Hatch cover convenient to disassemble and assemble
The hatch cover design allows for easy assembly and disassembly of the hatch door using a cabin frame with guide columns and pressure plates, and a reduction mechanism, ensuring stable support and fixation, addressing the challenges of traditional hatch covers.
Patent Information
- Application Number
- CN202411264873.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-09-10
AI Technical Summary
Existing hatch covers on ships are difficult to disassemble and assemble, especially when deformed or blocked, and electronic automatic doors are prone to damage and safety risks.
A hatch cover design featuring a cabin frame with a slidably installed hatch door, guided by guide columns and pressure plates, and equipped with a reduction mechanism, turntable assembly, and handle assembly, facilitated by hydraulic cylinders for easy assembly and disassembly.
Enables convenient installation, maintenance, and disassembly of the hatch door, even when deformed, with stable support and fixation provided by the hydraulic cylinders and pressure plates.
Smart Images

Figure CN119117175A_ABST
Abstract
Description
Technical Field
[0001] The present invention mainly relates to the technical field of hatch covers, and in particular to a hatch cover which is easy to assemble and disassemble. Background Art
[0002] The structures of the equipment used nowadays are mostly fastened by welding or screw locking. For example, the traditional hatch cover on the ship is connected by directly hingedly connecting the door body to the cabin body. This method is troublesome when you want to inspect and maintain the hatch, and when the hatch body is deformed or blocked by a huge collision, it is difficult to open the door to escape or to disassemble and maintain it later, because the hatch is welded to the hull and it is difficult to disassemble and open it. There are also some electronic automatic doors in the prior art, but electronic automatic doors are easily damaged and cannot guarantee safety. Summary of the invention
[0003] 1. Technical issues to be resolved In view of the above-mentioned problems, the present invention needs to provide a hatch cover that is easy to disassemble and assemble, and can facilitate the disassembly of the hatch door.
[0004] (II) Technical solution In view of the above technical problems, the present invention provides a hatch cover that is easy to disassemble and assemble, including a cabin body and a hatch door. The cabin body is provided with an opening, and also includes a cabin frame. The cabin frame is a rectangular enclosure with four rounded corners. The hatch door is hinged on the enclosure, and raised plates are arranged around the enclosure. The enclosure of the cabin frame passes through the opening so that the cabin frame is slidably arranged on the cabin body, and the raised plates are used to limit the position of the cabin frame; a preparatory groove is provided on the cabin body, two guide columns are provided on the top of the preparatory groove, and a guide column is provided on each of the two sides of the preparatory groove, and a movable plate is slidably installed on the four guide columns, and a pressure plate is rotatably installed on the top and two side surfaces of the preparatory groove, a reduction mechanism is provided on one side of the movable plate, a turntable assembly is provided below the reduction mechanism, and a handle assembly is provided on the turntable assembly.
[0005] Furthermore, the pressure plate is composed of two mutually perpendicular plates, one plate is a short section, and the other plate is a long section, the short section is hinged on the cabin body, and the long section is rotatably mounted on the movable plate using two small connecting rods.
[0006] Furthermore, an L-plate is fixedly installed at each of the four corners of the movable plate, and each L-plate is fixedly connected to a movable end of a hydraulic cylinder.
[0007] Furthermore, the movable plate is a rectangular frame with a notch at the bottom, a side surface of the rectangular frame is horizontally connected to a flat plate, the flat plate is fixedly connected to the movable rack, and the movable rack is driven by a speed reduction mechanism.
[0008] Furthermore, the reduction mechanism includes an upper large gear, the center of which is fixedly connected to a connecting shaft, which is rotatably arranged on the cabin body, and the connecting shaft is fixedly connected to the center of the lower large gear, the lower large gear is meshed with a side rack, an intermediate rack is welded on the side rack, the upper large gear is meshed with a movable rack, the intermediate rack is meshed with an intermediate gear, and a turntable assembly is arranged below the intermediate gear.
[0009] Furthermore, the turntable assembly includes a driving gear, which is fixedly connected to the turntable coaxially, and the driving gear and the intermediate gear form a gear match. A limiting frame is provided between the turntable and the driving gear, and the limiting frame is obliquely welded on the cabin body. The limiting frame includes two sections, one section is a vertical plate, and two arc plates are symmetrically arranged at the end of the vertical plate. The two arc plates are used to limit the position of the handle assembly.
[0010] Furthermore, the handle assembly includes a rotating frame, which is rotatably mounted on a turntable, with a tension spring connected to each of the two ends of the rotating frame, and the tension spring is connected to the cabin body. A push rod is provided on the rotating frame, and a torsion spring is provided between the push rod and the rotating frame; a hole is provided at the end of the rotating frame, and the insertion rod is used to insert into the hole of the rotating frame to fix the rotating frame.
[0011] Furthermore, the push rod is cylindrical, and two inclined support rods are symmetrically arranged on the cylindrical curved surface.
[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The present invention is provided with a hatch door hinged on the cabin frame, the hatch door and the cabin frame are assembled as one body, an opening is provided on the cabin body, and the above-mentioned integrated assembly is slidably installed at the opening, which is convenient for installation and disassembly and maintenance; 2. The present invention is provided with a guide column, a movable plate, and a pressure plate, which can press and fix the cabin frame on all sides, and fix the cabin frame on the cabin body. The hatch door can be removed by disassembling the cabin frame, and when the hatch door itself is squeezed and deformed, the hatch door can also be removed by disassembling the cabin frame; 3. The present invention is provided with a speed reduction mechanism, a turntable assembly, and a handle assembly. The cooperation of the three structures can drive the movable plate to slide, thereby stably installing or disassembling the cabin frame, and the four hydraulic cylinders can assist in stable support. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0014] Figure 2 This is a schematic structural diagram of the first angle of the other side of the present invention as a whole.
[0015] Figure 3 This is a second angle structural schematic diagram of the other side of the present invention as a whole.
[0016] Figure 4 It is a schematic diagram of the cabin frame and the hatch door of the present invention.
[0017] Figure 5It is a schematic structural diagram of the third angle of the other side of the whole invention.
[0018] Figure 6 for Figure 5 A partial enlarged schematic diagram of point A1 in the middle.
[0019] Figure 7 for Figure 5 A partial enlarged schematic diagram of point A2 in the middle.
[0020] Figure 8 It is a schematic diagram of the torsion spring of the present invention.
[0021] Fig. 9 It is a partial first angle schematic diagram of the hatch mechanism of the present invention.
[0022] Fig.10 It is a partial second angle schematic diagram of the hatch mechanism of the present invention.
[0023] Fig.11 for Fig.10 Section view at AA in the middle.
[0024] Fig.12 It is a partial third angle schematic diagram of the hatch mechanism of the present invention.
[0025] Reference numerals: 1-cabin; 2-cabin door mechanism; 201-cabin frame; 202-cabin door; 203-guide column; 204-hydraulic cylinder; 205-L plate; 206-moving plate; 207-pressing plate; 208-small connecting rod; 209-upper round rod; 210-moving rack; 211-lower round rod; 212-lower large gear; 213-middle gear; 214-middle rack; 215-side rack; 216-connecting shaft; 217-upper large gear; 218-turntable; 219-driving gear; 220-tension spring; 221-limiting frame; 222-push rod; 223-insertion rod; 224-turntable; 225-torsion spring; 226-small round groove; 227-small support; 228-preparation groove; 229-opening; 230-insertion hole; 231-lower turn hole; 232-upper turn hole; 233-top turn hole. DETAILED DESCRIPTION
[0026] The present invention will be further described below in conjunction with specific embodiments. The present invention is explained by means of the illustrative embodiments and descriptions of the present invention, but is not intended to be limiting of the present invention.
[0027] Example: Figure 1-Figure 12A hatch cover that is easy to disassemble and assemble is shown, including a cabin body 1, which is provided with an opening 229, the opening 229 is used to install a cabin frame 201, the cabin frame 201 is slidably installed in the opening 229, the cabin frame 201 is a rectangular enclosure, and the four corners of the enclosure are rounded. A hatch door 202 is hinged on the enclosure of the cabin frame 201, and a rotating wheel is provided on the hatch door 202. The required structure for locking the door is provided on the cabin frame 201, and the door is opened in conjunction with the rotating wheel. This part is arranged as a technical means in the prior art, and raised plates are arranged around the enclosure, and the four corners of the raised plates are right angles. The pressure plate 207 contacts the raised plate of the cabin frame 201 and squeezes and fixes the raised plate, thereby fixing the cabin frame 201.
[0028] A preparatory groove 228 is provided on the cabin body 1, two guide columns 203 are provided on the top of the preparatory groove 228, a guide column 203 is provided on each side of the preparatory groove 228, a movable plate 206 is slidably installed on the four guide columns 203, and a pressure plate 207 is rotatably installed on the top and two side surfaces of the preparatory groove 228.
[0029] The pressure plate 207 is composed of two mutually perpendicular plates, one plate is a short section and the other plate is a long section. The short section is hinged on a small support 227 welded and installed on the cabin body 1. The small supports 227 are arranged in three groups of two. The long section is rotatably installed on the movable plate 206 by means of two small connecting rods 208. One end of the two small connecting rods 208 is hinged on the pressure plate 207, and the other end is hinged on the movable plate 206. A gap is provided between the two small connecting rods 208.
[0030] An L-plate 205 is fixedly installed at each of the four corners of the movable plate 206. The four L-plates 205 are evenly arranged around the circumference. Each L-plate 205 is fixedly connected to the movable end of a hydraulic cylinder 204. Each hydraulic cylinder 204 is fixedly installed on each small circular groove 226. The four small circular grooves 226 are evenly arranged around the circumference on the cabin 1.
[0031] The movable plate 206 is a rectangular frame with a notch at the bottom. A flat plate is horizontally connected to one side of the rectangular frame. The flat plate is fixedly connected to the movable rack 210. The movable rack 210 is driven by a reduction mechanism. An upper round rod 209 is fixedly connected above the movable rack 210, and a lower round rod 211 is fixedly connected below the movable rack 210. The movable rack 210 is slidably set on the cabin 1 using the upper round rod 209 and the lower round rod 211.
[0032] The reduction mechanism includes an upper large gear 217, the center of which is fixedly connected to a connecting shaft 216, which is rotatably arranged in a top rotating hole 233 on the cabin body 1, and the connecting shaft 216 is fixedly connected to the center of a lower large gear 212, the lower large gear 212 is meshed with a side rack 215, an intermediate rack 214 is welded to the side rack 215, the upper large gear 217 is meshed with a movable rack 210, the intermediate rack 214 is meshed with an intermediate gear 213, the intermediate gear 213 rotates on the upper rotating hole 232 of the cabin body 1, and a turntable assembly is arranged below the intermediate gear 213.
[0033] The turntable assembly includes a driving gear 219, which is coaxially connected to the turntable 218 by a circular shaft. The circular shaft rotates in the lower rotating hole 231. The driving gear 219 and the intermediate gear 213 form a gear match. A limiting frame 221 is provided between the turntable 218 and the driving gear 219. The limiting frame 221 is welded obliquely on the cabin body 1. The limiting frame 221 includes two sections, one section is a vertical plate, and two arc plates are symmetrically arranged at the end of the vertical plate. The two arc plates are used to limit the position of the handle assembly. The two arc plates can make the turntable 224 rotate clockwise or counterclockwise, and the push rod 222 can be used to push the turntable 218 to rotate.
[0034] The handle assembly includes a rotating frame 224, which is rotatably mounted on the turntable 218. A tension spring 220 is connected to each end of the rotating frame 224. The two ends of the two tension springs 220 that are close to each other are sleeved and connected to the rotating frame 224, and the two ends of the two tension springs 220 that are far away from each other are respectively hooked and connected to the cabin body 1. A push rod 222 is rotatably provided on the rotating frame 224, and a torsion spring 225 is provided between the push rod 222 and the rotating frame 224. One end of the torsion spring 225 is fixedly connected to the rotating frame 224, and the other end is fixedly connected to the push rod 222; a hole is provided at the end of the rotating frame 224, and the insertion rod 223 is used to insert into the hole of the rotating frame 224 to fix the rotating frame 224. A plug hole 230 is provided on the cabin body 1, and the plug hole 230 is used to accommodate the plug rod 223.
[0035] The push rod 222 is cylindrical, and two inclined support rods are symmetrically arranged on the center of the cylindrical curved surface. The two inclined support rods are used to push the turntable 218 to slide.
[0036] Working principle of the present invention: the present invention directly opens an opening 229 on the cabin body 1, and then hinges the hatch door 202 on the cabin frame 201, and sets the structure of the opening and closing cabin frame 201 in advance, slides the cabin frame 201 into the opening 229, and then uses three pressure plates 207 to fix the cabin frame 201, so as to achieve the effect of conveniently disassembling the hatch door 202.
[0037] First, open the valves of the four hydraulic cylinders 204 to ventilate them and keep them in a relaxed state, push the cabin frame 201 into the opening 229, and the convex plate of the cabin frame 201 on the inner side of the cabin body 1 prevents the cabin frame 201 from sliding through, then unplug the plug rod 223, and then rotate the rotating frame 224 clockwise, one end of the push rod 222 on the rotating frame 224 pushes the turntable 218 to rotate, and the other end of the push rod 222 is stuck on the arc plate on the left side of the limiting frame 221, so that the push rod 222 cannot rotate, that is, the turntable 218 can only be pushed to rotate by the support rod on the left side of the push rod 222, and the support rod on the right side of the push rod 222 is limited by the arc plate on the left side of the limiting frame 221; the left and right sides mentioned in the present invention are based on Figure 7 , Fig.12 The viewing angle is used as the basis.
[0038] The rotation of the turntable 218 drives the driving gear 219 to rotate, and the driving gear 219 meshes with the intermediate gear 213. The intermediate gear 213 drives the intermediate rack 214 to slide, and the intermediate rack 214 drives the side rack 215 to slide, and the side rack 215 drives the lower large gear 212 to rotate. The rotation of the lower large gear 212 causes the connecting shaft 216 and the upper large gear 217 to rotate, and the upper large gear 217 drives the moving rack 210 to slide, and the sliding of the moving rack 210 drives the moving plate 206 to slide close to the cabin frame 201. After the rotating frame 224 rotates for a distance (the rotation angle of the rotating frame 224 is forty-five degrees), the maximum rotation distance is that the right support rod of the push rod 222 does not separate from the arc plate on the left side of the limiting frame 221, and the rotating frame 224 is manually released. Under the action of the tension springs 220 on both sides, the rotating frame 224 will be reset to maintain a neutral position, and the rotating frame 224 will also reset with the push rod 222.
[0039] The reset of the rotating frame 224 will not drive the turntable 218 to rotate. After the rotating frame 224 is reset, the rotating frame 224 is rotated counterclockwise again, and then the movable plate 206 is brought close to the cabin body 1. After multiple rotations, the movable plate 206 is finally made close to the cabin body 1. At the same time, when the movable plate 206 rotates, it drives the three groups of pressure plates 207 to buckle to the cabin frame 201 under the action of the small connecting rod 208, and the cabin frame 201 is clamped and fixed. When the pressure plate 207 is buckled to the cabin frame 201, the long section of the pressure plate 207 is parallel to the cabin body 1.
[0040] At this time, the four hydraulic cylinders 204 are activated to assist in fixing the four corners of the movable plate 206 to stabilize the fixation of the cabin frame 201, and then the insertion rod 223 is inserted into the rotating frame 224 and the insertion hole 230 to prevent the rotating frame 224 from being accidentally touched.
[0041] When it is necessary to disassemble the cabin frame 201, remove the insertion rod 223 and rotate the rotating frame 224 counterclockwise. When rotating counterclockwise, the support rod on the left side of the push rod 222 will be clamped by the arc plate on the right side of the limiting frame 221, and the support rod on the right side of the limiting frame 221 is used to push the turntable 218 to rotate, so that the cabin frame 201 and the hatch door 202 can be easily disassembled.
[0042] Any matters not described in the present invention are applicable to the prior art.
Claims
1. A hatch cover that is easy to disassemble and assemble, comprising a cabin body (1) and a hatch cover door (202), wherein the cabin body (1) is provided with an opening (229), and wherein: It also includes a cabin frame (201), the cabin frame (201) is a rectangular enclosure, the four corners of the enclosure are rounded, a hatch cover door (202) is hinged on the enclosure, and raised plates are arranged around the enclosure. The enclosure of the cabin frame (201) passes through the opening (229), so that the cabin frame (201) is slidably arranged on the cabin body (1), and the raised plates are used to limit the position of the cabin frame (201); a preparatory groove (228) is arranged on the cabin body (1), two guide columns (203) are arranged at the top of the preparatory groove (228), and a guide column (203) is respectively arranged on both sides of the preparatory groove (228), and a movable plate (206) is slidably installed on the four guide columns (203), and a pressure plate (207) is rotatably installed on the top and two sides of the preparatory groove (228), and a speed reduction mechanism is arranged on one side of the movable plate (206), and a turntable assembly is arranged below the speed reduction mechanism, and a handle assembly is arranged on the turntable assembly.
2. The hatch cover that is easy to assemble and disassemble according to claim 1, characterized in that: The pressure plate (207) is composed of two mutually perpendicular plates, one of which is a short section and the other is a long section. The short section is hinged on the cabin (1), and the long section is rotatably mounted on the movable plate (206) using two small connecting rods (208).
3. The hatch cover that is easy to assemble and disassemble according to claim 2, characterized in that: An L-plate (205) is fixedly mounted at each of the four corners of the movable plate (206), and each L-plate (205) is fixedly connected to a movable end of a hydraulic cylinder (204).
4. The hatch cover that is easy to assemble and disassemble according to claim 2, characterized in that: The movable plate (206) is a rectangular frame with a notch at the bottom, and a flat plate is horizontally connected to one side of the rectangular frame. The flat plate is fixedly connected to the movable rack (210), and the movable rack (210) is driven by a speed reduction mechanism.
5. The hatch cover that is easy to assemble and disassemble according to claim 4, characterized in that: The speed reduction mechanism comprises an upper large gear (217), the center of the upper large gear (217) is fixedly connected to a connecting shaft (216), the connecting shaft (216) is rotatably arranged on the cabin body (1), the connecting shaft (216) is fixedly connected to the center of the lower large gear (212), the lower large gear (212) is meshed with a side rack (215), an intermediate rack (214) is welded to the side rack (215), the upper large gear (217) is meshed with a movable rack (210), the intermediate rack (214) is meshed with an intermediate gear (213), and a turntable assembly is arranged below the intermediate gear (213).
6. The hatch cover that is easy to assemble and disassemble according to claim 5, characterized in that: The turntable assembly comprises a driving gear (219), the driving gear (219) and the turntable (218) are fixedly connected coaxially, the driving gear (219) and the intermediate gear (213) form a gear match, a limiting frame (221) is provided between the turntable (218) and the driving gear (219), the limiting frame (221) is welded obliquely on the cabin body (1), and the limiting frame (221) comprises two sections, one section is a vertical plate, and two arc plates are symmetrically arranged at the end of the vertical plate, and the two arc plates are used to limit the position of the handle assembly.
7. The easily disassembled hatch cover according to claim 6, characterized in that: The handle assembly comprises a rotating frame (224), the rotating frame (224) is rotatably mounted on a rotating disk (218), two ends of the rotating frame (224) are respectively connected to a tension spring (220), the tension spring (220) is connected to the cabin body (1), a push rod (222) is provided on the rotating frame (224), a torsion spring (225) is provided between the push rod (222) and the rotating frame (224); a hole is provided at the end of the rotating frame (224), and an insertion rod (223) is used to be inserted into the hole of the rotating frame (224) to fix the rotating frame (224).
8. The easily disassembled hatch cover according to claim 7, characterized in that: The push rod (222) is cylindrical, and two inclined support rods are symmetrically arranged on the cylindrical curved surface.
Citation Information
Patent Citations
High-pressure-resistant hatch cover capable of being rapidly opened and closed
CN114291207A
Cabin door structure
CN116733321A
Steel weather tight hatch cover with good sealing performance
CN213036021U
Ship hatch cover sealing structure
CN220786060U
