Vibration device of ash removal equipment

By introducing the combination of an air oscillator and an electromagnetic control valve into the ash cleaning equipment, the up and down reciprocating movement of the comb plate is achieved, which solves the problem of ash accumulation and adhesion caused by ammonia bisulfate coagulation and improves the ash cleaning efficiency of the air preset.

CN119123448APending Publication Date: 2024-12-13山东泓江智能设备有限公司
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Patent Information

Application Number
CN202310503199.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-05-06
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

In boiler air preloader, the condensation and adhesion of ammonia hydrogen sulfate makes it difficult for the cleaning equipment to effectively clean up the ash accumulation, especially the semi-fluid or plate-bonded mixture of the horizontal air preloader is easily adhered to the comb tooth plate, resulting in The stroke range is compressed.

Method used

A vibration device for cleaning equipment is designed, including an air oscillator, mounting seat and push-pull bracket. The on and off of compressed air is controlled through the solenoid control valve, so as to realize the up and down reciprocating movement of the comb plate, which drives the air oscillator to generate vibration and peel off the adhesive. Ash accumulation on the comb plate.

Benefits of technology

Effectively remove dust accumulation on the pipe between the air preloader and the pipe plates at both ends, prevent adhesion, expand the stroke range of the comb tooth plate, and improve the cleaning efficiency of the dust cleaning equipment.

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Abstract

The invention relates to the technical field of air pre-heater ash removal, and discloses an ash removal equipment vibration device which comprises an air oscillator, an air oscillator mounting seat and an ash remover push-pull support. The air oscillator is fixed on an air oscillator mounting seat, and the air oscillator mounting seat is fixed on the ash cleaner push-pull bracket. According to the vibration device of the ash removal equipment, when the electromagnetic control valve is switched on and off according to an adjustable certain frequency under logic control, the comb plate can reciprocate up and down, accumulated ash between cutting pipes is achieved, and the adhered accumulated ash adhered to the comb plate falls off through reciprocating motion, so that the dust removal efficiency is improved. Therefore, the effect of removing the accumulated dust between the pipes of the air pre-heater and on the pipe plates at the two ends is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of air preheater dust cleaning, in particular to a vibration device for air preheater dust cleaning equipment. Background Art

[0002] With the environmental protection requirements for ultra-low flue gas emissions, while the ammonia method is being used to remove the nitrate, ammonia reacts with SO3 to form ammonium bisulfate. The boiler air preheater wall temperature operates in the ammonium bisulfate condensation area formed. The liquid ammonium bisulfate component adheres to the surface of the air preheater tube, accumulating and obstructing the flow of flue gas. The viscous ammonium bisulfate adheres to the surface of the air preheater tube, making it difficult for the cleaning equipment to clean the accumulated ash.

[0003] The dust on the surface of the horizontal air preheater is mostly a mixture of semi-fluid or hardened components with a certain viscosity. When the comb plate moves horizontally between the heat exchange tubes to clean the dust, the mixture will adhere to the comb plate, resulting in dust accumulation on the tube plates at both ends of the air preheater, and the stroke range of the comb plate is gradually compressed. Therefore, the present invention provides a vibration device for the dust cleaning equipment. Summary of the invention

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the present invention provides a vibration device for dust cleaning equipment, which solves the problems raised in the above-mentioned background technology.

[0006] (II) Technical solution

[0007] To achieve the above purpose, the present invention provides the following technical solution: comprising an air oscillator, an air oscillator mounting seat, and a dust collector push-pull bracket; the air oscillator is fixed on the air oscillator mounting seat, and the air oscillator mounting seat is fixed on the dust collector push-pull bracket. The air oscillator generates vibration in the vertical direction, driving the comb plate to reciprocate up and down.

[0008] Preferably, the air oscillator is connected to an electromagnetic control valve, and the electromagnetic control valve is connected to an external compressed air source.

[0009] Preferably, the push-pull bracket of the ash cleaner is provided with a bracket assembly, a connecting pipe and a mounting pipe which are perpendicular to the bracket assembly and parallel to each other, and the connecting pipe and the mounting pipe are fixedly connected to the bracket assembly.

[0010] Preferably, the air oscillator mounting seat further comprises a lower mounting plate; the air oscillator mounting seat and the lower mounting plate are fixedly connected to the connecting pipe and the mounting pipe by bolts.

[0011] Preferably, the top upper plane of the air oscillator mounting seat has a hole, and the lower mounting plate is connected to the support, and the lower mounting plate has a hole, which is coaxial with the hole in the upper plane after installation.

[0012] Preferably, the air oscillator is installed in a hole in the upper plane of the air oscillator mounting seat and fixed with bolts, and the upper plane of the air oscillator mounting seat is installed vertically downward from the hole in the upper plane of the air oscillator mounting seat.

[0013] Preferably, the top of the air oscillator is provided with an air circuit interface, compressed air is input through the air circuit pipeline, the front end of the air circuit is connected to the output port of the electromagnetic control valve, the input port of the electromagnetic control valve is connected to the external compressed air source, and the air oscillator is controlled by the electromagnetic control valve to rush out and retract. When the electromagnetic control valve is opened, compressed air enters the pressure chamber of the air oscillator through the pipeline, overcomes the magnetic force of the magnet and instantly pushes the piston rod of the air oscillator. When the electromagnetic control valve is closed, the compressed air entering the pressure chamber of the air oscillator returns to the atmosphere through the pipeline, and the piston rod of the air oscillator retracts and resets under the action of the internal spring.

[0014] Preferably, when the electromagnetic control valve is switched on and off at an adjustable frequency under logic control, the comb plate is reciprocated up and down to cut the dust accumulated between the tubes, and the dust adhered to the comb plate is removed by vibration.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the present invention provides a dust cleaning equipment vibration device, which has the following beneficial effects:

[0017] The vibration device of the dust cleaning equipment realizes up and down reciprocating motion of the comb plate when the electromagnetic control valve is turned on and off at an adjustable certain frequency under logic control through the present invention, thereby cutting the dust accumulated between the tubes, and the reciprocating motion causes the adhered dust accumulated on the comb plate to fall off, thereby playing a role in clearing the dust accumulated between the air preheater tubes and on the tube plates at both ends. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 CAD drawing of the vibration device of the dust cleaning equipment proposed by the present invention;

[0019] Figure 2 This is a structural cross-sectional view of the air oscillator of the dust cleaning equipment vibration device proposed by the present invention;

[0020] Figure 3 This is the pneumatic principle diagram of the vibration device of the dust cleaning equipment proposed by the present invention. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] See also Figure 1-3 The present invention provides a technical solution: comprising an air oscillator 1, an air oscillator mounting seat 2, and a dust collector push-pull bracket 3; the air oscillator 1 is fixed on the air oscillator mounting seat 2, and the air oscillator mounting seat 2 is fixed on the dust collector push-pull bracket 3. The air oscillator 1 generates vibration in the vertical direction, driving the comb plate to reciprocate up and down.

[0023] The air oscillator 1 is connected to the electromagnetic control valve 5, and the electromagnetic control valve 5 is connected to an external compressed air source;

[0024] The push-pull bracket 3 of the ash cleaner is provided with a bracket assembly 31 , a connecting pipe 30 and a connecting pipe 32 which are perpendicular to the bracket assembly 31 and parallel to each other. The connecting pipe 30 and the mounting pipe 32 are fixedly connected to the bracket assembly 31 .

[0025] The air oscillator mounting base 2 further includes a lower mounting plate 20; the air oscillator mounting base 2 and the lower mounting plate 20 are fixedly connected to the connecting pipe 30 and the mounting pipe 32 by bolts;

[0026] There is a hole on the top upper plane of the air oscillator mounting base 2, and there is a hole on the lower mounting plate 20, which is coaxial with the hole on the upper plane after installation.

[0027] The air oscillator 1 is installed on the upper plane of the air oscillator mounting base 2, and is installed vertically downward from the hole on the upper plane of the air oscillator mounting base 2.

[0028] When the electromagnetic control valve 5 is opened, the compressed air enters the pressure chamber 6 of the air oscillator 1 through the pipeline, overcomes the magnetic force of the magnet 7 and instantly pushes the piston rod 8 of the air oscillator 1; when the electromagnetic control valve 5 is closed, the compressed air entering the pressure chamber 6 of the air oscillator 1 returns to the atmosphere through the pipeline, and the piston rod 8 of the air oscillator 1 retracts and resets under the action of the internal spring.

[0029] When the electromagnetic control valve 5 is switched on and off at an adjustable frequency under logic control, the comb plate is reciprocated up and down, so that the dust accumulated between the cutting tubes is removed, and the dust adhered to the comb plate is removed through the reciprocating motion.

[0030] To sum up, the vibration device of the cleaning equipment, through the present invention, when the electromagnetic control valve is turned on and off at an adjustable certain frequency under logical control, the comb plate is realized to reciprocate up and down, thereby cutting the dust accumulated between the tubes, and the reciprocating motion makes the adhered dust accumulated on the comb plate fall off, thereby playing a role in clearing the dust accumulated between the air preheater tubes and on the tube plates at both ends.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Vibration device of dust cleaning equipment, Features: It comprises an air oscillator (1), an air oscillator mounting seat (2), and a ash cleaner push-pull bracket (3); the air oscillator (1) is fixed on the air oscillator mounting seat (2), and the air oscillator mounting seat (2) is fixed on the ash cleaner push-pull bracket (3).

2. The dust cleaning equipment vibration device according to claim 1, Features: The air oscillator (1) is connected to an electromagnetic control valve (5), and the electromagnetic control valve (5) is connected to an external compressed air source.

3. The dust cleaning equipment vibration device according to claim 1, Features: The ash cleaner push-pull bracket (3) is provided with a bracket assembly (31), a connecting pipe (30) and a connecting pipe (32) which are parallel to each other and perpendicular to the bracket assembly (31); the connecting pipe (30) and the mounting pipe (32) are fixedly connected to the bracket assembly (31).

4. The dust cleaning equipment vibration device according to claim 1, Features: The air oscillator mounting seat (2) further comprises a lower mounting plate (20); the air oscillator mounting seat (2) and the lower mounting plate (20) are fixedly connected to the connecting pipe (30) and the mounting pipe (32) by means of bolts.

5. The dust cleaning equipment vibration device according to claim 1, Features: The top upper plane of the air oscillator mounting seat (2) has a hole, and the lower mounting plate (20) has a hole, which is coaxial with the hole in the upper plane after installation.

6. The dust cleaning equipment vibration device according to claim 1, Features: The air oscillator (1) is mounted on the upper plane of the air oscillator mounting seat (2), and is vertically mounted downward from the hole on the upper plane of the air oscillator mounting seat (2).

7. The dust cleaning equipment vibration device according to claim 1, Features: When the electromagnetic control valve (5) is opened, compressed air enters the pressure chamber (6) of the air oscillator (1) through the pipeline, overcomes the magnetic force of the magnet (7) and instantly pushes the piston rod (8) of the air oscillator (1); when the electromagnetic control valve (5) is closed, the compressed air entering the pressure chamber (6) of the air oscillator (1) returns to the atmosphere through the pipeline, and the piston rod (8) of the air oscillator (1) retracts and resets under the action of the internal spring.

8. The dust cleaning equipment vibration device according to claim 1, Features: When the electromagnetic control valve (5) is switched on and off at an adjustable frequency under logic control, the comb plate is reciprocated up and down to cut the dust accumulated between the tubes, and the reciprocating motion causes the dust accumulated adhering to the comb plate to fall off.