Linear injection-blowing-filling-sealing all-in-one machine
By using linear transport devices and insulation mold release devices in a linear injection blowing and filling machine, the equipment structure and operation process are simplified, the equipment complexity and low efficiency problems are solved, and the bottle preform production with high efficiency and low energy consumption is achieved .
Patent Information
- Application Number
- CN202411511910.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2024-02-07
- Filing Date
- 2024-10-28
- Publication Date
- 2024-12-13
AI Technical Summary
The existing linear injection blowing and filling machine equipment is complex in structure, high manufacturing cost, complex operation process, low operation accuracy and low production efficiency, and high energy consumption demand, which makes it difficult to seamlessly connect the bottle mold and the injection molding module. Impact efficient production.
The linear transport device is used instead of the bottle receiving and bottle picking mechanism, and the insulation molding device and bottle conveying device are arranged in the linear transport device sliding along the central axis to simplify the production line structure, realize the rapid insulation and efficient conveying of bottle preforms, and reduce the preparation cost and Energy consumption.
It greatly simplifies the production line structure and operation process, improves the operation accuracy and control simplicity, significantly improves production efficiency, reduces heat loss and energy consumption, and realizes a true linear production line.
Smart Images

Figure CN119116337A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic bottle production, in particular to a linear injection-blow-fill-seal integrated machine. Background Art
[0002] Plastic bottles are a common container with a huge demand and are widely used in a wide range of fields, such as food and beverage, medical containers, pharmaceutical containers, seasoning containers, etc. The production process of plastic bottles includes two-step method (commonly used in the early stage of industry development, that is, first make the bottles, then store the made bottles and wait for them to be taken out later according to needs, the preparation and use of the bottles are separated, that is, the two-step method) and one-step method (the preparation and use of the bottles are on the same production line).
[0003] In recent years, the one-step method has been increasingly recognized by the market. For example, the Chinese patent application number CN202210193687.X discloses a linear injection-blow-fill-seal integrated plastic bottle packaging device. Figure 1 As shown, a bottle receiving mechanism is provided which is composed of a transition slide rail 105, a transition mold 106, a lifting power device 107 and a horizontal power device 108, and an attached Figure 1 The lifting and lowering bottle-taking mechanism is not shown. When working, the bottle-receiving mechanism starts to move the transition mold 106 horizontally between the blank mold assembly 101 and the half mold 103. When the half mold 103 rises to a certain height and opens the mold, the preform in the half mold 103 automatically falls into the corresponding transition mold 106 below, and then the transition mold 106 drives the preform to return horizontally to the central axis position of the whole machine; at this time, the bottle-taking mechanism first descends to clamp the preform and then moves up to a certain height and stops to take the preform out of the transition mold 106; finally, the transfer mechanism moves horizontally to clamp the preform on the bottle-taking mechanism and then moves longitudinally to the next process.
[0004] In this patent, since the transition mold 106 cannot be opened, a bottle-taking mechanism is required to be provided to take the preform out of the transition mold 106 upwards. The addition of the bottle-taking mechanism not only makes the overall device complicated and increases the manufacturing cost, but also the operation process of first descending to take the bottle and then moving up to a certain height and stopping to wait makes the preform exposed to the air for a long time, resulting in a large heat loss. Additional heating is required before subsequent pre-blowing or formal bottle blowing, which not only consumes energy and increases costs, but also seriously affects work efficiency.
[0005] Secondly, due to the structural setting of the bottle receiving mechanism and the bottle taking mechanism, the operation of the device is complicated and has many steps, which not only makes it difficult to seamlessly connect the injection molding and embryo taking steps of the bottle embryo forming mold, but also causes a long period of work idleness, and the subsequent processes cannot be connected to carry out continuous and efficient production of multiple batches, and the existing injection molding module 100 is intermittent injection molding, which cannot achieve continuous injection molding to meet efficient production.
[0006] Thirdly, since the bottle receiving mechanism has a transverse reciprocating movement along the width direction, in order to avoid interference, the transfer mechanism can only be arranged on the transverse outward side of the bottle receiving mechanism, that is, the transfer mechanism can only transfer after clamping the bottle preform on one side of the bottle preform, and cannot be arranged on both sides of the bottle preform to relatively clamp the bottle preform and then transfer; and the position where the bottle preform of the bottle receiving mechanism and the transfer mechanism intersect is the central axis position of the entire device, and the subsequent heat preservation device, pre-blowing device, bottle blowing device, filling device, sealing device, output device, etc. are arranged in sequence along the central axis (the injection molding module 100 is located on one side of the central axis). In order to avoid interference between the transfer mechanism and the bottle receiving mechanism, the transfer mechanism has both transverse and longitudinal movements. Each time it moves, it first moves horizontally close to the central axis to take the bottle, then moves longitudinally to the next station, then exits horizontally, and finally returns longitudinally to the initial position to wait. Its movement route is a "mouth" shape repetition, so the transfer mechanism has a complex structure, a complex movement process, a high preparation cost, and low work efficiency. Summary of the invention
[0007] The present invention provides a linear injection-blowing-filling-sealing integrated machine to solve the technical problems of the existing equipment, such as complex equipment structure, high manufacturing cost, complex action process, low action precision, low production efficiency and high energy consumption requirement.
[0008] The technical solution adopted by the present invention is as follows:
[0009] A linear injection-blow-fill-seal integrated machine comprises: a frame, and a vertical injection molding machine, a handover station, a bottle blowing device, a filling device, a sealing device and a bottle discharging device arranged on the frame, as well as a linear transfer device for transferring bottle preforms and a bottle conveying device for conveying bottles, and the bottle preform molding mold, the handover station, the bottle blowing device, the filling device, the sealing device and the bottle discharging device in the vertical injection molding machine have the same central axis for the bottle inlet and outlet lines therein; the linear transfer device is arranged between the bottle preform molding mold and the handover station to slide back and forth along the central axis, The linear transfer device is opened and closed along the horizontal width direction of the frame to receive and keep warm a row of bottle preforms that fall freely from the bottle preform forming mold when they are ejected from the bottle preform forming mold, and slide to transfer the bottle preforms from the bottle preform forming mold to the handover station; the bottle conveying device is arranged between the handover station and the sealing device to simultaneously clamp multiple groups of bottle columns arranged in sequence on the central axis between the handover station and the sealing device, and move each group of bottle columns along the central axis to the next station respectively, and after the multiple groups of bottle columns are moved to the next station respectively, the bottle conveying device retreats to the previous station along the central axis.
[0010] Furthermore, the linear transfer device includes a heat-insulating demoulding device that is arranged to slide back and forth along the central axis. The heat-insulating demoulding device is arranged to open and close horizontally with the central axis as the opening and closing line, so as to clamp and keep the bottle embryo row warm.
[0011] Furthermore, the heat-insulating demolding device includes a clamping frame group extending along the longitudinal direction, the clamping frame group includes a first clamping frame and a second clamping frame respectively arranged on both sides of the bottle preform row, and the first clamping frame and the second clamping frame are close together to form a plurality of accommodating cavities arranged in sequence along the arrangement direction of the bottle preform row, so as to accommodate the fallen bottle preform rows one by one and keep them warm, or to relatively move away to expose the bottle preform rows, so as to facilitate the bottle conveying device to relatively clamp the bottle preform rows from both sides of the bottle preform row and convey them in a straight line along the central axis.
[0012] Furthermore, the first clamping frame and the second clamping frame have corresponding opposite surfaces with a plurality of inwardly concave receiving grooves spaced in sequence along the length direction. When the first clamping frame and the second clamping frame are closed, the two opposite receiving grooves form a receiving cavity.
[0013] Furthermore, the first clamping frame and the second clamping frame are symmetrically arranged about the central axis and move relatively.
[0014] Furthermore, the heat-insulating demoulding device also includes a transverse driving mechanism, and the transverse driving mechanism is connected to a group of clamping frame groups.
[0015] Furthermore, there are multiple clamping frame groups, which are arranged in sequence along the width direction of the frame to correspond to multiple rows of bottle preforms arranged in sequence along the width direction on the bottle preform forming mold; the heat-insulating demolding device also includes a transverse driving mechanism, which simultaneously connects multiple clamping frame groups.
[0016] Furthermore, the multiple first clamping frames of the multiple clamping frame groups are connected by a first connecting rod, and the multiple second clamping frames of the multiple clamping frame groups are connected by a second connecting rod, and the transverse driving mechanism is respectively connected to the outermost first clamping frame and the second clamping frame.
[0017] Furthermore, the heat-insulating demoulding device also includes a pull plate group slidably arranged along the central axis, and one or more clamping frame groups and transverse driving mechanisms are respectively arranged on the pull plate group.
[0018] Furthermore, the heat-insulating demoulding device also includes a heating component for heating the clamped preform row, and the heating component is arranged in the clamping frame group.
[0019] Furthermore, the heating assembly includes a heating component disposed in the first clamping frame and / or the second clamping frame, and the heating component is connected to an external power source.
[0020] Furthermore, the linear transfer device also includes a support rail frame connected to the frame, and a longitudinal drive mechanism connected to the support rail frame; the heat-insulating demoulding device is slidably arranged on the support rail frame and connected to the longitudinal drive mechanism.
[0021] Furthermore, the support rail frame includes a plurality of linear guide rails which are arranged in sequence at intervals along the width direction of the frame and extend in the longitudinal direction, a support plate which is horizontally arranged below the plurality of linear guide rails, and a plurality of groups of supports which are connected to the support plate in sequence at intervals along the length direction of the support plate, and the linear guide rails and the support plate are respectively connected to the frame.
[0022] Furthermore, the longitudinal driving mechanism includes a screw rod rotatably supported on multiple groups of supports, a driving motor connected to the end of the screw rod, and a nut cooperatively mounted on the outer circle of the screw rod, and the nut is fixed to the pull plate group.
[0023] Furthermore, the bottle conveying device includes a bottle clamping frame group, which includes a first bottle clamping plate and a second bottle clamping plate symmetrically arranged about the central axis, and the first bottle clamping plate and the second bottle clamping plate are used to clamp multiple groups of bottle columns on the central axis relatively close to each other, or to release multiple groups of bottle columns relatively far away from each other.
[0024] Furthermore, the bottle conveying device also includes a bottle clamping driving mechanism for driving the bottle clamping frame group to move horizontally, and the bottle clamping driving mechanism connects the first bottle clamping plate and the second bottle clamping plate to drive the first bottle clamping plate and the second bottle clamping plate to move relative to each other.
[0025] Furthermore, the bottle conveying device also includes a bottle conveying driving mechanism for driving the bottle clamping frame group to reciprocate between two adjacent workstations, and the bottle conveying driving mechanism is connected to the bottle clamping frame group so that the bottle clamping frame group can slide back and forth along the central axis between two adjacent workstations.
[0026] Furthermore, the linear injection-blow-fill-seal machine also includes a preform preheating device arranged at the handover station, and a pre-blowing device arranged between the handover station and the bottle blowing device; the bottle inlet and outlet lines of both the preform preheating device and the pre-blowing device are the central axis.
[0027] Furthermore, the vertical injection molding machine includes a screw injection molding module and a plurality of preform molding molds, and the screw injection molding module has a plurality of injection molding ends for tightening against the plurality of preform molding molds one by one.
[0028] Furthermore, the screw injection molding module includes multiple groups of screw plasticizing components and corresponding multiple injection molding pipes; the screw plasticizing components are used to push the plastic material entering therein forward, and heat the plastic material during the pushing process to plasticize it into a plasticized flow; the inlet ends of the multiple injection molding pipes are connected one-to-one to the outlet ends of the multiple groups of screw plasticizing components, and the outlet ends of the multiple injection molding pipes form multiple injection molding ends, which are used to tighten multiple pairs of bottle embryo molding molds one-to-one.
[0029] Furthermore, the screw injection molding module includes a group of screw plasticizing components and diverter injection molding components; the screw plasticizing component is used to push the plastic material entering it forward, and heat the plastic material during the pushing process to plasticize it into a plasticized flow; the inlet end of the diverter injection molding component is connected to the outlet end of the screw plasticizing component, and its opposite end has multiple injection molding ends, which are used to respectively tighten multiple preform molding molds, so that the plasticized flow can be injected into each preform molding mold in turn, or the plasticized flow can be injected into multiple preform molding molds simultaneously or successively.
[0030] Furthermore, the diversion injection molding component includes a diversion pipe network and multiple groups of injection cylinders arranged corresponding to multiple bottle preform molding molds; the inlet end of the diversion pipe network is connected to the outlet end of the plasticizing injection device, and the multiple outlet ends of the diversion pipe network are respectively connected to multiple injection cylinders, and the outlet ends of the multiple injection cylinders are correspondingly pressed against the multiple bottle preform molding molds.
[0031] Furthermore, the flow-dividing injection molding component also includes a control component for controlling the connection and disconnection between the flow-dividing pipe network and each injection cylinder, and the control component is arranged in the flow-dividing pipe network.
[0032] Furthermore, the injection molding cylinder includes a cylinder body which is hollow and cylindrical and closed at one end, a nozzle connected to the open end of the cylinder body, and a push rod which is slidably arranged in the inner cavity of the cylinder body along the axial direction of the cylinder body; the side wall of the cylinder body is connected to an outlet end corresponding to the diversion pipe network, and the nozzle is used to tighten the preform molding mold; the force-bearing end of the push rod extends axially out of the cylinder body to push the plasticized flow entering the cylinder body into the preform molding mold under the action of an external force.
[0033] The present invention has the following beneficial effects:
[0034] In the present invention, the linear transfer device is provided to replace the actions of the existing bottle receiving mechanism and bottle taking mechanism, thereby greatly simplifying the structure of the production line and reducing the manufacturing cost. The linear transfer device structure can be simply provided, and the actions and control processes are much simpler than the sum of the actions of the existing bottle receiving mechanism and bottle taking mechanism, so that the action precision is high and the control is simple. At the same time, the production efficiency is greatly improved due to the great simplification of the action process. On the second hand, in the prior art, due to the action setting of the bottle taking mechanism, the preforms are exposed to the air for a long time and the heat loss is serious. In the present invention, the linear transfer device is provided so that the preforms out of the mold can fall freely into it, thereby eliminating the setting of the existing bottle taking mechanism, making the overall structure simple and the manufacturing cost low. At the same time, The linear transfer device can also be quickly closed to clamp and keep the preforms warm, so as to prevent the preforms from being exposed to the air for a long time, so that the preforms can enter the linear transfer device for heat preservation in a very short time, so that the preforms are exposed to the air for a very short time and the heat loss is low, so it is very likely that no additional heating is required before the subsequent pre-blowing or formal bottle blowing (in the prior art, since the preforms are exposed to the air for a long time, the preforms are very easy to cool down. Depending on the material of the preforms, most of the materials need to be reheated before pre-blowing or bottle blowing. In the present application, since the preforms are exposed to the air for a very short time after being ejected from the mold, only very few types of preforms need to be reheated later), which reduces energy consumption and cost, while improving production efficiency;
[0035] On the third aspect, in the production line of the present invention, the bottle entry and exit lines of the preform molding mold, the handover station, the bottle blowing device, the filling device, the sealing device and the bottle discharging device are the same central axis, so that the production line of the present invention is a real linear production line, while in the prior art, since the injection molding module and the other devices are lateral offset (in fact, the bottle receiving mechanism and the subsequent others form a straight line), the prior art device is not a linear production line in the strict sense; on the fourth aspect, in the prior art, due to the setting of the bottle receiving mechanism and the bottle taking mechanism, the transfer mechanism can only clamp the bottle body on one side of the bottle body, and the transfer mechanism has displacement in both the lateral and longitudinal directions, and the displacement route is a "mouth" type connected in sequence, which leads to a complex structure and a complex action process of the transfer mechanism, high preparation cost and low work efficiency. In the production line of the present invention, since the linear transfer device can be opened in the lateral width direction, the bottle conveying device slides back and forth between adjacent stations along the central axis, so that the bottle conveying device structure can be simply set and the action process is also simple, thereby greatly reducing the preparation cost and improving the production efficiency.
[0036] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0038] Figure 1 It is a schematic diagram of the main structure of the existing linear injection-blow-fill-seal integrated plastic bottle packaging equipment;
[0039] Figure 2 2 is a schematic diagram of the main structure of a linear injection-blow-fill-seal integrated machine according to a preferred embodiment of the present invention;
[0040] Figure 3 yes Figure 1 A schematic diagram of a partial top view of the structure;
[0041] Figure 4 yes Figure 2 Main structural diagram of the central straight line transfer device Figure 1 ;
[0042] Figure 5 yes Figure 4 A schematic diagram of a partial top view of the structure;
[0043] Figure 6 yes Figure 2 Schematic diagram of the top view of the central straight line transfer device Figure 2 ;
[0044] Figure 7 yes Figure 6 A partially enlarged structural schematic diagram;
[0045] Figure 8 yes Figure 2 A schematic diagram of the cross-sectional top view of the continuous injection molding device;
[0046] Fig. 9 yes Figure 2 A schematic diagram of a partial top view of the structure;
[0047] Fig.10 The top view of the linear injection-blow-fill-seal machine according to the preferred embodiment of the present invention is shown in FIG. Figure 1 ;
[0048] Fig.11 The top view of the linear injection-blow-fill-seal machine according to the preferred embodiment of the present invention is shown in FIG. Figure 2 .
[0049] Legend:
[0050] 100, injection molding module; 101, blank mold assembly; 103, Haver mold; 105, transition slide rail; 106, transition mold; 107, lifting power device; 108, horizontal power device;
[0051] 10. Continuous injection molding device; 11. Plasticizing injection molding device; 111. Screw pushing mechanism; 12. Diverter device; 121. Diverter pipe network; 122. Injection cylinder; 1221. Cylinder body; 1222. Nozzle; 1223. Push rod; 123. Control assembly;
[0052] 20. Bottle embryo forming mold; 30. Bottle embryo preheating device;
[0053] 40. Linear transfer device; 411. Linear guide rail; 412. Support plate; 413. Support; 42. Insulation demoulding device; 421. Pull plate group; 422. Clamping frame group; 4220. Accommodating groove; 4221. First clamping frame; 4222. Second clamping frame; 4223. First connecting rod; 4224. Second connecting rod; 423. Transverse drive mechanism; 424. Heating assembly; 43. Longitudinal drive mechanism; 431. Screw rod; 432. Drive motor; 433. Nut;
[0054] 50. Pre-blowing device; 60. Bottle blowing device; 70. Filling device; 80. Sealing device; 90. Bottle discharging device; 110. Central axis. DETAILED DESCRIPTION
[0055] The embodiments of the present invention are described in detail below with reference to the accompanying drawings. However, the present invention can be implemented in many different ways as defined and covered below.
[0056] Reference Figure 2 The preferred embodiment of the present invention provides a linear injection-blow-fill-seal integrated machine, comprising a frame, a vertical injection molding machine, a transfer station, a bottle blowing device 60, a filling device 70, a sealing device 80 and a bottle discharging device 90 arranged on the frame, and a linear transfer device 40 for transferring bottle preforms, and a bottle conveying device for conveying bottles, and the bottle preform molding mold 20, the transfer station, the bottle blowing device 60, the filling device 70, the sealing device 80 and the bottle discharging device 90 in the vertical injection molding machine have the same central axis 110 for entering and exiting the bottles; the linear transfer device 40 is arranged on the bottle preform molding mold 20, the transfer station, the bottle blowing device 60, the filling device 70, the sealing device 80 and the bottle discharging device 90 to slide back and forth along the central axis 110; The linear transfer device 40 is arranged between the bottle preform forming mold 20 and the handover station, and the linear transfer device 40 is opened and closed along the horizontal width direction of the frame to receive and keep warm a row of bottle preforms that fall freely from the bottle preform forming mold 20 when it is ejected from the mold, and slide to transfer the bottle preforms from the bottle preform forming mold 20 to the handover station; the bottle conveying device is arranged between the handover station and the sealing device 80 to simultaneously clamp multiple groups of bottle columns arranged in sequence on the central axis 110 between the handover station and the sealing device 80, so that each group of bottle columns moves to the next station along the central axis 110 respectively, and after the multiple groups of bottle columns move to the next station respectively, the bottle conveying device retreats to the previous station along the central axis 110.
[0057] In the present invention, the preform molding mold 20 is formed by removing the transition mold 106 from the existing injection molding module 100. When working, the upper mold of the preform molding mold 20 drives the prepared preform rows arranged in sequence along the longitudinal direction to move upward to be pulled out from the lower mold below. During the process of the upper mold driving the preform row to move upward, the linear transfer device 40 slides to the bottom of the upper mold along the central axis 110, and the linear transfer device 40 is slightly opened or not opened in the horizontal width direction; during the process of the upper mold driving the preform row to continue to rise, the upper mold is opened, and all the preforms in the preform row fall freely downward to the linear transfer device 40 below. After all the preforms enter the linear transfer device 40, the linear transfer device 40 clamps the preform row and keeps the preforms warm at the same time, and then The linear transfer device 40 then drives the preform array to slide along the central axis to the handover station. After sliding into place, the linear transfer device 40 opens to expose the preform array. At this time, the bottle conveying device (not shown) is started, and the bottle preform array at the handover station, the bottle bodies blown by the preforms at the blowing station, the material bottles formed after filling at the filling station, and the sealed bottles formed after sealing at the sealing station are clamped by both sides of the preform array at the same time, and then drives the bottle bodies at each clamped station to move one station along the central axis, so that the preform array moves to the blowing station, the bottle bodies move to the filling station, the material bottles move to the sealing station, and the sealed bottles move to the bottle output station. Finally, the bottle conveying device releases the clamped bottles and retreats to the previous station along the central axis, thereby realizing continuous production on the central axis 110.
[0058] In the present invention, the linear transfer device 40 is provided to replace the existing bottle receiving mechanism and bottle taking mechanism, thereby greatly simplifying the structure of the production line and reducing the manufacturing cost. The linear transfer device 40 can be simply provided, and the operation and control process are much simpler than the sum of the operations of the existing bottle receiving mechanism and bottle taking mechanism, so that the operation precision is high and the control is simple. At the same time, the production efficiency is greatly improved due to the great simplification of the operation process. On the second hand, in the prior art, due to the operation setting of the bottle taking mechanism, the preforms are exposed to the air for a long time and the heat loss is serious. In the present invention, the linear transfer device 40 is provided so that the preforms out of the mold can fall freely into it, thereby eliminating the setting of the existing bottle taking mechanism, making the overall structure simple and the manufacturing cost low. The linear transfer device 40 can also be quickly closed to clamp and keep the preforms warm, so as to prevent the preforms from being exposed to the air for a long time, so that the preforms can enter the linear transfer device 40 for heat preservation in a very short time, so that the preforms are exposed to the air for a very short time and the heat loss is low, so it is very likely that no additional heating is required before the subsequent pre-blowing or formal bottle blowing (in the prior art, since the preforms are exposed to the air for a long time, the preforms are very easy to cool down. Depending on the material of the preforms, most of the materials need to be reheated before pre-blowing or bottle blowing. In the present application, since the preforms are exposed to the air for a very short time after being ejected from the mold, only very few types of preforms need to be reheated later), which reduces energy consumption and cost, and improves production efficiency at the same time;
[0059] Thirdly, in the production line of the present invention, the bottle preform forming mold 20, the handover station, the bottle blowing device 60, the filling device 70, the sealing device 80 and the bottle discharging device 90 have the same central axis 110 for the bottle in and out, so that the production line of the present invention is a real linear production line, while in the prior art, due to the lateral deviation between the injection molding module 100 and the other devices (in fact, the bottle receiving mechanism and the subsequent others form a straight line), the prior art device is not a linear production line in the strict sense; Fourthly, in the prior art, due to the arrangement of the bottle receiving mechanism and the bottle taking mechanism, It also results in the transfer mechanism being able to clamp the bottle body only on one side of the bottle body, and the transfer mechanism having displacements in both lateral and longitudinal directions, and the displacement route being a "mouth" type connected in sequence, which results in a complex structure and a complex action process of the transfer mechanism, high preparation cost, and low work efficiency. In the production line of the present invention, since the linear transfer device 40 can be opened along the lateral width direction, the bottle conveying device can slide back and forth between adjacent workstations along the central axis 110, so that the bottle conveying device structure can be simply set and the action process is also simple, thereby greatly reducing the preparation cost and improving production efficiency at the same time.
[0060] Alternatively, if Figure 4 and Figure 6 As shown, the linear transfer device 40 includes a heat preservation demoulding device 42 that is reciprocatingly slidable along the central axis 110. The heat preservation demoulding device 42 is transversely opened and closed with the central axis 110 as the opening and closing line, so as to clamp and heat the preform row. During operation, the upper mold of the preform molding mold 20 drives the preform row to move upward, and the heat-insulating mold device 42 slides to the bottom of the upper mold along the central axis 110. At this time, the heat-insulating mold device 42 is slightly opened or not stuck in the transverse width direction. The upper mold drives the preform row to continue to rise, and the upper mold opens. All the preforms in the preform row fall freely downward into the heat-insulating mold device 42 below. After all the preforms enter the heat-insulating mold device 42, the heat-insulating mold device 42 clamps the preform row and keeps the preforms warm at the same time. Finally, the heat-insulating mold device 42 drives the preform row to slide along the central axis 110 to the handover station. After the heat-insulating mold device 42 moves into place at the handover station, it opens to expose the preform row. The bottle conveying device located at the handover station is actuated to clamp the preform row, so that the bottle conveying device clamps the preform row and moves longitudinally to the next station.
[0061] The heat-insulating demoulding device 42 includes a clamping frame group 422 extending in the longitudinal direction, and the clamping frame group 422 includes a first clamping frame 4221 and a second clamping frame 4222 respectively arranged on both sides of the bottle preform row, and the first clamping frame 4221 and the second clamping frame 4222 are close together to form a plurality of accommodating cavities arranged in sequence along the arrangement direction of the bottle preform row, so as to accommodate the fallen bottle preform rows one by one and keep them warm, or relatively move away to expose the bottle preform rows, so as to facilitate the bottle conveying device to clamp the bottle preform rows from both sides of the bottle preform row and convey them in a straight line along the central axis 110. In this optional solution, since the first clamping frame 4221 and the second clamping frame 4222 are respectively arranged on both sides of the bottle preform row, and the first clamping frame 4221 and the second clamping frame 4222 are brought together to form a plurality of accommodating cavities arranged in sequence along the arrangement direction of the bottle preform row, the bottle preform row that falls freely after being ejected from the mold can still be arranged in the heat-insulating ejection device 42 after falling along the original arrangement line direction, and the closed clamping frame group 422 is also used to keep the bottle preforms located in the accommodating cavities warm; after the clamping frame group 422 is opened, the bottle preform row can be exposed, thereby facilitating the bottle conveying device to clamp the bottle preform row from both sides of the bottle preform row and then convey it to the handover station in a straight line along the central axis 110.
[0062] In this option, if Figure 5 As shown, the first clamping frame 4221 and the second clamping frame 4222 have a plurality of concave receiving grooves 4220 arranged in sequence and spaced in the length direction on the opposite surfaces thereof. When the first clamping frame 4221 and the second clamping frame 4222 are closed, the two opposite receiving grooves 4220 form a receiving cavity. In this optional solution, each preform corresponds to a receiving cavity, so that each preform is clamped and kept warm by the first clamping frame 4221 and the second clamping frame 4222, thereby improving the stability of the preform clamping and the heat preservation effect. In addition, the structure of the clamping frame group 422 is simple and the preparation cost is low.
[0063] Preferably, (not shown), the first clamping frame 4221 and the second clamping frame 4222 are respectively made of plastic material to avoid damaging the preform by rigid clamping, and can also effectively buffer the impact force when the preform is clamped to protect the preform. Alternatively, a protective coating for protecting the preform is coated in the receiving groove 4220, or a protective sheet for protecting the preform is connected to the inner wall surface of the receiving groove 4220, and the protective coating or the protective sheet has the same function as the clamping frame group made of plastic material, which avoids damaging the preform by rigid clamping, and can also effectively buffer the impact force when the preform is clamped to protect the preform.
[0064] Preferably, the first clamping frame 4221 and the second clamping frame 4222 are symmetrically arranged about the central axis 110 and move relatively, which is convenient for the arrangement and driving of the two, and the subsequent bottle conveying device clamps the bottle preform row relatively from both sides of the bottle preform row and can slide linearly along the central axis 110.
[0065] Optionally, the heat preservation demoulding device 42 further comprises a transverse driving mechanism 423, which is connected to a group of clamping frames 422. In this optional solution, the transverse driving mechanism 423 comprises two groups of driving cylinders, which are respectively connected to the first clamping frame 4221 and the second clamping frame 4222.
[0066] Alternatively, if Figure 3 , Figure 6 , Figure 7 As shown, in order to improve production efficiency, the preform molding mold 20 can simultaneously prepare multiple rows of preforms arranged in sequence along its width direction. At this time, in order to match the production capacity of the preform molding mold 20, in the present invention, the number of clamping frame groups 422 is also set to multiple groups, and multiple groups of clamping frame groups 422 are arranged in sequence along the width direction of the frame to correspond to the multiple rows of preforms arranged in sequence along the width direction on the preform molding mold 20. The heat preservation demoulding device 42 of the present invention also includes a transverse driving mechanism 423, which is simultaneously connected to multiple groups of clamping frame groups 422 to drive the multiple groups of clamping frame groups 422 to move.
[0067] When multiple groups of clamping frame groups 422 are provided, in order to reduce energy consumption and cost, in this optional solution, multiple first clamping frames 4221 of multiple groups of clamping frame groups 422 are connected through first connecting rods 4223, and multiple second clamping frames 4222 of multiple groups of clamping frame groups 422 are connected through second connecting rods 4224; the transverse driving mechanism 423 is respectively connected to the outermost first clamping frame 4221 and the second clamping frame 4222. In specific implementation, since multiple first clamping frames 4221 are connected as a whole through the first connecting rod 4223, and multiple second clamping frames 4222 are also connected as a whole through the second connecting rod 4224, the transverse driving mechanism 423 only includes two groups of driving cylinders, one group of driving cylinders is connected to the outermost first clamping frame 4221, and the other group of driving cylinders is connected to the outermost second clamping frame 4222.
[0068] Furthermore, if Figure 4 and Figure 5 As shown, the heat preservation demoulding device 42 further includes a pull plate group 421 slidably arranged along the central axis 110. When the number of the clamping frame group 422 is one group, the group of clamping frame groups 422 is arranged on the pull plate group 421 and connected to the transverse driving mechanism 423. When the number of the clamping frame groups 422 is multiple groups, the multiple groups of clamping frame groups 422 are sequentially arranged on the pull plate group 421 at intervals along the width direction of the frame, and are respectively connected to the transverse driving mechanism 423.
[0069] Preferably, if Figure 5As shown, in order to increase the temperature of the preform after demolding and avoid the subsequent reheating operation as much as possible, in this preferred embodiment, the heat-insulating demolding device 42 also includes a heating component 424 for heating the clamped preform row, and the heating component 424 is arranged in the clamping frame group 422.
[0070] In the specific embodiment of this preferred embodiment, Figure 5 As shown, the heating assembly 424 includes a heating member disposed in the first clamping frame 4221 and / or the second clamping frame 4222, and the heating member is connected to an external power source to generate heat to heat the preform row. The heating member is a heating coil or a heating tube extending along the length direction of the clamping frame assembly 422.
[0071] Furthermore, the heating assembly 424 also includes a heat-insulating pad disposed between the pulling plate group 421 and the clamping plate group 422 to retain heat and prevent rapid heat loss.
[0072] Alternatively, if Figure 4 and Figure 6 As shown, the linear transfer device 40 also includes a support rail frame connected to the frame, and a longitudinal drive mechanism 43 connected to the support rail frame. The heat preservation demoulding device 42 is slidably arranged on the support rail frame and connected to the longitudinal drive mechanism 43. In this optional scheme, in order to simplify the overall structural setting and layout of the device and reduce costs and energy consumption, multiple groups of clamping frame groups 422 are arranged on the same pull plate group 421, and are driven to slide as a whole by a group of longitudinal drive mechanisms 43. In other embodiments, each group of clamping frame groups 422 can also be set separately, that is, multiple groups of heat preservation demoulding devices 42 are set at the same time and supported on the support rail frame, and driven to slide by one or more corresponding groups of longitudinal drive mechanisms 43, and even multiple independent linear transfer devices can be directly set.
[0073] In this option, if Figure 4 As shown, the support rail frame includes a plurality of linear guide rails 411 which are arranged in sequence at intervals along the width direction of the frame and extend in the longitudinal direction, a support plate 412 which is horizontally arranged below the plurality of linear guide rails 411, and a plurality of groups of supports 413 which are connected to the support plate 412 in sequence at intervals along the length direction of the support plate 412. The linear guide rails 411 and the support plate 412 are respectively connected to the frame, and the heat-insulating demoulding device 42 is slidably supported on the plurality of linear guide rails 411 so as to be supported, guided and limited for sliding movement by the linear guide rails 411.
[0074] In this option, if Figure 4 and Figure 5As shown, the pull plate group 421 includes a pull plate arranged horizontally, a plurality of slide blocks connected to the lower surface of the pull plate and slidingly arranged corresponding to a plurality of linear guide rails 411, a vertical plate vertically connected to the end of the pull plate, a clamping frame group 422 and a transverse driving mechanism 423 are respectively arranged on the pull plate. Figure 4 As shown, the longitudinal driving mechanism 43 includes a screw rod 431 rotatably supported on a plurality of support groups 413, a driving motor 432 connected to the end of the screw rod 431, and a nut 433 mounted on the outer circle of the screw rod 431, and the nut 433 is fixed to the vertical plate. When working, the driving motor 432 starts to drive the connected screw rod 431 to rotate, and when the screw rod 431 rotates, the nut 433 mounted on its outer circle slides along the length direction of the screw rod 431, and then through the fixation of the vertical plate and the nut 433, the pull plate is synchronously driven to slide on the linear guide rail 411, and finally the clamping frame group 422 slides relative to the linear guide rail 411, so as to realize the longitudinal conveyance of the preform.
[0075] Optionally, not shown in the figure, the bottle conveying device includes a bottle clamping frame group, the bottle clamping frame group includes a first bottle clamping plate and a second bottle clamping plate symmetrically arranged about the central axis 110, the first bottle clamping plate and / or the second bottle clamping plate are used to clamp multiple groups of bottle columns on the central axis 110 relatively close to each other, or to release multiple groups of bottle columns relatively far away from each other.
[0076] Furthermore, the bottle conveying device also includes a bottle clamping drive mechanism for driving the bottle clamping frame group to move horizontally, and a bottle conveying drive mechanism for driving the bottle clamping frame group to move back and forth between two adjacent workstations; the bottle clamping drive mechanism is connected to the first bottle clamping plate and / or the second bottle clamping plate; the bottle conveying drive mechanism is connected to the bottle clamping frame group so that the bottle clamping frame group can slide back and forth between two adjacent workstations along the central axis (110). In this optional solution, the bottle clamping drive mechanism is a driving cylinder, and the opening and closing action mode of the bottle clamping frame group is similar to the setting of the clamping frame group 422, and is driven by one or more driving cylinders; similarly, the bottle conveying drive mechanism is also a driving cylinder, which is directly connected to the bottle conveying device to drive the bottle clamping frame group to slide back and forth longitudinally. In this optional solution, the bottle clamping frame group can be set as a first bottle clamping plate and a second bottle clamping plate that are symmetrically arranged on the left and right. Compared with the existing transfer mechanism, the bottle clamping frame group has a simple structure, is easy to process and prepare, and has simple action and high precision.
[0077] Alternatively, if Figure 2 As shown, the linear injection blowing filling and sealing machine also includes a preform preheating device arranged at the handover station, and a pre-blowing device 50 arranged between the handover station and the bottle blowing device 60. The bottle inlet and outlet lines of the preform preheating device 30 and the pre-blowing device 50 are the central axis 110, and are matched with the preform forming mold 20, the bottle blowing device 60, the filling device 70, the sealing device 80 and the bottle discharging device 90, and the preform preheating device 30 and the pre-blowing device 50 are both existing devices.
[0078] Alternatively, if Figure 9-11 As shown, the vertical injection molding machine of the present invention comprises a screw injection molding module 10 and a plurality of preform molding molds 20; and the screw injection molding module 10 has a plurality of injection ends for tightening against the plurality of preform molding molds 20 one by one.
[0079] The vertical injection molding machine of the present invention comprises a screw injection molding module 10 and multiple preform molding molds 20, and the screw injection molding module 10 also has multiple injection molding ends, and the multiple injection molding ends correspond to and tighten the multiple preform molding molds 20 one by one, so as to simultaneously perform injection molding on one or more preform molding molds 20, or perform injection molding on multiple preform molding molds 20 in sequence according to a certain order. However, no matter which injection molding method is adopted, the vertical injection molding machine of the present invention can simultaneously perform injection molding and preform molding on multiple preform molding molds 20. Compared with the prior art, one pair of injection molding screws is connected to one pair of preform molding molds. The novel vertical injection molding machine is a set of screw injection molding modules 10 that respectively perform a one-to-many injection molding mode on multiple preform molding molds 20, which can not only meet the needs of efficient preform production, but also effectively simplify the structure of the entire plastic bottle production line, thereby greatly reducing production costs and reducing the required installation space; on the other hand, in the novel injection molding machine, multiple preform molding molds 20 can be injected simultaneously, or multiple preform molding molds 20 can be injected one after another as needed, thereby realizing continuous injection molding of the entire plastic bottle production line, and then realizing continuous and efficient production of multiple batches.
[0080] Alternatively, if Figure 9-11 As shown, multiple preform molding molds 20 are arranged in sequence along the width direction of the frame, and each preform molding mold 20 is a mold with a top and a bottom combination, and each preform molding mold 20 has at least one group of molding molds to mold a row of multiple preforms arranged in sequence. The screw injection molding module 10 is located at the same end of the multiple preform molding molds 20, so that its multiple injection ends are respectively pressed against the corresponding preform molding molds 20.
[0081] Optionally, the first embodiment of the screw injection molding module 10, such as Fig.10As shown, the screw injection molding module 10 includes multiple groups of screw plasticizing components 11 and corresponding multiple injection molding pipes; the screw plasticizing components 11 are used to push the plastic material entering therein forward, and heat the plastic material during the pushing process to plasticize it into a plasticized flow; the inlet ends of the multiple injection molding pipes are connected to the outlet ends of the multiple groups of screw plasticizing components 11 in a one-to-one manner, and the outlet ends of the multiple injection molding pipes form multiple injection molding ends, which are used to tighten multiple pairs of bottle embryo molding molds 20 in a one-to-one manner. In this optional solution, multiple groups of screw plasticizing components 11 are simultaneously arranged in the screw injection molding module 10, and the outflow end of each group of screw plasticizing components 11 is connected to an injection molding pipe fitting, so that the outflow ends of multiple injection molding pipe fittings connected to the multiple groups of screw plasticizing components 11 form multiple injection molding ends, so that multiple groups of bottle embryo forming molds 20 can be injected and discharged simultaneously in the new vertical injection molding machine, meeting the subsequent efficient production needs and simplifying the structure of the entire plastic bottle production line, thereby greatly reducing production costs, reducing the required installation space, while improving production efficiency, and realizing continuous and efficient production of multiple batches.
[0082] In this option, if Fig.10 As shown, multiple groups of screw plasticizing components 11 are arranged in parallel and at intervals in sequence; each group of screw plasticizing components 11 includes a hopper, a barrel and a screw pushing mechanism 111 that are connected in sequence, and a heating component for heating and plasticizing the plastic material in the screw pushing mechanism 111; in this optional solution, the structure of the screw plasticizing component 11 can adopt the existing conventional structure, and multiple groups of screw plasticizing components 11 are set at the same time during the design.
[0083] In this optional solution, the injection molding pipe fittings include an injection molding pipe connected to the outlet end of the corresponding screw plasticizing component 11, a shot cylinder connected to the injection molding pipe, and a switch valve arranged in the injection molding pipe. The outlet end of the shot cylinder is pressed tightly against the corresponding preform molding mold 20; the injection molding pipe fittings have a simple structure and are easy to process and prepare.
[0084] Optionally, a second embodiment of the screw injection molding module 10, such as Figure 8-9 and Fig.11As shown, the screw injection molding module 10 includes a group of screw plasticizing components 11 and a diverter injection molding component 12; the screw plasticizing component 11 is used to push the plastic material entering it forward, and heat the plastic material during the pushing process to plasticize it into a plasticized flow; the inlet end of the diverter injection molding component 12 is connected to the outlet end of the screw plasticizing component 11, and its opposite end has a plurality of injection molding ends, which are used to respectively tighten a plurality of preform molding molds 20, so that the plasticized flow is injected into each preform molding mold 20 in sequence, or the plasticized flow is injected into a plurality of preform molding molds 20 simultaneously or successively. In this optional solution, a group of screw plasticizing components 11 are connected to the diverter injection molding component 12, and the diverter injection molding component 12 also has multiple injection molding ends, and each injection molding end is pressed tightly against a pair of bottle embryo molding molds 20, so that the new vertical injection molding machine also has multiple injection molding ends, thereby effectively simplifying the structure of the entire plastic bottle production line, thereby reducing production costs, reducing the required installation space, and improving production efficiency, and realizing continuous and efficient production of multiple batches.
[0085] In the vertical injection molding machine of the present invention, by setting the diverter injection molding component 12, a group of screw plasticizing components 11 respectively correspond to multiple preform molding molds 20 for injection molding, thereby simplifying the overall structure of the production line and reducing the preparation cost; on the other hand, when there are multiple preform molding molds 20, the diverter injection molding component 12 can be set to sequentially perform injection molding on the multiple preform molding molds 20, that is, firstly perform injection molding on the first preform molding mold 20, and after the injection molding of the first preform molding mold 20 is completed, the second preform molding mold 20 is injected, and so on, or the diverter injection molding component 12 can also be used to simultaneously perform injection molding on multiple preform molding molds 20 or sequentially perform injection molding on multiple preform molding molds 20 as needed, so as to realize continuous injection molding of the injection molding device, so as to realize continuous and efficient production of multiple batches.
[0086] In this optional solution, the screw plasticizing component 11 includes a hopper, a barrel and a screw pushing mechanism 111 which are connected in sequence, and a heating component for heating and plasticizing the plastic material in the screw pushing mechanism 111; in this optional solution, the structure of the screw plasticizing component 11 can adopt an existing conventional structure.
[0087] In this option, if Figure 8As shown, the flow-dividing injection molding component 12 includes a flow-dividing pipe network 121, a plurality of injection cylinders 122 arranged corresponding to a plurality of preform molding molds 20, and a control component 123 for controlling the flow-dividing pipe network 121 and the injection cylinders 122 to be turned on and off. The inlet end of the flow-dividing pipe network 121 is connected to the outlet end of the screw plasticizing component 11, and the plurality of outlet ends of the flow-dividing pipe network 121 are respectively connected to the plurality of injection cylinders 122, and the outlet ends of the plurality of injection cylinders 122 form a plurality of injection molding ends, and the outlet end of the flow-dividing pipe network 121, the injection cylinders 122 and the preform molding mold 20 form a one-to-one correspondence. The control component 123 is arranged in the flow-dividing pipe network 121.
[0088] In this option, if Figure 8 As shown, the injection cylinder 122 includes a cylinder body 1221 which is hollow and cylindrical and closed at one end, a nozzle 1222 connected to the open end of the cylinder body 1221, and a push rod 1223 which is slidably arranged in the inner cavity of the cylinder body 1221 along the axial direction of the cylinder body 1221; the side wall of the cylinder body 1221 is connected to an outlet end corresponding to the diversion pipe network 121, and the injection end of the nozzle 1222 is pressed against the corresponding preform molding mold 20; the force-bearing end of the push rod 1223 extends out of the cylinder body 1221 along the axial direction, so as to push the plasticized flow entering the cylinder body 1221 into the preform molding mold 20 under the action of an external force. During operation, the plasticized flow in the screw plasticizing component 11 is pushed into the shunt pipe network 121, and then the control component 123 that controls the flow outlet end of the shunt pipe network 121 to be connected with the corresponding injection cylinder 122 is actuated to connect the shunt pipe network 121 with the corresponding injection cylinder 122, and the plasticized flow enters the barrel body 1221 of the injection cylinder 122 from the shunt pipe network 121. After the amount of the plasticized flow in the barrel body 1221 reaches the design requirement, the control component 123 cuts off the connection between the shunt pipe network 121 and the barrel body 1221, and the plasticized flow stops being injected into the injection cylinder 122. At this time, the shunt pipe network 121 is connected with another injection cylinder 122 under the action of the control component 123, thereby realizing continuous injection molding; after the push rod 1223 stops injection molding in the barrel body 1221, it is started under the action of the driving member, and the plasticized flow in the barrel body 1221 is pushed into the connected preform molding mold 20. In this optional solution, since the plasticized flow in the screw plasticizing component 11 is not directly injected into the preform molding mold 20, but is first injected into the injection molding barrel 122 for buffering, and then injected into the preform molding mold 20 by the injection molding barrel 122, the buffering of the plasticized flow by the injection molding barrel 122 not only reserves time for the subsequent molding and demolding operations of the preform molding mold 20, but also enables the screw injection molding module 10 to achieve continuous injection molding, thereby improving production efficiency and making preliminary preparations for subsequent multi-batch continuous and efficient production.
[0089] In this optional solution, the first embodiment of the diversion pipe network 121 is as follows: Figure 8As shown, when there are two preform forming molds 20, the flow distribution network 121 includes a flow distribution main pipe and two flow distribution branches. The inlet end of the flow distribution main pipe is connected to the outlet end of the screw plasticizing component 11, and its opposite outlet ends are respectively connected to the two flow distribution branches, and the outlet ends of the two flow distribution branches are respectively connected to the two injection cylinders 122. The control component 123 includes a three-way valve arranged at the connection between the flow distribution main pipe and the two flow distribution branches, or the control component 123 includes switch valves arranged in the two flow distribution branches. The flow distribution network 121 has a simple structure and is easy to process and prepare.
[0090] In this optional solution, the second embodiment of the shunt pipe network 121 is not shown in the figure. When the number of preform molding molds 20 is at least three, the shunt pipe network 121 includes a shunt main pipe and at least three shunt branches. The inlet end of the shunt main pipe is connected to the outlet end of the screw plasticizing component 11, and its opposite outlet ends are respectively connected to each shunt branch pipe, and the outlet end of each shunt branch pipe is connected to the corresponding injection cylinder 122. The control component 123 includes a plurality of switch valves arranged in each shunt branch pipe. When the number of preform molding molds 20 is relatively large, in order to ensure the injection molding requirements of each preform molding mold 20, two or more sets of screw injection molding modules 10 can also be set to meet the injection molding requirements.
[0091] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A linear injection blowing filling and sealing machine, It is characterized in that include: A frame, and a vertical injection molding machine, a transfer station, a bottle blowing device (60), a filling device (70), a sealing device (80) and a bottle discharging device (90) arranged on the frame, as well as a linear transfer device (40) for transferring bottle preforms, and a bottle conveying device for conveying bottles, and the bottle preform molding mold (20), the transfer station, the bottle blowing device (60), the filling device (70), the sealing device (80) and the bottle discharging device (90) in the vertical injection molding machine have the same central axis (110) for bottle entry and exit lines. The linear transfer device (40) is arranged between the preform molding mold (20) and the handover station for reciprocating sliding along the central axis (110), and the linear transfer device (40) is arranged to open and close along the transverse width direction of the frame, so as to receive and keep warm a row of preforms that fall freely from the preform molding mold (20) when they are ejected from the mold, and to slide and transfer the row of preforms from the preform molding mold (20) to the handover station; The bottle conveying device is arranged between the handover station and the sealing device (80) to simultaneously clamp multiple groups of bottle rows arranged in sequence on the central axis (110) between the handover station and the sealing device (80), and move each group of bottle rows along the central axis (110) to the next station respectively. After the multiple groups of bottle rows are moved to the next station respectively, the bottle conveying device then retreats to the previous station along the central axis (110).
2. The linear injection blowing filling and sealing machine according to claim 1, It is characterized in that The linear transfer device (40) comprises a heat preservation demoulding device (42) arranged to slide back and forth along the central axis (110); the heat preservation demoulding device (42) is arranged to open and close transversely with the central axis (110) as the opening and closing line, so as to clamp and heat the preform row.
3. The linear injection blowing filling and sealing machine according to claim 2, It is characterized in that The heat-insulating demoulding device (42) comprises a clamping frame group (422) extending in the longitudinal direction, the clamping frame group (422) comprises a first clamping frame (4221) and a second clamping frame (4222) respectively arranged on both sides of the bottle preform row, and the first clamping frame (4221) and the second clamping frame (4222) are close together to form a plurality of accommodating cavities arranged in sequence and at intervals along the arrangement direction of the bottle preform row, so as to accommodate the fallen bottle preform rows one by one and keep them warm, or to relatively move away to expose the bottle preform rows, so as to facilitate the bottle conveying device to relatively clamp the bottle preform rows from both sides of the bottle preform row and then convey them in a straight line along the central axis (110).
4. The linear injection-blow-fill-seal machine according to claim 3, It is characterized in that A plurality of concave receiving grooves (4220) are correspondingly arranged on opposite surfaces of the first clamping frame (4221) and the second clamping frame (4222), which are arranged in sequence and spaced apart along the length direction. When the first clamping frame (4221) and the second clamping frame (4222) are closed, the two opposite receiving grooves (4220) form a receiving cavity.
5. The linear injection-blow-fill-seal machine according to claim 3, It is characterized in that The first clamping frame (4221) and the second clamping frame (4222) are symmetrically arranged about the central axis (110) and move relative to each other.
6. The linear injection-blow-fill-seal machine according to claim 3, It is characterized in that The heat-insulating demoulding device (42) further comprises a transverse driving mechanism (423), and the transverse driving mechanism (423) is connected to a group of clamping frame groups (422).
7. The linear injection-blow-fill-seal machine according to claim 3, It is characterized in that The number of the clamping frame groups (422) is multiple, and the multiple clamping frame groups (422) are sequentially spaced apart along the width direction of the frame to correspond to multiple rows of bottle preforms sequentially spaced apart along the width direction on the bottle preform forming mold (20); The heat-insulating demoulding device (42) further comprises a transverse driving mechanism (423), and the transverse driving mechanism (423) is connected to a plurality of clamping frame groups (422) at the same time.
8. The linear injection-blow-fill-seal machine according to claim 7, It is characterized in that The multiple first clamping frames (4221) of the multiple clamping frame groups (422) are connected via a first connecting rod (4223), and the multiple second clamping frames (4222) of the multiple clamping frame groups (422) are connected via a second connecting rod (4224), and the transverse driving mechanism (423) is respectively connected to the outermost first clamping frame (4221) and the second clamping frame (4222).
9. The linear injection-blow-fill-seal machine according to any one of claims 6 or 7, It is characterized in that The heat-insulating demoulding device (42) also includes a pull plate group (421) slidably arranged along the central axis (110), and one or more clamping frame groups (422) and a transverse driving mechanism (423) are respectively arranged on the pull plate group (421).
10. The linear injection blowing filling and sealing machine according to claim 3, It is characterized in that The heat-insulating demoulding device (42) also includes a heating component (424) for heating the clamped bottle preform row, and the heating component (424) is arranged in the clamping frame group (422).
11. The linear injection-blow-fill-seal integrated machine according to claim 10, It is characterized in that The heating assembly (424) includes a heating component disposed in the first clamping frame (4221) and / or the second clamping frame (4222), and the heating component is connected to an external power source.
12. The linear injection-blow-fill-seal machine according to claim 9, It is characterized in that The linear transfer device (40) also includes a support rail frame connected to the frame, and a longitudinal drive mechanism (43) connected to the support rail frame; The heat-insulating demoulding device (42) is slidably arranged on the supporting rail frame and is connected to the longitudinal movement driving mechanism (43).
13. The linear injection-blow-fill-seal integrated machine according to claim 12, It is characterized in that The support rail frame comprises a plurality of linear guide rails (411) which are arranged in sequence and spaced apart along the width direction of the frame and extend in the longitudinal direction, a support plate (412) which is horizontally arranged below the plurality of linear guide rails (411), and a plurality of groups of supports (413) which are connected to the support plate (412) in sequence and spaced apart along the length direction of the support plate (412). The linear guide rails (411) and the support plate (412) are respectively connected to the frame.
14. The linear injection-blow-fill-seal machine according to claim 13, It is characterized in that The longitudinal driving mechanism (43) comprises a screw rod (431) rotatably supported on a plurality of support groups (413), a driving motor (432) connected to the end of the screw rod (431), and a nut (433) cooperatively mounted on the outer circle of the screw rod (431), wherein the nut (433) is fixed to the pull plate group (421).
15. The linear injection-blow-fill-seal integrated machine according to claim 2, It is characterized in that The bottle conveying device comprises a bottle clamping frame group, which comprises a first bottle clamping plate and a second bottle clamping plate symmetrically arranged about a central axis (110). The first bottle clamping plate and the second bottle clamping plate are used to clamp multiple groups of bottle columns on the central axis (110) relatively close to each other, or to release multiple groups of bottle columns relatively far away from each other.
16. The linear injection-blow-fill-seal integrated machine according to claim 12, It is characterized in that The bottle conveying device also includes a bottle clamping driving mechanism for driving the bottle clamping frame group to move horizontally. The bottle clamping driving mechanism connects the first bottle clamping plate and the second bottle clamping plate to drive the first bottle clamping plate and the second bottle clamping plate to move relative to each other.
17. The linear injection-blow-fill-seal machine according to claim 16, It is characterized in that The bottle conveying device also includes a bottle conveying driving mechanism for driving the bottle clamping frame group to reciprocate between two adjacent workstations. The bottle conveying driving mechanism is connected to the bottle clamping frame group so that the bottle clamping frame group can slide back and forth along the central axis (110) between two adjacent workstations.
18. The linear injection-blow-fill-seal machine according to claim 1, It is characterized in that The linear injection-blow-fill-seal integrated machine also includes a preform preheating device arranged at the handover station, and a pre-blowing device (50) arranged between the handover station and the bottle blowing device (60); The bottle inlet and outlet lines of both the preform preheating device (30) and the pre-blowing device (50) are the central axis (110).
19. The linear injection-blow-fill-seal machine according to claim 1, It is characterized in that The vertical injection molding machine comprises a screw injection molding module (10) and a plurality of preform molding molds (20), and the screw injection molding module (10) has a plurality of injection molding ends for tightening against the plurality of preform molding molds (20) one by one.
20. The linear injection-blow-fill-seal machine according to claim 19, It is characterized in that The screw injection molding module (10) comprises a plurality of sets of screw plasticizing components (11) and a plurality of corresponding injection molding pipes; The screw plasticizing component (11) is used to push the plastic material entering therein forward, and heat the plastic material during the pushing process to plasticize it into a plasticized flow; The inlet ends of the plurality of injection molding pipes are connected to the outlet ends of the plurality of screw plasticizing components (11) in a one-to-one correspondence, and the outlet ends of the plurality of injection molding pipes form a plurality of injection molding ends for tightening the plurality of preform molding molds (20) in a one-to-one correspondence.
21. The linear injection-blow-fill-seal machine according to claim 19, It is characterized in that The screw injection molding module (10) comprises a set of screw plasticizing components (11) and a flow dividing injection molding component (12); The screw plasticizing component (11) is used to push the plastic material entering therein forward, and heat the plastic material during the pushing process to plasticize it into a plasticized flow; The inlet end of the flow-dividing injection molding component (12) is connected to the outlet end of the screw plasticizing component (11), and the opposite end thereof has a plurality of injection molding ends for respectively pressing against a plurality of preform molding molds (20) so that the plasticized flow is sequentially injected into each preform molding mold (20), or the plasticized flow is simultaneously or sequentially injected into a plurality of preform molding molds (20).
22. The linear injection-blow-fill-seal machine according to claim 21, It is characterized in that The flow-dividing injection molding component (12) comprises a flow-dividing pipe network (121) and a plurality of sets of injection cylinders (122) arranged corresponding to the plurality of preform molding molds (20); The inlet end of the flow distribution network (121) is connected to the outlet end of the plasticizing injection device (11), and the multiple outlet ends of the flow distribution network (121) are respectively connected to multiple injection cylinders (122), and the outlet ends of the multiple injection cylinders (122) are correspondingly pressed against the multiple preform molding molds (20).
23. The linear injection-blow-fill-seal machine according to claim 22, It is characterized in that The flow-dividing injection molding component (12) further comprises a control component (123) for controlling the connection and disconnection between the flow-dividing pipe network (121) and each injection cylinder (122); the control component (123) is arranged in the flow-dividing pipe network (121).
24. The linear injection-blow-fill-seal machine according to any one of claims 21 or 22, It is characterized in that The injection cylinder (122) comprises a cylinder body (1221) which is hollow and cylindrical and has one end closed, a nozzle (1222) connected to the open end of the cylinder body (1221), and a push rod (1223) which is slidably arranged in the inner cavity of the cylinder body (1221) along the axial direction of the cylinder body (1221); The side wall of the barrel body (1221) is connected to a corresponding outflow end of the flow distribution network (121), and the nozzle (1222) is used to press against the preform forming mold (20); The force-bearing end of the push rod (1223) extends out of the barrel body (1221) along the axial direction, so as to push the plasticized flow entering the barrel body (1221) into the preform forming mold (20) under the action of an external force.
Citation Information
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