Modularized rapid assembly method for vertical lifting infrastructure garage

Abstract

The invention discloses a modularized rapid assembling method for a vertical lifting infrastructure garage. The modularized rapid assembling method comprises the following steps that firstly, two cuboid-shaped parking garage modules, a plurality of transverse moving comb tooth devices, a lifting comb tooth device, two balancing frame modules and a plurality of first cross beams are prefabricated; secondly, a construction site is marked, the two parking garage modules are symmetrically installed on the construction bottom face at intervals, and then the transverse moving comb tooth devices are installed in the parking garage modules from the second layer of the parking garage modules; thirdly, the upper ends of the sides, close to each other, of the two parking garage modules are connected through a first cross beam, and the opposite sides of the two parking garage modules are combined with the two balance frame modules to define a lifting well; fourthly, a lifting comb tooth device is placed at the bottom of the formed lifting well, the lifting comb tooth device is connected with a second power assembly, the general frame forms a standard module, transportation is facilitated, the most time is consumed for installation of small parts and components in the field installation process, and the installation efficiency is greatly improved. Part of electrical components are installed in the parking garage module in advance, so that most of field installation is modularized integrated installation, more convenience is achieved, and the installation time is greatly saved.

Description

Technical Field

[0001] The invention belongs to the technical field of three-dimensional parking garages, and in particular to a modular rapid assembly method for a vertical lifting infrastructure garage. Background Art

[0002] With the popularization of cars, every family will have a car in the future. The large number of cars in cities will cause road traffic congestion. Traditional ground parking lots and underground parking garages can only use the space close to the ground, and the number of parking spaces that can be set is very small. The upper space on the same floor cannot be used, resulting in a waste of space and low utilization rate. It is increasingly unable to meet the demand. Therefore, more and more places are building multi-story parking garages; however, the current multi-story parking garages have many parts, complex structures, cumbersome installation, long assembly cycle, and difficult later maintenance. Summary of the invention

[0003] The object of the present invention is to provide a modular rapid assembly method for a vertical lifting infrastructure garage to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A modular rapid assembly method for a vertical lift infrastructure garage includes the following steps:

[0006] The first step is to prefabricate two rectangular parking garage modules, a plurality of transverse comb tooth devices, a lifting comb tooth device, two balance frame modules, and a plurality of cross beams.

[0007] The height of the parking garage module is less than 12m, the width is less than 2.5m, the depth is less than 5.5m, and the height of the balance frame is less than the height of the parking garage;

[0008] The transverse comb device is integrated with a power component 1;

[0009] The parking garage has an electrical component 1 integrated on each floor starting from the second floor for supplying power to the power component, and an electrical component 2 integrated on the balance frame module for cooperating with the electrical component 1;

[0010] The second step is to mark the construction site, install two parking garage modules symmetrically at intervals on the bottom surface of the construction, and then install the transverse comb device from the second layer of the parking garage module, and make the power component 1 and the electrical component 1 slide in connection;

[0011] The third step is to use the crossbeam 1 to connect the upper ends of the two parking garage modules on the side close to each other, and at the same time install the power component 2 on the crossbeam 1, and then place the balance frame modules on both sides of the interval, the side of the balance frame module is fixed to the parking garage module, and the opposite side of the two parking garage modules is combined with the two balance frame modules to form a lifting shaft, and the electrical component 2 is slidably connected with the power component 1, so that the transverse comb device moves back and forth between the parking garage module and the lifting shaft;

[0012] The fourth step is to place a lifting comb device at the bottom of the formed lifting shaft, and connect the lifting comb device to power component 2.

[0013] A further technical solution is that the parking garage module includes four columns, with beam 2 provided in the width direction and beam 3 and beam 4 provided in the length direction. Beam 3 is located on the outside and higher than beam 2, and beam 4 is located on the inside and lower than beam 2. Beam 2 is provided with a sliding bar that cooperates with the transverse comb device, and the electrical component 1 is installed on one of the beams 2.

[0014] A further technical solution is to prefabricate the necessary parts of the two parking garage modules based on the first step, first connect the column and the second beam to form two long brackets, transport them to the construction site, and then assemble the third and fourth beams.

[0015] According to a further technical solution, the four columns include two main columns and two auxiliary columns, corresponding to each parking space, and an inclined pull rod is provided between the main column and the second crossbeam.

[0016] A further technical solution is that the transverse comb tooth device includes a comb tooth bracket, a plurality of rollers are provided on the outer sides of both ends of the comb tooth bracket, the rollers cooperate with the slide bar, and a sprocket group is installed on the inner sides of both ends of the comb tooth bracket, the sprocket assemblies are respectively rotatably connected to the plurality of rollers, and the sprocket assemblies at both ends are connected through a transmission shaft 1, the transmission shaft 1 is transmission-connected to a drive motor 1, the drive motor 1 is installed on the comb tooth bracket and is electrically connected to a slider assembly, the slider assembly is installed at the end of the comb tooth bracket, and is slidably connected to electrical components 1 and 2.

[0017] A further technical solution is that the electrical component 1 and the electrical component 2 have the same structure, the electrical component 1 includes a plurality of support frames, the plurality of support frames are connected to a "C"-shaped fixed beam, the fixed beam opens downward and has a conductive slide rail installed inside, and the conductive slide rail is slidably connected to the slider assembly.

[0018] According to a further technical solution, the power assembly 2 includes a gear assembly 1, a gear assembly 2, a gear assembly 3 and a gear assembly 4 installed at four corners of the upper end of the elevator shaft;

[0019] The gear assembly 1 and the gear assembly 3 are wound with chains and extend downward to be connected with two corners of the lifting comb device;

[0020] The gear assembly 2 and the gear assembly 4 are wound with chains and extend downward to be connected with the other two corners of the lifting comb device;

[0021] The gear assembly 1 and the gear assembly 2 are connected via a transmission shaft 2, and the transmission shaft 2 is in transmission connection with the drive motor 2.

[0022] According to a further technical solution, the balancing frame module includes a plurality of rectangular support frames, and the plurality of support frames are longitudinally spaced apart.

[0023] Beneficial effects of the present invention:

[0024] 1. The present invention adopts a suitable length and width design and forms a modular structure. A garage can be transferred to the construction site by a trailer. If more parking spaces need to be built, the loading problem is particularly important. By using the method of the present invention to form modules of various parts, the parts of multiple garages can be transported by several trailers, and the unloading is also very simple, which can greatly save the transportation cost and time.

[0025] 2. There will be enough space and equipment in the factory to quickly install and debug the electrical components, which is much slower on site; therefore, the advantages of modular installation are highlighted here, especially when building a large number of parking spaces, the advantages are more prominent, and the construction time is more than 4 times faster than the traditional construction method.

[0026] 3. By forming the general frame into a standard module, it is easy to transport. In the process of on-site installation, the most time-consuming part is the installation of small parts and components. The present invention installs some electrical components in the parking garage module in advance, so that most of the on-site installation is modular integrated installation, which is more convenient and greatly saves installation time.

[0027] Other features and advantages of the present invention will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 : A three-dimensional structural diagram of the present invention.

[0029] Figure 2 : Disassembly diagram of the present invention.

[0030] Figure 3 : Partial structure of the present invention Figure 1 .

[0031] Figure 4 : Partial structure of the present invention Figure 2 .

[0032] Figure 5 : Structural diagram of the transverse comb device of the present invention.

[0033] Figure 6 : Planar structure diagram of the present invention.

[0034] Figure markings: 1-garage module, 11-four columns, 111-main column, 112-auxiliary column, 113-pull rod, 12-crossbeam 2, 13-crossbeam 3, 14-crossbeam 4, 15-long bracket, 16-slide, 2-transverse comb device, 21-comb bracket, 22-roller, 23-sprocket set, 24-drive shaft 1, 25-drive motor 1, 26-slide assembly, 3-lifting comb device, 4-balance frame module, 41-support frame, 5-crossbeam 1, 61-electrical component 1, 611-support frame, 612-fixed beam, 62-electrical component 2, 7-lifting shaft, 8-power component 2, 81-gear component 1, 82-gear component 2, 83-gear component 3, 84-gear component 4, 85-drive shaft 2, 86-drive motor 2. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0036] Please refer to Figure 1-6 ;

[0037] The present invention forms modularization in each component of the garage, which can realize rapid assembly and realize convenient transportation by limiting specific sizes. Specifically, the following steps are included:

[0038] The first step is to prefabricate two rectangular parking garage modules 1, a plurality of transverse comb tooth devices 2, a lifting comb tooth device 3, two balance frame modules 4, and a plurality of cross beams 5;

[0039] The parking garage module 1 has a height of less than 12m, a width of less than 2.5m, and a depth of less than 5.5m. The specific height is determined according to the number of parking spaces. The balance frame height is less than the height of the parking garage. The transverse comb device 2 is integrated with a power component 1. From the second floor onwards, each floor of the parking garage is integrated with an electrical component 1 61 for supplying power to the power component, and the balance frame module 4 is integrated with an electrical component 2 62 that cooperates with the electrical component 1 61.

[0040] In this embodiment, the parking garage module 1 includes four columns 11, a second crossbeam 12 is provided in the width direction, a third crossbeam 13 and a fourth crossbeam 14 are provided in the length direction, a slide bar 16 cooperating with the transverse comb device 2 is provided on the second crossbeam 12, and an electrical component 1 61 is installed on one of the second crossbeams 12; before transportation, the third crossbeam 13 and the fourth crossbeam 14 in the length direction are first removed from the parking garage module 1 to form two long brackets 15, the length of the long bracket 15 is less than 12m, and the width is less than 2.5m, which are transported to the construction site for assembly;

[0041] Assuming that each parking garage module 1 has 6 parking spaces, 10 transverse comb teeth devices 2 and 1 lifting comb teeth device 3 are required, and the formed long bracket 15 has 4 pieces, 12 cross beams 3 13, 12 cross beams 4 14, 2 balance frame modules 4 and other components; when loading is required, the domestic trailer is up to 13m long and 2.5m wide, so the length of the trailer can accommodate the long bracket 15, and the long bracket 15 is placed upright, which only occupies a small part of the space in the trailer, wherein the width of the transverse comb teeth device 2 and the lifting comb teeth device 3 must be less than 2.4m, preferably 2m, so they can be completely stacked flat in the remaining space of the trailer, and there should be remaining space for other components to be placed therein, that is, a garage can be transferred to the construction site by a trailer;

[0042] If more parking spaces need to be built, the loading problem becomes particularly important. By adopting the method of the present invention, the various parts can be formed into modules, and the parts transportation of multiple garages can be completed by several trailers. The unloading is also very simple, which can greatly save the transportation cost and time.

[0043] The second step is to mark the construction site, install two parking garage modules 1 symmetrically at intervals on the bottom surface of the construction, and then install the transverse comb device 2 from the second layer of the parking garage module 1, and make the power component 1 and the electrical component 1 61 slidably connected; more specifically, select two long brackets 15 from the parts transported to the construction site, fix the bottom of the long bracket 15 to the bottom surface of the construction, and then sequentially connect a number of beams 3 13 and a number of beams 4 14 to the two long brackets 15 to form a number of longitudinally distributed parking spaces;

[0044] In one embodiment, a crane is used to place a transverse comb device 2 into each parking space, and the transverse comb device 2 is supported by the second crossbeam 12; this is safer and can make the bottom of the garage more stable during the installation process. Another parking garage module 1 is also built in this way;

[0045] In this embodiment, the electrical component 61 is pre-installed on each parking space, so it does not need to be installed during the assembly process. There is enough space and equipment in the factory to quickly install and debug the electrical component 61, which is much slower on site. Therefore, the advantages of the modular installation method are highlighted here, especially when building a large number of parking spaces, the advantages are more prominent, and the construction time is more than 4 times faster than the traditional construction method.

[0046] Furthermore, when installing beam three 13 and beam four 14, beam three 13 is located on the outside and higher than beam two 12, and is used to limit the transverse comb device 2 and prevent it from sliding out. Beam four 14 is located on the inside and lower than beam two 12, and is used to reserve an opening for the transverse comb device 2 to slide out into the elevator shaft 7.

[0047] Crossbeam three 13 and crossbeam four 14 are usually installed by means of fixings and screws. When the garage is in use, the transverse comb device 2 and the lifting comb device 3 are the busiest and need to bear the weight of the vehicle. Therefore, some irreparable problems are inevitable after long-term use. At this time, the corresponding crossbeam three 13 can be removed, and then fixed with a crane, and the damaged transverse comb device 2 can be slid out of the parking position by sliding, and the transverse comb device 2 with intact function can be replaced and then the crossbeam three 13 can be installed.

[0048] The third step is to use a crossbeam 5 to connect the upper ends of the two parking garage modules 1 on the side close to each other, and at the same time install a power component 2 8 on the crossbeam 5, and then place a balance frame module 4 on both sides of the interval, and the side of the balance frame module 4 is fixed to the parking garage module 1. This step refers to connecting the balance frame module 4 with the column of the parking garage module 1, and the opposite side of the two parking garage modules 1 is combined with the two balance frame modules 4 to form a lift shaft 7. At this point, the outer frame of the stereoscopic garage has been completed, and the electrical component 2 62 is slidably connected to the power component 1, so that the transverse comb device 2 moves back and forth between the parking garage module 1 and the lift shaft 7;

[0049] Preferably, the balance frame module 4 includes a plurality of rectangular support frames 61141, and the plurality of support frames 61141 are arranged at intervals in the longitudinal direction, which can reduce the volume of the balance frame module 4 and facilitate transportation.

[0050] The fourth step is to place the lifting comb device 3 at the bottom of the formed lifting shaft 7, and connect the lifting comb device 3 to the power component 2 8.

[0051] Based on the above method, the general frame is formed into a standard module for easy transportation. The most time-consuming part of the on-site installation is the installation of small parts and components. The present invention installs some electrical components in the parking garage module 1 in advance, so that most of the on-site installation is a modular integrated installation, which is more convenient and greatly saves installation time.

[0052] Further, refer to Figure 1 and Figure 6 The four columns 11 include two main columns 111 and two auxiliary columns 112. The two parking garage modules 1 have four main columns 111. The four main columns 111 are combined to form a lifting shaft. After the assembly is completed based on the above embodiment, a tilted pull rod 113 is provided between the main column 111 and the second crossbeam 12 for each parking space.

[0053] Based on the prior art "CN110206357A, a vertical lifting stereo garage" Figure 1 It can be seen from the specific structure that when the vehicle is parked in the parking space, its main stress points are on the crossbeam and the two columns used to connect the crossbeam. When using such a structure, it is necessary to consider the load-bearing capacity, so thick steel will be used. This will increase the material cost and require further processing of the purchased steel. The time cost of complex processing increases. In addition, in order to support the crossbeam, more reinforcing accessories are needed to fix it. The large number of parts will also increase the installation time.

[0054] In this embodiment, the weight of the load is distributed to the main columns by means of a pull rod. The four main columns are connected together by a support frame 41 and a cross beam 5, which can play a role of mutual support and restraint. The common "I" steel on the market can realize the load-bearing capacity of the vehicle. Not only is the material cost low, but the process of purchasing and processing can be omitted, fewer parts are used, and the assembly time is further saved.

[0055] The present invention is described with respect to the transversely movable comb tooth device 2, which specifically includes a comb tooth bracket 21, and a plurality of rollers 22 are arranged on the outer sides of both ends of the comb tooth bracket 21, and the rollers 22 cooperate with the slide bar 16. The movement position of the transversely movable comb tooth device 2 can be limited by the setting of the slide bar 16. Sprocket groups 23 are installed on the inner sides of both ends of the comb tooth bracket 21, and the sprocket groups 23 are respectively connected to the plurality of rollers 22 for rotation. The sprocket groups 23 at both ends are connected through a transmission shaft 1 24, and the transmission shaft 1 24 is connected to a driving motor 1 25 for transmission. The driving motor 1 25 is installed on the comb tooth bracket 21 and is electrically connected to a slider assembly 26. The slider assembly 26 is installed at the end of the comb tooth bracket 21 and is slidably connected to an electrical assembly 1 61 and an electrical assembly 2 62. The electrical component 61 includes a plurality of support frames 61141, and the plurality of support frames 61141 are connected to a "C"-shaped fixed beam 612. The fixed beam 612 opens downward and has a conductive slide rail installed inside. The conductive slide rail is slidably connected to the slider component 26. The slider component 26 is used to connect the transverse comb device 2 to become an independent module without wire connection, making it more convenient and quick to replace the entire module. The combination of the slider component 26, the electrical component 61 and the electrical component 62 can refer to the description in the public technical document "CN105401768A, sliding contact power supply system and three-dimensional circulation garage having the same", but the electrical component 61 and the electrical component 62 used in the present invention are distributed in a straight line.

[0056] In the embodiment of the present invention, the power component 2 8 includes a gear component 1 81, a gear component 2 82, a gear component 3 83 and a gear component 4 84 installed at the four corners of the upper end of the lifting shaft 7; the gear component 1 81 and the gear component 3 83 are wrapped with a chain, and extend downward to connect with the two corners of the lifting comb device 3; the gear component 2 82 and the gear component 4 84 are wrapped with a chain, and extend downward to connect with the other two corners of the lifting comb device 3; the gear component 1 81 and the gear component 2 82 are connected by a transmission shaft 2 85, and the transmission shaft 2 85 is connected to the drive motor 2 86.

[0057] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0058] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims

1. A modular rapid assembly method for a vertical lifting infrastructure garage, characterized in that: The following steps are involved: The first step is to prefabricate two rectangular parking garage modules (1), a plurality of transverse comb tooth devices (2), a lifting comb tooth device (3), two balancing frame modules (4), and a plurality of cross beams (5); The parking garage module (1) has a height of less than 12 m, a width of less than 2.5 m, a depth of less than 5.5 m, and a height of the balancing frame less than the height of the parking garage; The transverse comb tooth device (2) is integrated with a power component 1; The parking garage is integrated with an electrical component 1 (61) for supplying power to the power component on each floor starting from the second floor, and an electrical component 2 (62) cooperating with the electrical component 1 (61) is integrated on the balance frame module (4); The second step is to mark the construction site, install two parking garage modules (1) symmetrically on the bottom surface of the construction, and then install the transverse comb device (2) from the second layer of the parking garage module (1) into it, and make the power component 1 and the electrical component 1 (61) slidably connected; The third step is to use a crossbeam (5) to connect the upper ends of the two parking garage modules (1) on the side close to each other, and at the same time install a power component (8) on the crossbeam (5), and then place a balance frame module (4) on both sides of the interval, and the side of the balance frame module (4) is fixed to the parking garage module (1), and the opposite side of the two parking garage modules (1) is combined with the two balance frame modules (4) to form a lifting shaft (7), and the electrical component (62) is slidably connected to the power component (1), so that the transverse comb device (2) can move back and forth between the parking garage module (1) and the lifting shaft (7); The fourth step is to place the lifting comb device (3) at the bottom of the formed lifting shaft (7), and connect the lifting comb device (3) to the power component 2 (8).

2. The modular rapid assembly method of a vertical lift infrastructure garage according to claim 1 is characterized by: The parking garage module (1) comprises four columns (11), a second crossbeam (12) is arranged in the width direction, and a third crossbeam (13) and a fourth crossbeam (14) are arranged in the length direction. The third crossbeam (13) is located on the outside and is higher than the second crossbeam (12), and the fourth crossbeam (14) is located on the inside and is lower than the second crossbeam (12). The second crossbeam (12) is provided with a slide bar (16) which cooperates with the transverse comb device (2), and the electrical component one (61) is installed on one of the second crossbeams (12).

3. The modular rapid assembly method of a vertical lift infrastructure garage according to claim 2 is characterized by: Based on the first step, the necessary parts of the two parking garage modules (1) are prefabricated, and the column (11) and the second beam (12) are first connected to form two long brackets (15), which are then transported to the construction site and assembled with the third beam (13) and the fourth beam (14).

4. The modular rapid assembly method of a vertical lift infrastructure garage according to claim 2 is characterized by: The four upright columns (11) include two main columns (111) and two auxiliary columns (112), corresponding to each parking space. An inclined pull rod (113) is provided between the main columns (111) and the second cross beam (12).

5. The modular rapid assembly method of a vertical lift infrastructure garage according to claim 1 is characterized by: The transverse comb tooth device (2) comprises a comb tooth bracket (21), a plurality of rollers (22) are arranged on the outer sides of both ends of the comb tooth bracket (21), the rollers (22) cooperate with the slide bar (16), sprocket groups (23) are installed on the inner sides of both ends of the comb tooth bracket (21), the sprocket groups (23) are respectively connected to the plurality of rollers (22) for rotation, the sprocket groups (23) at both ends are connected through a transmission shaft (24), the transmission shaft (24) is connected to a driving motor (25) for transmission, the driving motor (25) is installed on the comb tooth bracket (21), and is electrically connected to a slider assembly (26), the slider assembly (26) is installed at the end of the comb tooth bracket (21), and is slidably connected to an electrical assembly (61) and an electrical assembly (62).

6. The method for rapid modular assembly of a vertical lift infrastructure garage according to claim 5, characterized in that: The electrical component 1 (61) and the electrical component 2 (62) have the same structure. The electrical component 1 (61) includes a plurality of support frames (611) (41). The plurality of support frames (611) (41) are connected to a "C"-shaped fixed beam (612). The fixed beam (612) opens downward and has a conductive slide rail installed inside. The conductive slide rail is slidably connected to the slider component (26).

7. The modular rapid assembly method of a vertical lift infrastructure garage according to claim 1 is characterized by: The power assembly 2 (8) comprises a gear assembly 1 (81), a gear assembly 2 (82), a gear assembly 3 (83) and a gear assembly 4 (84) installed at four corners of the upper end of the elevator shaft (7); The gear assembly 1 (81) and the gear assembly 3 (83) are wound with a chain and extend downward to be connected to two corners of the lifting comb device (3); The gear assembly 2 (82) and the gear assembly 4 (84) are wound with a chain and extend downward to be connected with the other two corners of the lifting comb device (3); The gear assembly 1 (81) and the gear assembly 2 (82) are connected via a transmission shaft 2 (85), and the transmission shaft 2 (85) is transmission-connected to a drive motor 2 (86).

8. The modular rapid assembly method of a vertical lift infrastructure garage according to claim 1 is characterized by: The balancing frame module (4) comprises a plurality of rectangular support frames (611) (41), wherein the plurality of support frames (611) (41) are arranged at intervals in the longitudinal direction.

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