Flexible printed circuit (FPC) bearing platform with multiple branch belts and branch belt suspension bearing shaping mechanism thereof
Through the built-in connected strip air groove and movable bearing shaping mechanism, the problem of flexible FPC multi-lever belt plane control and suspended strap bending is solved, and the consistency of vacuum adsorption force and surface shaping are achieved, which improves the flexible FPC Flatness and machining accuracy.
Patent Information
- Application Number
- CN202411241826.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2044-09-05
AI Technical Summary
In the process of flexible FPC manufacturing, it is difficult to control the planarity of multiple straps, and the suspended straps are prone to bend due to their own gravity during processing, which affects the subsequent processing accuracy.
The built-in strip-shaped gas tank is used as the integral air supply structure, and the flexible FPC is fixed by uniform adsorption and negative pressure absorption, and a movable load-bearing and surface shaping mechanism is designed to synchronize the load-bearing and surface shaping of the suspended branch.
It effectively reduces the flatness difference caused by suction difference, improves the surface flatness and position accuracy of multiple flexible FPCs, and ensures the accuracy of subsequent processing.
Smart Images

Figure CN119110486A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of flexible printed circuit board (FPC) manufacturing equipment, in particular to a flexible FPC bearing platform with multiple strips and a strip suspended bearing shaping mechanism thereof. Background Art
[0002] Flexible circuit boards, also known as "FPC soft boards", are printed circuit boards made of flexible insulating substrates. FPC can provide excellent electrical performance, meet the needs of smaller and higher density installation designs, and also help reduce assembly processes and enhance reliability. Flexible circuit boards FPC soft boards can be bent, wound, and folded freely, and can withstand millions of dynamic bends without damaging the wires. They can be arranged arbitrarily according to spatial layout requirements, and can be moved and stretched arbitrarily in three-dimensional space, thereby achieving the integration of component assembly and wire connection; and can greatly reduce the size and weight of electronic products, which is suitable for the development of electronic products towards high density, miniaturization, and high reliability.
[0003] Flexible FPC generally includes a main belt body and multiple branch belts connected to the main belt body. In the actual manufacturing process, the branch belts of the flexible FPC need to undergo multiple processing procedures, which requires the flexible FPC to be placed flat on the platform as a whole and maintain its surface flatness consistency. For the flexible FPC used in the main control platform of new energy vehicles, its length can reach 1-2m. When carrying the flexible FPC, its length affects the difficulty of controlling its flatness accuracy. For example, in order to ensure the position stability of the flexible FPC on the platform, multiple vacuum nozzles are usually used to fix the flexible FPC with negative pressure adsorption force. The defect is that due to the difference in adsorption force of different nozzles, the local deformation of the flexible FPC is different, thereby affecting its overall flatness, especially for the flexible FPC with multiple branch belts, the flatness change difference is greater. In addition, the branch belts of the flexible FPC need to undergo processing techniques such as bending in subsequent processes, requiring the branch belts to be suspended. For the suspended branch belts, due to the influence of their own gravity, they will bend and other situations, affecting the subsequent processing accuracy. Summary of the invention
[0004] The technical problem to be solved by the present invention is to provide a flexible FPC bearing platform with multiple strips of air grooves that are interconnected as an overall air supply structure in response to the deficiencies of the above-mentioned prior art, thereby ensuring the consistency of suction of multiple nozzles and effectively reducing the surface flatness differences of the FPC belt body caused by local suction differences. At the same time, it has the functions of synchronous bearing and surface shaping of suspended branch belts, effectively ensuring the surface flatness and improving the positioning accuracy of the multi-branch flexible FPC bearing platform and its branch belt suspended bearing shaping mechanism.
[0005] The technical solution adopted by the present invention is as follows: a flexible FPC bearing platform with multiple strips, used for bearing and supporting a flexible FPC, including a base, a support seat, a clamping mechanism and a bearing shaping mechanism, wherein the flexible FPC includes an FPC strip body, a first strip and a second strip; the first strip and the second strip are connected to the side of the FPC strip body; the base and the support seat are strip-shaped plate structures, and are overlapped with each other in the vertical direction to form an integral base body, used for horizontally placing the flexible FPC; the second strip is suspended on the side of the base body; at least two air grooves are opened in the base, and the at least two air grooves are interconnected and connected to an external vacuum generator; the support At least two suction nozzles are provided on the seat corresponding to at least two air grooves, and at least two suction nozzles are connected to the air grooves, and are used to fix the flexible FPC placed on the support seat by vacuum negative pressure adsorption; the clamping mechanism includes at least two groups, and at least two groups of clamping mechanisms are arranged at intervals on the side of the seat body, and are used to clamp the flexible FPC from above; the bearing and shaping mechanism is arranged on the side of the seat body, and moves linearly along the side direction of the seat body; a shaping groove is provided in the bearing and shaping mechanism, and the shaping groove is open on one side close to the suspended second branch belt. When the bearing and shaping mechanism moves linearly toward the second branch belt, the shaping groove J covers the second branch belt and shapes the second branch belt during the linear movement.
[0006] Preferably, the air groove includes a first air groove, a second air groove and a third air groove, wherein the second air groove and the third air groove are in the same straight line direction and are arranged at intervals; the first air groove is located on the side of the second air groove and the third air groove; the FPC belt body and the second branch belt are placed on the seat body corresponding to the second air groove and the third air groove; the first branch belt is placed corresponding to the first air groove; the bottoms of the first air groove, the second air groove and the third air groove are open, and the edges of the openings are provided with sunken annular grooves, and sealing rings are embedded in the embedded annular grooves, and are sealed by a cover plate.
[0007] Preferably, a connecting air hole is provided on the inner wall of the second air groove, one end of the connecting air hole is opened on the inner wall of the second air groove, and the other end is opened on the inner wall of the first air groove and / or the third air groove, so as to connect the second air groove with the first air groove and / or the third air groove.
[0008] Preferably, an air hole is opened on the side wall of the base; the air hole extends into the base and is connected with the first air groove or the second air groove or the third air groove, and an air nozzle is inserted in the air hole for connecting an external vacuum generator to generate vacuum negative pressure in the first air groove, the second air groove and the third air groove.
[0009] Preferably, at least two nozzle grooves are respectively provided on the first air groove, the second air groove and the third air groove. The nozzle grooves are provided on the upper surface of the base and are connected with the first air groove, the second air groove or the third air groove; the nozzles are embedded in the nozzle grooves.
[0010] Preferably, at least two limit blocks are provided on both sides of the suction nozzle, and the at least two limit blocks extend in straight directions on both sides of the suction nozzle to form an FPC placement channel for guiding and limiting the flexible FPC from both sides when placing the flexible FPC.
[0011] Preferably, the clamping mechanism includes a supporting assembly, a clamping drive assembly and a clamping assembly, wherein the supporting assembly is arranged on a base body; the clamping drive assembly is arranged on one side of the supporting assembly and outputs power in a vertical direction; the clamping assembly is connected to the output end of the clamping drive assembly to convert the power in the vertical direction into a rotational motion in a vertical plane so as to rotate toward the flexible FPC to clamp and fix the flexible FPC.
[0012] Preferably, the support assembly includes a support and a support plate, wherein the support is a rectangular block structure, fixedly arranged on the side of the seat body; a mounting groove is provided at the top of the support close to one side of the seat body; the top surface of the mounting groove and the side surface close to one side of the seat body are open surfaces; the support plate is vertically arranged in the mounting groove; the clamping drive assembly includes a clamping cylinder, a push rod, a transmission block and a lifting rod, wherein the clamping cylinder is arranged on the side of the support, and the output end is arranged upward; the lower end of the push rod is connected to the output end of the clamping cylinder, and the upper end extends vertically upward; the transmission block is horizontally connected to the upper end of the push rod; the lifting rod is vertically connected to the bottom of the transmission block and extends vertically downward; at least two racks are provided on the side wall of the lifting rod in the vertical direction.
[0013] Preferably, a lifting guide hole is provided in the mounting groove, and the lifting guide hole extends vertically downward along the bottom of the mounting groove; the lifting rod is inserted into the lifting guide hole and moves freely in the lifting guide hole; a support shaft is horizontally provided in the mounting groove, one end of the support shaft is connected to the support plate, and the other end is connected to the inner wall of the mounting groove; the clamping assembly includes a rotating rod and a pressing block, wherein one end of the rotating rod extends into the mounting groove and is rotatably mounted on the support shaft; a rack is provided on the outer wall of one end of the rotating rod, and the rack is meshed with the rack on the side wall of the lifting rod, and when the lifting rod moves up and down, the rotating rod is driven to rotate; the pressing block is connected to the other end of the rotating rod, and the rotating rod drives the pressing block to rotate so as to flatten the flexible FPC.
[0014] Preferably, the bearing and shaping mechanism includes a bearing component and a shaping component, wherein the bearing component is arranged on the side of the seat body and outputs linear power along the side direction of the seat body; the shaping component is arranged on the seat body and is slidably connected to the seat body through a slide rail arranged along the side direction of the seat body, and a shaping groove is formed between the shaping component and the bearing component; one end of the shaping component extends into the bearing component and follows the linear movement of the bearing component, so that the shaping groove is inserted into the suspended second branch belt from the upper and lower sides, and the surface of the second branch belt is shaped during the linear movement of the shaping groove.
[0015] A support belt suspended bearing shaping mechanism of a flexible FPC bearing platform with multiple support belts comprises a bearing assembly and a shaping assembly, wherein the bearing assembly is arranged on the side of a seat body and outputs linear motion along the side direction of the seat body; the shaping assembly is arranged on the seat body and is slidably connected to the seat body through a slide rail arranged along the side direction of the seat body, and a shaping groove is formed between the shaping assembly and the bearing assembly; one end of the shaping assembly extends into the bearing assembly and follows the linear motion of the bearing assembly, so that the shaping groove is inserted into the suspended second support belt from the upper and lower sides, and the surface of the second support belt is shaped during the linear motion of the shaping groove.
[0016] Preferably, the bearing assembly includes a mounting seat, a bearing cylinder and a bearing U seat, wherein the mounting seat is fixedly arranged on the seat body and forms a vertical support plane on the outer side of the seat body; the bearing cylinder is arranged on the vertical support plane of the mounting seat, and the output end is arranged in a direction parallel to the side of the seat body; the bearing U seat is connected to the output end of the bearing cylinder, and a push groove is provided in the bearing U seat; the top and one side of the push groove are open surfaces; the top surface of the bearing U seat is a bearing plane, on which suction holes are arranged, and the suction holes are connected to the air path arranged inside the bearing U seat; a second air hole is provided on the side wall of the bearing U seat, the inner end of the second air hole is connected to the air path, and an air path connector is inserted at the outer end for connecting an external vacuum generator to generate a vacuum negative pressure at the suction hole.
[0017] Preferably, the shaping assembly includes a transmission rod and a shaping block, wherein the shaping block is slidably connected to the surface of the seat body and is connected to a raised block arranged on the surface of the seat body through a horizontally arranged spring, and the tension of the spring in a natural state pulls the shaping block to move in the opposite direction of the output power of the load-bearing cylinder; the bottom surface height of the shaping block is higher than the top surface height of the load-bearing U seat; the transmission rod is fixedly connected to the bottom of the shaping block and extends vertically downward into the push groove; the load-bearing U seat moves toward the direction of the second support belt until the inner wall of the push groove abuts against the transmission rod, and a shaping groove is formed between the shaping block and the load-bearing U seat, and the load-bearing U seat continues to move linearly toward the second support belt, and the shaping block is driven by the transmission rod to overcome the elastic force of the spring and move synchronously until the shaping groove J is inserted into the second support belt, and the surface shaping of the second support belt is completed during the linear motion.
[0018] The beneficial effects of the present invention are: In view of the defects and shortcomings of the prior art, the present invention independently developed and designed a flexible FPC bearing platform with built-in interconnected strip air grooves as the overall air supply structure, which ensures the consistency of suction of multiple nozzles and effectively reduces the surface flatness differences of the FPC belt body caused by local suction differences. At the same time, it has the functions of synchronous bearing and surface shaping of suspended branch belts, effectively ensuring the surface flatness and improving the positioning accuracy of the multi-branch flexible FPC bearing platform and its branch belt suspended bearing shaping mechanism.
[0019] The present invention aims to design an automatic carrying platform for a flexible FPC with multiple strips, which can horizontally carry the flexible FPC and drive it to automatically move between various processing stations during the actual production process, so as to facilitate different production and processing. The present invention also has highly uniform automatic adsorption and fixation and linkage clamping functions, and realizes the carrying and shaping of the strips in a suspended state, so as to greatly improve the surface flatness and ensure the position accuracy of the subsequent processing of the flexible FPC. Specifically, the present invention adopts a support seat and a base arranged at intervals in the upper and lower parts to form an integral seat body, and a plurality of air grooves are provided on the lower base according to the belt structure and number of the flexible FPC, and the plurality of air grooves are interconnected. In actual use, the air holes provided on the side walls of the air grooves and the air nozzles inserted in the air holes are connected to an external vacuum generator, and a vacuum negative pressure is generated in the plurality of air grooves by the vacuum generator. Since the plurality of air grooves are interconnected, the vacuum negative pressure inside the plurality of air grooves is the same under the premise of being connected to the same vacuum generator, and a plurality of suction nozzle grooves are provided on the tops of the plurality of air grooves respectively, and the plurality of suction nozzle grooves are arranged at intervals along the direction of the air grooves, and suction nozzles are correspondingly inserted in the suction nozzle grooves, and the suction nozzles pass through the support seat to generate a vacuum negative pressure on the surface of the support seat so as to downwardly adsorb and fix the flexible FPC thereon; through the above interconnected air groove structure, the consistency of the vacuum negative pressure adsorption force of the plurality of suction nozzles on the flexible FPC is effectively guaranteed, the deformation difference of the belt surface caused by the local suction force difference is reduced, and the surface flatness of the flexible FPC during the adsorption process is improved.
[0020] In addition, based on the process requirement that the flexible FPC needs to be suspended in the actual production process, the present invention horizontally supports the suspended second branch belt through a movable bearing and shaping mechanism, and realizes shaping the surface of the second branch belt during the movement toward the bottom of the second branch belt, effectively avoiding the local bending deformation caused by its own gravity, improving the surface flatness, and ensuring the position accuracy of the belt body during the subsequent processing. Specifically, the bearing and shaping mechanism of the present invention realizes the movable bearing of the suspended second branch belt, that is, when the second branch belt is before the subsequent processing procedure or when the following platform is transferred between different stations, it can be supported by the bearing and shaping mechanism. When the subsequent process needs to be processed, such as when the second branch belt needs to be fixed from the bottom and driven to rotate and bend during the bending action, the bearing and shaping mechanism is retracted from the bottom of the second branch belt in advance to leave the action space of the subsequent bending mechanism; at the same time, when the bearing and shaping mechanism moves toward the direction of the second branch belt and carries it, it also synchronously completes the shaping of its surface, effectively ensuring its surface flatness, which plays an important role in improving the position accuracy during the subsequent bending. Specifically, the bearing and shaping mechanism of the present invention uses a bearing U-seated seat with a push groove H on the side as a bearing execution structure. The bearing U-seated seat approaches or moves away from the second support belt under the horizontal thrust of the bearing cylinder. The top surface of the bearing U-seated seat is a bearing plane, on which suction holes are arranged, which are used to vacuum adsorb and fix the second support belt downward during the bearing process; during the movement of the bearing U-seated seat toward the second support belt, the transmission rod inserted in it is driven to move through the push groove, and the transmission rod drives the shaping block connected to the top thereof to move; in a natural state, the shaping block slidably arranged on the seat body is connected to the seat body through a spring, and the elastic force of the spring makes the shaping seat tend to move in the direction away from the second support belt, and at this time, the transmission rod is not close to the groove wall in the push groove; when the bearing U-seated seat moves toward the second support belt, the push groove The groove wall gradually comes close to the transmission rod. At this time, the bearing U seat moves to the bottom of the shaping block, and a shaping groove is formed between the two. The side of the shaping groove close to the second branch belt is an open structure, and a guiding inclined surface is provided at the opening, so that the opening is a trumpet-shaped structure, so as to better insert the second branch belt; when the bearing U seat continues to move toward the second branch belt, the shaping block is driven to move synchronously by the transmission rod, that is, the second branch belt is relatively gradually entered into the shaping groove while maintaining the shaping groove unchanged. In this process, the surface shaping of the second branch belt is completed through the upper and lower groove walls of the shaping groove; when subsequent processes need to be processed at the second branch belt, the bearing U seat moves away from the second branch belt, and the shaping block retreats using the spring force when the force of the bearing U seat is reduced to less than the spring force.
[0021] In addition, based on the process requirements that the platform drives the flexible FPC to move between various workstations or the platform needs to drive the flexible FPC to rotate as a whole later, in order to ensure the position stability of the flexible FPC on the platform, the present invention is also provided with a clamping mechanism for clamping the flexible FPC from above; the special feature is that the clamping mechanism of the present invention adopts a rotating clamping method above the flexible FPC belt body, which can effectively avoid motion interference in the process of taking and placing the flexible FPC, compared with the clamping method of lifting and lowering in the vertical direction, that is, in the process of taking and placing the flexible FPC, the clamping mechanism is flipped outward and upward to reserve the space above the platform. After C is taken and placed, it is flipped inwards and pressed from above; further, since the rotational pressing action of the pressing mechanism of the present invention only needs to be performed within a 90° angle range, the use of a cylinder instead of the traditional rotary power to provide a carrier motor can effectively reduce the driving cost, and the linear power output by the pressing cylinder in the vertical direction is connected through the meshing of the rack and the gear on the lifting rod, which converts the linear power into rotational power to realize the rotational drive of the gear. The gear drives the rotating rod and the pressure block to rotate to complete the pressing or loosening action. This tooth meshing connection method between the lifting rod and the gear can achieve precise control of the rotation angle by controlling the tooth pitch. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is one of the three-dimensional structural schematic diagrams of the present invention.
[0023] Figure 2 This is the second schematic diagram of the three-dimensional structure of the present invention.
[0024] Figure 3 This is the third schematic diagram of the three-dimensional structure of the present invention.
[0025] Figure 4 It is a schematic diagram of the component disassembly structure of the present invention.
[0026] Figure 5 This is one of the three-dimensional structural schematic diagrams of the base of the present invention.
[0027] Figure 6 for Figure 5 The enlarged structural diagram at point I in the middle.
[0028] Figure 7 This is the second schematic diagram of the three-dimensional structure of the base of the present invention.
[0029] Figure 8 It is a schematic diagram of the three-dimensional structure of the flexible FPC of the present invention.
[0030] Fig. 9 This is one of the three-dimensional structural schematic diagrams of the clamping mechanism of Example 1 of the present invention.
[0031] Fig.10 This is the second schematic diagram of the three-dimensional structure of the clamping mechanism of Example 1 of the present invention.
[0032] Fig.11 This is one of the three-dimensional structural schematic diagrams of the clamping mechanism of Example 2 of the present invention.
[0033] Fig.12 This is the second schematic diagram of the three-dimensional structure of the clamping mechanism of Example 2 of the present invention.
[0034] Fig.13 It is a structural schematic diagram of the load-bearing shaping mechanism of the present invention.
[0035] Fig.14 It is a schematic diagram of the three-dimensional structure of the bearing assembly of the present invention.
[0036] Fig.15 It is a schematic diagram of the suspended bearing and shaping state of the present invention.
[0037] In the figure: 0, flexible FPC; 01, FPC belt body; 02, first belt; 03, second belt; 1. Base; 2. Support seat; 3. Pressing mechanism; 4. Bearing shaping mechanism; 5. Suction nozzle; 6. Limit block; 7. Air nozzle; 8. Cover plate; 9. Air hole; A. First air groove; B. Second air groove; C. Third air groove; D. Connecting air hole; E. Inner ring groove; F. Suction nozzle groove; 31. Support; 32. Support plate; 33. Pressing cylinder; 34. Push rod; 35. Transmission block; 36. Lifting rod; 37. Rack; 38. Rotating rod; 39. Pressing block; G. Lifting guide hole; 41. Mounting seat; 42. Load-bearing cylinder; 43. Load-bearing U seat; H. Pushing groove; 44. Suction hole; 45. Second air hole; 46. Transmission rod; 47. Shaping block; J. Shaping groove; K. Guide slope. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] It should be noted that all directional indications such as up, down, left, right, front, back, etc. in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0040] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example 1
[0041] like Figures 1 to 4 As shown, the present invention proposes a multi-strip flexible FPC bearing platform for bearing and supporting a flexible FPC, comprising a base 1, a support seat 2, a clamping mechanism 3 and a bearing shaping mechanism 4, wherein the flexible FPC0 comprises an FPC belt body 01, a first branch belt 02 and a second branch belt 03; the first branch belt 02 and the second branch belt 03 are connected to the side of the FPC belt body 01; the base 1 and the support seat 2 are strip plate structures, and are overlapped with each other in the vertical direction to form an integral seat body, which is used to horizontally place the flexible FPC0; the second branch belt 03 is suspended on the side of the seat body; at least two air grooves are opened in the base 1, and the at least two air grooves are interconnected and connected to an external vacuum generator; the support seat 2 is provided with at least two suction nozzles 5 corresponding to at least two air grooves, and at least two suction nozzles 5 are connected with the air grooves, and are used for fixing the flexible FPC0 placed on the support seat 2 by vacuum negative pressure adsorption; the clamping mechanism 3 includes at least two groups, and at least two groups of clamping mechanisms 3 are arranged at intervals on the side of the seat body, and are used for clamping the flexible FPC0 from above; the bearing and shaping mechanism 4 is arranged on the side of the seat body, and moves linearly along the side direction of the seat body; a shaping groove J is provided in the bearing and shaping mechanism 4, and the shaping groove J is open near one side of the suspended second branch belt 03. When the bearing and shaping mechanism 4 moves linearly toward the second branch belt 03, the shaping groove J covers the second branch belt 03 and shapes the second branch belt 03 during the linear movement.
[0042] like Figure 5 to Figure 6 As shown, as an embodiment of the present invention, the air grooves of the present invention include a first air groove A, a second air groove B and a third air groove C, wherein the second air groove B and the third air groove C are in the same straight line direction and are arranged at intervals; the first air groove A is located on the side of the second air groove B and the third air groove C; the FPC belt body 01 and the second branch belt 03 are placed on the seat body corresponding to the second air groove B and the third air groove C; the first branch belt 02 is placed corresponding to the first air groove A; the bottoms of the first air groove A, the second air groove B and the third air groove C are open, and the edges of the openings are provided with sunken annular grooves E, and the embedded annular grooves E are embedded with sealing rings, and are covered and sealed by a cover plate 8.
[0043] like Figure 6As shown, as an embodiment of the present invention, a connecting air hole D is opened on the inner wall of the second air groove B of the present invention, one end of the connecting air hole D is opened on the inner wall of the second air groove B, and the other end is opened on the inner wall of the first air groove A and / or the third air groove C, so as to connect the second air groove B with the first air groove A and / or the third air groove C.
[0044] like Figure 6 As shown, as an embodiment of the present invention, an air hole 9 is opened on the side wall of the base 1 of the present invention; the air hole 9 extends into the base 1 and is connected with the first air groove A or the second air groove B or the third air groove C, and an air nozzle 7 is inserted in the air hole 9 for connecting an external vacuum generator to generate vacuum negative pressure in the first air groove A, the second air groove B and the third air groove C.
[0045] like Figures 5 to 7 As shown, as an embodiment of the present invention, at least two nozzle grooves F are respectively provided on the first air groove A, the second air groove B and the third air groove C of the present invention, the nozzle groove F is provided on the upper surface of the base 1, and is connected with the first air groove A, the second air groove B or the third air groove C; the suction nozzle 5 is embedded in the nozzle groove F.
[0046] like Figures 1 to 3 As shown, as an embodiment of the present invention, at least two limit blocks 6 are provided on both sides of the suction nozzle 5 of the present invention, and the at least two limit blocks 6 extend in a straight line direction on both sides of the suction nozzle 5 to form an FPC placement channel, which is used to guide and limit the flexible FPC0 from both sides when placing the flexible FPC0.
[0047] like Figures 9 and 10 As shown, as an embodiment of the present invention, the clamping mechanism 3 of the present invention includes a supporting assembly, a clamping drive assembly and a clamping assembly, wherein the supporting assembly is arranged on a base body; the clamping drive assembly is arranged on one side of the supporting assembly and outputs power in a vertical direction; the clamping assembly is connected to the output end of the clamping drive assembly to convert the power in the vertical direction into a rotational motion in a vertical plane so as to rotate toward the flexible FPC0 to clamp and fix the flexible FPC0.
[0048] The supporting assembly includes a support 31 and a support plate 32, wherein the support 31 is a rectangular block structure, fixedly arranged on the side of the seat body; a mounting groove is provided at the top of the support 31 close to one side of the seat body; the top surface of the mounting groove and the side surface close to one side of the seat body are open surfaces; the support plate 32 is vertically arranged in the mounting groove; the clamping drive assembly includes a clamping cylinder 33, a push rod 34, a transmission block 35 and a lifting rod 36, wherein the clamping cylinder 33 is arranged on the side of the support 31, and the output end is arranged upward; the lower end of the push rod 34 is connected to the output end of the clamping cylinder 33, and the upper end extends vertically upward; the transmission block 35 is horizontally connected to the upper end of the push rod 34; the lifting rod 36 is vertically connected to the bottom of the transmission block 35 and extends vertically downward; at least two racks are provided on the side wall of the lifting rod 36 in the vertical direction.
[0049] A lifting guide hole G is provided in the mounting groove, and the lifting guide hole G extends vertically downward along the bottom of the mounting groove; the lifting rod 36 is inserted into the lifting guide hole G and moves freely in the lifting guide hole G; a support shaft is horizontally provided in the mounting groove, one end of the support shaft is connected to the support plate 32, and the other end is connected to the inner wall of the mounting groove; the clamping assembly includes a rotating rod 38 and a pressing block 39, wherein one end of the rotating rod 38 extends into the mounting groove and is rotatably sleeved on the support shaft; a rack 37 is provided on the outer wall of one end of the rotating rod 38, and the rack 37 is meshed with the rack on the side wall of the lifting rod 36. When the lifting rod 36 moves up and down, the rotating rod 38 is driven to rotate; the pressing block 39 is connected to the other end of the rotating rod 38, and the rotating rod 38 drives the pressing block 39 to rotate so as to flatten the flexible FPC0.
[0050] The clamping mechanism 3 of the present invention realizes the clamping and fixing of the flexible FPC placed horizontally on the platform from above, so as to avoid local displacement of the belt body after being subjected to an upward force during movement or processing; the special feature is that the clamping mechanism 3 of the present invention adopts a rotary clamping method above the flexible FPC belt body, which can effectively avoid motion interference in the process of taking and placing the flexible FPC, compared with the vertical lifting clamping method, that is, in the process of taking and placing the flexible FPC, the clamping mechanism 3 is flipped outward and upward to reserve the space above the platform, and when the flexible FPC is taken and placed, it is flipped inward and clamped from above; further In addition, since the rotational clamping action of the clamping mechanism 3 of the present invention only needs to be performed within a 90° angle range, the use of a cylinder instead of a traditional rotary power providing carrier motor can effectively reduce the driving cost. The linear power output by the clamping cylinder 33 in the vertical direction is connected through the meshing connection between the rack on the lifting rod 36 and the gear 37, and the linear power is converted into rotational power to realize the rotational drive of the gear 37. The gear 37 drives the rotating rod 38 and the pressure block 39 to rotate to complete the clamping or loosening action. The tooth meshing connection mode of the lifting rod 36 and the gear 37 can achieve precise control of the rotation angle by controlling the tooth pitch.
[0051] like Fig.13 As shown, as an embodiment of the present invention, the bearing and shaping mechanism 4 of the present invention includes a bearing component and a shaping component, wherein the bearing component is arranged on the side of the seat body, and outputs linear power along the side direction of the seat body; the shaping component is arranged on the seat body, and is slidably connected to the seat body through a slide rail arranged along the side direction of the seat body, and a shaping groove J is formed between the shaping component and the bearing component; one end of the shaping component extends into the bearing component, and follows the linear movement of the bearing component, so that the shaping groove J is inserted into the suspended second branch belt 03 from the upper and lower sides, and the surface of the second branch belt 03 is shaped during the linear movement of the shaping groove J.
[0052] The present invention designs a structure that uses built-in interconnected strip air grooves as an overall air supply structure, which ensures the consistency of suction of multiple nozzles, effectively reduces the difference in surface flatness of the FPC belt body caused by local suction difference, and at the same time has the synchronous bearing and surface shaping of the suspended branch belt, effectively ensures its surface flatness, and improves the position accuracy of a flexible FPC bearing platform with multiple branches and its branch belt suspended bearing and shaping mechanism. The present invention aims to design an automatic bearing platform for a flexible FPC with multiple branches, which can horizontally bear the flexible FPC and drive it to automatically operate between various processing stations during the actual production process, so as to facilitate different production and processing; the present invention also has the functions of automatic adsorption and fixation with high uniformity and linkage clamping, and realizes the bearing and shaping of the branch belt in a suspended state, so as to greatly improve its surface flatness and ensure the position accuracy of subsequent processing of the flexible FPC. Specifically, the present invention adopts a support seat and a base arranged at intervals in the upper and lower parts to form an integral seat body, and a plurality of air grooves are provided on the lower base according to the belt structure and number of the flexible FPC, and the plurality of air grooves are interconnected. In actual use, the air holes provided on the side walls of the air grooves and the air nozzles inserted in the air holes are connected to an external vacuum generator, and a vacuum negative pressure is generated in the plurality of air grooves by the vacuum generator. Since the plurality of air grooves are interconnected, the vacuum negative pressure inside the plurality of air grooves is the same under the premise of being connected to the same vacuum generator, and a plurality of suction nozzle grooves are provided on the tops of the plurality of air grooves respectively, and the plurality of suction nozzle grooves are arranged at intervals along the direction of the air grooves, and suction nozzles are correspondingly inserted in the suction nozzle grooves, and the suction nozzles pass through the support seat to generate a vacuum negative pressure on the surface of the support seat so as to downwardly adsorb and fix the flexible FPC thereon; through the above interconnected air groove structure, the consistency of the vacuum negative pressure adsorption force of the plurality of suction nozzles on the flexible FPC is effectively guaranteed, the deformation difference of the belt surface caused by the local suction force difference is reduced, and the surface flatness of the flexible FPC during the adsorption process is improved. In addition, based on the process requirement that the flexible FPC needs to be supported in mid-air during the actual production and processing, the present invention uses a movable load-bearing and shaping mechanism to horizontally support the second branch belt placed in mid-air, and realizes the shaping of the surface of the second branch belt during the movement downward of the second branch belt, effectively avoiding local bending and deformation caused by its own gravity, improving the surface flatness, and ensuring the position accuracy of the belt body during subsequent processing. Example 2
[0053] like Figure 11 to Figure 12 As shown, as an embodiment of the present invention, this embodiment discloses another clamping mechanism 3. The clamping mechanism 3 of this embodiment is different from the clamping mechanism 3 of Example 1 in that the shape structure of the clamping block 39 is replaced to perform clamping on different local positions of the flexible FPC belt body. Example 3
[0054] like Figures 13 to 15As shown, as an embodiment of the present invention, this embodiment discloses a suspended bearing shaping mechanism of a flexible FPC bearing platform with multiple branches, including a bearing component and a shaping component, wherein the bearing component is arranged on the side of the seat body, and outputs linear motion along the side direction of the seat body; the shaping component is arranged on the seat body, and is slidably connected to the seat body through a slide rail arranged along the side direction of the seat body, and a shaping groove J is formed between the shaping component and the bearing component; one end of the shaping component extends into the bearing component, and follows the linear motion of the bearing component, so that the shaping groove J is inserted into the suspended second branch belt 03 from the upper and lower sides, and the surface of the second branch belt 03 is shaped during the linear motion of the shaping groove J.
[0055] The bearing assembly includes a mounting seat 41, a bearing cylinder 42 and a bearing U seat 43, wherein the mounting seat 41 is fixedly arranged on the seat body and forms a vertical supporting plane on the outer side of the seat body; the bearing cylinder 42 is arranged on the vertical supporting plane of the mounting seat 41, and the output end is arranged in a direction parallel to the side of the seat body; the bearing U seat 43 is connected to the output end of the bearing cylinder 42, and a push groove H is opened in the bearing U seat 43; the top and one side of the push groove H are open surfaces; the top surface of the bearing U seat 43 is a bearing plane, on which a suction hole 44 is arranged, and the suction hole 44 is connected to the air path set inside the bearing U seat 43; a second air hole 45 is provided on the side wall of the bearing U seat 43, the inner end of the second air hole 45 is connected to the air path, and the outer end is inserted with an air path connector for connecting an external vacuum generator to generate a vacuum negative pressure at the suction hole 44.
[0056] The shaping assembly includes a transmission rod 46 and a shaping block 47, wherein the shaping block 47 is slidably connected to the surface of the seat body and is connected to the protruding block arranged on the surface of the seat body through a horizontally arranged spring. In the natural state, the tension of the spring pulls the shaping block 47 to move in the opposite direction of the output power of the bearing cylinder 42; the bottom surface height of the shaping block 47 is higher than the top surface height of the bearing U seat 43; the transmission rod 46 is fixedly connected to the bottom of the shaping block 47 and extends vertically downward into the push groove H; the bearing U seat 43 moves toward the second support belt 03 until the inner wall of the push groove H abuts against the transmission rod 46, and a shaping groove J is formed between the shaping block 47 and the bearing U seat 43, and the bearing U seat 43 continues to move linearly toward the second support belt 03, and drives the shaping block 47 to overcome the elastic force of the spring through the transmission rod 46 to move synchronously until the shaping groove J is inserted into the second support belt 03, and completes the surface shaping of the second support belt 03 during the linear motion.
[0057] The bearing and shaping mechanism of the present invention realizes the movable bearing of the second branch belt 03 placed in the air, that is, the second branch belt 03 can be supported by the bearing and shaping mechanism before the subsequent processing steps or when following the platform to transfer between different workstations. When the subsequent processing steps need to be processed, such as when it is necessary to adsorb and fix the second branch belt 03 from the bottom and then drive the second branch belt 03 to rotate and bend during the bending action, the bearing and shaping mechanism 4 is retracted from the bottom of the second branch belt 03 in advance to leave room for the subsequent bending mechanism to move. At the same time, the bearing and shaping mechanism 4 moves toward the second branch belt 03, and in the process of bearing it, it also synchronously completes the shaping of its surface, effectively ensuring its surface flatness, which plays an important role in improving the position accuracy during subsequent bending. Specifically, the bearing and shaping mechanism of the present invention uses a bearing U seat 43 with a push groove H on the side as a bearing execution structure. The bearing U seat 43 approaches or moves away from the second support belt 03 under the horizontal thrust of the bearing cylinder 42. The top surface of the bearing U seat 43 is a bearing plane, on which suction holes are arranged, which are used to vacuum adsorb and fix the second support belt 03 downward during the bearing process; when the bearing U seat 43 moves toward the second support belt 03, the push groove H drives the transmission rod 46 inserted therein to move, and the transmission rod 46 drives the shaping block 47 connected to the top thereof to move; in a natural state, the shaping block 47 slidably arranged on the seat body is connected to the seat body through a spring, and the elastic force of the spring makes the shaping seat 47 tend to move in the direction away from the second support belt 03, and at this time the transmission rod 46 is not close to the groove wall in the push groove H; when the bearing U seat 43 moves toward the second support belt 03, the push groove H The groove wall gradually comes close to the transmission rod 46. At this time, the bearing U seat 43 moves to the bottom of the shaping block 47, and a shaping groove J is formed between the two. The side of the shaping groove J close to the second branch belt 03 is an open structure, and a guiding inclined surface K is provided at the opening, so that the opening is a trumpet-shaped structure, so as to better insert the second branch belt 03; when the bearing U seat 43 continues to move toward the second branch belt 03, the shaping block 47 is driven to move synchronously by the transmission rod 36, that is, the second branch belt 03 is relatively gradually entered into the shaping groove J while maintaining the shaping groove J unchanged. In this process, the surface shaping of the second branch belt 03 is completed by the upper and lower groove walls of the shaping groove J; when the subsequent process needs to be processed at the second branch belt 03, the bearing U seat 43 moves in the direction away from the second branch belt 03, and the shaping block 47 retreats by the spring force when the force acting on the bearing U seat 43 is reduced to less than the spring force.
[0058] The embodiments of the present invention are only to introduce its specific implementation methods and are not intended to limit its protection scope. The technicians in this industry can make some modifications inspired by this embodiment, so any equivalent changes or modifications made according to the scope of the patent of the present invention are within the scope of the patent claims of the present invention.
Claims
1. A multi-strip flexible FPC bearing platform for bearing and supporting flexible FPC, Features: It comprises a base (1), a support seat (2), a pressing mechanism (3) and a bearing shaping mechanism (4), wherein: The flexible FPC (0) comprises an FPC belt body (01), a first branch belt (02) and a second branch belt (03); the first branch belt (02) and the second branch belt (03) are connected to the side of the FPC belt body (01); The base (1) and the support base (2) are strip-shaped plate structures and are stacked together in the vertical direction to form an integral base body for horizontally placing the flexible FPC (0); the second branch belt (03) is suspended on the side of the base body; At least two air grooves are provided in the base (1), the at least two air grooves are interconnected and connected to an external vacuum generator; at least two suction nozzles (5) are provided on the support seat (2) corresponding to the at least two air grooves, the at least two suction nozzles (5) are connected to the air grooves, and are used to fix the flexible FPC (0) placed on the support seat (2) by vacuum negative pressure adsorption; The pressing mechanism (3) comprises at least two groups, and the at least two groups of pressing mechanisms (3) are arranged at intervals on the side of the seat body and are used to press the flexible FPC (0) from above; The bearing and shaping mechanism (4) is arranged on the side of the seat body and moves linearly along the side direction of the seat body; a shaping groove (J) is provided in the bearing and shaping mechanism (4), and the shaping groove (J) is open near the side of the suspended second branch belt (03); when the bearing and shaping mechanism (4) moves linearly toward the second branch belt (03), the shaping groove (J) covers the second branch belt (03) and shapes the second branch belt (03) during the linear movement.
2. A multi-strip flexible FPC bearing platform according to claim 1, Features: The air groove comprises a first air groove (A), a second air groove (B) and a third air groove (C), wherein the second air groove (B) and the third air groove (C) are in the same straight line direction and are arranged at intervals; the first air groove (A) is located at the side of the second air groove (B) and the third air groove (C); the FPC belt body (01) and the second branch belt (03) are placed on the seat body corresponding to the second air groove (B) and the third air groove (C); the first branch belt (02) is placed corresponding to the first air groove (A); the bottoms of the first air groove (A), the second air groove (B) and the third air groove (C) are open, and the edges of the openings are provided with an indented annular groove (E), and a sealing ring is embedded in the indented annular groove (E), and the indented annular groove (E) is sealed by a cover plate (8).
3. A multi-strip flexible FPC bearing platform according to claim 2, Features: A connecting air hole (D) is provided on the inner wall of the second air groove (B), one end of the connecting air hole (D) is opened on the inner wall of the second air groove (B), and the other end of the connecting air hole (D) is opened on the inner wall of the first air groove (A) and / or the third air groove (C), so as to connect the second air groove (B) with the first air groove (A) and / or the third air groove (C).
4. A multi-strip flexible FPC bearing platform according to claim 2, Features: An air hole (9) is provided on the side wall of the base (1); the air hole (9) extends into the base (1) and is communicated with the first air groove (A) or the second air groove (B) or the third air groove (C); an air nozzle (7) is inserted into the air hole (9) for connecting to an external vacuum generator so as to generate a vacuum negative pressure in the first air groove (A), the second air groove (B) and the third air groove (C).
5. A multi-strip flexible FPC bearing platform according to claim 2, Features: At least two suction nozzle grooves (F) are respectively provided on the first air groove (A), the second air groove (B) and the third air groove (C); the suction nozzle groove (F) is provided on the upper surface of the base (1) and is connected to the first air groove (A), the second air groove (B) or the third air groove (C); the suction nozzle (5) is embedded in the suction nozzle groove (F).
6. A multi-strip flexible FPC bearing platform according to claim 1, Features: At least two limit blocks (6) are provided on both sides of the suction nozzle (5), and the at least two limit blocks (6) extend in a straight line direction on both sides of the suction nozzle (5) to form an FPC placement channel, which is used to guide and limit the flexible FPC (0) from both sides when placing the flexible FPC (0).
7. A multi-strip flexible FPC bearing platform according to claim 1, Features: The clamping mechanism (3) comprises a support assembly, a clamping drive assembly and a clamping assembly, wherein the support assembly is arranged on a base body; the clamping drive assembly is arranged on one side of the support assembly and outputs power in a vertical direction; the clamping assembly is connected to the output end of the clamping drive assembly and converts the power in the vertical direction into a rotational motion in a vertical plane so as to rotate toward the flexible FPC (0) and clamp and fix the flexible FPC (0).
8. A multi-strip flexible FPC bearing platform according to claim 7, Features: The support assembly comprises a support seat (31) and a support plate (32), wherein the support seat (31) is a rectangular block structure and is fixedly arranged on the side of the seat body; a mounting groove is provided at the top of the support seat (31) close to one side of the seat body; the top surface of the mounting groove and the side surface close to one side of the seat body are open surfaces; the support plate (32) is vertically arranged in the mounting groove; The clamping drive assembly comprises a clamping cylinder (33), a push rod (34), a transmission block (35) and a lifting rod (36), wherein the clamping cylinder (33) is arranged on the side of the support (31), and the output end is arranged upward; the lower end of the push rod (34) is connected to the output end of the clamping cylinder (33), and the upper end extends vertically upward; the transmission block (35) is horizontally connected to the upper end of the push rod (34); the lifting rod (36) is vertically connected to the bottom of the transmission block (35) and extends vertically downward; at least two racks are provided on the side wall of the lifting rod (36) in the vertical direction.
9. A multi-strip flexible FPC bearing platform according to claim 8, Features: A lifting guide hole (G) is provided in the installation groove, and the lifting guide hole (G) extends vertically downward along the bottom of the installation groove; the lifting rod (36) is inserted into the lifting guide hole (G) and moves freely in the lifting guide hole (G); A support shaft is horizontally arranged in the installation groove, one end of the support shaft is connected to the support plate (32), and the other end is connected to the inner wall of the installation groove; The clamping assembly comprises a rotating rod (38) and a pressing block (39), wherein one end of the rotating rod (38) extends into the mounting groove and is rotatably sleeved on the support shaft; a rack (37) is provided on the outer wall of one end of the rotating rod (38), and the rack (37) is meshed with the rack on the side wall of the lifting rod (36), and when the lifting rod (36) moves up and down, the rotating rod (38) is driven to rotate; the pressing block (39) is connected to the other end of the rotating rod (38), and the rotating rod (38) drives the pressing block (39) to rotate so as to flatten the flexible FPC (0).
10. A multi-strip flexible FPC bearing platform according to claim 1, Features: The bearing and shaping mechanism (4) comprises a bearing component and a shaping component, wherein the bearing component is arranged on the side of the seat body and outputs linear power along the side direction of the seat body; the shaping component is arranged on the seat body and is slidably connected to the seat body through a slide rail arranged along the side direction of the seat body, and a shaping groove (J) is formed between the shaping component and the bearing component; one end of the shaping component extends into the bearing component and follows the linear movement of the bearing component, so that the shaping groove (J) is inserted into the suspended second branch belt (03) from the upper and lower sides, and the surface of the second branch belt (03) is shaped during the linear movement of the shaping groove (J).
11. A belt suspension bearing shaping mechanism of a multi-belt flexible FPC bearing platform as claimed in any one of claims 1 to 9, It is characterized in that It includes a bearing component and a shaping component, wherein: The bearing assembly is arranged on the side of the seat body and outputs linear motion along the side direction of the seat body; The shaping component is arranged on the seat body and is slidably connected to the seat body through a slide rail arranged along the side of the seat body, and a shaping groove (J) is formed between the shaping component and the bearing component; One end of the shaping component extends into the bearing component and moves linearly with the bearing component, so that the shaping groove (J) is inserted into the suspended second branch belt (03) from the upper and lower sides, and the shaping groove (J) completes the shaping of the surface of the second branch belt (03) during the linear movement.
12. A multi-strip flexible FPC bearing platform according to claim 11, Features: The bearing assembly comprises a mounting seat (41), a bearing cylinder (42) and a bearing U seat (43), wherein the mounting seat (41) is fixedly arranged on the seat body and forms a vertical support plane on the outer side of the seat body; the bearing cylinder (42) is arranged on the vertical support plane of the mounting seat (41), and the output end is arranged in a direction parallel to the side of the seat body; the bearing U seat (43) is connected to the output end of the bearing cylinder (42), and a push groove (H) is provided in the bearing U seat (43); the top and one side of the push groove (H) are open surfaces; the top surface of the bearing U seat (43) is a bearing plane, on which a suction hole (44) is arranged, and the suction hole (44) is connected to an air path provided inside the bearing U seat (43); a second air hole (45) is provided on the side wall of the bearing U seat (43), the inner end of the second air hole (45) is connected to the air path, and the outer end is inserted with an air path connector for connecting to an external vacuum generator so that a vacuum negative pressure is generated at the suction hole (44).
13. A multi-strip flexible FPC bearing platform according to claim 12, Features: The shaping assembly comprises a transmission rod (46) and a shaping block (47), wherein the shaping block (47) is slidably connected to the surface of the seat body and is connected to a protruding block arranged on the surface of the seat body through a horizontally arranged spring, and the tension of the spring in a natural state pulls the shaping block (47) to move in the opposite direction of the output power of the bearing cylinder (42); the bottom surface height of the shaping block (47) is higher than the top surface height of the bearing U seat (43); the transmission rod (46) is fixedly connected to the bottom of the shaping block (47) and extends vertically downward to the bearing cylinder (42). The bearing U seat (43) moves toward the second branch belt (03) until the inner wall of the bearing U seat (43) abuts against the transmission rod (46), and a shaping groove (J) is formed between the shaping block (47) and the bearing U seat (43). The bearing U seat (43) continues to move linearly toward the second branch belt (03), and drives the shaping block (47) to overcome the elastic force of the spring through the transmission rod (46) to move synchronously until the shaping groove (J) is inserted into the second branch belt (03), and the surface shaping of the second branch belt (03) is completed during the linear movement.
Citation Information
Patent Citations
Flexible circuit board production fixing device
CN114710884A
Vacuum adsorption device
CN205755273U
Connector
JP2009070757A
Conveying apparatus, conveying system, and printing device
WO2022089042A1
