Automatic assembling device
By designing an automatic assembly device, the automatic assembly of the automotive electronic controller is realized by using the material extraction module and the pressure transfer module under the driving of the moving mechanism, solving the problem of low manual assembly efficiency and improving production efficiency and assembly accuracy.
Patent Information
- Application Number
- CN202411185354.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-08-27
AI Technical Summary
The assembly of existing automotive electronic controllers relies on manual labor, which has uncertainty and inefficiency, affecting production efficiency.
An automatic assembly device is designed, including a carrier table, a moving mechanism and an assembly mechanism. By driving the material collection module and a moving pressure module, the workpiece to be assembled is automatically placed at the assembly station and pressure is applied. Realize automatic assembly of multiple workpieces.
Improve production efficiency and assembly accuracy, reduce manual intervention, and realize automatic assembly of workpieces.
Smart Images

Figure CN119115513A_ABST
Abstract
Description
Technical Field
[0001] The embodiments of the present invention relate to the field of automation, and in particular to an automatic assembly device. Background Art
[0002] The automotive electronic controllers on the market are usually composed of a top shell, a bottom shell and a circuit board. During manufacturing, the usual process is to place the bottom shell on the table first, then place the PCBA board inside the bottom shell, and finally place the top cover on top of the bottom shell and press hard to buckle the top cover and the bottom shell together.
[0003] However, the assembly of such products is mostly done manually, which is not conducive to improving production efficiency due to the uncertainty of manual work and the low efficiency of manual assembly, thus causing inconvenience. Summary of the invention
[0004] In order to solve the above technical problems, an embodiment of the present invention provides an easy-to-use automatic assembly device.
[0005] The embodiment of the present invention solves the technical problem by adopting the following technical solution:
[0006] An automatic assembly device includes a carrying platform, a moving mechanism and an assembling mechanism, wherein the carrying platform is provided with a plurality of profiling grooves, and the profiling grooves are used for placing workpieces to be assembled; the moving mechanism is arranged adjacent to the carrying platform; the assembling mechanism includes a material picking module and a shifting and pressing module arranged adjacent to each other, the material picking module and the shifting and pressing module are both installed on the moving mechanism, and both the material picking module and the shifting and pressing module can be moved under the drive of the moving mechanism, the material picking module is used for placing the picked workpiece to be assembled at an assembly station, and the shifting and pressing module is used for placing another picked workpiece to be assembled at an assembly station and applying pressure to a plurality of workpieces to be assembled, so that the plurality of workpieces to be assembled are automatically assembled under the action of pressure.
[0007] Optionally, the material picking module includes a telescopic part, a first cover body and a first suction cup group, the telescopic part is arranged on the moving mechanism, the telescopic end of the telescopic part is connected to the first cover body, the first suction cup group is arranged at an end of the first cover body away from the telescopic part, the telescopic end of the telescopic part can drive the first cover body to move synchronously to adjust the position of the first suction cup group, and the first suction cup group is used to suck the workpiece to be assembled.
[0008] Optionally, the transfer and pressing module group includes a connecting frame, a second suction cup group and a pressing block, the connecting frame is connected to the moving mechanism, the second suction cup group and the pressing block are both arranged at one end of the connecting frame close to the supporting platform, and the second suction cup group partially passes through the pressing block, the second suction cup group is used to suck another workpiece to be assembled, and the pressing block is used to press multiple workpieces to be assembled when the second suction cup group places another workpiece to be assembled at the assembly station, so that the multiple workpieces to be assembled are pressed and assembled with each other.
[0009] Optionally, the connecting frame includes a connecting rod, a first connecting block and a second connecting block, the two ends of the connecting rod are respectively connected to the first connecting block and the second connecting block, the first connecting block is connected to the moving mechanism, the second connecting block is provided with the second suction cup group and the pressing block, and the pressing block is located on the side of the second connecting block away from the first connecting block, and the second suction cup group is connected to the second connecting block and passes through the pressing block.
[0010] Optionally, the shifting and pressing module also includes a sensor component and a buffer component, and the sensor component and the buffer component are both arranged on the connecting frame, the sensor component is used to detect the pressure of the pressing block pressing on the workpiece to be assembled, and the buffer component is used to slow down the speed of the connecting frame relative to the moving mechanism when the pressing block presses multiple workpieces to be assembled.
[0011] Optionally, the sensing assembly includes a pressure sensor and a transmission shaft, the pressure sensor is arranged at one end of the connecting frame away from the pressure block, and the two ends of the transmission shaft respectively abut the pressure sensor and one end of the connecting frame close to the pressure block, and the pressure sensor is used to detect the pressure of the pressure block pressing against multiple workpieces to be assembled.
[0012] Optionally, the buffer assembly includes a protrusion, a connecting piece, a transfer block and an elastic piece, the protrusion is fixedly connected to the moving mechanism, the transfer block is connected to the connecting frame, the protrusion is provided with a through hole, one end of the connecting piece is movably arranged on the protrusion, the other end of the connecting piece passes through the through hole and is connected to the transfer block, and the elastic piece is sleeved on the connecting piece;
[0013] When the moving mechanism drives the connecting frame to drive the pressing block to press against the workpiece to be assembled, the connecting member moves along the through hole in a direction away from the pressing block, and the elastic member is squeezed by the adapter block.
[0014] Optionally, the shifting and pressing module further includes a guide component, wherein the guide component is respectively connected to the buffer component and the moving mechanism, and the guide component is used to guide the buffer component to move in a directional manner relative to the moving mechanism.
[0015] Optionally, the automatic assembly device also includes a controller, which is respectively connected to the moving mechanism, the material picking module and the shifting and pressing module, and is used to control the moving mechanism to drive the assembly mechanism to move, and to control the operation of the material picking module and the shifting and pressing module.
[0016] Optionally, the moving mechanism includes a transverse drive component and a vertical drive component, the transverse drive component is connected to the vertical drive, and the vertical drive component is connected to the assembly mechanism, the transverse drive component is used to drive the vertical drive component to move along a first direction, and the vertical drive component is used to drive the assembly mechanism along a second direction to approach or move away from the supporting platform to adjust the vertical distance between the assembly mechanism and the supporting platform, wherein the first direction is perpendicular to the second direction.
[0017] The beneficial effects of the embodiments of the present invention are as follows: the automatic assembly device provided by the embodiments of the present application includes a bearing platform, a moving mechanism and an assembly mechanism, the bearing platform is provided with a plurality of profiling grooves, and the profiling grooves are used to place the workpieces to be assembled; the moving mechanism is arranged adjacent to the bearing platform; the assembly mechanism includes a material picking module and a shifting and pressing module arranged adjacent to each other, the material picking module and the shifting and pressing module are both installed on the moving mechanism, and the material picking module and the shifting and pressing module can both be moved under the drive of the moving mechanism, the material picking module is used to place the workpiece to be assembled taken at the assembly station, and the shifting and pressing module is used to place another workpiece to be assembled taken at the assembly station and apply pressure to multiple workpieces to be assembled, so that the multiple workpieces to be assembled are automatically assembled under the pressure applied by the shifting and pressing module. Through the above structure, it is possible to realize the automatic assembly of multiple workpieces to be assembled, which is beneficial to improving production efficiency, and the shifting and pressing module applies pressure to multiple workpieces to be assembled to complete the assembly after placing the workpieces to be assembled at the assembly station, which is beneficial to improving the assembly effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] One or more embodiments are exemplarily described by pictures in the corresponding drawings, and these exemplified descriptions do not constitute limitations on the embodiments. Elements with the same reference numerals in the drawings represent similar elements, and unless otherwise stated, the figures in the drawings do not constitute proportional limitations.
[0019] Figure 1 This is a schematic diagram of the structure of an automatic assembly device in one embodiment of the present application.
[0020] Figure 2 yes Figure 1 A schematic diagram of another perspective of the automatic assembly device;
[0021] Figure 3 yes Figure 1 Schematic diagram of the structure of the moving mechanism;
[0022] Figure 4 yes Figure 1 A schematic diagram of the structure of the pressure transfer module;
[0023] Figure 5 yes Figure 4 Schematic diagram from another perspective;
[0024] Figure 6 yes Figure 5 A schematic diagram of a pressure block in FIG.
[0025] In the figure: 1. Automatic assembly device; 2. Carrying platform; 3. Moving mechanism; 4. Assembly mechanism;
[0026] 201, contoured groove; 21, bottom plate; 22, support plate; 23, top plate; 24, carrier plate; 241, threaded hole; 242, positioning hole;
[0027] 31. Horizontal drive assembly; 32. Vertical drive assembly;
[0028] 311, first driving motor; 312, first base; 313, first slider;
[0029] 321, connecting plate; 322, second base; 323, second driving motor; 324, second slider; 325, mounting plate;
[0030] 41. Material taking module; 42. Pressure transfer module; 43. Vacuum generator;
[0031] 411, telescopic member; 412, first cover body; 413, first suction cup group;
[0032] 4121, suction cup mounting plate; 4122, middle block; 4123, support block;
[0033] 421, connecting frame; 422, second suction cup assembly; 423, pressing block; 424, sensor assembly; 425, buffer assembly; 426, guide assembly;
[0034] 4211, connecting rod; 4212, first connecting block; 4213, second connecting block; 4214, second cover;
[0035] 4231, protrusion; 4232, recessed portion; 4233, inclined portion;
[0036] 4241, pressure sensor; 4242, transmission shaft; 4243, limit structure; 42431, mounting block; 42432, bearing seat;
[0037] 4251, a convex block; 4252, a connecting piece; 4253, a transfer block; 4254, an elastic piece; 42511, a through hole;
[0038] 4261. Guide rail; 4262. Guide slide block. DETAILED DESCRIPTION
[0039] In order to facilitate the understanding of the present invention, the present invention is described in more detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that when an element is described as "fixed to" another element, it can be directly on another element or there can be one or more centered elements therebetween. When an element is described as "connected" to another element, it can be directly connected to another element or there can be one or more centered elements therebetween. The orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "vertical", "horizontal", etc. used in this specification is based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0040] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this specification includes any and all combinations of one or more of the related listed items.
[0041] In addition, the technical features involved in different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0042] like Figure 1-2 As shown, an automatic assembly device 1 provided in one embodiment of the present application includes a supporting platform 2, a moving mechanism 3 and an assembling mechanism 4. The moving mechanism 3 is arranged adjacent to the supporting platform 2, and the assembling mechanism 4 is arranged on the moving mechanism 3. The assembling mechanism 4 is used to assemble multiple workpieces to be assembled.
[0043] The above-mentioned carrier 2 is provided with a plurality of profiling grooves 201, which are used to place the workpieces to be assembled, so as to facilitate the production personnel to quickly locate the position of the workpieces to be assembled. The carrier 2 includes a bottom plate 21, a support plate 22, a top plate 23 and a carrier plate 24, the two ends of the support plate 22 are respectively connected to the bottom plate 21 and the top plate 23, the carrier plate 24 is detachably mounted on the top plate 23, and the carrier plate 24 is provided with a plurality of profiling grooves 201, and the shapes of the plurality of profiling grooves 201 are similar to the shapes of the workpieces to be assembled. Among them, the carrier plate 24 is provided with a plurality of threaded holes 241 for connecting with the top plate 23 and a plurality of asymmetrically arranged positioning holes 242, and the asymmetrically arranged positioning holes 242 can be used to locate the installation position between the carrier plate 24 and the top plate 23, so as to facilitate the production personnel to quickly install the carrier plate 24 on the top plate 23. In this embodiment, there are three profiling grooves 201, one profiling groove 201 corresponds to one workpiece to be assembled, and the workpieces to be assembled placed in the three profiling grooves 201 are assembled with each other, thereby completing the assembly of the product. For ease of understanding, taking an automobile controller as an example, the workpieces to be assembled corresponding to the three profiling grooves 201 are the PCBA board, the bottom shell, and the top shell, respectively. During assembly, the PCBA board must be placed in the bottom shell first, and then the top shell is placed on top of the bottom shell and pressure is applied. The bottom shell and the top shell are connected to each other through buckles, thereby realizing the assembly of the controller.
[0044] like Figure 3As shown, the above-mentioned moving mechanism 3 includes a transverse driving component 31 and a vertical driving component 32. The transverse driving component 31 is connected to the vertical driving component 32, and the vertical driving component 32 is connected to the assembly mechanism 4. The transverse driving component 31 is used to drive the vertical driving component 32 to move along the first direction X, and the vertical driving component 32 is used to drive the assembly mechanism 4 to move closer to or away from the bearing platform 2 along the second direction Z to adjust the vertical distance between the assembly mechanism 4 and the bearing platform 2. The first direction X and the second direction Z are perpendicular to each other. That is, the transverse driving component 31 can drive the vertical driving component 32 to move left and right relative to the bearing platform 2, and the vertical driving component 32 can drive the assembly mechanism 4 to move up and down relative to the bearing platform 2. In this embodiment, the transverse drive assembly 31 includes a first drive motor 311, a first base 312, a first transmission assembly (not shown) and a first slider 313. The first drive motor 311, the first transmission assembly and the first slider 313 are all installed on the first base 312. The first drive motor 311 is connected to the first transmission assembly, the first transmission assembly is connected to the first slider 313, and the first slider 313 is connected to the vertical drive assembly 32. The first drive motor 311 drives the first slider 313 to slide along the base through the first transmission assembly, thereby adjusting the position of the vertical drive assembly 32 relative to the support platform 2. Among them, the first transmission assembly can be any transmission mechanism that transmits power, such as a worm gear structure, a gear transmission structure, a screw transmission or other, as long as the power of the first drive motor 311 can be converted into the power for the movement of the first slider 313.
[0045] In some embodiments, Figure 3 As shown, the vertical drive assembly 32 includes a connecting plate 321, a second base 322, a second drive motor 323, a second transmission assembly (not shown), a second slider 324 and a mounting plate 325. The connecting plate 321 is respectively connected to the second base 322 and the first slider 313. The second drive motor 323, the second transmission assembly and the second slider 324 are all installed on the second base 322. The mounting plate 325 is connected to the second slider 324. The second drive motor 323 is connected to the second transmission assembly, and the second transmission assembly is connected to the second slider 324. The second drive motor 323 drives the second slider 324 to move through the second transmission assembly to adjust the vertical distance of the assembly mechanism 4 relative to the carrier 2. Among them, the second transmission assembly can be any transmission structure as long as it can realize the power of the second drive motor 323 to be transmitted to the power of the second slider 324 to move.
[0046] like Figure 1-3As shown, for the above-mentioned assembly mechanism 4, it includes adjacently arranged material taking module 41 and shifting and pressing module 42, both of which are installed on mounting plate 325, and both of which can be moved under the action of vertical drive assembly 32 to adjust the vertical distance between the material taking module 41 and shifting and pressing module 42 and the bearing platform 2. The material taking module 41 is used to place the workpiece to be assembled taken at the assembly station, and the shifting and pressing module 42 is used to place another workpiece to be assembled taken at the assembly station and apply pressure to multiple workpieces to be assembled, so that multiple workpieces to be assembled are automatically assembled under the pressure applied by the shifting and pressing module 42. Exemplarily, taking the controller of a car as an example, it usually includes a PCBA board, a bottom shell and a top shell. When assembling, the PCBA board needs to be placed in the bottom shell first, and then the top shell is placed on top of the bottom shell and pressure is applied. The buckles provided on the bottom shell and the top shell are buckled with each other under the action of pressure, thereby realizing the assembly of the product.
[0047] In some embodiments, Figure 1-2 As shown, the material taking module 41 includes a telescopic member 411, a first cover body 412 and a first suction cup group 413. The telescopic member 411 is arranged on the moving mechanism 3, and the telescopic end of the telescopic member 411 is connected to the first cover body 412. The first suction cup group 413 is arranged at one end of the first cover body 412 away from the telescopic member 411. The telescopic end of the telescopic member 411 can drive the first cover body 412 to move synchronously to adjust the position of the first suction cup group 413. The first suction cup group 413 is used to suck the workpiece to be assembled. When working, a negative pressure environment is provided to the first suction cup group 413, and the first suction cup group 413 will suck the workpiece to be assembled under the action of negative pressure. When the material taking module 41 is driven by the moving mechanism 3 to move to the assembly station, the negative pressure environment is stopped to the first suction cup group 413. At this time, the workpiece to be assembled sucked by the first suction cup group 413 naturally falls into the contoured groove 201 at the assembly station, and is left for further assembly.
[0048] like Figure 2 As shown, the first cover body 412 includes a suction cup mounting plate 4121, a middle block 4122 and two spaced apart support blocks 4123, the middle block 4122 is connected to the telescopic end of the telescopic member 411, and both ends of each support block 4123 are respectively connected to the suction cup mounting plate 4121 and the middle block 4122, and the suction cup mounting plate 4121 is used to install the first suction cup group 413, thereby constructing the first cover body 412.
[0049] It is understandable that the telescopic member 411 may be a structure including but not limited to a cylinder, a hydraulic rod or a telescopic rod, as long as it can drive the first cover body 412 to move. The first suction cup group 413 is composed of a plurality of suction cups and a plurality of connectors connected to the suction cups, the plurality of connectors are used to connect to the negative pressure supply device, and the plurality of suction cups are distributed at intervals in a polygonal shape to facilitate the suction of the workpiece to be assembled.
[0050] In some embodiments, Figure 4-5 As shown, the transfer and pressing mold group 42 includes a connecting frame 421, a second suction cup group 422 and a pressing block 423. The connecting frame 421 is connected to the mobile mechanism 3. The second suction cup group 422 and the pressing block 423 are both arranged at one end of the connecting frame 421 close to the carrier 2, and the second suction cup group 422 partially penetrates the pressing block 423. The second suction cup group 422 is used to suck another workpiece to be assembled, and the pressing block 423 is used to press multiple workpieces to be assembled when the second suction cup group 422 places another workpiece to be assembled at the assembly station, so that the multiple workpieces to be assembled are pressed and assembled with each other. It can be understood that the connecting frame 421 can be directly or indirectly connected to the mounting plate 325 of the mobile mechanism 3, and the specific selection can be made according to needs. In this embodiment, the connecting frame 421 includes a connecting rod 4211, a first connecting block 4212 and a second connecting block 4213. The two ends of the connecting rod 4211 are respectively connected to the first connecting block 4212 and the second connecting block 4213. The first connecting block 4212 is connected to the mounting plate 325 of the mobile mechanism 3. The second connecting block 4213 is provided with a second suction cup group 422 and a pressing block 423. The pressing block 423 is located on a side of the second connecting block 4213 away from the first connecting block 4212. The second suction cup group 422 is connected to the second connecting block 4213 and penetrates the pressing block 423. There are two connecting rods 4211, and the two connecting rods 4211 are arranged at intervals, which is conducive to the balanced force of the first connecting block 4212 and the second connecting block 4213.
[0051] In some embodiments, Figure 6 As shown, the side of the pressing block 423 facing the supporting platform 2 is provided with a plurality of protrusions 4231, a recessed portion 4232 and an inclined portion 4233. The plurality of protrusions 4231 are used to press the workpieces to be assembled, the recessed portion 4232 is used to install the second suction cup group 422, and the inclined portion 4233 is used for allowing the user to observe the state of the second suction cup group 422 after sucking the workpiece, so as to facilitate timely adjustment in case of inaccurate position of the second suction cup group 422 after sucking the workpiece.
[0052] In some embodiments, Figure 5 As shown, the shifting and pressing module 42 also includes a sensor component 424 and a buffer component 425. The sensor component 424 and the buffer component 425 are both arranged on the connecting frame 421. The sensor component 424 is used to detect the pressure of the pressing block 423 pressing on the workpiece to be assembled, and the buffer component 425 is used to slow down the speed of movement of the connecting frame 421 relative to the moving mechanism 3 when the pressing block 423 presses multiple workpieces to be assembled.
[0053] In some embodiments, Figure 4As shown, the sensor assembly 424 includes a pressure sensor 4241 and a transmission shaft 4242. The pressure sensor 4241 is arranged on the first connection block 4212, that is, arranged on the end of the connection frame 421 away from the pressing block 423. The two ends of the transmission shaft 4242 respectively abut the pressure sensor 4241 and the end edge of the connection frame 421 close to the pressing block 423. The pressure sensor 4241 is used to detect the pressure of the pressing block 423 pressing the multiple workpieces to be assembled. In this embodiment, the connection frame 421 also includes a second cover body 4214, which is connected to the second connection block 4213, and the second cover body 4214 is covered on the second suction cup group 422, and the second cover body 4214 abuts against the transmission shaft 4242.
[0054] It can be understood that when the pressing block 423 presses against the workpiece to be assembled, the transmission shaft 4242 is acted upon by the reverse force of the pressing block 423 and applies a force to the pressure sensor 4241, so that the force of the pressing block 423 pressing the workpiece to be assembled can be known according to the pressure applied to the pressure sensor 4241, so that the operator can adjust the descending distance of the pressure transfer module 42 according to the pressure applied to the pressure sensor 4241, so as to avoid affecting the assembly effect of multiple workpieces to be assembled due to excessive pressure.
[0055] In some embodiments, Figure 4 As shown, the sensor assembly 424 also includes a limiting structure 4243, which is connected to the mounting plate 325, and the limiting structure 4243 is connected to the transmission shaft 4242. The limiting structure 4243 is used to guide and limit the transmission shaft 4242 to ensure that the transmission shaft 4242 moves along its central axis. In this embodiment, the limiting structure 4243 includes a mounting block 42431 and a bearing seat 42432. The mounting block 42431 and the bearing seat 42432 are both arranged on the transmission shaft 4242, the mounting block 42431 is connected to the buffer assembly 425, and the bearing seat 42432 is connected to the mounting block 42431, so that the transmission shaft 4242 can be constrained to move on its central axis, reducing the risk of the transmission shaft 4242 being offset.
[0056] In some embodiments, Figure 4As shown, the buffer assembly 425 includes a protrusion 4251, a connecting member 4252, an adapter block 4253 and an elastic member 4254. The protrusion 4251 is fixedly connected to the moving mechanism 3, the adapter block 4253 is connected to the connecting frame 421 and is connected to the mounting block 42431, the protrusion 4251 is provided with a through hole 42511, one end of the connecting member 4252 is movably arranged on the protrusion 4251, the other end of the connecting member 4252 passes through the through hole 42511 and is connected to the adapter block 4253, and the elastic member 4254 is sleeved on the connecting member 4252. When the moving mechanism 3 drives the connecting frame 421 to drive the pressing block 423 to press against the workpiece to be assembled, the connecting member 4252 moves along the through hole 42511 in the direction away from the pressing block 423, and the elastic member 4254 will be squeezed by the adapter block 4253, and the elastic member 4254 will reversely press the adapter block 4253, ensuring that the pressing block 423 can normally press against the workpiece to be assembled. In this way, by compressing the elastic member 4254, the speed of the connecting frame 421 moving relative to the moving mechanism 3 is slowed down, and at the same time, the connecting frame 421 obtains a movable distance relative to the mounting plate 325, reducing the risk of damage caused by the rigid collision of the connecting frame 421 with the workpiece to be assembled, which is conducive to improving the effect of assembling products by the assembly mechanism 4.
[0057] In some embodiments, Figure 5 As shown, the shifting and pressing module 42 further includes a guide assembly 426, which is respectively connected to the buffer assembly 425 and the moving mechanism 3, and is used to guide the buffer assembly 425 to move in a directional manner relative to the moving mechanism 3. In this embodiment, the guide assembly 426 includes a guide rail 4261 and a guide slider 4262, the guide slider 4262 is slidably arranged on the guide rail 4261, the guide rail 4261 is connected to the mounting plate 325, the guide slider 4262 is connected to the adapter plate, and the guide rail 4261 is arranged along the direction in which the connecting frame 421 moves relative to the mounting plate 325, which is conducive to ensuring that the adapter plate drives the connecting frame 421 to move in a directional manner.
[0058] In some embodiments, please refer again to Figure 1 The assembly mechanism 4 further includes a vacuum generator 43, which is mounted on the mounting plate 325. The vacuum generator 43 is respectively connected to the first suction cup group 413 of the material taking module 41 and the second suction cup group 422 of the pressure displacement module 42. The vacuum generator 43 is used to provide a negative pressure environment to the first suction cup group 413 and the second suction cup group 422. Of course, in addition to the vacuum generator 43, other structures can be used to provide a negative pressure environment to the first suction cup group 413 and the second suction cup group 422, as long as the first suction cup group 413 and the second suction cup group 422 can absorb the workpiece to be assembled.
[0059] In some embodiments, the automatic assembly device 1 also includes a controller (not shown), which is respectively connected to the moving mechanism 3, the material picking module 41 and the shifting and pressing module 42. The controller is used to control the moving mechanism 3 to drive the assembly mechanism 4 to move, and to control the material picking module 41 and the shifting and pressing module 42 to work.
[0060] In order to facilitate understanding of the working principle of the automatic assembly device 1 of the present application, the working process of the automatic assembly device 1 of the present application is introduced below by taking the automobile controller product as an example, as follows:
[0061] First, the workpieces to be assembled (including PCB board, bottom shell and top shell) are placed in the profiling groove 201 on the carrier 2 respectively, which can be placed manually or automatically by a manipulator, and then the horizontal drive component 31 drives the vertical drive component 32 and the assembly mechanism 4 to move left and right in the horizontal direction, so that the material taking module 41 is located above the profiling groove 201 of the PCB board, and the telescopic end of the telescopic member 411 is controlled to extend so that the first suction cup group 413 contacts the PCB board to be assembled, and then a negative pressure environment is provided to the first suction cup group 413, so that the first suction cup group 413 sucks up the PCB board. Then the telescopic end of the telescopic member 411 is controlled to retract, and moved to the assembly station (i.e. the position of the profiling groove 201 where the bottom shell is located) under the drive of the horizontal drive component 31, and the telescopic end of the telescopic member 411 is controlled to extend, and the negative pressure environment is stopped to the first suction cup group 413, so that the PCB board is accurately placed in the bottom shell, thereby completing the work of the material taking module 41.
[0062] Then, the telescopic end of the telescopic member 411 is controlled to retract, and the lateral drive assembly 31 is controlled to move, so that the pressure-shifting module 42 is located above the station where the top shell is placed in the profiling groove 201, and the vertical drive assembly 32 is controlled to drive the mounting plate 325 to move, and the pressure-shifting module 42 is lowered to a preset position, and the second suction cup group 422 contacts the top shell. At this time, a negative pressure environment is provided to the second suction cup group 422, and the second suction cup group 422 absorbs the top shell and rises to a certain height to the full position. Subsequently, the lateral drive assembly 31 is controlled to move the pressure-shifting module 42 to the top of the assembly station, and the vertical drive assembly 32 is controlled to control the pressure-shifting module 42 to descend a preset distance, and then the negative pressure environment is stopped to the second suction cup group 422, so that the top shell is placed at the assembly station, and the pressure-shifting module 42 is lowered by a preset distance, so that the pressing block 423 presses the top shell to buckle to the bottom shell, thereby completing the assembly of the automobile controller.
[0063] The automatic assembly device 1 provided in the embodiment of the present application includes a carrier platform 2, a moving mechanism 3 and an assembly mechanism 4, the carrier platform 2 is provided with a plurality of profiling grooves 201, and the profiling grooves 201 are used to place the workpieces to be assembled; the moving mechanism 3 is arranged adjacent to the carrier platform 2; the assembly mechanism 4 includes a material picking module 41 and a shifting and pressing module 42 which are arranged adjacent to each other, the material picking module 41 and the shifting and pressing module 42 are both installed on the moving mechanism 3, and the material picking module 41 and the shifting and pressing module 42 can both be moved under the drive of the moving mechanism 3, the material picking module 41 is used to place the picked up workpiece to be assembled at the assembly station, and the shifting and pressing module 42 is used to place another picked up workpiece to be assembled at the assembly station and apply pressure to multiple workpieces to be assembled, so that the multiple workpieces to be assembled are automatically assembled under the action of the pressure applied by the shifting and pressing module 42. Through the above structure, multiple workpieces to be assembled can be automatically assembled, which is beneficial to improving production efficiency. In addition, after placing the workpieces to be assembled at the assembly station, the transfer and pressure module 42 applies pressure to the multiple workpieces to be assembled to complete the assembly, avoiding the transfer and pressure module 42 placing another workpiece to be assembled at the assembly station and then positioning it through other structures and then applying pressure to complete the assembly, which is beneficial to improving the assembly accuracy.
[0064] The above description is only an implementation mode of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An automatic assembly device, characterized in that: include: A bearing platform is provided with a plurality of profiling grooves, wherein the profiling grooves are used to place workpieces to be assembled; A moving mechanism, disposed adjacent to the bearing platform; The assembly mechanism includes a material picking module and a shifting and pressing module that are adjacently arranged. The material picking module and the shifting and pressing module are both installed on the moving mechanism. Both the material picking module and the shifting and pressing module can be moved under the drive of the moving mechanism. The material picking module is used to place the picked up workpiece to be assembled at the assembly station, and the shifting and pressing module is used to place another picked up workpiece to be assembled at the assembly station and apply pressure to multiple workpieces to be assembled, so that the multiple workpieces to be assembled are automatically assembled under the action of pressure.
2. The automatic assembly device according to claim 1, characterized in that: The material picking module includes a telescopic part, a first cover body and a first suction cup group. The telescopic part is arranged on the moving mechanism. The telescopic end of the telescopic part is connected to the first cover body. The first suction cup group is arranged at an end of the first cover body away from the telescopic part. The telescopic end of the telescopic part can drive the first cover body to move synchronously to adjust the position of the first suction cup group. The first suction cup group is used to suck the workpiece to be assembled.
3. The automatic assembly device according to claim 1, characterized in that: The transfer and pressing module includes a connecting frame, a second suction cup group and a pressing block, the connecting frame is connected to the moving mechanism, the second suction cup group and the pressing block are both arranged at one end of the connecting frame close to the supporting platform, and the second suction cup group partially passes through the pressing block, the second suction cup group is used to suck another workpiece to be assembled, and the pressing block is used to press multiple workpieces to be assembled when the second suction cup group places another workpiece to be assembled at the assembly station, so that the multiple workpieces to be assembled are pressed and assembled with each other.
4. The automatic assembly device according to claim 3, characterized in that: The connecting frame includes a connecting rod, a first connecting block and a second connecting block, the two ends of the connecting rod are respectively connected to the first connecting block and the second connecting block, the first connecting block is connected to the moving mechanism, the second connecting block is provided with the second suction cup group and the pressing block, and the pressing block is located on the side of the second connecting block away from the first connecting block, and the second suction cup group is connected to the second connecting block and passes through the pressing block.
5. The automatic assembly device according to claim 3, characterized in that: The shifting and pressing module also includes a sensor component and a buffer component, both of which are arranged on the connecting frame. The sensor component is used to detect the pressure of the pressing block pressing on the workpiece to be assembled, and the buffer component is used to slow down the speed of the connecting frame moving relative to the moving mechanism when the pressing block presses multiple workpieces to be assembled.
6. The automatic assembly device according to claim 5, characterized in that: The sensing assembly includes a pressure sensor and a transmission shaft. The pressure sensor is arranged at one end of the connecting frame away from the pressing block. The two ends of the transmission shaft respectively abut the pressure sensor and one end of the connecting frame close to the pressing block. The pressure sensor is used to detect the pressure of the pressing block pressing against multiple workpieces to be assembled.
7. The automatic assembly device according to claim 5, characterized in that: The buffer assembly includes a protrusion, a connecting piece, a transfer block and an elastic piece, wherein the protrusion is fixedly connected to the moving mechanism, the transfer block is connected to the connecting frame, the protrusion is provided with a through hole, one end of the connecting piece is movably arranged on the protrusion, the other end of the connecting piece passes through the through hole and is connected to the transfer block, and the elastic piece is sleeved on the connecting piece; When the moving mechanism drives the connecting frame to drive the pressing block to press against the workpiece to be assembled, the connecting member moves along the through hole in a direction away from the pressing block, and the elastic member is squeezed by the adapter block.
8. The automatic assembly device according to claim 5, characterized in that: The shifting and pressing module further includes a guide component, which is respectively connected to the buffer component and the moving mechanism, and is used to guide the buffer component to move in a directional manner relative to the moving mechanism.
9. The automatic assembly device according to claim 1, characterized in that: It also includes a controller, which is respectively connected to the moving mechanism, the material picking module and the shifting and pressing module. The controller is used to control the moving mechanism to drive the assembling mechanism to move, and to control the operation of the material picking module and the shifting and pressing module.
10. The automatic assembly device according to any one of claims 1 to 9, characterized in that: The moving mechanism includes a transverse driving component and a vertical driving component, the transverse driving component is connected to the vertical driving component, and the vertical driving component is connected to the assembling mechanism, the transverse driving component is used to drive the vertical driving component to move along a first direction, and the vertical driving component is used to drive the assembling mechanism along a second direction to approach or move away from the supporting platform to adjust the vertical distance between the assembling mechanism and the supporting platform, wherein the first direction is perpendicular to the second direction.
Citation Information
Patent Citations
Intermediate gear bottom cover assembling machine
CN216178125U
Manipulator device and machining equipment
CN217434362U
Product assembling device
CN220782836U
Feeding device and assembling equipment
CN221363553U
Automatic feeding and pressing device for bowl stoppers
DE202020102916U1
