Manufacturing plant digital management system and method

Abstract

The invention discloses a manufacturing factory digital management system and method, and the system comprises a product coding unit, a product detection unit, a product selling unit, and an information storage unit. Wherein the product coding unit is used for coding a product and acquiring corresponding coding information after the product is manufactured, and pasting an identification code on the coded product; the product detection unit is used for carrying out defect detection on the products pasted with the identification codes, rejecting defective products according to a defect detection result and retaining non-defective products; the product selling unit is used for acquiring order information of non-defective products; the information storage unit is used for storing updatable product information corresponding to the identification code, and the product information comprises coding information, a defect detection result and order information. Therefore, digital management can be automatically carried out on the manufacturing factory, the reliability is high, and manpower resources are greatly saved.

Description

Technical Field

[0001] The present invention relates to the technical field of digital management of manufacturing plants, and in particular to a digital management system and method for manufacturing plants. Background Art

[0002] In related technologies, the management and control of manufacturing plants mostly requires manual participation, which not only consumes a lot of human resources but also has low reliability. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides a digital management system for a manufacturing plant, which can automatically perform digital management on the manufacturing plant, and not only has high reliability, but also greatly saves human resources.

[0004] The technical solution adopted by the present invention is as follows:

[0005] A digital management system for a manufacturing plant, comprising: a product coding unit, a product inspection unit, a product sales unit and an information storage unit; wherein the product coding unit is used to encode the product and obtain corresponding coding information after the product is manufactured, and to paste an identification code on the encoded product; the product inspection unit is used to perform defect detection on the product with the identification code pasted on it, and to eliminate defective products according to the defect detection results and retain non-defective products; the product sales unit is used to obtain order information of the non-defective products; the information storage unit is used to store updateable product information corresponding to the identification code, wherein the product information includes: the coding information, the defect detection results and the order information.

[0006] In one embodiment of the present invention, the product output unit is specifically used to: obtain the manufacturing time string, classification string and area code of the product manufacturing location of the currently manufactured product, and obtain the current manufacturing number of the product; generate a verification code based on the manufacturing time string and the area code; and sort the classification string, the verification code, the manufacturing time string and the current manufacturing number in order to generate the coding information.

[0007] In one embodiment of the present invention, the product encoding unit is specifically used to generate the verification code by the following formula:

[0008]

[0009] Wherein, Y is the verification code, m and n are adjustment factors, k is the decoding string, Q is the area code, and T is the manufacturing time string.

[0010] In one embodiment of the present invention, the information storage unit stores the updateable product information corresponding to the identification code, specifically including: obtaining the first manufacturing time of the product, the designer's identity information and the average annual sales volume of the product; generating a confidentiality value of the product information based on the first manufacturing time, the designer's identity information and the average annual sales volume; confirming the confidentiality level of the product information based on the confidentiality value; and setting different confidentiality methods according to the confidentiality level to store the product information confidentially.

[0011] In one embodiment of the present invention, the designer identity information includes the designer level, and the information storage unit is specifically used to generate the confidentiality value of the product information through the following formula:

[0012]

[0013] Among them, L is the confidentiality value, k1 is the first weight, c1, c2, c3 and K are all constants greater than 0, T1 is the current manufacturing time of the product, T2 is the first manufacturing time, k2 is the second weight, j1 is the designer level, k3 is the third weight, α is the adjustment factor, and d is the average annual sales volume.

[0014] In one embodiment of the present invention, the information storage unit confirms the confidentiality level of the product information according to the confidentiality value, specifically including: judging whether the confidentiality value is less than a first preset value; if the confidentiality value is less than the first preset value, confirming that the confidentiality level is level I; if the confidentiality value is greater than or equal to the first preset value, judging whether the confidentiality value is less than a second preset value; if the confidentiality value is less than the second preset value, confirming that the confidentiality level is level II; if the confidentiality value is greater than or equal to the second preset value, confirming that the confidentiality level is level III.

[0015] A method for digital management of a manufacturing plant, comprising the following steps: after a product is manufactured, encoding the product and obtaining corresponding encoding information, and pasting an identification code on the encoded product; performing defect detection on the product with the identification code pasted thereon, and removing defective products based on the defect detection results, while retaining non-defective products; obtaining order information of the non-defective products; and storing updateable product information corresponding to the identification code, wherein the product information includes: the encoding information, the defect detection results, and the order information.

[0016] Beneficial effects of the present invention:

[0017] The present invention can automatically perform digital management on a manufacturing plant, which not only has high reliability but also greatly saves human resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A block diagram of a digital management system for a manufacturing plant according to an embodiment of the present invention;

[0019] Figure 2 The present invention is a flowchart of a method for digital management of a manufacturing plant according to an embodiment of the present invention. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] like Figure 1 As shown, the digital management system for a manufacturing plant according to an embodiment of the present invention may include: a product encoding unit 100 , a product detection unit 200 , a product selling unit 300 and an information storage unit 400 .

[0022] Among them, the product coding unit 100 is used to encode the product and obtain the corresponding coding information after the product is manufactured, and to paste the identification code on the encoded product; the product inspection unit 200 is used to perform defect detection on the product with the identification code pasted, and to eliminate defective products according to the defect detection results, and retain non-defective products; the product sales unit 300 is used to obtain the order information of non-defective products; the information storage unit 400 is used to store updateable product information corresponding to the identification code, wherein the product information includes: coding information, defect detection results and order information.

[0023] Specifically, in the entire manufacturing and sales pipeline of the product, after the product is manufactured, the product can first be encoded by the product encoding unit 100 and the corresponding encoding information can be obtained, and the identification code can be pasted on the encoded product. Among them, the identification code can correspond to the product information, that is, after the identification code is identified, the product information can be obtained in real time. Secondly, the product detection unit 200 can be used to perform defect detection on the product with the identification code pasted, and the defective products can be eliminated according to the defect detection results, and the non-defective products can be retained, wherein the product detection unit 200 can generate a defect detection report according to the defect detection results, and update the defect detection results in the product information of the current product through the defect detection report. Then, the order information of the non-defective product is monitored in real time through the product sales unit 300, such as the sales time, buyer information, sales volume, etc., and the order information in the product information is updated. Finally, the product information is stored through the information storage unit 400.

[0024] In one embodiment of the present invention, the product output unit 100 can generate the coding information by the following steps:

[0025] First, the manufacturing time string, classification string and area code of the product manufacturing location of the currently manufactured product can be obtained, and the current number of products manufactured can be obtained. Among them, the manufacturing time string can include year, month and day, and the classification string of the product can be obtained according to the type of product. For example, when the product type is an industrial product, the classification string can be GY; when the product type is a daily necessity, the classification string can be RY. The area code of the manufacturing location is the commonly used telephone division number of the administrative area to which the city belongs, for example, Beijing is 010, Shanghai is 021, and Tianjin is 022. The current number of products manufactured is the number of products currently manufactured.

[0026] Secondly, a verification code is generated according to the manufacturing time character string and the area code. Specifically, in one embodiment of the present invention, the verification code is generated by the following formula:

[0027]

[0028] Among them, Y is the verification code, m and n are adjustment factors, k is the decoding string, Q is the area code, and T is the manufacturing time string.

[0029] That is, the adjustment factors m and n and the decoding string k can be preset, and then the adjustment factors m and n, the manufacturing time string T, the area code Q and the decoding string k are substituted into (1) to generate the verification code.

[0030] Then, the classification string, verification code, manufacturing time string and current manufacturing number are sorted in order to generate the coding information. For example, the product type is industrial products, the manufacturing location is Beijing, the manufacturing time string is 20231010, the adjustment factor m is 6, the adjustment factor n is 3, the decoding string k is 100, the current manufacturing number is 99, and the corresponding classification string is GY, the area code is 010. At this time, the verification code generated by formula (1) is 20201190, and the coding information generated is GY202311902023101099.

[0031] It should be noted that after the customer purchases the product, the adjustment factors m and n and the decoded string k can be informed to the customer in an encrypted manner so that the customer can check whether the verification code is accurate. In this way, not only can the product be encoded, but also the authenticity can be verified by the user.

[0032] In one embodiment of the present invention, the information storage unit 400 stores updateable product information corresponding to the identification code, specifically including the following steps:

[0033] First, the first manufacturing time of the product, the identity information of the designer, and the average annual sales volume of the product are obtained. The first manufacturing time of the product is the time from the current manufacturing moment to the first manufacturing moment after the product is designed. The identity information of the designer may include the designer level, for example, the level of an intermediate engineer is 2, and the level of a senior engineer is 3.

[0034] Secondly, the confidentiality level of the product information is generated based on the first manufacturing time, designer identity information and average annual sales volume.

[0035] Specifically, in one embodiment of the present invention, the confidentiality value of the product information can be generated by the following formula:

[0036]

[0037] Among them, L is the confidentiality value, k1 is the first weight, c1, c2, c3 and K are all constants greater than 0, T1 is the current manufacturing time of the product, T2 is the first manufacturing time, k2 is the second weight, j1 is the designer level, k3 is the third weight, α is the adjustment factor, and d is the average annual sales volume. Among them, k1, c1, c2, c3, K, k2, k3 and α can be calibrated according to actual conditions.

[0038] It can be understood that the longer the first manufacturing time is, the longer the product is in demand, and therefore, the greater the confidentiality value; the higher the designer's identity level is, the greater the importance of the product is, and the corresponding confidentiality value is greater; the greater the annual average sales volume is, the more the product is in demand by customers, and therefore, the greater the confidentiality value is.

[0039] Then, the confidentiality level of the product information is confirmed according to the confidentiality value. In one embodiment of the present invention, the information storage unit 400 confirms the confidentiality level of the product information according to the confidentiality value, specifically including: judging whether the confidentiality value is less than a first preset value, if the confidentiality value is less than the first preset value, then confirming that the confidentiality level is level I; if the confidentiality value is greater than or equal to the first preset value, then judging whether the confidentiality value is less than a second preset value; if the confidentiality value is less than the second preset value, then confirming that the confidentiality level is level II; if the confidentiality value is greater than or equal to the second preset value, then confirming that the confidentiality level is level III.

[0040] It should be noted that the first preset value is smaller than the second preset value, and the first preset value and the second preset value can be calibrated according to actual conditions. The confidentiality level of level I is smaller than the confidentiality level of level II, and the confidentiality level of level II is smaller than the confidentiality level of level III.

[0041] Finally, different confidentiality methods are set according to the confidentiality level to store the product information confidentially. In other words, different confidentiality methods can be set for different confidentiality levels. The higher the confidentiality level, the higher the confidentiality. In this way, it can meet the confidentiality requirements of various product information, and at the same time, better protection can be achieved for confidential information.

[0042] In summary, according to the digital management system of a manufacturing plant according to an embodiment of the present invention, after the product is manufactured, the product coding unit encodes the product and obtains the corresponding coding information, and pastes the identification code on the encoded product, and the product detection unit performs defect detection on the product with the identification code, and removes the defective products according to the defect detection results, and retains the non-defective products, and obtains the order information of the non-defective products through the product sales unit, and uses the information storage unit to store the updateable product information corresponding to the identification code, wherein the product information includes: coding information, defect detection results and order information. In this way, the manufacturing plant can be automatically managed digitally, which is not only highly reliable, but also greatly saves human resources.

[0043] Corresponding to the digital management system of a manufacturing plant in the above-mentioned embodiment, the present invention further proposes a digital management method of a manufacturing plant.

[0044] like Figure 2 As shown, the digital management method for a manufacturing plant of the present invention may include the following steps:

[0045] S1, after the product is manufactured, the product is encoded and the corresponding encoding information is obtained, and an identification code is pasted on the encoded product.

[0046] S2, performing defect detection on the products with the identification codes affixed thereto, and removing defective products according to the defect detection results, and retaining non-defective products.

[0047] S3, obtain order information of defect-free products.

[0048] S4, storing the updateable product information corresponding to the identification code, wherein the product information includes: coding information, defect detection results and order information.

[0049] In one embodiment of the present invention, obtaining coding information includes the following steps: obtaining the manufacturing time string, classification string and area code of the manufacturing location of the currently manufactured product, and obtaining the current manufacturing number of the product; generating a verification code based on the manufacturing time string and the area code; and sorting the classification string, verification code, manufacturing time string and current manufacturing number in order to generate coding information.

[0050] In one embodiment of the present invention, the verification code is generated by the following formula:

[0051]

[0052] Among them, Y is the verification code, m and n are adjustment factors, k is the decoding string, Q is the area code, and T is the manufacturing time string.

[0053] In one embodiment of the present invention, storing updateable product information corresponding to the identification code specifically includes: obtaining the first manufacturing time of the product, the designer's identity information and the average annual sales volume of the product; generating a confidentiality value of the product information based on the first manufacturing time, the designer's identity information and the average annual sales volume; confirming the confidentiality level of the product information based on the confidentiality value; and setting different confidentiality methods according to the confidentiality level to store the product information confidentially.

[0054] In one embodiment of the present invention, the designer identity information includes the designer level, and the confidentiality level value of the product information is generated by the following formula:

[0055]

[0056] Among them, L is the confidentiality value, k1 is the first weight, c1, c2, c3 and K are all constants greater than 0, T1 is the current manufacturing time of the product, T2 is the first manufacturing time, k2 is the second weight, j1 is the designer level, k3 is the third weight, α is the adjustment factor, and d is the average annual sales volume.

[0057] In one embodiment of the present invention, confirming the confidentiality level of product information according to the confidentiality value specifically includes: determining whether the confidentiality value is less than a first preset value; if the confidentiality value is less than the first preset value, confirming that the confidentiality level is level I; if the confidentiality value is greater than or equal to the first preset value, determining whether the confidentiality value is less than a second preset value; if the confidentiality value is less than the second preset value, confirming that the confidentiality level is level II; if the confidentiality value is greater than or equal to the second preset value, confirming that the confidentiality level is level III.

[0058] It should be noted that for details not disclosed in the digital management method for a manufacturing plant according to an embodiment of the present invention, please refer to the details disclosed in the digital management system for a manufacturing plant according to an embodiment of the present invention, and the specific details will not be described in detail here.

[0059] According to the digital management method for manufacturing plants of the embodiment of the present invention, after the products are manufactured, the products are encoded and the corresponding encoding information is obtained, and the identification code is affixed to the encoded products, and the products with the identification code affixed are defect-detected, and defective products are removed according to the defect detection results, and non-defective products are retained, and the order information of non-defective products is obtained, and the updateable product information corresponding to the identification code is stored, wherein the product information includes: encoding information, defect detection results, and order information. In this way, the manufacturing plant can be automatically managed digitally, which is not only highly reliable, but also greatly saves human resources.

[0060] In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. "Multiple" means two or more, unless otherwise clearly and specifically defined.

[0061] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0062] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0063] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.

[0064] In addition, each functional unit in each embodiment of the present invention may be integrated into a processing module, or each unit may exist physically separately, or two or more units may be integrated into one module. The above-mentioned integrated module may be implemented in the form of hardware or in the form of a software functional module. If the integrated module is implemented in the form of a software functional module and sold or used as an independent product, it may also be stored in a computer-readable storage medium.

[0065] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.

Claims

1. A digital management system for a manufacturing plant, characterized in that: include: Product coding unit, product detection unit, product sales unit and information storage unit; wherein, The product coding unit is used to encode the product and obtain corresponding coding information after the product is manufactured, and to paste the identification code on the encoded product; The product detection unit is used to perform defect detection on the product with the identification code affixed thereto, and to remove defective products according to the defect detection results and retain non-defective products; The product selling unit is used to obtain the order information of the non-defective product; The information storage unit is used to store updateable product information corresponding to the identification code, wherein the product information includes: the coding information, the defect detection result and the order information.

2. The digital management system for manufacturing plants according to claim 1, characterized in that: The product output unit is specifically used for: Obtain the manufacturing time character string, classification character string and product manufacturing location area code of the currently manufactured product, and obtain the current manufacturing number of the product; Generate a verification code according to the manufacturing time character string and the area code; The classification character string, the verification code, the manufacturing time character string and the current manufacturing number are arranged in sequence to generate the encoding information.

3. The digital management system for manufacturing plants according to claim 1, characterized in that: The product encoding unit is specifically used to generate the verification code through the following formula: Wherein, Y is the verification code, m and n are adjustment factors, k is the decoding string, Q is the area code, and T is the manufacturing time string.

4. The digital management system for manufacturing plants according to claim 1, characterized in that: The information storage unit stores the updateable product information corresponding to the identification code, specifically including: Obtaining the first manufacturing time of the product, the identity information of the designer, and the average annual sales volume of the product; Generate a confidentiality value of the product information according to the first manufacturing time, the designer identity information and the annual average sales volume; Determining the confidentiality level of the product information according to the confidentiality level value; Different confidentiality methods are set according to the confidentiality level to store the product information confidentially.

5. The digital management system for manufacturing plants according to claim 4, characterized in that: The designer identity information includes the designer level, and the information storage unit is specifically used to generate the confidentiality value of the product information through the following formula: Among them, L is the confidentiality value, k1 is the first weight, c1, c2, c3 and K are all constants greater than 0, T1 is the current manufacturing time of the product, T2 is the first manufacturing time, k2 is the second weight, j1 is the designer level, k3 is the third weight, α is the adjustment factor, and d is the average annual sales volume.

6. The digital management system for manufacturing plants according to claim 5, characterized in that: The information storage unit confirms the confidentiality level of the product information according to the confidentiality level value, specifically including: Determining whether the confidentiality level value is less than a first preset value; If the confidentiality level value is less than the first preset value, confirming that the confidentiality level is level I; If the confidentiality level value is greater than or equal to the first preset value, determining whether the confidentiality level value is less than a second preset value; If the confidentiality value is less than the second preset value, confirming that the confidentiality level is level II; If the confidentiality value is greater than or equal to the second preset value, the confidentiality level is confirmed to be level III.

7. A digital management method for a manufacturing plant, characterized in that: The following steps are involved: After the product is manufactured, the product is encoded and the corresponding encoding information is obtained, and affixing the identification code to the encoded product; Performing defect detection on the products with the identification code affixed thereto, and removing defective products according to the defect detection results, and retaining non-defective products; Obtaining order information of the non-defective product; Storing updateable product information corresponding to the identification code, wherein the product information includes: The coding information, defect detection results and the order information.

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