Casting surface treatment automation system
By using the rotary plate-driven frosting cycle flow and clamping mechanism in the casting surface treatment equipment, the problems of uneven grinding and low efficiency of traditional equipment are solved, and the efficient and uniform grinding effect of the casting surface is achieved.
Patent Information
- Application Number
- CN202411606509.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-11-12
AI Technical Summary
Traditional casting surface treatment equipment is difficult to accurately control due to manual adjustment, resulting in uneven polishing and the inability to process multiple casting parts at the same time, which is inefficient.
An automated casting surface treatment system is designed to drive the circulating flow of the sanding through a rotary dial plate, combining the partition plate and clamping mechanism to achieve uniform grinding of the casting surface and allow multiple castings to be processed simultaneously.
The surface finish and quality of casting parts are improved, the grinding efficiency is improved, and the all-round treatment and fineness of casting parts are ensured.
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Figure CN119115777A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of casting surface treatment, in particular to an automatic system for casting surface treatment. Background Art
[0002] In traditional casting surface treatment equipment, fixed grinding wheels or sandblasting devices are usually used for grinding. These devices often rely on manual adjustment of the position of the casting to ensure the uniformity of grinding. However, due to the complex shapes and various sizes of castings, manual adjustment is often difficult to accurately control, resulting in uneven grinding of some surfaces or difficulty in achieving the desired smooth effect. In addition, due to volume limitations, existing equipment cannot grind and polish multiple castings at the same time, which also determines that the existing grinding equipment is not efficient in grinding castings. Summary of the invention
[0003] In order to overcome the defects of the above-mentioned prior art, the present invention provides the following technical solutions: an automated system for surface treatment of castings, comprising a sand pool, the bottom of the sand pool is fixedly sealed with a bottom sealing seat, a rotating disk is rotatably mounted on the bottom sealing seat, a plurality of rotating dial plates are fixed in a circular array on the rotating disk, a partition plate is also fixed to the inner wall of the sand pool through a partition plate bracket, the lower surface of the partition plate is slidably matched with all the rotating dial plates, and an opening is provided in the middle of the partition plate, and a gap is provided between the circumference of the partition plate and the inner wall of the sand pool for driving the circulation of grinding sand inside the sand pool, wherein the rotating disk is driven to rotate by a driving motor.
[0004] Preferably, a dustproof support shell is fixed to the lower surface of the bottom sealing seat, an outer ring gear cover is rotatably installed inside the dustproof support shell, the outer ring gear cover and the rotating disk are fixed by a rotating shaft, a planetary gear support disk is rotatably installed inside the outer ring gear cover, planetary gears meshing with the outer ring gear cover are rotatably installed on the planetary gear support disk, and a center gear meshing with the planetary gears is rotatably provided at the axis center of the outer ring gear cover, wherein the center gear is fixed to the output shaft of a driving motor fixed to the dustproof support shell.
[0005] Preferably, a rotating bearing is arranged between the planetary gear support plate and the outer ring gear cover to reduce the friction resistance between the two, wherein an electromagnet is provided inside the dustproof support shell at a position between the outer ring gear cover and the bottom sealing seat, the electromagnet is fixed to the dustproof support shell or the bottom sealing seat, the electromagnet is rotationally matched with the outer ring gear cover, and the planetary gear support plate and the electromagnet are magnetically matched.
[0006] Preferably, the sand pool is fixed on the middle supporting partition, on which two symmetrically arranged lifting electric cylinders are also fixedly installed, on which the telescopic rods of the two lifting electric cylinders are fixedly provided with adjusting support plates, on which the adjusting support plates are fixedly provided with sealing cover plates, on which two parallelly arranged guide slide bars are fixedly installed, and on which the top ends of the two guide slide bars are fixedly provided with top cross beams.
[0007] Preferably, a wire drum is rotatably installed on the top cross beam, a wire rope is wound on the wire drum, a pulling motor bracket is also fixed on the top cross beam, a pulling motor is fixed on the pulling motor bracket, a spline shaft is fixed on the output shaft of the pulling motor, the spline shaft is fixedly matched with the wire drum, wherein a rotation limiting disk is sleeved on the spline shaft by a spline sliding manner, a stationary limiting disk is fixed at a position coaxial with the rotation limiting disk on the top cross beam, a tooth shape that can be engaged with each other is provided between the stationary limiting disk and the rotation limiting disk, an elastic component sleeved on the spline shaft is rotatably installed between the stationary limiting disk and the rotation limiting disk or between the rotation limiting disk and the pulling motor bracket, and an electromagnetic coil that magnetically cooperates with the rotation limiting disk is embedded in the pulling motor bracket or the top cross beam.
[0008] Preferably, a pull plate frame is also slidably installed on the two guide slide rods, and a plurality of spline sleeve shafts are rotatably installed on the pull plate frame. A swing gear is slidably installed on the circumferential surface of each spline sleeve shaft in a spline manner. A buckle cover plate is fixed to the middle part of the upper surface of the sealing cover plate, wherein all the swing gears are rotatably arranged between the buckle cover plate and the sealing cover plate, and a swing gear disc meshing with all the swing gears is also rotatably installed at the center position of the circle between the buckle cover plate and the sealing cover plate.
[0009] Preferably, a swing arm rod is also fixed on the swing gear disc, and the swing arm rod is located above the buckle cover plate, and an arc-shaped slide rail is also fixed on the buckle cover plate. An adjusting electric cylinder is also movably installed on the buckle cover plate, and the end of the telescopic rod of the adjusting electric cylinder is movably connected to the swing arm rod. The movable connection between the swing arm rod and the adjusting electric cylinder is slidably matched with the arc-shaped slide rail to drive the swing gear disc to rotate.
[0010] Preferably, a clamping rod is slidably installed in the middle of each spline sleeve shaft, the bottom end of the clamping rod extends below the bottom end of the spline sleeve shaft, and the first clamping plate and the second clamping plate are respectively fixed to the bottom ends of the spline sleeve shaft and the clamping rod, wherein a clamping electric cylinder is fixed to the top end of the spline sleeve shaft, and the end of the telescopic rod of the clamping electric cylinder is fixed to the clamping rod for adjusting the distance between the first clamping plate and the second clamping plate.
[0011] Preferably, one end of the wire rope is fixed to the pull plate frame, and a tension spring is arranged around each guide slide rod, and both ends of the tension spring are respectively fixed to the pull plate frame and the buckle cover plate.
[0012] Preferably, a plurality of guide plates arranged in a circular array are fixed to the lower surface of the sealing cover plate, wherein the first clamping plate and the second clamping plate are arranged in the middle of two adjacent guide plates, and the middle supporting partition is fixed inside the shell.
[0013] Compared with the prior art, the present invention has the following beneficial effects: (1) The present invention drives the grinding sand to form an orderly circulation flow in the sand pool by rotating the rotary plate, and combined with the design of the partition plate, the grinding sand is evenly distributed on the surface of the casting, ensuring the uniformity and consistency of the surface grinding of the casting. Since the casting can be stably clamped between the first clamping plate and the second clamping plate, and the grinding of different positions can be achieved by swinging the swinging toothed disc, the equipment can efficiently perform all-round treatment on the surface of the casting, thereby improving the surface finish and quality of the casting; (2) The present invention adopts the method of radial flow of grinding sand in the sand pool to simultaneously grind the castings in the sand pool, and designs multiple spline sleeve shafts, each of which is equipped with a first clamping plate and a second clamping plate, which can clamp multiple castings at the same time for grinding. This design greatly improves the working efficiency of the equipment, reduces the waiting time during the grinding process of a single casting, and enables the production line to process large quantities of castings more quickly; (3) The swing arm and swing gear design in the equipment of the present invention allows the casting to be adjusted in angle during the grinding process, thereby changing the flow direction of the grinding sand and the contact angle with the casting surface. This flexible angle control mechanism enables the equipment to process complex surfaces more accurately, ensuring that all positions of the casting can be fully polished, further improving the fineness of the polishing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the shell structure of the present invention.
[0015] Figure 2 It is a schematic diagram of the overall structure of the present invention.
[0016] Figure 3 For the present invention Figure 2 Schematic diagram of the structure at point A in the middle.
[0017] Figure 4 It is a structural schematic diagram of the spline shaft of the present invention.
[0018] Figure 5 It is a structural schematic diagram of the swing toothed disc of the present invention.
[0019] Figure 6 It is a schematic diagram of the structure of the spline sleeve shaft of the present invention.
[0020] Figure 7 It is a structural schematic diagram of the rotary dial plate of the present invention.
[0021] Figure 8It is a schematic diagram of the structure of the dustproof support shell of the present invention.
[0022] Fig. 9 It is a schematic diagram of the structure of the planetary gear support disk of the present invention.
[0023] In the figure: 101-middle supporting partition; 102-housing; 103-lifting electric cylinder; 104-adjusting supporting plate; 105-sealing cover plate; 106-guiding slide rod; 107-top crossbeam; 108-pulling motor bracket; 109-pulling motor; 110-rotation limiting disk; 111-elastic component; 112-static limiting disk; 113-wire drum; 114-wire rope; 115-spline shaft; 116-tension spring; 117-pulling plate frame; 118-buckle cover plate; 119-adjusting electric cylinder; 120-arc slide rail; 121-swing arm rod; 122 -swinging toothed disc; 123-swinging gear; 124-clamping electric cylinder; 125-splined sleeve shaft; 126-clamping pull rod; 127-first clamping plate; 128-second clamping plate; 129-guide plate; 130-sand pool; 131-partition plate bracket; 132-partition plate; 133-rotating dial plate; 134-rotating disk; 135-bottom sealing seat; 136-dustproof support shell; 137-driving motor; 138-outer ring gear cover; 139-electromagnet; 140-planetary gear; 141-center gear; 142-planetary gear support disk. DETAILED DESCRIPTION
[0024] The following is combined with Figure 1-9 , and further illustrate the technical solution of the present invention through specific implementation methods.
[0025] The present invention provides an automated surface treatment system for castings, comprising a sand pool 130, wherein the bottom of the sand pool 130 is fixedly sealed with a bottom sealing seat 135, a rotating disk 134 is rotatably mounted on the bottom sealing seat 135, a plurality of rotating dial plates 133 are fixed in a circular array on the rotating disk 134, a partition plate 132 is also fixed on the inner wall of the sand pool 130 through a partition plate bracket 131, the lower surface of the partition plate 132 is slidably matched with all the rotating dial plates 133, and an opening is provided in the middle of the partition plate 132, and a gap is provided between the circumference of the partition plate 132 and the inner wall of the sand pool 130, which is used to drive the grinding sand inside the sand pool 130 to circulate, wherein the rotating disk 134 is driven to rotate by a driving motor 137. A dustproof support shell 136 is fixed to the lower surface of the bottom sealing seat 135, and an outer ring gear cover 138 is rotatably installed inside the dustproof support shell 136. The outer ring gear cover 138 is fixed to the rotating disk 134 by a rotating shaft, and a planetary gear support disk 142 is rotatably installed inside the outer ring gear cover 138. Planetary gears 140 meshing with the outer ring gear cover 138 are rotatably installed on the planetary gear support disk 142. A central gear 141 meshing with the planetary gears 140 is rotatably provided at the axis center of the outer ring gear cover 138, wherein the central gear 141 is fixed to the output shaft of the driving motor 137 fixed on the dustproof support shell 136. A rotating bearing is arranged between the planetary gear support plate 142 and the outer ring gear cover 138 to reduce the friction resistance between the two. An electromagnet 139 is arranged inside the dustproof support shell 136 between the outer ring gear cover 138 and the bottom sealing seat 135. The electromagnet 139 is fixed to the dustproof support shell 136 or the bottom sealing seat 135. The electromagnet 139 is rotationally matched with the outer ring gear cover 138, and the planetary gear support plate 142 and the electromagnet 139 are magnetically matched. The sand pool 130 is fixed on the middle support partition 101. Two symmetrically arranged lifting electric cylinders 103 are also fixedly installed on the middle support partition 101. The two lifting electric cylinders 103 telescopic rods are fixed with an adjusting support plate 104. The adjusting support plate 104 is fixed with a sealing cover plate 105. Two parallel guide slide bars 106 are fixedly installed on the sealing cover plate 105. The top ends of the two guide slide bars 106 are fixed with a top crossbeam 107.
[0026] A wire drum 113 is rotatably mounted on the top crossbeam 107, and a wire rope 114 is wound around the wire drum 113. A pulling motor bracket 108 is also fixed on the top crossbeam 107, and a pulling motor 109 is fixed on the pulling motor bracket 108. A spline shaft 115 is fixed on the output shaft of the pulling motor 109, and the spline shaft 115 is fixedly matched with the wire drum 113, wherein a rotation limiting disk 110 is sleeved on the spline shaft 115 by a spline sliding manner, and the top crossbeam 107 is connected with the rotation limiting disk 110. A stationary limiting disk 112 is fixed at a coaxial position of the limiting disk 110, and teeth that can be engaged with each other are arranged between the stationary limiting disk 112 and the rotating limiting disk 110. An elastic component 111 mounted on the spline shaft 115 is rotatably installed between the stationary limiting disk 112 and the rotating limiting disk 110 or between the rotating limiting disk 110 and the pulling motor bracket 108. An electromagnetic coil that magnetically cooperates with the rotating limiting disk 110 is embedded in the pulling motor bracket 108 or the top cross beam 107. A pull plate frame 117 is also slidably installed on the two guide slide rods 106, and a plurality of spline sleeve shafts 125 are rotatably installed on the pull plate frame 117. A swing gear 123 is slidably installed on the circumferential surface of each spline sleeve shaft 125 in a spline manner. A buckle cover plate 118 is fixed to the middle part of the upper surface of the sealing cover plate 105, wherein all the swing gears 123 are rotatably arranged between the buckle cover plate 118 and the sealing cover plate 105, and a swing toothed disc 122 meshing with all the swing gears 123 is also rotatably installed at the center position of the circle between the buckle cover plate 118 and the sealing cover plate 105.
[0027] A swing arm rod 121 is also fixed on the swing gear plate 122, and the swing arm rod 121 is located above the buckle cover plate 118. An arc-shaped slide rail 120 is also fixed on the buckle cover plate 118. An adjusting electric cylinder 119 is also movably installed on the buckle cover plate 118. The end of the telescopic rod of the adjusting electric cylinder 119 is movably connected to the swing arm rod 121. The movable connection between the swing arm rod 121 and the adjusting electric cylinder 119 is slidably matched with the arc-shaped slide rail 120 to drive the swing gear plate 122 to rotate. A clamping rod 126 is slidably mounted in the middle of each spline sleeve shaft 125, the bottom end of the clamping rod 126 extends below the bottom end of the spline sleeve shaft 125, and the bottom ends of the spline sleeve shaft 125 and the clamping rod 126 are respectively fixed with a first clamping plate 127 and a second clamping plate 128, wherein a clamping electric cylinder 124 is fixed to the top end of the spline sleeve shaft 125, and the end of the telescopic rod of the clamping electric cylinder 124 is fixed to the clamping rod 126, which is used to adjust the distance between the first clamping plate 127 and the second clamping plate 128. One end of the wire rope 114 is fixed to the plate frame 117, and a tension spring 116 is arranged around each guide slide bar 106, and the two ends of the tension spring 116 are respectively fixed to the plate frame 117 and the buckle cover plate 118. A plurality of guide plates 129 arranged in a circular array are fixed to the lower surface of the sealing cover plate 105 , wherein the first clamping plate 127 and the second clamping plate 128 are arranged in the middle position between two adjacent guide plates 129 , and the middle supporting partition 101 is fixed inside the housing 102 .
[0028] Place the casting to be polished between the first clamping plate 127 and the second clamping plate 128, and then control the telescopic rod of the clamping electric cylinder 124 to retract. At this time, the telescopic rod of the clamping electric cylinder 124 drives the second clamping plate 128 to move toward the first clamping plate 127 through the clamping pull rod 126. At this time, the casting will be clamped between the first clamping plate 127 and the second clamping plate 128. Since there are multiple pairs of first clamping plates 127 and second clamping plates 128, multiple castings can be clamped at the same time, and the surfaces of multiple castings can be polished at the same time. It should be noted that the position of the spline sleeve shaft 125 on the sealing cover plate 105 can slide longitudinally, which is specifically adjusted by the pulling motor 109.
[0029] The telescopic rod controlling the lifting electric cylinder 103 can control the vertical displacement of the adjusting support plate 104, and the sealing cover plate 105 on the adjusting support plate 104 will move accordingly. Under the premise that the relative positions of the spline sleeve shaft 125 and the sealing cover plate 105 remain unchanged, the lifting electric cylinder 103 can be used to control the first clamping plate 127 and the second clamping plate 128 to sink into the grinding sand inside the sand pool 130, and then the driving motor 137 is started. The output shaft of the driving motor 137 drives the central gear 141 to rotate, and the central gear 141 drives the planetary gear 140 to rotate. When the planetary gear 140 cannot revolve, it will drive the outer ring gear cover 138 to rotate. The rotation of the outer ring gear cover 138 will drive the rotating disk 134 to rotate. The rotation of the rotating disk 134 will drive the rotating dial plate 133 to rotate. The planetary gear 140 is installed on the planetary gear support disk 142, so the planetary gear 140 The rotation of the support plate 142 is the revolution of the planetary gear 140, and the rotation of the planetary gear support plate 142 will be limited by the magnetic force of the electromagnet 139. When the planetary gear support plate 142 is completely attracted by the magnetic force of the electromagnet 139, the power of the center gear 141 is completely transmitted to the outer ring gear cover 138 (ignoring the friction force). On the contrary, if the electromagnet 139 does not completely attract the planetary gear support plate 142, part of the power will be transmitted to the revolution of the planetary gear support plate 142, thereby reducing the rotation speed of the outer ring gear cover 138, and then causing the rotation speed of the rotating dial plate 133 to decrease. Therefore, the transmission ratio from the drive motor 137 to the rotating dial plate 133 can be adjusted by adjusting the magnetic force of the electromagnet 139 (a distance is set between the electromagnet 139 and the drive motor 137 to reduce the influence of the electromagnet 139 and the drive motor 137).
[0030] The rotation of the rotating dial plate 133 will drive the grinding sand to rotate, and the grinding sand will rotate toward the inner wall of the sand pool 130 under the action of centrifugal force. Since the rotation of the rotating dial plate 133 will cause the grinding sand in the middle to flow outward, the grinding sand in other positions will flow toward the middle of the rotating dial plate 133, and the grinding sand moved to the inner wall of the sand pool 130 will flow upward under the action of pressure, flow to the top of the dividing plate 132 through the gap between the dividing plate 132 and the sand pool 130, and then enter the middle of the rotating dial plate 133 through the opening in the middle of the dividing plate 132. The casting installed between the first clamping plate 127 and the second clamping plate 128 will be located on the path of the grinding sand flow, and the flowing grinding sand will grind the surface of the casting, thereby making the surface of the casting smoother. By controlling the extension and retraction of the telescopic rod of the electric cylinder 119, the swing angle of the swing arm rod 121 can be controlled. The swing of the swing arm rod 121 will drive the swinging gear plate 122 to swing, and the swinging gear plate 122 will drive all the swinging gears 123 to swing, and the swinging gear 123 will drive the spline sleeve shaft 125 to swing. Therefore, the casting installed on the first clamping plate 127 and the second clamping plate 128 will swing, so that different positions of the casting face the flow direction of the grinding sand, thereby realizing the grinding of different positions of the casting (if necessary, after grinding one side, the casting needs to be removed and the other side needs to be polished to achieve all-round grinding and polishing).
[0031] When high-speed grinding is required, the flow rate of the grinding sand needs to be accelerated, so the grinding sand inside the sand pool 130 is easy to leak out. Therefore, the sealing cover 105 needs to buckle the grinding sand in the sand pool 130 to prevent the leakage of the grinding sand. At this time, it is necessary to control the pulling motor 109. The output shaft of the pulling motor 109 drives the wire drum 113 to rotate through the spline shaft 115, and then the wire rope 114 is wound around the wire drum 113. At this time, the wire rope 114 will pull the pull plate frame 117 to move upward, and the pull plate frame 117 drives all the spline sleeve shafts 125 to move upward, so that the spline sleeve shafts 125 located below the sealing cover plate 105 are all moved to the top, so that the sealing cover plate 105 can be buckled on the sand pool 130. When the pulling motor 109 stops moving, the stationary limiting disk 112 needs to be always in contact and engaged with the rotating limiting disk 110. Since the stationary limiting disk 112 is fixed to the top cross beam 107, the rotating limiting disk 110 and the spline shaft 115 slide through the spline, so the spline shaft 115 rotates synchronously with the rotating limiting disk 110. When the rotating limiting disk 110 is engaged with the stationary limiting disk 112, the spline shaft 115 cannot rotate, and the wire drum 113 cannot rotate either. At this time, the position of the pulling plate frame 117 on the guide slide rod 106 remains unchanged (it is pulled back by the tension spring 116 when resetting). Therefore, the electromagnetic coil embedded in the pulling motor bracket 108 or the top crossbeam 107 can attract the rotation limiting disk 110. If the elastic component 111 is set between the static limiting disk 112 and the rotation limiting disk 110, the electromagnetic coil needs to be set in the top crossbeam 107. When the electromagnetic coil is energized, it will attract the rotation limiting disk 110, thereby compressing the elastic component 111, so that the rotation limiting disk 110 and the static limiting disk 112 are in contact and meshed. In this way, the electromagnetic coil needs to be always energized, or the elastic component 111 is set between the rotation limiting disk 110 and the pulling motor bracket 108. Only when the electromagnetic coil is energized, the rotation limiting disk 110 will move away from the static limiting disk 112. In the default state, the rotation limiting disk 110 is always in meshing relationship with the static limiting disk 112. This needs to be adaptively selected according to the actual situation. The purpose of the guide plate 129 is to guide the directional flow of the grinding sand.
Claims
1. An automated system for surface treatment of castings, characterized in that: The invention comprises a sand pool (130), wherein the bottom of the sand pool (130) is fixedly sealed with a bottom sealing seat (135), a rotating disk (134) is rotatably mounted on the bottom sealing seat (135), a plurality of rotating dial plates (133) are fixed in a circular array on the rotating disk (134), a partition plate (132) is fixed on the inner wall of the sand pool (130) via a partition plate bracket (131), the lower surface of the partition plate (132) is slidably matched with all the rotating dial plates (133), and an opening is provided in the middle of the partition plate (132), and a gap is provided between the circumference of the partition plate (132) and the inner wall of the sand pool (130), which is used to drive the grinding sand inside the sand pool (130) to circulate, wherein the rotating disk (134) is driven to rotate by a driving motor (137); A clamping rod (126) is slidably mounted in the middle of each spline sleeve shaft (125), the bottom end of the clamping rod (126) extends below the bottom end of the spline sleeve shaft (125), and a first clamping plate (127) and a second clamping plate (128) are fixed to the bottom ends of the spline sleeve shaft (125) and the clamping rod (126), respectively, wherein a clamping electric cylinder (124) is fixed to the top end of the spline sleeve shaft (125), and the telescopic rod end of the clamping electric cylinder (124) is fixed to the clamping rod (126) for adjusting the distance between the first clamping plate (127) and the second clamping plate (128).
2. The surface treatment automation system for castings according to claim 1, characterized in that: A dustproof support shell (136) is fixed to the lower surface of the bottom sealing seat (135), an outer ring gear cover (138) is rotatably mounted inside the dustproof support shell (136), the outer ring gear cover (138) and the rotating disk (134) are fixed via a rotating shaft, a planetary gear support disk (142) is rotatably mounted inside the outer ring gear cover (138), a planetary gear (140) meshing with the outer ring gear cover (138) is rotatably mounted on the planetary gear support disk (142), a central gear (141) meshing with the planetary gear (140) is rotatably arranged at the axis of the outer ring gear cover (138), wherein the central gear (141) is fixed to the output shaft of a driving motor (137) fixed to the dustproof support shell (136).
3. The surface treatment automation system for castings according to claim 2, characterized in that: A rotary bearing is provided between the planetary gear support plate (142) and the outer ring gear cover (138) for reducing the friction resistance between the two, wherein an electromagnet (139) is provided inside the dustproof support shell (136) at a position between the outer ring gear cover (138) and the bottom sealing seat (135), the electromagnet (139) is fixed to the dustproof support shell (136) or the bottom sealing seat (135), the electromagnet (139) is rotationally matched with the outer ring gear cover (138), and the planetary gear support plate (142) and the electromagnet (139) are magnetically matched.
4. The surface treatment automation system for castings according to claim 3 is characterized in that: The sand pool (130) is fixed on the middle supporting partition (101), and two symmetrically arranged lifting electric cylinders (103) are also fixedly mounted on the middle supporting partition (101), and an adjusting support plate (104) is fixed on the telescopic rods of the two lifting electric cylinders (103), and a sealing cover plate (105) is fixed on the adjusting support plate (104), and two parallelly arranged guide slide bars (106) are fixedly mounted on the sealing cover plate (105), and a top crossbeam (107) is fixed at the top ends of the two guide slide bars (106).
5. The surface treatment automation system for castings according to claim 4, characterized in that: A wire drum (113) is rotatably mounted on the top crossbeam (107), a wire rope (114) is wound around the wire drum (113), a pulling motor bracket (108) is fixed on the top crossbeam (107), a pulling motor (109) is fixed on the pulling motor bracket (108), a spline shaft (115) is fixed on the output shaft of the pulling motor (109), the spline shaft (115) is fixedly matched with the wire drum (113), wherein a rotation limiting disk (110) is sleeved on the spline shaft (115) in a spline sliding manner, and the top crossbeam (107) is connected to the rotating A stationary limiting disk (112) is fixed at a coaxial position with the rotating limiting disk (110); teeth that can be engaged with each other are provided between the stationary limiting disk (112) and the rotating limiting disk (110); an elastic component (111) sleeved on a spline shaft (115) is rotatably installed between the stationary limiting disk (112) and the rotating limiting disk (110) or between the rotating limiting disk (110) and the pulling motor bracket (108); and an electromagnetic coil that magnetically cooperates with the rotating limiting disk (110) is embedded in the pulling motor bracket (108) or the top crossbeam (107).
6. The surface treatment automation system for castings according to claim 5, characterized in that: A pull plate frame (117) is also slidably mounted on the two guide slide bars (106), and a plurality of spline sleeve shafts (125) are rotatably mounted on the pull plate frame (117). A swing gear (123) is slidably mounted on the circumferential surface of each spline sleeve shaft (125) in a spline manner. A buckle cover plate (118) is fixed to the middle of the upper surface of the sealing cover plate (105), wherein all the swing gears (123) are rotatably arranged between the buckle cover plate (118) and the sealing cover plate (105). A swing toothed disc (122) meshing with all the swing gears (123) is also rotatably mounted at the center of the circle between the buckle cover plate (118) and the sealing cover plate (105).
7. The surface treatment automation system for castings according to claim 6, characterized in that: A swing arm rod (121) is also fixed on the swing toothed disc (122), and the swing arm rod (121) is located above the buckle cover plate (118). An arc-shaped slide rail (120) is also fixed on the buckle cover plate (118). An adjusting electric cylinder (119) is also movably mounted on the buckle cover plate (118). The end of the telescopic rod of the adjusting electric cylinder (119) is movably connected to the swing arm rod (121). The movable connection between the swing arm rod (121) and the adjusting electric cylinder (119) is slidably matched with the arc-shaped slide rail (120) to drive the swing toothed disc (122) to rotate.
8. The surface treatment automation system for castings according to claim 7, characterized in that: One end of the wire rope (114) is fixed to the pull plate frame (117), and a tension spring (116) is arranged around each guide slide rod (106), and two ends of the tension spring (116) are respectively fixed to the pull plate frame (117) and the buckle cover plate (118).
9. The surface treatment automation system for castings according to claim 8, characterized in that: A plurality of guide plates (129) arranged in a circular array are fixed to the lower surface of the sealing cover plate (105), wherein a first clamping plate (127) and a second clamping plate (128) are arranged in the middle of two adjacent guide plates (129), and an intermediate supporting partition plate (101) is fixed inside the housing (102).
Citation Information
Patent Citations
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