a second transmission gear used in conjunction with the first transmission gear is fixedly mounted on the end of the control shaft, and the first transmission gear and the second transmission gear are meshingly connected.
[0014] Preferably, the spraying mechanism includes a second mounting frame and a collecting frame, the second mounting frame is provided with two groups symmetrically distributed, the two groups of second mounting frames are fixedly mounted on the top of the base, the top of the second mounting frame is fixedly mounted with a first cross frame, the first cross frame is fixedly mounted with a lifting cylinder, the driving end of the lifting cylinder is fixedly mounted with a second cross frame, two spray barrels are rotatably mounted on the second cross frame, the bottom end of the spray barrel is fixedly mounted with a spray head, the top of the spray barrel is fixedly mounted with a sealing rotating member, the middle part of the two sealing rotating members is fixedly mounted with a connecting pipe, the top of the spray barrel is fixedly mounted with a second sprocket, the outer sides of the two second sprockets are meshedly connected with a second chain, the middle part of the second chain is meshedly connected with a third sprocket, the middle part of the bottom end of the second cross frame is fixedly mounted with a second motor, the driving end of the second motor and the middle of the third sprocket are fixedly mounted, the collecting frame is fixedly mounted on the top of the base, and the collecting frame is located below the second cross frame.
[0015] Preferably, the duct mechanism includes a third mounting frame, which is fixedly mounted on the side of the top of the base away from the feeding mechanism, and the top of the third mounting frame is fixedly mounted with symmetrically distributed guide plates, and the opposite sides of the two guide plates are fixedly mounted with positioning side plates.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. By setting up a pipe conveying mechanism and cooperating with a feeding mechanism, multiple lamp tubes can be automatically indirectly fed, automatically positioned, transmitted and automatically flipped. The flipped lamp tubes can be automatically rotated and sprayed with fluorescent powder by a spraying mechanism, thereby improving the efficiency and quality of fluorescent powder spraying of the lamp tubes.
[0018] 2. By setting up a pipe delivery mechanism and using a catheter mechanism, the lamp tube can be automatically flipped and reset after multiple fluorescent powder spraying, and the lamp tube can be automatically unloaded and guided to facilitate subsequent lamp tube processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a schematic diagram of the structure of the present invention.
[0021] Figure 2 For the present invention Figure 1 Enlarged view of point A in the middle.
[0022] Figure 3 It is a structural schematic diagram of the pipe transport mechanism in the present invention.
[0023] Figure 4 For the present invention Figure 3 Enlarged view of point B in the middle.
[0024] Figure 5 For the present invention Figure 3 Enlarged view of point C in the middle.
[0025] Figure 6 For the present invention Figure 3 Enlarged view of point D in the middle.
[0026] Figure 7 For the present invention Figure 3 Enlarged view of point E in the middle.
[0027] Figure 8 It is a schematic diagram of the structure of the positioning member in the present invention.
[0028] Fig. 9 For the present invention Figure 8 Enlarged view of point F in the middle.
[0029] Fig.10 For the present invention Fig. 9 Enlarged view of point G in the middle.
[0030] Fig.11 It is a structural schematic diagram of the feeding mechanism in the present invention.
[0031] Fig.12 For the present invention Fig.11 Enlarged view of point H in the middle.
[0032] Fig.13It is a structural schematic diagram of the spraying mechanism in the present invention.
[0033] Fig.14 For the present invention Fig.13 Enlarged view of point I in the middle.
[0034] Fig.15 It is a structural schematic diagram of the catheter mechanism in the present invention.
[0035] In the figure: 1, base; 2, pipe delivery mechanism; 3, feeding mechanism; 4, spraying mechanism; 5, drying chamber; 6, catheter mechanism; 7, first transmission gear; 71, second transmission gear; 21, pipe delivery side frame; 22, connecting frame; 23, conveying shaft; 231, first motor; 24, conveying sprocket; 241, conveying chain; 25, positioning member; 26, first rack; 261, first frame; 27, second rack; 271, second frame; 28, third rack; 281, third frame; 29, fourth rack; 291, fourth frame; 251, connecting cross bar; 252, rotating frame; 253, turning shaft; 2531, driven worm gear; 2532, driving worm; 2533, first gear; 254, positioning cross frame; 255, double head Screw; 2551, crown gear; 2552, second gear; 2553, driving longitudinal axis; 2554, third gear; 256, positioning slide; 257, positioning frame; 31, first mounting frame; 32, pipe storage frame; 33, pipe control frame; 34, pipe arrangement frame; 35, limiting side plate; 351, pipe support platform; 36, pipe control axis; 37, partition plate; 41, second mounting frame; 42, second cross frame; 43, spray barrel; 44, spray head; 45, sealing rotating part; 451, connecting pipe; 46, second sprocket; 461, second chain; 462, third sprocket; 463, second motor; 47, first cross frame; 471, lifting cylinder; 48, collecting frame; 61, third mounting frame; 62, guide plate; 63, positioning side plate. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] Example: Figure 1-15As shown, the present invention provides a fluorescent powder spraying device for lamp tube production and processing, comprising a base 1, a pipe conveying mechanism 2 is fixedly installed on the top of the base 1, a feeding mechanism 3 is fixedly installed on one side of the top of the base 1, a spraying mechanism 4 is fixedly installed on the middle of the top of the base 1, a drying chamber 5 is fixedly installed on one side of the top of the base 1 close to the spraying mechanism 4, and a conduit mechanism 6 is fixedly installed on the side of the top of the base 1 away from the feeding mechanism 3;
[0038] The pipe transport mechanism 2 includes a pipe transport side frame 21, which is provided with two symmetrically distributed groups. A connecting frame 22 is fixedly installed between each group of pipe transport side frames 21. Conveying shafts 23 are rotatably installed at both ends of the two groups of pipe transport side frames 21. Conveying sprockets 24 are fixedly installed at both ends of the conveying shafts 23. Conveying chains 241 are meshed and connected to the outer sides of the conveying sprockets 24 at the same end position of the two conveying shafts 23. A plurality of uniformly distributed positioning members 25 are fixedly installed between the two conveying chains 241. A first motor 231 is fixedly installed on the outer side of one of the pipe transport side frames 21. The driving end of the first motor 231 is fixedly installed on one end of the corresponding conveying shaft 23. The first motor 231 is controlled to start and drive the corresponding conveying shaft 23 to rotate, thereby driving the conveying sprocket 24 to rotate, and then controlling the conveying chains 241 on both sides to transmit, thereby driving the plurality of positioning members 25 to transmit.
[0039] The positioning member 25 includes two symmetrically distributed connecting cross bars 251, which are fixedly installed between the two conveying chains 241. A rotating frame 252 is fixedly installed in the middle of the connecting cross bar 251, and a flip shaft 253 is rotatably installed on the top of the rotating frame 252. A positioning cross frame 254 is fixedly installed between the two flip shafts 253. A double-headed screw 255 is rotatably installed in the middle of the inner side of the positioning cross frame 254, and a positioning slide 256 is threadedly installed on the outer side of the double-headed screw 255. The positioning slide 256 is slidably clamped in the positioning cross frame 254, and a positioning frame 257 is fixedly installed on the top of the positioning slide 256. The lamp tube to be sprayed falls between the two positioning frames 257.
[0040] A crown gear 2551 is fixedly installed in the middle of the double-headed screw 255, and the bottom of the crown gear 2551 is meshedly connected with a second gear 2552. A driving longitudinal shaft 2553 is fixedly installed in the middle of the second gear 2552. The driving longitudinal shaft 2553 is rotatably installed in the middle of the positioning horizontal frame 254. The bottom of the driving longitudinal shaft 2553 extends out of the bottom end of the positioning horizontal frame 254. A third gear 2554 is fixedly installed at the bottom of the driving longitudinal shaft 2553. By controlling the rotation of the third gear 2554, the driving longitudinal shaft 2553 and the second gear 2552 are driven to rotate, thereby driving the crown gear 2551 and the double-headed screw. 255 is rotated, thereby controlling the positioning slides 256 and the positioning frame 257 on both sides to move toward each other, clamping the lamp tube to be sprayed, and driving multiple lamp tubes to be automatically transmitted by driving multiple positioning members 25 to transmit, and the lamp tubes are transmitted to the spraying mechanism 4, the drying chamber 5 and the duct mechanism 6 in turn. On the contrary, by controlling the third gear 2554 to rotate in the opposite direction, the driving longitudinal axis 2553 and the second gear 2552 are driven to rotate in the opposite direction, and then the crown gear 2551 and the double-headed screw 255 are driven to rotate in the opposite direction, thereby controlling the positioning slides 256 and the positioning frame 257 on both sides to move back to each other, and the lamp tube loses its clamping.
[0041] A driven worm gear 2531 is fixedly installed on the end of one of the flip shafts 253, and a driving worm 2532 is meshedly connected to the bottom of the driven worm gear 2531. The driving worm 2532 is rotatably installed on the side end of the rotating frame 252, and a first gear 2533 is fixedly installed on one end of the driving worm 2532. The first gear 2533 is controlled to rotate to drive the driving worm 2532 to drive the driven worm gear 2531 to rotate, thereby controlling one of the flip shafts 253 to rotate, and then driving the positioning horizontal frame 254 and the positioned lamp tube to rotate 90 degrees, and the positioned lamp tube is in a vertical state. On the contrary, the first gear 2533 is controlled to rotate in the opposite direction to drive the driving worm 2532 to drive the driven worm gear 2531 to rotate in the opposite direction, thereby controlling one of the flip shafts 253 to rotate in the opposite direction, and then driving the positioning horizontal frame 254 and the positioned lamp tube to rotate 90 degrees in the opposite direction to reset.
[0042] A first rack 26 used in conjunction with the third gear 2554 is provided on one side of the pipe conveying mechanism 2 close to the feeding mechanism 3. A first frame 261 is vertically mounted on the end of the first rack 26. The first frame 261 is fixedly mounted on the corresponding connecting frame 22. When the lamp tube is transmitted to the spraying mechanism 4, the positioning member 25 first passes through the first rack 26. The first rack 26 is meshed with the third gear 2554 in the positioning member 25. The first rack 26 drives the third gear 2554 to rotate.
[0043] A second rack 27 used in conjunction with the first gear 2533 is provided on one side of the pipe delivery mechanism 2 close to the spraying mechanism 4. A second frame 271 is vertically mounted on the end of the second rack 27. The second frame 271 is fixedly mounted on the corresponding connecting frame 22. When the lamp tube is transmitted to the spraying mechanism 4, the positioning member 25 then passes through the second rack 27. The second rack 27 is meshed with the first gear 2533 in the positioning member 25. The second rack 27 drives the first gear 2533 to rotate.
[0044] A third rack 28 used in conjunction with the first gear 2533 is provided on one side of the pipe transport mechanism 2 close to the drying chamber 5. A third frame 281 is vertically mounted on the end of the third rack 28. The third frame 281 is fixedly mounted on the corresponding connecting frame 22. When the lamp tube is transmitted to the conduit mechanism 6, the positioning member 25 first passes through the third rack 28. The third rack 28 is meshed with the first gear 2533 in the positioning member 25. The third rack 28 drives the first gear 2533 to rotate in the opposite direction.
[0045] A fourth rack 29 used in conjunction with the third gear 2554 is provided on one side of the pipe transport mechanism 2 close to the catheter mechanism 6. A fourth frame 291 is vertically installed at the end of the fourth rack 29. The fourth frame 291 is fixedly installed on the corresponding connecting frame 22. When the lamp tube is transmitted to the catheter mechanism 6, the positioning member 25 then passes through the fourth rack 29. The fourth rack 29 is meshed with the third gear 2554 in the positioning member 25, and the fourth rack 29 drives the third gear 2554 to rotate in the opposite direction.
[0046] The feeding mechanism 3 includes a first mounting frame 31, and the first mounting frame 31 is provided with two symmetrically distributed ones. The two first mounting frames 31 are fixedly mounted on one side of the top of the base 1. A tube storage frame 32 is fixedly mounted on the top of the two first mounting frames 31. A plurality of lamp tubes to be sprayed are placed in the tube storage frame 32. A tube control frame 33 is integrally formed at the bottom end of the tube storage frame 32. A tube row frame 34 is integrally formed at the bottom end of the tube control frame 33. A limiting side plate 35 is fixedly mounted on both ends of the tube control frame 33 and the tube row frame 34. A tube support platform 351 is fixedly mounted on the bottom end of the limiting side plate 35. A tube control shaft 36 is rotatably mounted on the middle part of the tube control frame 33. The outer portion of the tube control shaft 36 is A plurality of partition plates 37 distributed in a circular array are fixedly installed on the side, and the partition plates 37 are movably connected in the control pipe frame 33. A cache cavity is formed between two adjacent partition plates 37. The control pipe shaft 36 is controlled to rotate to drive the plurality of partition plates 37 to rotate, thereby controlling the plurality of cache cavities to rotate. The lamp tubes at the bottom position in the tube storage frame 32 are sequentially introduced into the cache cavity at the top position, rotated through the plurality of cache cavities, and the lamp tubes in the cache cavity at the top position are rotated to the bottom position in turn, and discharged in turn through the tube discharge frame 34, for automatic indirect unloading of the lamp tubes, and fall on the tube support stand 351 for support, and fall between the two positioning frames 257.
[0047] A first transmission gear 7 is fixedly installed on the end of one of the conveying shafts 23, and a second transmission gear 71 used in conjunction with the first transmission gear 7 is fixedly installed on the end of the control shaft 36. The first transmission gear 7 and the second transmission gear 71 are meshingly connected. When the conveying shaft 23 rotates, the first transmission gear 7 drives the second transmission gear 71 to rotate synchronously, thereby controlling the control shaft 36 to rotate synchronously.
[0048] The spraying mechanism 4 includes a second mounting frame 41 and a collecting frame 48. The second mounting frame 41 is provided with two groups symmetrically distributed. The two groups of second mounting frames 41 are fixedly mounted on the top of the base 1. The top of the second mounting frame 41 is fixedly mounted with a first cross frame 47. A lifting cylinder 471 is fixedly mounted on the first cross frame 47. The driving end of the lifting cylinder 471 is fixedly mounted with a second cross frame 42. Two spray barrels 43 are rotatably mounted on the second cross frame 42. A spray head 44 is fixedly mounted on the bottom end of the spray barrel 43. The spray barrel 4 3 is fixedly installed with a sealing rotating member 45, and a connecting pipe 451 is fixedly installed in the middle of the two sealing rotating members 45. When in use, the end of the connecting pipe 451 is connected to the output port of the spray solvent output system, and the lifting cylinder 471 is controlled to drive the second horizontal frame 42 and the two spray barrels 43 to descend, so that the spray head 44 is inserted into the vertical lamp tube, and the spray solvent output system is controlled to be turned on, and the spray solvent is introduced into the two spray barrels 43 through the connecting pipe 451 and evenly sprayed out through the spray head 44;
[0049] A second sprocket 46 is fixedly installed on the top of the spray barrel 43, and the outer sides of the two second sprockets 46 are meshed with a second chain 461, and the middle part of the second chain 461 is meshed with a third sprocket 462. A second motor 463 is fixedly installed in the middle part of the bottom end of the second cross frame 42, and the driving end of the second motor 463 and the middle part of the third sprocket 462 are fixedly installed. The collecting frame 48 is fixedly installed on the top of the base 1, and the collecting frame 48 is located below the second cross frame 42. The second motor 463 is controlled to start, and the third sprocket 462 is driven to control the second chain 461 for transmission, thereby driving the second sprockets 46 on both sides to rotate synchronously, and then controlling the spray barrel 43 to rotate synchronously, so that the inner wall of the lamp tube is automatically rotated and sprayed with fluorescent powder, and the excess fluorescent powder solvent flows into the collecting frame 48.
[0050] The duct mechanism 6 includes a third mounting frame 61, which is fixedly mounted on the side of the top of the base 1 away from the feeding mechanism 3. The top of the third mounting frame 61 is fixedly mounted with symmetrically distributed guide plates 62, and the opposite sides of the two guide plates 62 are fixedly mounted with positioning side plates 63. After the inner wall of the lamp tube is automatically rotated and sprayed, it loses its positioning and falls on the two guide plates 62 for guidance, which is convenient for subsequent processing of the lamp tube.
[0051] Working principle: When in use, connect the end of the connecting tube 451 to the output port of the spray solvent output system, and place multiple lamp tubes to be sprayed in the tube storage frame 32;
[0052] Control the first motor 231 to drive the corresponding conveying shaft 23 to rotate, thereby driving the conveying sprocket 24 to rotate, and then controlling the conveying chains 241 on both sides to transmit, thereby driving the multiple positioning members 25 to transmit;
[0053] When the conveying shaft 23 rotates, it drives the first transmission gear 7 to drive the second transmission gear 71 to rotate synchronously, thereby controlling the control shaft 36 to rotate synchronously, driving the multiple partition plates 37 to rotate, thereby controlling the multiple buffer chambers to rotate, and the lamp tubes placed at the bottom position of the tube storage frame 32 are sequentially introduced into the top position buffer chamber, and rotated through the multiple buffer chambers, and the lamp tubes in the top position buffer chamber are rotated to the bottom position in sequence, and are sequentially discharged through the tube discharge frame 34, so as to automatically and indirectly discharge the lamp tubes, and fall on the tube support platform 351 for support, and fall between the two positioning frames 257;
[0054] By driving multiple positioning members 25 to transfer multiple lamp tubes, the lamp tubes are automatically transferred to the spraying mechanism 4, the drying chamber 5 and the guide tube mechanism 6 in sequence;
[0055] When the lamp tube is transmitted to the spraying mechanism 4, the positioning member 25 first passes through the first rack 26, and the first rack 26 is meshed with the third gear 2554 in the positioning member 25. The first rack 26 drives the third gear 2554 to rotate, driving the driving longitudinal shaft 2553 and the second gear 2552 to rotate, and then driving the crown gear 2551 and the double-headed screw 255 to rotate, thereby controlling the positioning slides 256 and the positioning frame 257 on both sides to move toward each other, and clamping the lamp tube to be sprayed;
[0056] The positioning member 25 then passes through the second rack 27, and the second rack 27 is meshed with the first gear 2533 in the positioning member 25, and the second rack 27 drives the first gear 2533 to rotate, driving the driving worm 2532 to drive the driven worm gear 2531 to rotate, thereby controlling one of the flip shafts 253 to rotate, and then driving the positioning horizontal frame 254 and the positioned lamp tube to rotate 90 degrees, and the positioned lamp tube is in a vertical state;
[0057] Until the lamp tube is transmitted to the bottom of the spraying mechanism 4, the lifting cylinder 471 is controlled to start and drive the second horizontal frame 42 and the two spray barrels 43 to descend, so that the spray head 44 is inserted into the lamp tube in the vertical state, and the spray solvent output system is controlled to start and the spray solvent is introduced into the two spray barrels 43 through the connecting pipe 451 and sprayed evenly through the spray head 44. At the same time, the second motor 463 is controlled to start and drive the third sprocket 462 to control the second chain 461 to transmit, thereby driving the second sprockets 46 on both sides to rotate synchronously, and then controlling the spray barrel 43 to rotate synchronously, so that the inner wall of the lamp tube is automatically sprayed with fluorescent powder, and the excess fluorescent powder solvent flows into the collection frame 48;
[0058] After the lamp tube is sprayed, it continues to be transported to the drying chamber 5 for drying. After the drying is completed, it is moved out of the drying chamber 5 and moved to the guide tube mechanism 6;
[0059] The positioning member 25 first passes through the third rack 28, and the third rack 28 is meshed with the first gear 2533 in the positioning member 25. The third rack 28 drives the first gear 2533 to rotate in the opposite direction, driving the driving worm 2532 to drive the driven worm gear 2531 to rotate in the opposite direction, thereby controlling one of the flip shafts 253 to rotate in the opposite direction, and further driving the positioning horizontal frame 254 and the positioned lamp tube to rotate 90 degrees in the opposite direction to reset;
[0060] The positioning member 25 then passes through the fourth rack 29, and the fourth rack 29 is meshed with the third gear 2554 in the positioning member 25, and the fourth rack 29 drives the third gear 2554 to rotate in the opposite direction, driving the driving longitudinal shaft 2553 and the second gear 2552 to rotate in the opposite direction, and then driving the crown gear 2551 and the double-headed screw 255 to rotate in the opposite direction, thereby controlling the positioning slides 256 and the positioning frames 257 on both sides to move in opposite directions, and the lamp tube loses its clamping and automatically falls on the two guide plates 62 for automatic unloading and guiding, which is convenient for subsequent processing of the lamp tube.
[0061] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fluorescent powder spraying device for lamp tube production and processing, comprising a base, characterized in that: A pipe conveying mechanism is fixedly installed on the top of the base, a feeding mechanism is fixedly installed on one side of the top of the base, a spraying mechanism is fixedly installed in the middle of the top of the base, a drying chamber is fixedly installed on the side of the top of the base close to the spraying mechanism, and a conduit mechanism is fixedly installed on the side of the top of the base away from the feeding mechanism; The pipe transport mechanism includes a pipe transport side frame, which is provided with two groups of symmetrically distributed pipe transport side frames, a connecting frame is fixedly installed between each group of pipe transport side frames, conveying shafts are rotatably installed at both ends of the two groups of pipe transport side frames, conveying sprockets are fixedly installed at both ends of the conveying shafts, and conveying chains are meshed and connected to the outer sides of the conveying sprockets at the same end positions of the two conveying shafts, and a plurality of evenly distributed positioning members are fixedly installed between the two conveying chains, a first motor is fixedly installed on the outer side of one of the pipe transport side frames, and a driving end of the first motor is fixedly installed with one end of the corresponding conveying shaft; The positioning member comprises two symmetrically distributed connecting cross bars, the connecting cross bars are fixedly installed between the two conveying chains, a rotating frame is fixedly installed in the middle of the connecting cross bars, a turning shaft is rotatably installed on the top of the turning frame, a positioning cross frame is fixedly installed between the two turning shafts, a double-headed screw is rotatably installed in the middle of the inner side of the positioning cross frame, a positioning slide is threadedly installed on the outer side of the double-headed screw, the positioning slide is slidably clamped in the positioning cross frame, and a positioning frame is fixedly installed on the top of the positioning slide; A crown gear is fixedly installed in the middle of the double-headed screw, and a second gear is meshed and connected at the bottom of the crown gear. A driving longitudinal shaft is fixedly installed in the middle of the second gear. The driving longitudinal shaft is rotatably installed in the middle of the positioning transverse frame. The bottom of the driving longitudinal shaft extends out of the bottom end of the positioning transverse frame, and a third gear is fixedly installed at the bottom of the driving longitudinal shaft. A driven worm wheel is fixedly mounted on the end of one of the flip shafts, a driving worm is meshedly connected to the bottom of the driven worm wheel, the driving worm is rotatably mounted on the side end of the rotating frame, and a first gear is fixedly mounted on one end of the driving worm; A first rack for use with a third gear is provided on one side of the pipe conveying mechanism close to the feeding mechanism, a first frame is vertically mounted on the end of the first rack, and the first frame is fixedly mounted on the corresponding connecting frame; a fourth rack for use with the third gear is provided on one side of the pipe conveying mechanism close to the catheter mechanism, a fourth frame is vertically mounted on the end of the fourth rack, and the fourth frame is fixedly mounted on the corresponding connecting frame.
2. A fluorescent powder spraying device for lamp tube production and processing according to claim 1, characterized in that: A second rack used in conjunction with the first gear is provided on one side of the pipe delivery mechanism close to the spraying mechanism, a second frame is vertically installed on the end of the second rack, and the second frame is fixedly installed on the corresponding connecting frame. A third rack used in conjunction with the first gear is provided on one side of the pipe delivery mechanism close to the drying bin, a third frame is vertically installed on the end of the third rack, and the third frame is fixedly installed on the corresponding connecting frame.
3. A fluorescent powder spraying device for lamp tube production and processing according to claim 1, characterized in that: The feeding mechanism includes a first mounting frame, which is provided with two symmetrically distributed first mounting frames, the two first mounting frames are fixedly mounted on one side of the top end of the base, a pipe storage frame is fixedly mounted on the top end of the two first mounting frames, a pipe control frame is integrally formed at the bottom end of the pipe storage frame, a pipe row frame is integrally formed at the bottom end of the pipe control frame, both ends of the pipe control frame and the pipe row frame are fixedly mounted with limiting side plates, a pipe supporting platform is fixedly mounted at the bottom end of the limiting side plates, a pipe control shaft is rotatably mounted on the middle part of the pipe control frame, a plurality of partition plates distributed in a ring array are fixedly mounted on the outer side of the pipe control shaft, the partition plates are movably clamped in the pipe control frame, and a buffer cavity is formed between two adjacent partition plates.
4. A fluorescent powder spraying device for lamp tube production and processing according to claim 3, characterized in that: A first transmission gear is fixedly installed at the end of one of the conveying shafts, and a second transmission gear used in conjunction with the first transmission gear is fixedly installed at the end of the control shaft. The first transmission gear and the second transmission gear are meshed and connected.
5. A fluorescent powder spraying device for lamp tube production and processing according to claim 1, characterized in that: The spraying mechanism includes a second mounting frame and a collecting frame. The second mounting frame is provided with two groups symmetrically distributed. The two groups of second mounting frames are fixedly mounted on the top of the base. The top of the second mounting frame is fixedly mounted with a first cross frame, a lifting cylinder is fixedly mounted on the first cross frame, and a second cross frame is fixedly mounted on the driving end of the lifting cylinder. Two spray barrels are rotatably mounted on the second cross frame, a spray head is fixedly mounted on the bottom end of the spray barrel, a sealing rotating part is fixedly mounted on the top of the spray barrel, a connecting pipe is fixedly mounted in the middle of the two sealing rotating parts, a second sprocket is fixedly mounted on the top of the spray barrel, the outer sides of the two second sprockets are meshedly connected with a second chain, and the middle part of the second chain is meshedly connected with a third sprocket, a second motor is fixedly mounted in the middle part of the bottom end of the second cross frame, and the driving end of the second motor and the middle part of the third sprocket are fixedly mounted, the collecting frame is fixedly mounted on the top of the base, and the collecting frame is located below the second cross frame.
6. A fluorescent powder spraying device for lamp tube production and processing according to claim 1, characterized in that: The conduit mechanism includes a third mounting frame, which is fixedly mounted on the top of the base away from the feeding mechanism. The top of the third mounting frame is fixedly mounted with symmetrically distributed drainage plates, and the opposite sides of the two drainage plates are fixedly mounted with positioning side plates.
Citation Information
Patent Citations
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