Pu'er tea dragon bead pressing forming equipment

By setting up steam orifice plates and pressing molds in Pu'er tea dragon ball pressing and forming equipment, the tea humidity and pressing process are controlled, and the problem of poor tea forming quality is solved, achieving efficient and clear finished wires and efficient production .

CN119111658APending Publication Date: 2024-12-13SOUTHWEST FORESTRY UNIVERSITY
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Patent Information

Application Number
CN202411590826.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

现有普洱茶龙珠压制成形设备在保证生产效率的同时,难以保证茶叶龙珠的成形质量,常出现龙珠合模处开裂、条索不清晰、茶叶完整性遭受破坏的问题。

Method used

By setting a steam orifice plate on the steam box to control the steam flow, adjust the humidity of the tea, and pressing the pressure mold, a Pu'er including a vibrating plate, a pneumatic hydraulic cylinder, a steam box, a steam generator and other components were designed. Tea dragon ball pressing and forming equipment realizes efficient tea forming.

Benefits of technology

The equipment can adjust the steam orifice plate without disassembling other parts to prevent tea leaves from being cut or stuck by the mold, ensure clear lines of finished products, independent work, high efficiency, reduce labor costs, and strong practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of tea processing, and particularly discloses Pu'er tea dragon bead pressing forming equipment. Comprising a left vibration disc, a right vibration disc, a vibration disc supporting frame, a pneumatic hydraulic cylinder, an X-axis air cylinder, a right quantitative weighing hopper, a left quantitative weighing hopper, a demolding air cylinder, a discharging channel, a weighing sensor, a damping pad, a left bin door motor, a right bin door motor, a lower air cylinder, an air pump, a steam generator, a steam box, a Y-axis air cylinder, a steam box cover air cylinder, a material receiving hopper and a steam box cover plate. A pneumatic hydraulic cylinder upper sensor, an upper push rod, a pneumatic hydraulic cylinder middle sensor, a pneumatic hydraulic cylinder lower sensor, a mold, a lower push rod, an X-axis push block, an equipment bottom plate, a quantitative weighing hopper supporting frame, an integral supporting frame, a Y-axis push block, a pneumatic hydraulic cylinder supporting frame, a lower air cylinder supporting frame and a steam hole plate are included. The device has the characteristics of being reasonable in structural design, high in automation degree, accurate in weighing, good in forming effect, clear in finished product strips, high in working efficiency and capable of reducing the labor cost.
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Description

Technical Field

[0001] The invention relates to the technical field of tea processing, in particular to a Pu'er tea dragon ball pressing and forming device. Background Art

[0002] As the market demand for Pu'er tea continues to expand, in order to meet market needs, the production process of Pu'er tea has introduced modern technology on the basis of maintaining traditional craftsmanship, such as semi-automatic and fully automated dragon ball production equipment. However, the production quality of the equipment varies greatly, and problems such as cracks in the dragon ball mold, unclear strips, and damage to the integrity of the tea leaves often occur. At this time, it is necessary to ensure the quality of the tea dragon ball while ensuring production efficiency.

[0003] The existing Pu'er tea dragon ball pressing and forming technology is relatively mature in terms of action functions, but ensuring the final forming effect and the integrity of the tea leaves is still a problem. In order to solve these problems, the present invention processes the details of the steamer and the mold, uses a steam orifice plate to control the steam flow, and then controls the humidity of the tea leaves after steaming, and uses a pressure-type mold to press, thereby designing a Pu'er tea dragon ball pressing and forming equipment with simple operation, high work efficiency and good forming effect. Summary of the invention

[0004] The purpose of the present invention is to provide a Pu'er tea dragon ball pressing and forming device to solve the problems raised in the background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a Pu'er tea dragon ball pressing and forming equipment, comprising a left vibration plate, a right vibration plate, a vibration plate support frame, a pneumatic hydraulic cylinder, an X-axis cylinder, a right quantitative weighing hopper, a left quantitative weighing hopper, a demoulding cylinder, a discharging channel, a weighing sensor, a shock-absorbing pad, a left warehouse door motor, a right warehouse door motor, a lower cylinder, an air pump, a steam generator, a steamer, a Y-axis cylinder, a steamer cover cylinder, a receiving funnel, a steamer cover plate, a pneumatic hydraulic cylinder upper sensor, an upper push rod, a pneumatic hydraulic cylinder middle sensor, a pneumatic hydraulic cylinder lower sensor, a mold, a lower push rod, an X-axis push block, an equipment bottom plate, a quantitative weighing hopper support frame, an overall support frame, a Y-axis push block, a pneumatic hydraulic cylinder bracket, a lower cylinder support frame, a steam orifice plate, a left warehouse door shaft, a right warehouse door shaft, a Y-axis cylinder mounting bracket, a steamer cover cylinder mounting bracket, an X-axis cylinder mounting bracket, an overall support frame bottom plate, and an electric control box; The left vibration plate and the right vibration plate are fixed on the shock-absorbing pad above the vibration plate support frame by screw connection, and the left vibration plate is not in contact with the right vibration plate; the shock-absorbing pad is fixed on the vibration plate support frame by connecting bolts; The right quantitative weighing hopper and the left quantitative weighing hopper are respectively installed directly below the discharge ports of the right vibrating plate and the left vibrating plate; the pneumatic hydraulic cylinder and the lower cylinder are respectively installed on the pneumatic hydraulic cylinder bracket and the lower cylinder support frame through bolt connection and fixed on the bottom plate of the equipment, and the central axis of the pneumatic hydraulic cylinder and the lower cylinder coincide with each other and the centers are aligned; The X-axis cylinder is fixed to the right side of the steamer by bolts, and the X-axis push block is matched with the inner wall contour of the steamer, so that the X-axis push block can slide on the inner wall contour of the steamer; the right quantitative weighing hopper and the left quantitative weighing hopper are installed on the quantitative weighing hopper support frame by bolts, and are symmetrical on both sides; the demoulding cylinder is installed on the bottom plate of the equipment by bolt connection; the discharging channel is installed on the demoulding cylinder by bolt connection, and forms an angle of 35°-40° with the demoulding cylinder; The mold, air pump, steam generator and electric control box are placed on the bottom plate of the integral support frame; the steamer is installed on the bottom plate of the equipment by bolt connection, and the X-axis push block and the Y-axis push block are slidably matched with the steamer; the Y-axis cylinder is installed on the Y-axis cylinder mounting bracket by bolt connection, and the Y-axis cylinder mounting bracket is installed on the bottom plate of the equipment by bolts; the steamer cover cylinder is installed on the steamer cover cylinder mounting bracket by bolt connection, and the steamer cover cylinder mounting bracket is installed on the bottom plate of the equipment by bolts.

[0006] Furthermore, the weighing sensor is fixed to the quantitative weighing hopper support frame by connecting bolts; the left door motor is fixed to the left quantitative weighing hopper by connecting bolts, and the motor shaft and the left door rotating shaft are connected by top screws; the right door motor is fixed to the right quantitative weighing hopper by connecting bolts, and the motor shaft and the right door rotating shaft are connected by top screws.

[0007] Furthermore, the receiving funnel is installed above the steamer through connecting bolts and is located directly below the right quantitative weighing hopper and the left quantitative weighing hopper; the steamer cover is fixed to the steamer cover cylinder through bolts and is slidably connected to the steamer.

[0008] Furthermore, the upper sensor of the pneumatic hydraulic cylinder, the middle sensor of the pneumatic hydraulic cylinder, and the lower sensor of the pneumatic hydraulic cylinder are installed on the pneumatic hydraulic cylinder bracket from top to bottom in sequence through connecting bolts; the upper push rod is installed on the pneumatic hydraulic cylinder through a threaded connection; and the lower push rod is installed on the lower cylinder through a threaded connection.

[0009] Furthermore, the X-axis push block is fixed to the X-axis cylinder by bolts and is slidably connected to the steamer; the Y-axis push block is fixed to the X-axis cylinder by bolts and is slidably connected to the steamer; the quantitative weighing hopper support frame, the overall support frame, the pneumatic hydraulic cylinder support frame, and the lower cylinder support frame are all installed on the equipment bottom plate by connecting bolts.

[0010] Furthermore, the steam box has a steam hole plate disposed inside the steam box, and ventilation holes are reasonably disposed on the steam hole plate, the diameter of the holes is 3 mm, the distance between the centers of the circles is 10 mm horizontally and 5 mm vertically, and a total of rows and columns are disposed.

[0011] Furthermore, the X-axis push block is located inside the steam box, and the X-axis push block can move in the horizontal direction of the X-axis inside the steam box.

[0012] Furthermore, the Y-axis push block is located inside the steam box, and the Y-axis push block can move along the Y-axis horizontal direction inside the steam box.

[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention can replace the steam hole plate without disassembling other parts, thereby efficiently adjusting the tea steaming conditions.

[0014] 2. The invention adopts an arc-shaped design at the end of the tea pushing block in the steamer, and the radius is the same as that of the mold, which can effectively avoid the problem of tea leaves being cut by the mold during the pressing process and tea leaves being retained in the steamer.

[0015] 3. The present invention has strong independence, does not require large-scale mechanical auxiliary support, can work independently, and can meet actual work requirements.

[0016] 4. The present invention sets different working voltages for the vibration plate according to the size of the tea leaves. Before pressing the tea leaves, the vibration plate is given the best fast or slow vibration voltage according to the length range of the tea leaves, which can reduce the weighing error and ensure the efficiency of pressing the tea leaves.

[0017] To sum up: the present invention has the advantages of reasonable structural design, high degree of automation, accurate weighing, good forming effect, clear finished product strips, high work efficiency, reduced labor costs, and strong practicality, thereby effectively solving the problems and shortcomings raised in the background technology of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings: Figure 1 A schematic diagram of the three-dimensional structure of a Pu'er tea dragon ball pressing and forming device according to the present invention; Figure 2 It is a three-dimensional structural schematic diagram of a tea steaming box of a Pu'er tea dragon ball pressing and forming device of the present invention; Figure 3 It is a structural schematic diagram of a mold part of a Pu'er tea dragon ball pressing and forming device of the present invention; Figure 4 This is a structural schematic diagram of the weighing hopper part of a Pu'er tea dragon ball pressing and forming device of the present invention. Figure 5 It is a three-dimensional structural schematic diagram of the rear view of a Pu'er tea dragon ball pressing and forming device of the present invention.

[0019] In the figure: 1. Left vibration plate; 2. Right vibration plate; 3. Vibration plate support frame; 4. Pneumatic hydraulic cylinder; 5. X-axis cylinder; 6. Right quantitative weighing hopper; 7. Left quantitative weighing hopper; 8. Demolding cylinder; 9. Discharging channel; 10. Weighing sensor; 11. Shock-absorbing pad; 12. Left door motor; 13. Right door motor; 14. Lower cylinder; 15. Air pump; 16. Steam generator; 17. Steamer; 18. Y-axis cylinder; 19. Steamer cover cylinder; 20. Material receiving funnel; 21. Steamer cover; 22. Upper sensor of pneumatic hydraulic cylinder; 23. Upper push rod; 24. Sensor in the pneumatic hydraulic cylinder; 25. Sensor below the pneumatic hydraulic cylinder; 26. Mold; 27. Lower push rod; 28. X-axis push block; 29. ​​Equipment bottom plate; 30. Quantitative weighing hopper support frame; 31. Overall support frame; 32. Y-axis push block; 33. Pneumatic hydraulic cylinder support frame; 34. Lower cylinder support frame; 35. Steam orifice plate; 36. Left warehouse door shaft; 37. Right warehouse door shaft; 38. Y-axis cylinder mounting bracket; 39. Steam box cover cylinder mounting bracket; 40. X-axis cylinder mounting bracket; 41. Overall support frame bottom plate; 42. Electric control box. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0021] like Figures 1 to 4 As shown, the present invention provides a technical solution: a Pu'er tea dragon ball pressing and forming equipment, including a left vibration plate 1, a right vibration plate 2, a vibration plate support frame 3, a pneumatic hydraulic cylinder 4, an X-axis cylinder 5, a right quantitative weighing hopper 6, a left quantitative weighing hopper 7, a demoulding cylinder 8, a discharging channel 9, a weighing sensor 10, a shock absorbing pad 11, a left warehouse door motor 12, a right warehouse door motor 13, a lower cylinder 14, an air pump 15, a steam generator 16, a steamer 17, a Y-axis cylinder 18, a steamer cover cylinder 19, a material receiving funnel 20, a steamer cover plate 21, a pneumatic hydraulic cylinder 18, a steamer cover cylinder 19, a material receiving funnel 20, a steamer cover plate 21, a pneumatic hydraulic cylinder 19, a steamer cover cylinder 21, a steamer cover cylinder 22, a steamer cover cylinder 23, a steamer cover cylinder 24, a steamer cover cylinder 25, a steamer cover cylinder 26, a steamer cover cylinder 27, a steamer cover cylinder 28, a steamer cover cylinder 29, a steamer cover cylinder 30, a steamer cover cylinder 31, a steamer cover cylinder 32, a steamer cover cylinder 33, a steamer cover cylinder 34, a steamer cover cylinder 35, a steamer cover cylinder 36, a steamer cover cylinder 37, a steamer cover cylinder 38, a steamer cover cylinder 39, a steamer cover cylinder 40, a steamer cover cylinder 41, a steamer cover cylinder 42, a steamer cover cylinder 43, a steamer cover cylinder 44, a steamer cover cylinder 45, a steamer cover cylinder 46, a steamer cover cylinder 47, a steamer cover cylinder 48, a steamer cover cylinder 49, a steamer cover cylinder Cylinder upper sensor 22, upper push rod 23, pneumatic hydraulic cylinder middle sensor 24, pneumatic hydraulic cylinder lower sensor 25, mold 26, lower push rod 27, X-axis push block 28, equipment bottom plate 29, quantitative weighing hopper support frame 30, overall support frame 31, Y-axis push block 32, pneumatic hydraulic cylinder bracket 33, lower cylinder support frame 34, steam orifice plate 35, left warehouse door shaft 36, right warehouse door shaft 37, Y-axis cylinder mounting bracket 38, steam box cover cylinder mounting bracket 39, X-axis cylinder mounting bracket 40, overall support frame bottom plate 41, electric control box 42; The left vibration plate 1 and the right vibration plate 2 are fixed on the shock-absorbing pad 11 above the vibration plate support frame 3 by screw connection, and the left vibration plate 1 is not in contact with the right vibration plate 2; the shock-absorbing pad 11 is fixed on the vibration plate support frame 3 by connecting bolts; The right quantitative weighing hopper 6 and the left quantitative weighing hopper 7 are respectively installed directly below the discharge ports of the right vibrating plate 2 and the left vibrating plate 1; the pneumatic hydraulic cylinder 4 and the lower cylinder 14 are respectively installed on the pneumatic hydraulic cylinder bracket 33 and the lower cylinder support bracket 34 through bolt connection and fixed on the equipment bottom plate 29, and the central axis of the pneumatic hydraulic cylinder 4 and the lower cylinder 14 coincide with each other and are aligned in the center; The X-axis cylinder 5 is fixed to the right side of the steam box 17 by bolts, and the X-axis push block 28 is matched with the inner wall contour of the steam box 17, so that the X-axis push block 28 can slide on the inner wall contour of the steam box 17; the right quantitative weighing hopper 6 and the left quantitative weighing hopper 7 are installed on the quantitative weighing hopper support frame 30 by bolts, and are symmetrical on both sides; the demoulding cylinder 8 is installed on the equipment bottom plate 29 by bolt connection; the discharging channel 9 is installed on the demoulding cylinder 8 by bolt connection, and forms an angle of 30°-45° with the demoulding cylinder 8; The mold 26, air pump 15, steam generator 16, and electric control box 42 are placed on the bottom plate 41 of the integral support frame; the steamer 17 is installed on the equipment bottom plate 29 by bolt connection, and the X-axis push block 28 and the Y-axis push block 32 are slidably matched with the steamer 17; the Y-axis cylinder 18 is installed on the Y-axis cylinder mounting bracket 38 by bolt connection, and the Y-axis cylinder mounting bracket 38 is installed on the equipment bottom plate 29 by bolts; the steamer cover cylinder 19 is installed on the steamer cover cylinder mounting bracket 39 by bolt connection, and the steamer cover cylinder mounting bracket 39 is installed on the equipment bottom plate 29 by bolts.

[0022] The weighing sensor 10 is fixed to the quantitative weighing hopper support frame 30 by connecting bolts; the left door motor 12 is fixed to the left quantitative weighing hopper 7 by connecting bolts, and the motor shaft and the left door rotating shaft 36 are connected by top screws; the right door motor 13 is fixed to the right quantitative weighing hopper 6 by connecting bolts, and the motor shaft and the right door rotating shaft 37 are connected by top screws.

[0023] The receiving funnel 20 is installed above the steamer 17 by connecting bolts, and is located directly below the right quantitative weighing hopper 6 and the left quantitative weighing hopper 7; the steamer cover plate 21 is fixed to the steamer cover cylinder 19 by bolts and is slidably connected to the steamer 17.

[0024] The pneumatic hydraulic cylinder upper sensor 22, the pneumatic hydraulic cylinder middle sensor 24, and the pneumatic hydraulic cylinder lower sensor 25 are installed on the pneumatic hydraulic cylinder bracket 33 from top to bottom in sequence through connecting bolts; the upper push rod 23 is installed on the pneumatic hydraulic cylinder 4 through a threaded connection; the lower push rod 27 is installed on the lower cylinder 14 through a threaded connection.

[0025] The X-axis push block 28 is fixed to the X-axis cylinder 5 by bolts and is slidably connected to the steamer 17; the Y-axis push block 32 is fixed to the X-axis cylinder 5 by bolts and is slidably connected to the steamer 17; the quantitative weighing hopper support frame 30, the overall support frame 31, the pneumatic hydraulic cylinder support frame 33, and the lower cylinder support frame 34 are all installed on the equipment base plate 29 by connecting bolts.

[0026] The steam box 17 has a steam hole plate 35 disposed inside the steam box 17. Ventilation holes are reasonably disposed on the steam hole plate 35. The diameter of the vent holes is 3 mm. The distance between the centers of the vent holes is 10 mm horizontally and 5 mm vertically. A total of 8 rows and 3 columns are disposed.

[0027] The X-axis push block 28 is located inside the steam box 17 , and the X-axis push block 28 can move in the steam box 17 along the X-axis horizontal direction.

[0028] The Y-axis push block 32 is located inside the steam box 17 , and the Y-axis push block 32 can move along the Y-axis horizontal direction inside the steam box 17 .

[0029] The working principle and use process of the present invention: In the first step, tea leaves are first poured into the left vibration plate 1 and the right vibration plate 2 which are connected and fixed on the vibration plate support frame 3 by the shock-absorbing pad 11; In the second step, after starting the equipment, the left vibration plate 1 sends the tea leaves to the left quantitative weighing hopper 6 fixed on the quantitative weighing hopper support frame 30, and the right vibration plate 2 sends the tea leaves to the right quantitative weighing hopper 7 fixed on the quantitative weighing hopper support frame 30. The weighing sensor 10 weighs the tea leaves in the left quantitative weighing hopper 6 and the right quantitative weighing hopper 7 in real time. If the weighing value in the left quantitative weighing hopper 6 reaches the set value, the left door motor 12 drives the left door shaft 36 to rotate and open the door of the left quantitative weighing hopper 6; if the weighing value in the right quantitative weighing hopper 7 reaches the set value, the right door motor 13 drives the right door shaft 37 to rotate and open the door of the right quantitative weighing hopper 7; Step 3: With the door of the chamber opened, the tea leaves fall freely and are introduced into the steam hole plate 35 which is slidably embedded in the steam box 17 fixed on the bottom plate 29 of the equipment by the receiving funnel 20; Step 4: The steamer cover cylinder 19 fixed on the steamer cover cylinder mounting bracket 39 pushes the steamer cover plate 21 to close the steamer 17; Step 5: The steam generator 16 fixed on the bottom plate 41 of the integral support frame, under the control of the electric control box 42, passes high-temperature and high-pressure steam into the steam box 17 for 1 second; Step 6: The steamer cover cylinder 19 drives the steamer cover plate 21 to return to its original position. At the same time, the X-axis cylinder 5 fixed on the X-axis cylinder mounting bracket 40 pushes the X-axis push block 28 to push the steamed tea leaves to the outlet end of the steamer 17. The Y-axis cylinder 18 fixed on the Y-axis cylinder mounting bracket 38 pushes the Y-axis push block 32 to push the tea leaves from the steamer 17 further into the mold 26. Step 7: The pneumatic hydraulic cylinder 4 fixed on the pneumatic hydraulic cylinder support frame 33 pushes the upper push rod 23 to move downward and enter the mold 26. When the sensor 24 in the pneumatic hydraulic cylinder has a signal, the pneumatic hydraulic cylinder 4 starts to increase pressure until the sensor 25 under the pneumatic hydraulic cylinder has a signal; In the eighth step, the pneumatic hydraulic cylinder 4 starts to maintain pressure, the X-axis cylinder 5 fixed on the X-axis cylinder mounting bracket 40 drives the X-axis push block 28 to return to its position, and the Y-axis cylinder 18 fixed on the Y-axis cylinder mounting bracket 38 drives the Y-axis push block 32 to return to its position; Step 9: After holding the pressure for 2 seconds, the pneumatic hydraulic cylinder 4 drives the upper push rod 23 to move upward until the sensor 22 on the pneumatic hydraulic cylinder has a signal, and the lower cylinder 14 fixed on the lower cylinder support frame 34 pushes the lower push rod 27 to move upward; the overall support frame 31 provides installation space for the lower cylinder support frame 34; Step 10: The demoulding cylinder 8 drives the discharge channel 9 to move backwards. After the discharge channel 9 blocks the lower push rod 27, the lower cylinder 14 drives the lower push rod 27 to return to its original position. Step 11: the demoulding cylinder 8 drives the discharge channel 9 to move forward; During the whole process, the air pump 15 fixed on the bottom plate 41 of the integral support frame provides high-pressure gas to the pneumatic hydraulic cylinder 4, the X-axis cylinder 5, the demoulding cylinder 8, the lower cylinder 14, the Y-axis cylinder 18, and the steamer cover cylinder 19; and the action is controlled by the electric control box 42 fixed on the bottom plate 41 of the integral support frame.

[0030] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A Pu'er tea dragon ball pressing and forming device, Features: It comprises a left vibration plate (1), a right vibration plate (2), a vibration plate support frame (3), a pneumatic hydraulic cylinder (4), an X-axis cylinder (5), a right quantitative weighing hopper (6), a left quantitative weighing hopper (7), a demoulding cylinder (8), a material discharge channel (9), a weighing sensor (10), a shock-absorbing pad (11), a left door motor (12), a right door motor (13), a lower cylinder (14), an air pump (15), a steam generator (16), a steamer (17), a Y-axis cylinder (18), a steamer cover cylinder (19), a material receiving funnel (20), a steamer cover plate (21), a pneumatic hydraulic cylinder upper sensor (22), and an upper push rod ( 23), pneumatic hydraulic cylinder middle sensor (24), pneumatic hydraulic cylinder lower sensor (25), mold (26), lower push rod (27), X-axis push block (28), equipment bottom plate (29), quantitative weighing hopper support frame (30), overall support frame (31), Y-axis push block (32), pneumatic hydraulic cylinder bracket (33), lower cylinder support frame (34), steam orifice plate (35), left warehouse door shaft (36), right warehouse door shaft (37), Y-axis cylinder mounting bracket (38), steam box cover cylinder mounting bracket (39), X-axis cylinder mounting bracket (40), overall support frame bottom plate (41), electric control box (42); The left vibration plate (1) and the right vibration plate (2) are fixed to a shock-absorbing pad (11) above the vibration plate support frame (3) by means of screw connection, and the left vibration plate (1) and the right vibration plate (2) are not in contact; the shock-absorbing pad (11) is fixed to the vibration plate support frame (3) by means of bolt connection; The right quantitative weighing hopper (6) and the left quantitative weighing hopper (7) are respectively installed directly below the discharge ports of the right vibrating plate (2) and the left vibrating plate (1); the pneumatic hydraulic cylinder (4) and the lower cylinder (14) are respectively installed on the pneumatic hydraulic cylinder bracket (33) and the lower cylinder support bracket (34) through bolt connection and fixed on the equipment bottom plate (29); the central axis of the pneumatic hydraulic cylinder (4) and the lower cylinder (14) coincide with each other and the centers are aligned; The X-axis cylinder (5) is fixed to the right side of the steamer (17) by bolts, and the X-axis push block (28) is clearance-matched with the inner wall profile of the steamer (17), so that the X-axis push block (28) can slide on the inner wall profile of the steamer (17); the right quantitative weighing hopper (6) and the left quantitative weighing hopper (7) are installed on the quantitative weighing hopper support frame (30) by bolts, and are symmetrical on both sides; the demoulding cylinder (8) is installed on the equipment bottom plate (29) by bolt connection; the discharge channel (9) is installed on the demoulding cylinder (8) by bolt connection, and forms an angle of 30°-45° with the demoulding cylinder (8); The mold (26), air pump (15), steam generator (16), and electric control box (42) are placed on the bottom plate (41) of the integral support frame; the steam box (17) is mounted on the equipment bottom plate (29) by bolt connection, and the X-axis push block (28) and the Y-axis push block (32) are slidably matched with the steam box (17); the Y-axis cylinder (18) is mounted on the Y-axis cylinder mounting bracket (38) by bolt connection, and the Y-axis cylinder mounting bracket (38) is mounted on the equipment bottom plate (29) by bolt connection; the steam box cover cylinder (19) is mounted on the steam box cover cylinder mounting bracket (39) by bolt connection, and the steam box cover cylinder mounting bracket (39) is mounted on the equipment bottom plate (29) by bolts.

2. The Pu'er tea dragon ball pressing and forming device according to claim 1, Features: The weighing sensor (10) is fixed to the quantitative weighing hopper support frame (30) by bolt connection; the left door motor (12) is fixed to the left quantitative weighing hopper (7) by bolt connection, and the motor shaft and the left door rotating shaft (36) are connected by a top screw; the right door motor (13) is fixed to the right quantitative weighing hopper (6) by connecting bolts, and the motor shaft and the right door rotating shaft (37) are connected by a top screw.

3. The Pu'er tea dragon ball pressing and forming device according to claim 2, Features: The receiving funnel (20) is installed above the steamer (17) by means of connecting bolts and is located directly below the right quantitative weighing hopper (6) and the left quantitative weighing hopper (7); the steamer cover plate (21) is fixed to the steamer cover cylinder (19) by means of bolts and is slidably connected to the steamer (17).

4. The Pu'er tea dragon ball pressing and forming device according to claim 3, Features: The pneumatic hydraulic cylinder upper sensor (22), the pneumatic hydraulic cylinder middle sensor (24), and the pneumatic hydraulic cylinder lower sensor (25) are sequentially connected and mounted on the pneumatic hydraulic cylinder bracket (33) from top to bottom via connecting bolts; the upper push rod (23) is mounted on the pneumatic hydraulic cylinder (4) via a threaded connection; and the lower push rod (27) is mounted on the lower cylinder (14) via a threaded connection.

5. The Pu'er tea dragon ball pressing and forming device according to claim 4, Features: The X-axis push block (28) is fixed to the X-axis cylinder (5) by bolts and is slidably connected to the steam box (17); the Y-axis push block (32) is fixed to the X-axis cylinder (5) by bolts and is slidably connected to the steam box (17); the quantitative weighing hopper support frame (30), the overall support frame (31), the pneumatic hydraulic cylinder support frame (33), and the lower cylinder support frame (34) are all connected and installed on the equipment bottom plate (29) by connecting bolts.

6. The Pu'er tea dragon ball pressing and forming device according to claim 5, Features: The steam box (17) is provided with a steam hole plate (35) inside the steam box (17), and ventilation holes are reasonably arranged on the steam hole plate (35). The diameter of the air holes is 3 mm, and the distance between the centers of the circles is 10 mm horizontally and 5 mm vertically. A total of 8 rows and 3 columns are arranged.

7. The Pu'er tea dragon ball pressing and forming device according to claim 6, Features: The X-axis push block (28) is located inside the steam box (17), and the X-axis push block (28) can move in the horizontal direction of the X-axis inside the steam box (17).

8. The Pu'er tea dragon ball pressing and forming device according to claim 7, Features: The Y-axis push block (32) is located inside the steam box (17), and the Y-axis push block (32) can move in the horizontal direction of the Y-axis inside the steam box (17).

Citation Information

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