Glass surface film coating device
By designing the fixed shaft and adjustment seat structure in the glass coating machine, the rapid replacement and continuous cutting of the glass protective film are achieved, the pause problem caused by the replacement of the paper barrel in the prior art is solved, and the working efficiency of the glass coating machine is improved .
Patent Information
- Application Number
- CN202411225810.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2024-12-10
AI Technical Summary
The existing glass coating machines need to remove and install the paper tube when replacing the glass protective film, resulting in a long-term pause in the coating work and affecting the working efficiency.
A glass surface coating device is designed, by fixing the paper barrel on the fixed shaft in advance, and the adjustment seat and plug-in rod structure can realize the quick operation of replacing the paper barrel, avoiding the disassembly of the old paper barrel and the installation of the new paper barrel. The upper cutting roller and the lower cutting roller driven by a linear motor are combined to achieve continuous cutting of the protective film.
The replacement process of the glass coating machine is simplified, the pause time is reduced, the working efficiency is improved, and the filming operation without pause is achieved by continuously cutting the protective film.
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Figure CN119099127A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coating devices, and in particular to a glass surface coating device. Background Art
[0002] Glass is widely used in the fields of construction and decoration. The most common ones in life are glass doors and windows and building curtain walls. In order to improve the performance and aesthetics of glass during use and protect the glass at the same time, a film is generally applied to the surface of the glass during production.
[0003] Nowadays, the work of applying film to glass no longer requires manual operation, but is completed by a professional glass laminating machine. The laminating machine heats and softens the glass protective film, and then spreads it flat and presses it on the glass surface, such as a glass laminating machine with publication number CN218429975U in the prior art.
[0004] Before lamination, the glass protective film is usually rolled up on a paper tube and fixed on the shaft by air pressure. When a roll of glass protective film is used up, the old paper tube needs to be removed from the fixed shaft and then a new glass protective film is installed. However, the removal and installation requires the fixed shaft to be deflated and then inflated, which is very cumbersome.
[0005] This replacement process of first disassembling and then installing will cause a long pause in the laminating work, thereby affecting the working efficiency of the laminating machine. Summary of the invention
[0006] The object of the present invention is to provide a glass surface coating device, which can fix a paper tube on a fixed shaft in advance, thereby eliminating the need to remove an old paper tube and install a new one, thereby being more convenient and quicker and having less impact on the working efficiency of a glass coating machine.
[0007] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a glass surface coating device, comprising a glass coating machine for applying film to glass, a mounting frame is provided in the middle part of the glass coating machine, a fixed shaft for fixing the glass protective film is provided on the top of the mounting frame, and mounting cylinders are fixed at both ends of the fixed shaft.
[0008] An adjustment seat and an end plate are respectively provided at the top of both sides of the mounting frame, the fixed shaft is located between the adjustment seat and the end plate, connecting shafts are provided around the adjustment seat through damping rotating shafts, a first plug rod is fixedly provided at one end of the connecting shaft, one of the first plug rods is inserted into the mounting tube on the corresponding side, and the bottom end of the adjustment seat is movably connected to the mounting frame through a rotating shaft.
[0009] The end plate is fixed on the top of the mounting frame, and a threaded push rod is provided on the end plate, penetrating the end plate and connected to the end plate by a thread. A fixed platform is provided at one end of the threaded push rod through a rotating shaft, and a handle is fixed at the other end of the threaded push rod. A second insertion rod capable of being inserted into another mounting tube is fixed at one end of the fixed platform.
[0010] Furthermore, a plurality of hidden chambers are embedded in the outer end of the fixed shaft, two air holes communicating with the interior of the fixed shaft are fixed at the bottom of the hidden chambers, an air guide tube with a valve is fixed at the outer end of the fixed shaft, and the fastening block can clamp and fix the paper tube of the rolled protective film from the inside.
[0011] A fastening block is provided inside the hidden chamber, and two return springs connected to the fastening block are fixedly provided on the inner wall of the hidden chamber.
[0012] Furthermore, an upper film cutting roller is provided inside the mounting frame, and the upper film cutting roller is arranged on the rear side of the squeezing roller of the glass laminating machine. Linear motors are provided at both ends of the upper film cutting roller. After the film lamination is completed, under the control of the program, the linear motor drives the upper film cutting roller to move downward. The linear motor is arranged on the inner wall of the mounting frame, and the upper film cutting roller is connected to the mover of the linear motor.
[0013] A lower film cutting roller is provided at the bottom end of the upper film cutting roller. After the upper film cutting roller moves downward, it clamps the protective film on the front side of the glass after film lamination. A hidden groove is opened at the outer end of the lower film cutting roller, and a film cutting knife is provided inside the hidden groove.
[0014] Furthermore, a central tube is provided inside the lower film cutting roller, an airbag is fixedly provided at the outer end of the central tube, and a plurality of through holes located inside the airbag are opened at the outer end of the central tube, so that the air inside the central tube can enter the airbag.
[0015] A bottom rod is provided at the outer end of the airbag, and positioning springs fixedly connected to the outer end of the central tube are fixedly provided at both ends of the bottom rod. The bottom end of the film cutting knife is fixedly connected to the outer end of the bottom rod, and the top end of the film cutting knife is located inside the hidden groove.
[0016] Furthermore, both ends of the center tube extend to both sides of the lower film cutting roller respectively, one end of the center tube is movably connected to the inner wall of the mounting frame through a rotating shaft, an extension tube is provided inside the center tube, and one end of the extension tube is movably connected to the inner wall of the center tube through a sealed bearing.
[0017] The other end of the extension tube is fixedly connected to the inner wall of the mounting frame, and an air filling tube is fixedly arranged at the outer end of the extension tube. Under the control of the program, after the glass is filmed, air is filled into the extension tube through the air filling tube.
[0018] Furthermore, a debubble assembly is provided on the rear side of the mounting frame, and the debubble assembly includes a mounting shaft, and a detachable scraper is provided on the outer end of the mounting shaft.
[0019] Both ends of the mounting shaft are provided with mounting plates through a rotating shaft, and the mounting plates are fixedly arranged on the rear side of the mounting frame. Both ends of the mounting shaft are provided with torsion springs, and one end of the torsion spring is fixedly connected to the mounting plate on the corresponding side. Two annular protrusions are fixedly arranged on the outer end of the mounting shaft, and the other end of the torsion spring is fixedly connected to the annular protrusion on the corresponding side.
[0020] In the above technical scheme, the technical effects and advantages provided by the present invention are: 1. By fixing the paper tube on the fixed shaft in advance, when replacing it, it is only necessary to rotate the adjustment seat and swap the positions of the two fixed shafts. There is no need to remove the old paper tube and then install the new one. It is more convenient and quick, and has less impact on the working efficiency of the glass laminating machine.
[0021] 2. After the film is pasted, the protective film on the front side of the glass is clamped between the upper film cutting roller and the lower film cutting roller. The film cutting knife on the lower film cutting roller cuts the protective film during its movement. There is no need to pause during cutting, so the glass film pasting work can be carried out continuously with higher efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0023] Figure 1 It is the main structural diagram of the present invention.
[0024] Figure 2 It is a rear structural diagram of the present invention.
[0025] Figure 3 It is a structural diagram of the fixed axis of the present invention.
[0026] Figure 4 It is a fixed axis sectional view of the present invention.
[0027] Figure 5 This is a structural diagram of the end plate of the present invention.
[0028] Figure 6 It is a structural diagram of the upper and lower film cutting rollers of the present invention.
[0029] Figure 7 For the present invention Figure 6 Enlarged view of part A in the middle.
[0030] Figure 8 It is a cross-sectional view of the lower film cutting roller of the present invention.
[0031] Fig. 9 It is a structural diagram of the defoaming component of the present invention.
[0032] Explanation of the reference numerals: 1. glass laminating machine; 2. fixed shaft; 201. fastening block; 202. mounting cylinder; 203. hidden chamber; 204. reset spring; 3. adjusting seat; 301. connecting shaft; 302. first plug rod; 4. upper film cutting roller; 5. defoaming assembly; 501. scraper; 502. mounting shaft; 503. torsion spring; 504. mounting plate; 6. lower film cutting roller; 601. center tube; 602. air bag; 603. bottom rod; 604. film cutting knife; 605. hidden groove; 606. positioning spring; 607. through hole; 7. end plate; 701. threaded push rod; 702. second plug rod; 703. fixed table; 8. mounting bracket. DETAILED DESCRIPTION
[0033] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0034] The present invention provides Figure 1-9 A glass surface coating device shown includes a glass coating machine 1 for applying film to glass. A mounting frame 8 is provided in the middle of the glass coating machine 1. A fixed shaft 2 for fixing a glass protective film is provided on the top of the mounting frame 8. Both ends of the fixed shaft 2 are fixed with mounting cylinders 202.
[0035] The top ends of both sides of the mounting frame 8 are respectively provided with an adjustment seat 3 and an end plate 7, the fixed shaft 2 is located between the adjustment seat 3 and the end plate 7, the adjustment seat 3 is provided with a connecting shaft 301 around it through a damping shaft, and a first plug rod 302 is fixedly provided at one end of the connecting shaft 301, one of the first plug rods 302 is inserted into the mounting tube 202 on the corresponding side, and the bottom end of the adjustment seat 3 is movably connected to the mounting frame 8 through a shaft.
[0036] The end plate 7 is fixed on the top of the mounting frame 8, and a threaded push rod 701 is provided on the end plate 7, which passes through the end plate 7 and is connected to the end plate 7 by a thread. A fixed platform 703 is provided at one end of the threaded push rod 701 through a rotating shaft, and a handle is fixed at the other end of the threaded push rod 701. A second plug rod 702 that can be inserted into another mounting tube 202 is fixed at one end of the fixed platform 703, and the cross-sections of the second plug rod 702 and the first plug rod 302 are both rectangular.
[0037] The rolled-up paper tube with the glass protective film is fixed by being sleeved on the outer end of the fixed shaft 2. In the fixed state, the mounting tubes 202 at both ends of the fixed shaft 2 are respectively fixed on the adjustment seat 3 and the end plate 7. The mounting tubes 202 at both ends of the fixed shaft 2 are respectively inserted into the first plug rod 302 and the second plug rod 702, and the adjusting seat 3 is surrounded by connecting shafts 301 and first plug rods 302. When replacing a new glass protective film, before the original glass protective film is used up, another fixed shaft 2 is selected, and the new paper tube with the glass protective film is sleeved and fixed on the outer end of the fixed shaft 2. Then, the mounting tube 202 at one end of the fixed shaft 2 is sleeved on one of the idle ends of the outer end of the adjusting seat 3. The first plug rod 302 is placed on the first plug rod 302. When the original glass protective film is used up, the threaded push rod 701 is rotated to remove the second plug rod 702 from the corresponding mounting tube 202. Then the adjusting seat 3 is rotated to rotate the fixed shaft 2 with the new glass protective film fixed to the position of the original fixed shaft 2 to replace the original fixed shaft 2. Then the threaded push rod 701 is rotated again to insert the second plug rod 702 into the mounting tube 202 at one end of the new fixed shaft 2. In this way, the new fixed shaft 2 is installed to complete the process of replacing the glass protective film. The original fixed shaft 2 is moved away from the top of the mounting frame 8 as the adjusting seat 3 rotates, and then it can be removed from the adjusting seat 3.
[0038] In the process of replacing the glass protective film, the paper tube is fixed on the fixed shaft 2 in advance. When replacing, it is only necessary to rotate the adjustment seat 3 and swap the positions of the two fixed shafts 2. There is no need to remove the old paper tube and install a new one. It is more convenient and quick, and has less impact on the working efficiency of the glass laminating machine 1.
[0039] The glass protective film rolled up on the outer end of the paper tube is fixed on the outer end of the fixed shaft 2, such as Figure 1-4 As shown, the outer end of the fixed shaft 2 is inlaid with multiple hidden chambers 203, the bottom end of the hidden chamber 203 is fixed with two air holes connected to the inside of the fixed shaft 2, the outer end of the fixed shaft 2 is fixed with an air guide tube with a valve, and the fastening block 201 can clamp and fix the paper tube of the rolled protective film from the inside.
[0040] A fastening block 201 is disposed inside the hidden chamber 203 , and two return springs 204 connected to the fastening block 201 are fixedly disposed on the inner wall of the hidden chamber 203 .
[0041] When the glass protective film is not fixed to the outer end of the fixed shaft 2, the fastening block 201 is retracted inside the hidden chamber 203 and does not extend outward. After the paper tube with the glass protective film rolled up is put on the outer end of the fixed shaft 2, the fastening block 201 will be put into the inner side of the paper tube. At this time, air is inflated into the interior of the fixed shaft 2 through the air duct. The air entering the interior of the fixed shaft 2 can enter the hidden chamber 203 through the air vents and push the fastening block 201 to extend outward. After the fastening block 201 is extended, it will be stuck on the inner wall of the paper tube, thereby clamping and fixing the paper tube with the glass protective film rolled up to the outer end of the fixed shaft 2. The movement of the fastening block 201 will also stretch the reset spring 204. After the air inside the fixed shaft 2 is discharged, the reset spring 204 will pull the fastening block 201 to retract back into the hidden chamber 203 so that the paper tube can be removed.
[0042] After applying the film, you need to cut off the glass protective film on the front side of the glass. Figure 2 , 6 As shown in Figures 7 and 8, an upper film cutting roller 4 is provided inside the mounting frame 8. The upper film cutting roller 4 is provided at the rear side of the squeezing roller of the glass laminating machine 1. Both ends of the upper film cutting roller 4 are provided with linear motors. After the film pasting is completed, under the control of the program, the linear motor drives the upper film cutting roller 4 to move downward. The linear motor is provided on the inner wall of the mounting frame 8, and the upper film cutting roller 4 is connected to the mover of the linear motor.
[0043] A lower film cutting roller 6 is provided at the bottom end of the upper film cutting roller 4. After the upper film cutting roller 4 moves downward, it clamps the protective film on the front side of the glass after film lamination. A hidden groove 605 is opened at the outer end of the lower film cutting roller 6, and a film cutting knife 604 is provided inside the hidden groove 605.
[0044] The glass is driven to move by the glass coating machine 1. When it moves to the mounting frame 8, the glass coating machine 1 sticks the glass protective film on the glass surface. The operation of the glass coating machine 1 is automatically controlled by the program. After the film pasting is completed, the glass moves backward and passes between the upper film cutting roller 4 and the lower film cutting roller 6. When the glass passes, the program controls the linear motor to drive the upper film cutting roller 4 to move downward, clamping the uncut glass protective film on the front side of the glass, and with the movement of the glass, the glass protective film also moves accordingly, driving the upper film cutting roller 4 and the lower film cutting roller 6 to rotate. During the movement, the film cutting knife 604 originally hidden in the hidden groove 605 extends outward. Therefore, when the glass protective film is clamped between the film cutting knife 604 and the upper film cutting roller 4, it will be cut off under the action of the film cutting knife 604, thereby disconnecting the protective film pasted on the glass from the unused glass protective film, thereby disconnecting the glass protective film during the movement. The movement of the glass does not need to be paused, so that the glass film pasting work can be carried out continuously with higher efficiency.
[0045] This method of cutting the glass protective film is to use the upper film cutting roller 4 and the lower film cutting roller 6 to replace the traditional cutting structure in the prior art, and the cutting process is automatically controlled by a program.
[0046] Reach upwards to clamp the protective film on the front side of the glass and then cut it off. Figure 2 , 6 As shown in Figures 7 and 8, a central tube 601 is provided inside the lower film cutting roller 6, an airbag 602 is fixedly provided at the outer end of the central tube 601, and a plurality of through holes 607 located inside the airbag 602 are opened at the outer end of the central tube 601, so that the air inside the central tube 601 can enter the airbag 602.
[0047] The outer end of the airbag 602 is provided with a bottom rod 603, and both ends of the bottom rod 603 are fixedly provided with positioning springs 606 fixedly connected to the outer end of the central tube 601. The bottom end of the film cutting knife 604 is fixedly connected to the outer end of the bottom rod 603, and the top end of the film cutting knife 604 is located inside the hidden groove 605.
[0048] Both ends of the center tube 601 extend to both sides of the lower film cutting roller 6 respectively, one end of the center tube 601 is movably connected to the inner wall of the mounting frame 8 through a rotating shaft, an extension tube is arranged inside the center tube 601, and one end of the extension tube is movably connected to the inner wall of the center tube 601 through a sealed bearing.
[0049] The other end of the extension tube is fixedly connected to the inner wall of the mounting frame 8, and an air filling tube is fixedly arranged at the outer end of the extension tube. Under the control of the program, after the glass film is applied, air is filled into the extension tube through the air filling tube.
[0050] When the film cutting knife 604 needs to be extended outward, the program controls the external air to flow into the extension tube through the inflation tube. The air entering the extension tube then enters the central tube 601 and flows into the airbag 602 through the through hole 607. The inflow of air causes the airbag 602 to expand. The expanded airbag 602 pushes the bottom rod 603 away from the central tube 601. The movement of the bottom rod 603 causes the positioning spring 606 to be stretched and pushes the film cutting knife 604 originally hidden in the hidden groove 605. After the hidden groove 605 is extended, the glass protective film can be cut off. After the cutting work is completed, the air is discharged, the airbag 602 shrinks, and the bottom rod 603 that has lost its support moves back under the elastic force of the positioning spring 606 and drives the film cutting knife 604 back to its original position.
[0051] After applying the film, you need to remove the bubbles on the glass protective film, such as Figure 2 , 9 As shown, a debubble assembly 5 is provided at the rear side of the mounting frame 8 , and the debubble assembly 5 includes a mounting shaft 502 , and a detachable scraper 501 is provided at the outer end of the mounting shaft 502 .
[0052] Both ends of the mounting shaft 502 are provided with mounting plates 504 through a rotating shaft, and the mounting plates 504 are fixedly arranged on the rear side of the mounting frame 8. Both ends of the mounting shaft 502 are provided with torsion springs 503, and one end of the torsion spring 503 is fixedly connected to the mounting plate 504 on the corresponding side. Two annular protrusions are fixedly arranged on the outer end of the mounting shaft 502, and the other end of the torsion spring 503 is fixedly connected to the annular protrusion on the corresponding side.
[0053] The glass after film application is moved to the debubble assembly 5 under the transportation of the glass laminating machine 1. At this time, the torsion spring 503 is in a tightened state. The elastic force of the torsion spring 503 drives the installation shaft 502 to rotate and enables the bottom end of the scraper 501 to apply force to the moving glass surface. As the glass moves, the installation shaft 502 can scrape off the bubbles on the surface of the glass protective film, thereby removing bubbles. Compared with squeezing, scraping the surface of the glass protective film with the scraper 501 can achieve a better debubble effect.
[0054] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A glass surface coating device, comprising a glass coating machine (1) for coating glass, wherein a mounting frame (8) is provided in the middle of the glass coating machine (1). Features: A fixed shaft (2) for fixing the glass protective film is provided at the top of the mounting frame (8), and mounting tubes (202) are fixedly provided at both ends of the fixed shaft (2); an adjustment seat (3) and an end plate (7) are respectively provided at the top ends of both sides of the mounting frame (8), and the fixed shaft (2) is located between the adjustment seat (3) and the end plate (7); connecting shafts (301) are provided around the adjustment seat (3) via damping shafts, and a first plug rod (302) is fixedly provided at one end of the connecting shaft (301), wherein one of the first plug rods (302) Inserted into the mounting tube (202) on the corresponding side, the bottom end of the adjustment seat (3) is movably connected to the mounting frame (8) via a rotating shaft; the end plate (7) is fixedly arranged on the top end of the mounting frame (8), the end plate (7) is provided with a threaded push rod (701) penetrating the end plate (7) and connected to the end plate (7) via a thread, one end of the threaded push rod (701) is provided with a fixing platform (703) via a rotating shaft, and one end of the fixing platform (703) is fixedly provided with a second insertion rod (702) capable of being inserted into another mounting tube (202).
2. A glass surface coating device according to claim 1, Features: The outer end of the fixed shaft (2) is inlaid with a plurality of hidden chambers (203); the bottom end of the hidden chamber (203) is fixedly provided with two air holes communicating with the interior of the fixed shaft (2); the outer end of the fixed shaft (2) is fixedly provided with an air guide tube with a valve; a fastening block (201) is provided inside the hidden chamber (203); and two return springs (204) connected to the fastening block (201) are fixedly provided on the inner wall of the hidden chamber (203).
3. A glass surface coating device according to claim 1, Features: An upper film cutting roller (4) is arranged inside the mounting frame (8), and the upper film cutting roller (4) is arranged on the rear side of the squeezing roller of the glass laminating machine (1). Both ends of the upper film cutting roller (4) are provided with linear motors, and the linear motors are arranged on the inner wall of the mounting frame (8); a lower film cutting roller (6) is arranged at the bottom end of the upper film cutting roller (4), and a hidden groove (605) is opened at the outer end of the lower film cutting roller (6), and a film cutting knife (604) is arranged inside the hidden groove (605).
4. A glass surface coating device according to claim 3, Features: The lower film cutting roller (6) is provided with a central tube (601) inside, an air bag (602) is fixedly provided at the outer end of the central tube (601), and a plurality of through holes (607) located inside the air bag (602) are opened at the outer end of the central tube (601); a bottom rod (603) is provided at the outer end of the air bag (602), and positioning springs (606) fixedly connected to the outer end of the central tube (601) are fixedly provided at both ends of the bottom rod (603), and the bottom end of the film cutting knife (604) is fixedly connected to the outer end of the bottom rod (603).
5. A glass surface coating device according to claim 4, Features: The two ends of the central tube (601) extend to the two sides of the lower film cutting roller (6) respectively, and one end of the central tube (601) is movably connected to the inner wall of the mounting frame (8) via a rotating shaft. An extension tube is provided inside the central tube (601), and one end of the extension tube is movably connected to the inner wall of the central tube (601) via a sealed bearing, and the other end of the extension tube is fixedly connected to the inner wall of the mounting frame (8), and an inflation tube is fixedly provided at the outer end of the extension tube.
6. A glass surface coating device according to claim 1, Features: A debubble assembly (5) is provided at the rear side of the mounting frame (8), the debubble assembly (5) comprising a mounting shaft (502), the outer end of the mounting shaft (502) being provided with a detachable scraper (501); mounting plates (504) are provided at both ends of the mounting shaft (502) via a rotating shaft, the mounting plates (504) are fixedly arranged at the rear side of the mounting frame (8), and torsion springs (503) are provided at both ends of the mounting shaft (502), one end of the torsion spring (503) being fixedly connected to the mounting plate (504) at the corresponding side.
Citation Information
Patent Citations
Glass film laminating machine
CN218429975U
