Slurry particle washing device, slurry fineness detection equipment and detection method

The combination of hydrocyclone separator and weighing method solves the problems of high energy consumption and serious pollution of traditional pulp particle separation technology, and realizes efficient, energy-saving and environmentally friendly pulp particle washing and detection.

CN119140261BActive Publication Date: 2025-09-12SHANDONG JIEKONG ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202411341431.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-09-12
Estimated Expiration
2044-09-25

AI Technical Summary

Technical Problem

Traditional slurry particle sorting technology consumes a lot of energy and causes serious pollution. The dry screening process easily causes dust pollution, and the detection method lacks efficiency and accuracy.

Method used

The hydrocyclone separator and pulp fineness detection equipment are used to wash the pulp particles through the hydrocyclone separator, and the fineness detection is carried out in combination with the weighing method to avoid the dry screening process and improve the detection accuracy and efficiency.

Benefits of technology

It achieves energy-saving and environmentally friendly pulp particle washing, reduces dust pollution, improves the automation and accuracy of detection, adapts to on-site needs, and reduces operational complexity and costs.

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Abstract

The present invention discloses a slurry particle washing device, a slurry fineness detection device and a detection method, and relates to the technical field of mining machinery and equipment. The slurry particle washing device includes a hydrocyclone separator, which includes a cyclone tube, a feed pipe, a discharge pipe, an overflow pipe and a connecting pipe; the feed pipe is connected to the top of the cyclone tube; the discharge pipe is connected to the cyclone tube, and the discharge pipe is installed with a first valve body; one end of the overflow pipe is inserted into the receiving tube at the top of the connecting pipe; a ventilation gap is provided between the receiving tube and the overflow pipe to prevent siphoning. The first valve body can be opened and closed intermittently so that the direct current flushing liquid in the discharge pipe and the overflow flushing liquid in the guide tube can flow out alternately or simultaneously. Compared with the traditional dry screening method, the slurry particle washing device occupies a small area and can better adapt to on-site needs. More importantly, it eliminates the most time-consuming, energy-intensive and highly polluting "drying-crushing-dry screening" process, and has the technical advantages of energy saving, environmental protection and high detection accuracy.
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Description

Technical Field

[0001] The present invention relates to the technical field of mining machinery and equipment, and in particular to a pulp particle washing device, a pulp fineness detection device and a detection method. Background Art

[0002] In the mining industry, after ore crushing, the crushing fineness and slurry concentration of the ore are crucial to the mineral processing process and directly affect the output of the ore.

[0003] Traditional technology often involves drying the slurry, weighing the solids in the slurry to determine the concentration. Screens of varying fineness are then used to separate the dried, dispersed particles to determine the percentage of solid particles at a certain fineness, thereby determining the fineness value. Drying, in traditional technology, requires high energy consumption, while dry screening can cause dust pollution. Summary of the Invention

[0004] In order to overcome the problem of "high energy consumption and high pollution of traditional slurry particle sorting technology" in the above background technology, the present invention provides a slurry particle washing device, slurry fineness detection equipment and detection method, which avoid dry screening through washing.

[0005] The technical solution adopted by the present invention to solve the above technical problems is:

[0006] The slurry particle washing device includes a hydrocyclone separator, which includes a cyclone cylinder, a feed pipe, a discharge pipe, an overflow pipe and a connecting pipe; the feed pipe is connected to the top of the cyclone cylinder; the discharge pipe is connected to the bottom of the cyclone cylinder, and a first valve body is installed in the middle of the discharge pipe; the feed pipe is connected to the first liquid pump and the dilution funnel in sequence; a flushing nozzle arranged obliquely upward is provided in the dilution funnel; the overflow pipe is N-shaped; one end of the overflow pipe is plugged into the middle of the top plate of the cyclone cylinder, and the other end is plugged into the bearing on the top of the connecting pipe. In the receiving tube; a ventilation gap for reducing siphoning is provided between the inner wall of the receiving tube and the outer wall of the overflow pipe; the middle part of the connecting tube is spiral; an inclined guide tube is provided at the bottom of the connecting tube, and the guide tube points to the discharge pipe; the guide tube is L-shaped; the end of the discharge pipe and the end of the guide tube are both vertically arranged and point to the filter container, and the filter container is placed on a water collection base that can be raised and lowered; the first valve body can be opened and closed intermittently, so that the direct flushing liquid in the discharge pipe and the overflow flushing liquid in the guide tube can flow out alternately or simultaneously.

[0007] The first valve body can be opened and closed intermittently so that the discharge pipe and the guide tube can flow out the flushing liquid alternately or simultaneously.

[0008] Preferably, the cyclone cylinder and the connecting pipe are both vertically arranged; the feed pipe and the receiving cylinder are fixedly connected in a cross shape; and a horizontally arranged gripping handle is provided on the outer side wall of the filter container.

[0009] Preferably, the cross section of the bottom end of the discharge pipe is rectangular, and the cross section of the bottom end of the guide cylinder is rectangular; the cross section of the filter container is rectangular and is adapted to the bottom end of the discharge pipe and the bottom end of the guide cylinder.

[0010] Preferably, a plurality of hoops are provided on the outer surface of the side wall of the cyclone tube, the hoops are fixedly connected to the transverse supporting ribs, and the spiral portion of the connecting pipe is crimped and fixed to the upper surface of the transverse supporting ribs.

[0011] The slurry fineness detection equipment includes a slurry particle washing device, a sampling module, a first weighing module, a particle collection module, a second weighing module, a manipulator module, a support module, an ultrasonic cleaning module, a storage module and a calculation module; the sampling module includes a concentration pot, a sampling funnel, a lifting plate, a lifting base and a flushing assembly; the neck of the concentration pot is provided with an overflow hole; the lifting plate is arranged on the first lifting plate of the lifting base; the sampling funnel is placed directly above the lifting plate, and the flushing assembly is placed directly above the sampling funnel; the flushing assembly includes a flushing ring; a second valve body is installed at the bottom end of the sampling funnel; the first weighing module includes a support column and a weighing arm rotatably arranged on the top of the support column ; A placement groove is provided at the end of the weighing arm, and a first weighing sensor is provided in the placement groove; the particle collection module includes a recovery funnel, a first lifting assembly and a splash shield; the recovery funnel is fixedly connected to the movable end of the first lifting assembly through a horizontal arm; the splash shield is placed directly above the recovery funnel; a spray ring is provided in the splash shield; a third valve body is installed at the bottom end of the recovery funnel; the second weighing module includes a bracket base, a second weighing sensor, a pallet overhead frame and a weighing pallet; the second weighing sensor is installed at the top of the bracket base, and the weighing pallet is installed on the second weighing sensor through the pallet overhead frame; the weighing pallet includes a pan body and a recovery pipe arranged at the bottom end of the pan body.

[0012] Preferably, basic data is stored in the storage module, and the basic data includes the mass m of the concentration pot, the volume v of the concentration pot, and the specific gravity ρ3 of the ore. The basic data also includes a concentration measurement table database with the gradient weight of the slurry stock solution as the independent variable and the gradient concentration of the slurry stock solution as the dependent variable.

[0013] Preferably, the manipulator module includes a first transverse moving assembly, a vertical arm fixedly connected to the movable end of the first transverse moving assembly, a longitudinal moving assembly installed on the side wall of the vertical wall, a second transverse moving assembly fixedly connected to the movable end of the longitudinal moving assembly, a flipping assembly fixedly connected to the movable end of the second transverse moving assembly, and a clamping claw connected to the flipping assembly.

[0014] Preferably, the ultrasonic cleaning module includes an ultrasonic cleaning box and a second lifting assembly placed above the ultrasonic cleaning box; the second lifting assembly includes a second lifting plate capable of longitudinal movement.

[0015] The slurry fineness detection method uses slurry fineness detection equipment to detect the slurry fineness, and the steps include:

[0016] S1. Place the concentration pot on the lifting plate, use the sampling tube to extract the slurry sample on site and inject it into the sampling funnel; S2. The lifting base pushes the concentration pot up; the sampling funnel injects the slurry sample into the concentration pot; after the overflow is quantitative, the slurry sample in the concentration pot is the slurry stock solution; S3. The manipulator module grabs the concentration pot and places it on the first weighing module, and records the total weight of the concentration pot and the slurry stock solution as m1; S4. The manipulator module grabs the concentration pot and pours the slurry stock solution in the concentration pot into the dilution funnel to obtain slurry dilution solution; the first liquid pump presses the slurry dilution solution into the cyclone, and the slurry particles with relatively large diameters accumulate at the bottom of the cyclone, and the slurry particles with relatively small diameters flow into the filter container through the overflow pipe and the connecting pipe; S 5. Open the first valve body, and the slurry particles with relatively large diameters flow into the filter container; the first valve body is intermittently opened and closed to flush the filter container to obtain the oversize material; S6. The manipulator module grabs the filter container and turns the filter container upside down in the recovery funnel; the spray ring is started, and the oversize material is flushed into the recovery funnel; the spray ring is closed to allow the oversize material in the recovery funnel to settle; S7. The manipulator module grabs the concentration pot and places the concentration pot directly below the recovery funnel; the third valve body is opened, and the oversize material flows into the concentration pot; S8. The manipulator module places the concentration pot on the second weighing module and lets it stand to obtain a large-particle slurry liquid with the same volume as the slurry stock solution; the total weight of the concentration pot and the large-particle slurry is recorded as m3; S9. Calculate the fineness of the slurry stock solution.

[0017] Preferably, the sub-steps and formulas used in step S9 include:

[0018] S91. Calculate the weight of the slurry (m2), where m2 = m-m1.

[0019] S92, retrieve and query the concentration measurement table database to obtain the concentration c1 of the ore pulp liquid corresponding to the weight m2 of the ore pulp liquid;

[0020] S93. Calculate the density of the slurry solution ρ1, ρ1 = (m2) / v;

[0021] S94. Calculate the weight of the large particle ore slurry m4, m4 = m3 - m;

[0022] S95. Calculate the density of the large particle ore slurry, ρ2 = (m4) / v;

[0023] S96. Calculate the concentration c2 of the large particle ore slurry.

[0024] ;

[0025] S97. Calculate the mass of the material on the sieve m5,

[0026] ;

[0027] S98. Calculate the fineness of the slurry stock solution;

[0028] .

[0029] In summary, the present invention is beneficial in that:

[0030] (1) Compared with the traditional dry screening method, the slurry particle washing device occupies a small area and can better adapt to on-site needs. More importantly, it eliminates the most time-consuming, energy-intensive and highly polluting "drying-crushing-dry screening" process, and has the technical advantages of energy saving, environmental protection, high efficiency and convenience.

[0031] (2) A ventilation gap is provided between the receiving tube and the overflow pipe to avoid the occurrence of siphoning, thereby preventing the problem of filter container overflow caused by the premature and large-scale flow of slurry particles with relatively large diameters into the filter container, resulting in the clogging of the filter holes, and improving the reliability of the slurry particle washing device.

[0032] (3) The middle part of the connecting pipe is spiral-shaped, which is used to reduce the flow rate of the slurry in the connecting pipe: on the one hand, it avoids the splashing of slurry in the filter container and improves the reliability of sorting by preventing the splashing and loss of coarse particles; on the other hand, the first valve body can be opened and closed intermittently so that the direct flushing liquid in the discharge pipe and the overflow flushing liquid in the guide tube can flow out alternately or simultaneously, thereby achieving rinsing, avoiding the loss of coarse particles due to grinding, improving the reliability of the slurry particle washing device, and further ensuring the accuracy of subsequent detection; at the same time, the rinsing operation is in the form of single valve control, and there is no need to introduce additional control structure to avoid cost increase and increased operational complexity.

[0033] (4) The slurry fineness detection equipment connects the slurry particle washing device, sampling module, first weighing module, particle collection module and second weighing module through the manipulator module, so that the slurry fineness detection operation has a higher degree of automation, reduces human intervention, realizes standardized operation, and has higher detection efficiency and accuracy.

[0034] (5) The slurry fineness detection method uses the weighing method to detect and calculate the slurry fineness. Compared with the traditional dry detection or dry-wet combined detection technology, it has higher efficiency and accuracy, is energy-saving and environmentally friendly, and increases the service life of the filter container. It has broad market prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The present application is further described below with reference to the accompanying drawings:

[0036] Figure 1 It is a side structural schematic diagram of the slurry particle washing device;

[0037] Figure 2 This is a schematic diagram of the installation position and structure of the receiving tube and the guide tube;

[0038] Figure 3 Schematic diagram of the installation structure of the dilution funnel and nozzle cleaning assembly;

[0039] Figure 4 This is a top view of the flushing ring structure;

[0040] Figure 5 Schematic diagram of the dilution funnel structure;

[0041] Figure 6 Schematic diagram of the flushing ring and dilution funnel status;

[0042] Figure 7 This is a top view of the installation status of the receiving tube and the feed pipe;

[0043] Figure 8 This is a schematic diagram of the installation position and structure of the cross bracing ribs;

[0044] Figure 9 This is a cross-sectional top view of the discharge pipe and guide tube;

[0045] Figure 10 This is a front view structural diagram of the slurry fineness detection equipment;

[0046] Figure 11 It is a structural diagram of the sampling module and the first weighing module;

[0047] Figure 12 This is a schematic diagram of the concentration pot structure;

[0048] Figure 13 This is a schematic diagram of the installation position and structure of the drain grate and limit plate;

[0049] Figure 14 It is a schematic side view of the particle collection module structure;

[0050] Figure 15 Schematic diagram of the spray ring structure;

[0051] Figure 16 It is a structural diagram of the second weighing module;

[0052] Figure 17 It is a structural diagram of the ultrasonic cleaning module;

[0053] Figure 18 This is a schematic diagram of the structure of the robot module;

[0054] Figure 19 This is a top view of the installation position of the robot module;

[0055] Figure 20 Schematic diagram of the corresponding relationship between the opening and closing time of the first valve body and the flow of the flushing liquid (I);

[0056] Figure 21 Schematic diagram of the corresponding relationship between the opening and closing time of the first valve body and the flow of flushing liquid (2).

[0057] Description of reference numerals:

[0058] In the figure,

[0059] 1. Hydrocyclone separator; 11. Cyclone tube; 12. Feed pipe; 13. Discharge pipe; 131. First valve body; 14. Overflow pipe; 140. Vertical support rod; 15. Connecting pipe; 151. Receiver tube; 152. Diversion tube; 16. Filter container; 161. Gripping handle; 17. Water collection base; 171. Cross-bracing grate; 18. Cross-bracing ribs; 19. Dilution funnel; 190. Upper sidewall; 1900. Notch; 191. Flushing nozzle; 192. Nozzle cleaning assembly; 1921. Spacer; 1922. Flushing ring; 19221. First half ring; 19222. Second half ring; 19223. Extended flushing rod; 1923. Water supply hose;

[0060] 2. Sampling module; 21. Concentration pot; 211. Overflow hole; 212. Drain grate; 2121. Limiting plate; 22. Sampling funnel; 221. Second valve body; 23. Lifting plate; 24. Lifting base; 241. First lifting plate; 25. Flushing assembly; 251. Flushing ring pipe;

[0061] 3. First weighing module; 31. Support column; 32. Turntable cylinder; 33. Weighing arm;

[0062] 4. Particle collection module; 41. Recovery funnel; 411. Third valve body; 42. First lifting assembly; 43. Splash shield; 432. Spray ring;

[0063] 5. Second weighing module; 51. Bracket base; 52. Second weighing sensor; 53. Pallet overhead frame; 54. Weighing pallet;

[0064] 6. Manipulator module; 61. First transverse movement component; 62. Longitudinal movement component; 63. Second transverse movement component;

[0065] 7. Support module;

[0066] 8. Ultrasonic cleaning module; 81. Ultrasonic cleaning box; 82. Second lifting assembly; 821. Second lifting plate. DETAILED DESCRIPTION

[0067] Based on the above structural features of the present application, the implementation methods of the present application are further described:

[0068] Reference Figures 1 and 2 This embodiment provides a slurry particle washing device, comprising a hydrocyclone separator 1, which includes a cyclone drum 11, a feed pipe 12, a discharge pipe 13, an overflow pipe 14, and a connecting pipe 15. The feed pipe 12 is fixedly connected to and communicates with the top of the cyclone drum 11 (e.g., via an integral seal or welded seal). The upper portion of the cyclone drum 11 is a straight cylindrical shape with a fixed diameter, and the lower portion is an inverted cone. The upper and lower portions of the cyclone drum 11 are fixedly connected and communicated via an integral seal. The top of the cyclone drum 11 is provided with a top plate, the edge of which is fixedly connected to the top edge of the cyclone drum 11 via welded seals. The feed pipe 12 is horizontally disposed and tangentially arranged to the outer edge of the cyclone drum 11, thereby achieving cyclone separation.

[0069] Reference Figures 1 to 3 The discharge pipe 13 is connected to and communicates with the bottom of the cyclone 11 (e.g., via an integral seal or welded seal). A first valve body 131 is installed in the middle of the discharge pipe 13. The feed pipe 12 is connected in series with the first liquid pump and the dilution hopper 19, respectively, via flexible hoses. The first liquid pump is used to press the slurry dilution liquid in the dilution hopper 19 into the cyclone 11. The dilution hopper 19 is in an inverted cone shape, with its bottom higher than the top of the liquid pump and the top of the cyclone 11 to prevent backflow and residue of the dilution liquid.

[0070] Reference Figure 3The dilution funnel 19 is provided with a flushing nozzle 191 that is arranged obliquely upward. The flushing nozzle 191 is plugged into and fixed to the side wall of the dilution funnel 19 (for example, by welding to achieve a sealed and fixed connection). When in use, grab the bottom of the side wall of the concentration pot 21 and turn it over. The concentration pot 21 is obliquely placed on the flushing nozzle 191. Most of the slurry in the concentration pot 21 flows into the dilution funnel 19 when it is turned over; the slurry particles adhering to the inner wall of the concentration pot 21 flow into the dilution funnel 19 under the flushing of the flushing nozzle 191. The minimum diameter of the inner cavity of the concentration pot 21 is larger than the maximum diameter of the flushing nozzle 191, and the diameter difference is not less than 5 mm to avoid slurry splashing during flushing. The flushing nozzle 191 is connected to and communicated with the pure water supply system; a first solenoid valve is provided on the flushing nozzle 191.

[0071] Reference Figure 3 and Figure 5 The side wall of the dilution funnel 19 near the bottom of the flushing nozzle 191 extends upward to form an upper side wall 190, and the upper side wall 190 is in the shape of an arc plate; since the concentration pot 21 is tilted and the opening points to the bottom of the flushing nozzle 191, it is easier for the slurry to splash along the radial direction of the flushing nozzle 191 (because when the slurry particles accumulate at the opening position of the dilution funnel 19, the gap available for liquid flow is reduced, and splashing is likely to occur). The upper side wall 190 is used to divert the slurry splashing obliquely upward back into the dilution funnel 19, so as to avoid the slurry particles from being lost with the splashing slurry, thereby improving the accuracy of subsequent detection.

[0072] Reference Figure 3 and Figure 4A reversible nozzle cleaning assembly 192 is provided above the dilution funnel 19. The nozzle cleaning assembly 192 includes a pad 1921, a flushing ring 1922, a water supply hose 1923, and a reversing motor. One end of the water supply hose 1923 is connected to and communicates with the flushing ring 1922 via a second solenoid valve, and the other end is connected to and communicates with the pure water supply system. The end of the flushing ring 1922 is fixedly connected to an extension rod (e.g., by bolts), which is vertically fixedly connected to the rotating shaft (e.g., by bolts). Two pads 1921 are provided, one on each side of the rotating shaft. The ends of the rotating shaft are respectively inserted into the inner ring positions of the bearings in the mounting holes on the side walls of the pads 1921. The pad 1921 is fixedly connected to the support module 7 via bolts. The reversing motor is fixedly connected to the support module 7 via bolts. The output shaft of the reversing motor is coaxially fixedly connected to the rotating shaft (e.g., by bolts). The reversing motor can drive the flushing ring 1922 to reversal. Before the concentration pot 21 is upside down and mounted on the flushing nozzle 191, the flip motor can drive the flushing ring 1922 to flip outward to provide a storage space for the concentration pot 21; after the concentration pot 21 is removed, the flip motor can drive the flushing ring 1922 to flip until the flushing ring 1922 is directly above the dilution funnel 19, and the second solenoid valve opens to flush away the slurry particles adhered to the inner wall of the dilution funnel 19 and the outer wall of the flushing nozzle 191.

[0073] Reference Figures 3 to 5 The flushing ring 1922 includes a first half-ring 19221 and a second half-ring 19222 fixedly connected and interconnected (e.g., through an integral fixed connection). The first half-ring 19221 and the second half-ring 19222 form a circular ring and are interconnected. An extended flushing rod 19223 is fixedly connected to the middle of the first half-ring 19221. The first half-ring 19221 and the extended flushing rod 19223 are fixedly connected and connected in an ∈ shape (e.g., secured by welding). When the flushing ring 1922 is rotated to be directly above the dilution funnel 19, the extended flushing rod 19223 is directly above the flushing nozzle 191. A first water spray hole defined at the bottom of the extended flushing rod 19223 points toward the flushing nozzle 191. A plurality of first water spray holes are provided and arranged in an array along the length of the extended flushing rod 19223. The extended flushing rod 19223 is straight.

[0074] Reference Figure 5 A notch 1900 is provided on the opposite side of the upper side wall 190 , and the notch 1900 is used to provide an accommodating space for the robot module 6 that clamps the concentration pot 21 .

[0075] Reference Figure 5 and Figure 6The second spray hole on the sidewall of first half-ring 19221 is directed toward the lower-middle portion of upper sidewall 190 for flushing, while the third spray hole on the sidewall of second half-ring 19222 is directed toward the sidewall of dilution funnel 19 below notch 1900, achieving a better flushing effect and avoiding the formation of blind spots. Multiple second spray holes are provided and arranged along the axial direction of first half-ring 19221; multiple third spray holes are provided and arranged along the axial direction of second half-ring 19222.

[0076] Reference Figure 1 and Figure 2 The overflow pipe 14 is N-shaped; one end of the overflow pipe 14 is inserted into the middle of the top plate of the cyclone tube 11, and the other end is inserted into the receiving tube 151 at the top of the connecting tube 15; the top plate and the overflow pipe 14 are sealed and fixedly connected by welding; a ventilation gap is provided between the inner wall of the receiving tube 151 and the outer wall of the overflow pipe 14 to reduce siphoning, thereby preventing relatively large-diameter slurry particles from flowing prematurely and in large quantities through the connecting tube 15 into the filter container 16 due to siphoning. If relatively large-diameter slurry particles flow into the filter container 16 prematurely and in large quantities, they will block the filter holes at the bottom of the filter container 16, causing both coarse and fine particles to accumulate in the filter container 16, reducing the water permeability of the filter container 16 and causing the slurry in the filter container 16 to overflow; the overflow and loss of relatively large-diameter slurry particles will reduce the accuracy of subsequent detection results.

[0077] Reference Figure 2 A vertical support rod 140 is installed on the lower surface of the middle part of the overflow pipe 14, and the top end of the vertical support rod 140 is fixedly connected to the overflow pipe 14 (for example, by bolts or welding); the bottom end of the vertical support rod 140 is fixedly connected to the top plate of the cyclone tube 11 (for example, by bolts or welding), thereby achieving strengthened fixation of the overflow pipe 14, preventing the overflow pipe 14 from hitting the receiving tube 151, and at the same time preventing the connection position between the overflow pipe 14 and the top plate of the cyclone tube 11 from loosening due to shaking caused by water impact, thereby improving the service life of the present invention.

[0078] Reference Figure 1 and Figure 2 The middle portion of connecting tube 15 is spiral-shaped. An inclined guide tube 152 is located at the bottom of connecting tube 15, pointing toward discharge tube 13. Guide tube 152 is L-shaped. The ends of discharge tube 13 and guide tube 152 are both vertically positioned and point toward filter container 16, which is placed on a liftable water collection base 17 and has filter holes on its bottom. The spiral shape in the middle of connecting tube 15 is used to reduce the flow rate of the slurry within connecting tube 15, further reducing the flow rate of the slurry flowing out of discharge tube 13. This prevents slurry splashing in filter container 16 and improves the accuracy of subsequent test results.

[0079] Reference Figure 1 and Figure 2 After the first valve body 131 is closed, conventional cyclone separation operation is carried out. The slurry particles with relatively large diameters accumulate at the bottom of the cyclone cylinder 11, and the slurry particles with relatively small diameters flow into the filter container 16 through the overflow pipe 14 and the connecting pipe 15 to achieve rough separation.

[0080] In the following, the slurry particles with a diameter smaller than the filter hole diameter are referred to as fine particles, and the slurry particles with a diameter larger than the filter hole diameter are referred to as coarse particles; the slurry particle flow with a relatively small diameter is referred to as the first flow, and the slurry particle flow with a relatively large diameter is referred to as the second flow.

[0081] After rough sorting, fine particles are more concentrated in the first material flow, and coarse particles are more concentrated in the second material flow; then the fine particles in the first material flow can pass through the filter holes without the use of external stirring force. In traditional technology, coarse and fine particles are mixed together, and a rotatable stirring claw for providing stirring force needs to be placed in the filter container 16. The filter container 16 is connected to an oscillator. When the filter container 16 oscillates up and down, the stirring fins of the stirring claw collide with the bottom plate or bottom filter screen of the filter container 16, causing grinding of the slurry particles. Some coarse particles are ground into fine particles, which pass through the filter container 16 and are lost, resulting in a decrease in the accuracy of subsequent detection results. The present invention avoids the use of stirring claws, thereby avoiding the occurrence of grinding and further improving detection accuracy.

[0082] Reference Figure 1 and Figure 2 , the first valve body 131 can be opened and closed intermittently so that the direct flushing liquid in the discharge pipe 13 and the overflow flushing liquid in the guide tube 152 can flow out alternately or simultaneously, thereby rinsing the inner cavity of the filter container 16. The flushing liquid is pure water injected into the cyclone 11 through the flushing ring 1922 after rough selection; the flushing liquid includes direct flushing liquid and overflow flushing liquid; the direct flushing liquid is the pure water in the cyclone 11 flowing out through the discharge pipe 13; the overflow flushing liquid is the pure water in the cyclone 11 flowing out through the connecting pipe 15; after the flushing ring 1922 stops injecting water, the first valve body 131 is closed, and the last tube of overflow flushing liquid flows out of the guide tube 152, and then the rinsing is completed. The rinsing operation is a single valve control form controlled by the first valve body 131, and there is no need to introduce additional control structures to avoid increased costs, increased operational complexity and reduced reliability.

[0083] After roughing, the second solenoid valve and first liquid pump are closed, and the first valve body 131 is opened, allowing the second stream to slowly flow through the filter container 16. The pulp particles in the second stream and the coarse particles in the first stream that were retained after roughing accumulate in the filter container 16, forming mixed particles. (During the roughing process, the first stream flowing out of the guide tube 152 exerts an impact force on the filter container 16, causing the retained coarse particles in the first stream to be pushed below the discharge pipe 13, thereby achieving particle mixing.) The first valve body 131 is then closed, and the second solenoid valve and first liquid pump are opened. When the cyclone 11 is filled with pure water, the first valve body 131 is intermittently opened and closed for rinsing.

[0084] When flushing liquid flows alternately from discharge pipe 13 and guide tube 152, slurry particles move left and right within filter container 16, tumbling. When flushing liquid flows simultaneously from discharge pipe 13 and guide tube 152, slurry particles within filter container 16 are dispersed (the sudden increase in flushing liquid flow and impact force, combined with the simultaneous rise in the liquid level within filter container 16, increases the fluidity of the mixed particles and disperses them), thereby rinsing the mixed particles. The present invention utilizes the impact force of the water flow to replace the stirring force of the stirring claws for washing mixed particles, avoiding grinding and achieving higher detection accuracy.

[0085] Reference Figure 1 and Figure 2 The middle portion of the connecting tube 15 is spiral-shaped, which is used to reduce the flow rate of the pure water in the connecting tube 15. During rinsing: if the first valve body 131 is closed, pure water will flow out of the bottom end of the connecting tube 15 after a specific time (this specific time is a fixed value, which can be accurately calculated or roughly obtained through a limited number of experiments); if the first valve body 131 is opened, pure water will immediately flow out of the discharge pipe 13. Therefore, by controlling the time interval and the duration of each opening of the first valve body 131, the flushing liquid can be controlled to flow out alternately or simultaneously from the discharge pipe 13 and the guide tube 152, thereby meeting the rinsing requirements.

[0086] Reference Figure 1 、 Figure 2 、 Figure 7 and Figure 8 The cyclone tube 11 and the connecting tube 15 are both upright; the feed tube 12 and the receiving tube 151 are fixedly connected in a cross shape (for example, fixedly connected by a clamp or fixedly connected by welding); the outer wall of the filter container 16 is provided with a horizontal grasping handle 161 (for example, fixedly connected by integral molding); the grasping handle 161 is used for grasping by the clamping claw in the manipulator module 6.

[0087] Reference Figure 8 and Figure 9The bottom end of the discharge pipe 13 has a rectangular cross-section, and the bottom end of the guide tube 152 has a rectangular cross-section. The cross-section of the filter container 16 is rectangular and fits perfectly with the bottom ends of the discharge pipe 13 and the guide tube 152. Avoid excessive gaps between the filter container 16, the discharge pipe 13, and the guide tube 152 to further prevent slurry splashing. The gaps between the filter container 16, the discharge pipe 13, and the guide tube 152 are all set to within 5 mm.

[0088] Reference Figure 8 Several hoops are provided on the outer sidewalls of the cyclone 11. These hoops are fixedly connected to the cross-bracing ribs 18 (e.g., by bolts or an integral connection). The spiral portion of the connecting tube 15 is crimped and fixed to the upper surface of the cross-bracing ribs 18 (e.g., by welding). The cross-bracing ribs 18 are fixedly connected to the support module 7 (e.g., by bolts). Because the cyclone 11 and connecting tube 15 are both suspended, the cross-bracing ribs 18 provide support for them.

[0089] Reference Figure 1 and Figure 10 The water collecting base 17 is fixedly connected to the supporting module 7 by bolts. The water collecting base 17 is connected to a water collecting lifting plate through a first linear drive. A water trough is installed on the upper surface of the water collecting lifting plate by bolts. The upper edge of the water trough is adapted to the filter container 16. The snap-fit ​​fins on the top of the side wall of the filter container 16 can be pressed onto the upper edge of the water trough, thereby realizing the placement of the filter container 16.

[0090] Reference Figure 1 The inner cavity of the water collecting base 17 is fixedly connected with a cross-bracing grate 171 by bolts, and the cross-bracing grate 171 is used to support the filter container 16; the side wall of the filter container 16 is adapted to the side wall of the water collecting base 17 to prevent the filter container 16 from shaking significantly left and right.

[0091] Reference Figure 10 The slurry fineness detection equipment includes a slurry particle washing device, a sampling module 2, a first weighing module 3, a particle collection module 4, a second weighing module 5, a manipulator module 6, a support module 7, an ultrasonic cleaning module 8, a storage module and a calculation module. Figure 16 The first weighing module 3, sampling module 2, slurry particle washing device, particle collection module 4, second weighing module 5, and ultrasonic cleaning module 8 are arranged in a straight line on the support module 7. The support module 7 is a frame-type support structure. The storage module and computing module are installed in the computer.

[0092] Reference Figure 11 and Figure 12The sampling module 2 includes a concentration pot 21, a sampling funnel 22, a lifting tray 23, a lifting base 24, and a flushing assembly 25. The neck of the concentration pot 21 is provided with an overflow hole 211, through which excess slurry flows out, thereby achieving a constant volume. The lifting tray 23 is mounted on a first lifting plate 241 of the lifting base 24. The first lifting plate 241 and the lifting base 24 are connected via a second linear actuator, enabling longitudinal movement of the first lifting plate 241. The sampling funnel 22 is positioned directly above the lifting tray 23, and the flushing assembly 25 is positioned directly above the sampling funnel 22. The flushing assembly 25 includes a flushing loop 251, which is connected to the pure water supply system via a fourth solenoid valve. The flushing assembly 25 is fixedly connected to the support module 7 via bolts. The sampling funnel 22 is fixedly connected to the support module 7 via bolts. The bottom end of the lifting module is fixedly connected to the support module 7 via bolts. The bottom end of the sampling funnel 22 is mounted with a second valve body 221.

[0093] Reference Figure 11 The first weighing module 3 includes a support column 31 and a weighing arm 33 rotatably mounted on top of the support column 31. The end of the weighing arm 33 is connected to the support column 31 via a turntable cylinder 32. A placement groove is provided at the end of the weighing arm 33, which houses a first load cell. The placement groove mates with the bottom surface of the concentration pot 21. The turntable cylinder 32 drives the weighing arm 33 to rotate laterally, moving the placement groove to or away from the sampling funnel 22 to facilitate the movement of the manipulator module 6.

[0094] Reference Figure 14 and Figure 15 The particle collection module 4 includes a recovery funnel 41, a first lifting assembly 42 and a splash shield 43. The recovery funnel 41 and the movable end of the first lifting assembly 42 are fixedly connected by a horizontal arm; the splash shield 43 is placed directly above the recovery funnel 41 and is fixedly connected to the support module 7 by bolts. A spray ring 432 is fixedly installed in the splash shield 43 by bolts; the spray ring 432 is connected and communicated with the pure water supply system through a fifth solenoid valve; a third valve body 411 is installed at the bottom end of the recovery funnel 41. The first lifting assembly 42 is a screw drive structure or an electric slide rail, and the first lifting assembly 42 is fixedly connected to the support module 7 by bolts.

[0095] Reference Figure 16The second weighing module 5 includes a bracket base 51, a second weighing sensor 52, a pallet overhead frame 53, and a weighing pallet 54. The second weighing sensor 52 is mounted on the top of the bracket base 51, and the weighing pallet 54 is mounted on the second weighing sensor 52 via the pallet overhead frame 53. The weighing pallet 54 includes a tray body and a recovery pipe arranged at the bottom of the tray body, and the recovery pipe is arranged in the air. The recovery pipe is installed in the pallet overhead frame 53, which is used to provide installation space for the recovery pipe. The bracket base 51 is fixedly connected to the support module 7 by bolts.

[0096] The storage module stores basic data, including the mass m of the concentration pot 21, the volume v of the concentration pot 21, and the specific gravity ρ3 of the ore. The basic data also includes a concentration measurement table database with the gradient weight of the slurry as the independent variable and the gradient concentration of the slurry as the dependent variable.

[0097] Reference Figure 18 The manipulator module 6 includes a first transverse moving assembly 61, a vertical arm fixedly connected to the movable end of the first transverse moving assembly 61, a longitudinal moving assembly 62 installed on the side wall of the vertical wall, a second transverse moving assembly 63 fixedly connected to the movable end of the longitudinal moving assembly 62, a flipping assembly fixedly connected to the movable end of the second transverse moving assembly 63, and a clamping claw connected to the flipping assembly. The first transverse moving assembly 61 is an electric slide rail; the movable end of the first transverse moving assembly 61 is fixedly connected to the vertical arm by bolts; the longitudinal moving assembly 62 is an electric slide rail, and the movable end of the longitudinal moving assembly 62 is fixedly connected to the flipping assembly by bolts; the flipping assembly is a flipping cylinder; the output end of the flipping cylinder is fixedly connected to the clamping claw by bolts. An air gun is installed on the lower surface of the clamping claw, and the air gun is used to blow off the water droplets and slurry particles attached to the outer surface of the concentration pot 21, thereby ensuring the accuracy of weighing; refer to Figure 11 The concentration pot 21 has four side walls; the weighing arm 33 can drive the concentration pot 21 to rotate, so that the air gun blows on different outer side walls of the concentration pot 21; the air gun can blow off the water droplets and slurry particles attached to the surface of the weighing arm 33.

[0098] Reference Figure 17 The ultrasonic cleaning module 8 includes an ultrasonic cleaning tank 81 and a second lifting assembly 82 positioned above the ultrasonic cleaning tank 81. The second lifting assembly 82 includes a second lifting plate 821 that can move longitudinally. The second lifting assembly 82 includes a suspension base fixedly connected to the support module 7 via bolts. The suspension base is connected to the second lifting plate 821 via a third linear actuator. The ultrasonic cleaning tank 81 is fixedly connected to the support module 7 via bolts. The filter container 6 is placed on the second lifting plate 821 and lowered into the ultrasonic cleaning tank 81 for ultrasonic cleaning.

[0099] Reference Figure 13A drain grate 212 is provided in the lifting receiving plate 23 and the weighing tray 54 (for example, fixedly connected by welding or fixedly connected by clamping), and a limiting card plate 2121 is provided on the upper surface of the drain grate 212 to adapt to the bottom end of the concentration pot 21; the bottom end of the concentration pot 21 is in the shape of a regular quadrangular prism, and the bottom surface of the concentration pot 21 is square.

[0100] The pure water supply system includes a plurality of water supply hoses, which are mounted on the support module 7 through pipe clamps. The pure water supply system is connected to and communicates with an external water source.

[0101] Reference Figure 3 , the dilution funnel 19 is fixedly connected to the support module 7 by bolts; Figure 1 The water collecting base 17 is fixedly connected to the supporting module 7 by bolts.

[0102] Reference Figure 10 A wastewater collecting tray is installed at the bottom of the supporting frame 7 for collecting and exporting wastewater generated by the sampling module 2, the particle collection module 4, and the ultrasonic cleaning module 8.

[0103] The slurry fineness detection method uses slurry fineness detection equipment to detect the slurry fineness, and the steps include:

[0104] S1. Place the concentration pot 21 on the lifting receiving plate 23, use a sampling tube to extract the slurry sample on site and inject it into the sampling funnel 22.

[0105] S2. The lifting base 24 pushes the concentration pot 21 upward, so that the concentration pot 21 is close to the sampling funnel 22; the second valve body 221 is opened for a limited time, and the sampling funnel 22 injects the slurry sample into the concentration pot 21; after the overflow is quantitative, the slurry sample in the concentration pot 21 is the slurry concentrate.

[0106] S3, the manipulator module 6 grabs the concentration pot 21 and places the concentration pot 21 on the first weighing module 3, and records the total weight of the concentration pot 21 and the slurry as m1;

[0107] S4. The manipulator module 6 grabs the concentration pot 21 and pours the slurry concentrate in the concentration pot 21 into the dilution funnel 19, which is then inverted onto the flushing nozzle 191. The flushing nozzle 191 flushes out the slurry particles adhering to the inner wall of the concentration pot 21 to obtain a slurry dilution liquid. The first liquid pump presses the slurry dilution liquid into the cyclone 11. The slurry particles with relatively large diameters accumulate at the bottom of the cyclone 11, while the slurry particles with relatively small diameters flow into the filter container 16 through the overflow pipe 14 and the connecting pipe 15. The slurry dilution liquid has higher fluidity and a larger volume than the slurry concentrate, so it can be gradually and slowly injected into the cyclone 11 for sorting. By controlling the dilution ratio, the working efficiency of the cyclone 11 can be adapted, avoiding the problem that the power of the hydrocyclone separator 1 cannot adapt to the concentration of the slurry concentrate, resulting in poor sorting effect. It further avoids the problem that the filter holes are blocked, resulting in slurry overflow in the filter container 16, thereby improving detection accuracy.

[0108] S5. Open the first valve body 131, and the slurry particles with relatively large diameters flow into the filter container 16; the first valve body 131 is intermittently opened and closed to flush the filter container 16, and the oversize material is obtained.

[0109] S6, the water collecting base 17 drives the filter container 16 to move downward, the manipulator module 6 grabs the filter container 16, and turns the filter container 16 upside down in the recovery funnel 41; then the first lifting component 42 drives the recovery funnel 41 and the filter container 16 to move upward until the filter container 16 is placed in the inner cavity of the splash shield 43; the spray ring 432 is started, and the screened material is flushed into the recovery funnel 41; the spray ring 432 is closed, and the first lifting component 42 drives the recovery funnel 41 and the filter container 16 to move downward; the screened material in the recovery funnel 41 is allowed to settle.

[0110] S7 , the manipulator module 6 grasps the concentration pot 21 and places the concentration pot 21 directly below the recovery funnel 41 ; opens the third valve body 411 , and the overscreen flows into the concentration pot 21 ; then closes the third valve body 411 .

[0111] S8. The manipulator module 6 places the concentration pot 21 on the second weighing module 5 and allows it to stand to obtain a large-particle ore slurry with the same volume as the original ore slurry. The total weight of the concentration pot 21 and the large-particle ore slurry is recorded as m3.

[0112] During steps S6 to S8, while the manipulator module 6 is gripping the concentration pot 21, the non-slip pad on the gripping claws seals the overflow hole 211. (When overflow hole 211 is exposed, the slurry will overflow; the inevitable vibrations generated during operation by the manipulator module 6 can cause excessive slurry outflow, reducing the slurry's weight and volume and lowering detection accuracy.) At this point, the slurry level is higher than the overflow hole 211. The concentration pot 21 is then placed on the second weighing module 5, allowing excess slurry to overflow, achieving equal-volume sampling. An air gun is installed on the manipulator module 6 or support module 7 to blow away any water droplets adhering to the outer wall of the concentration pot 21 during slurry overflow, thereby ensuring weight accuracy.

[0113] During steps S6 to S8, by setting the position of the overflow port of the recovery funnel 41, the total volume of the material discharged from the recovery funnel 41 in a single time can be slightly smaller than the volume of the concentration pot 21; then the spray ring 432 is started again to flush the inner wall of the recovery funnel 41 to ensure that the slurry particles are completely collected. After standing for a period of time, the slurry particles obtained from the second flushing and part of the water are injected into the concentration pot 21 through the recovery funnel 41.

[0114] S9. Calculate the fineness of the slurry.

[0115] The sub-steps and formulas used in step S9 include:

[0116] S91. Calculate the weight of the slurry solution m2, m2=m-m1.

[0117] S92. Retrieve and query Table 1 to obtain the concentration c1 of the ore pulp stock solution corresponding to the weight m2 of the ore pulp stock solution: compare the value of m2 with the ore pulp weight data in the concentration measurement table one by one, and take the ore pulp percentage mass concentration value corresponding to the ore pulp weight value that is closest (for example, the absolute value of the difference is the smallest) * 100% as the data for c1.

[0118]

[0119] S93. Calculate the density of the slurry liquid ρ1, ρ1= (m2) / v.

[0120] S94. Calculate the weight of the large-particle ore slurry m4, m4=m3-m.

[0121] S95. Calculate the density ρ2 of the large-particle ore slurry, ρ2= (m4) / v.

[0122] S96. Calculate the concentration c2 of the large particle ore slurry.

[0123] .

[0124] S97. Calculate the mass of the material on the sieve m5,

[0125] .

[0126] S98, calculate the fineness of the slurry liquid,

[0127] .

[0128] S99. The fineness of the slurry concentrate is equal to the fineness of the slurry sample.

[0129] In this embodiment, the mass m of the concentration pot 21 is 196 g; the volume of the concentration pot 21 is 513 ml; and the specific gravity ρ3 of the ore is 3.88 g / cm3.

[0130] The following provides the derivation process of the calculation formula for the concentration c2 of the large particle ore slurry in step S96:

[0131] Given: ore specific gravity ρ3, water density ρwater (taken as 1 gram per milliliter), mass m of concentration pot 21, volume v of concentration pot 21 = total volume vtotal of large particle ore slurry; the density ρ2 of large particle ore slurry is obtained from the above calculation,

[0132] Formula ①: The total mass of large particle slurry mtotal = ρ2*vtotal;

[0133] Formula ②: mtotal = m5 + mwater, where m5 is the mass of the oversize material and mwater is the mass of the water in the large particle ore slurry;

[0134] Formula ③: m5=ρ3*vstone=ρ3*(vtotal-vwater), where vstone is the volume of the material on the sieve;

[0135] Formula ④: mwater = vwater * ρwater = vwater;

[0136] From formulas ① to ④, we can get:

[0137] ρ2*vtotal=mtotal=m5+mwater=ρ3*(vtotal-vwater)+vwater=ρ3*vtotal-ρ3*vwater+vwater;

[0138] Therefore, ρ2*vtotal-ρ3*vtotal=vwater-ρ3*vwater;

[0139] Therefore, we get formula ⑤:

[0140] ;

[0141] From formulas ④ to ⑤, we can get:

[0142] .

[0143] In the present invention, controlling the time interval of opening of the first valve body 131 and the duration of each opening can control the flushing liquid to flow out alternately or simultaneously from the discharge pipe 13 and the guide cylinder 152, as described in detail below:

[0144] After closing the first valve body 131, the flushing liquid flows sequentially through "the starting end of the overflow pipe 14, the end of the overflow pipe 14, the starting end of the receiving tube 151, the end of the receiving tube 151, the spiral portion in the middle of the connecting pipe 15, the starting end of the guide tube 152, and the end of the guide tube 152." Assume that closing the first valve body 131 can generate an overflow flow composed of flushing liquid. The time required for the front of the overflow flow to flow from the starting end of the overflow pipe 14 to the end of the overflow pipe 14 is 1 second, and the time required for the front of the overflow flow to flow from the end of the overflow pipe 14 to the end of the guide tube 152 is 4 seconds. Similarly, the time required for the tail of the overflow flow to flow from the starting end of the overflow pipe 14 to the end of the overflow pipe 14 is 1 second, and the time required for the tail of the overflow flow to flow from the end of the overflow pipe 14 to the end of the guide tube 152 is 4 seconds.

[0145] Reference Figure 20 Assuming that the time interval for opening the first valve body 131 is 5 seconds and the duration of each opening is 5 seconds, then taking the starting time of closing the first valve body 131 as the reference time point, the overflow flow appears at the end of the overflow pipe 14 after a delay of 1 second and the overflow flow lasts for 5 seconds, and the overflow flow appears at the end of the overflow pipe 14 after a delay of 5 seconds and the overflow flow lasts for 5 seconds. After the first valve body 131 is opened, the flushing liquid flow immediately appears at the end of the discharge pipe 13 and the flushing liquid flow lasts for 5 seconds. Therefore, the technical purpose of the flushing liquid flowing out of the discharge pipe 13 and the guide tube 152 at the same time is achieved within the actual time period of 5 to 10 seconds, 15 to 20 seconds.....

[0146] Reference Figure 21 Assuming that the time interval for opening the first valve body 131 is 2.5 seconds and the duration of each opening is 2.5 seconds, then taking the starting time of closing the first valve body 131 as the reference time point, the overflow flow appears at the end of the overflow pipe 14 after a delay of 1 second and the overflow flow lasts for 2.5 seconds, the overflow flow appears at the end of the overflow pipe 14 after a delay of 5 seconds and the overflow flow lasts for 2.5 seconds, and after the first valve body 131 is opened, the flushing liquid flow immediately appears at the end of the discharge pipe 13 and the flushing liquid flow lasts for 2.5 seconds. Therefore, the technical purpose of alternately discharging flushing liquid from the discharge pipe 13 and the guide tube 152 is achieved within the actual time period of 2.5 to 7.5 seconds, 7.5 to 12.5 seconds.....

[0147] The time required for the front / tail of the overflow flow to flow from the end of the overflow pipe 14 to the end of the guide tube 152 is related to the pipe diameter, the number of spiral turns, and the spiral diameter of the middle part of the connecting pipe 15. Therefore, using connecting pipes 15 of different specifications can control the length of this time, thereby adapting the opening interval and the duration of each opening of the first valve body 131, and further adapting to the detection requirements of slurry samples of different specifications (slurries of different specifications have different sedimentation rates, and different rinsing impact frequencies are required to adapt to the sedimentation rate).

[0148] Each opening and closing of the first valve body 131 causes wear on the internal structure, so the service life of the first valve body 131 is usually expressed in the form of the total number of openings and closings. Under the premise of adapting to the slurry settling rate, the rinsing impact frequency is reduced as much as possible, thereby reducing the opening and closing frequency requirement of the first valve body 131, which can enable the first valve body 131 to be used for a longer time.

[0149] The connecting pipe 15 includes a receiving tube 151 and a flow guide tube 152 at both ends, so the end of the connecting pipe 15 is the end of the flow guide tube 152 .

[0150] When the first valve body 131 is opened, the flow rate of the flushing liquid at the position of the discharge pipe 13 is equal to the flow rate of the flushing liquid at the position of the feed pipe 12 (achieved by selecting a discharge pipe 13 with an appropriate diameter and adapting the opening degree of the first valve body 131) to ensure that overflow does not occur at this time, and the liquid level of the flushing liquid in the cyclone 11 remains basically stable and does not drop significantly.

[0151] In the present invention, the first valve body 131, the second valve body 221, and the third valve body 411 are all electrically controlled pneumatic on / off angle valves; the first linear actuator, the second linear actuator, and the third linear actuator are all electric push rods, pneumatic push rods, hydraulic push rods, or a combination thereof (e.g., electro-hydraulic push rods). The first valve body 131, the second valve body 221, the third valve body 411, the first solenoid valve, the second solenoid valve, the third solenoid valve, the fourth solenoid valve, the fifth solenoid valve, the first linear actuator, the second linear actuator, and the third linear actuator, and other electrically controlled components are connected to an external power supply and a computer via an electrical cabinet. The computer controls the activation and deactivation of each of the electrically controlled components of the present invention through the electrical cabinet.

[0152] In the description of the present invention, it should be noted that the terms "up", "down", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the present invention.

[0153] It should also be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "disposed," "installed," and "connected" should be understood broadly. For example, they may refer to fixed or detachable connections, or integral connections; mechanical or electrical connections; direct connections or connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0154] To sum up, for those skilled in the art, according to the guidance of the present invention, without departing from the principles and spirit of the present invention, changes, modifications, replacements and deformations made to the present invention still fall within the scope of protection of the present invention.

Claims

1. Slurry particle washing device, characterized by: The invention comprises a hydrocyclone separator (1), wherein the hydrocyclone separator (1) comprises a cyclone drum (11), a feed pipe (12), a discharge pipe (13), an overflow pipe (14) and a connecting pipe (15); the feed pipe (12) is connected to the top of the cyclone drum (11); the discharge pipe (13) is connected to the bottom of the cyclone drum (11), and a first valve body (131) is installed in the middle of the discharge pipe (13); the feed pipe (12) is connected to a first liquid pump and a dilution funnel (19) in sequence; The overflow pipe (14) is in an N-shape; one end of the overflow pipe (14) is inserted into the middle of the top plate of the cyclone tube (11), and the other end is inserted into the receiving tube (151) at the top of the connecting tube (15); a ventilation gap for reducing siphoning is provided between the inner wall of the receiving tube (151) and the outer wall of the overflow pipe (14); The middle portion of the connecting pipe (15) is spiral-shaped; an inclined guide tube (152) is provided at the bottom of the connecting pipe (15), and the guide tube (152) points toward the discharge pipe (13); the guide tube (152) is L-shaped; the ends of the discharge pipe (13) and the guide tube (152) are both vertically arranged and point toward the filter container (16), and the filter container (16) is placed on a water collection base (17) that can be raised and lowered; The first valve body (131) can be opened and closed intermittently, so that the direct flushing liquid in the discharge pipe (13) and the overflow flushing liquid in the guide tube (152) can flow out alternately or simultaneously.

2. The slurry particle washing device according to claim 1, characterized in that: The cyclone cylinder (11) and the connecting pipe (15) are both vertically arranged; the feed pipe (12) and the receiving cylinder (151) are fixedly connected in a cross shape; and a horizontally arranged gripping handle (161) is provided on the outer side wall of the filter container (16).

3. The slurry particle washing device according to claim 2, characterized in that: The cross section of the bottom end of the discharge pipe (13) is rectangular, and the cross section of the bottom end of the guide tube (152) is rectangular; the cross section of the filter container (16) is rectangular and is adapted to the bottom ends of the discharge pipe (13) and the guide tube (152).

4. The slurry particle washing device according to claim 3, characterized in that: The outer surface of the side wall of the cyclone cylinder (11) is provided with a plurality of hoops, which are fixedly connected to the transverse ribs (18), and the spiral portion of the connecting pipe (15) is pressed and fixed to the upper surface of the transverse ribs (18).

5. Slurry fineness detection equipment, characterized by: The slurry particle washing device according to claim 4 further comprises a sampling module (2), a first weighing module (3), a particle collection module (4), a second weighing module (5), a manipulator module (6), a support module (7), an ultrasonic cleaning module (8), a storage module and a computing module; The sampling module (2) comprises a concentration pot (21), a sampling funnel (22), a lifting receiving plate (23), a lifting base (24) and a flushing assembly (25); an overflow hole (211) is provided on the neck of the concentration pot (21); the lifting receiving plate (23) is arranged on a first lifting plate (241) of the lifting base (24); the sampling funnel (22) is placed directly above the lifting receiving plate (23); the flushing assembly (25) is placed directly above the sampling funnel (22); the flushing assembly (25) comprises a flushing ring tube (251); a second valve body (221) is installed at the bottom end of the sampling funnel (22); The first weighing module (3) comprises a support column (31) and a weighing arm (33) rotatably arranged on the top of the support column (31); a placement groove is provided at the end of the weighing arm (33), and a first weighing sensor is provided in the placement groove; The particle collection module (4) comprises a recovery funnel (41), a first lifting assembly (42) and a splash shield (43); the recovery funnel (41) and the movable end of the first lifting assembly (42) are fixedly connected via a horizontally placed arm; the splash shield (43) is placed directly above the recovery funnel (41); a spray ring (432) is provided in the splash shield (43); and a third valve body (411) is installed at the bottom end of the recovery funnel (41); The second weighing module (5) includes a bracket base (51), a second weighing sensor (52), a tray overhead frame (53) and a weighing tray (54); the second weighing sensor (52) is mounted on the top of the bracket base (51), and the weighing tray (54) is mounted on the second weighing sensor (52) through the tray overhead frame (53); the weighing tray (54) includes a tray body and a recovery pipe arranged at the bottom end of the tray body.

6. The slurry fineness detection device according to claim 5, characterized in that: The storage module stores basic data, which includes the mass m of the concentration pot (21), the volume v of the concentration pot (21), and the specific gravity ρ3 of the ore. The basic data also includes a concentration measurement table database with the gradient weight of the ore pulp as the independent variable and the gradient concentration of the ore pulp as the dependent variable.

7. The slurry fineness detection device according to claim 6, characterized in that: The manipulator module (6) includes a first transverse moving component (61), a vertical arm fixedly connected to the movable end of the first transverse moving component (61), a longitudinal moving component (62) installed at the side wall of the vertical arm, a second transverse moving component (63) fixedly connected to the movable end of the longitudinal moving component (62), a flipping component fixedly connected to the movable end of the second transverse moving component (63), and a clamping claw connected to the flipping component.

8. The slurry fineness detection device according to claim 7, characterized in that: The ultrasonic cleaning module (8) comprises an ultrasonic cleaning box (81) and a second lifting assembly (82) placed above the ultrasonic cleaning box (81); the second lifting assembly (82) comprises a second lifting plate (821) capable of longitudinal movement.

9. A method for detecting slurry fineness, characterized in that: The slurry fineness detection device according to any one of claims 6 to 8 is used to detect the fineness of the slurry, the steps comprising: S1, placing the concentration pot (21) on the lifting plate (23), using a sampling tube to extract a slurry sample on site and injecting it into the sampling funnel (22); S2, the lifting base (24) pushes the concentration pot (21) upward; the sampling funnel (22) injects the slurry sample into the concentration pot (21); after the overflow is quantitatively measured, the slurry sample in the concentration pot (21) is a slurry stock solution; S3, the manipulator module (6) grabs the concentration pot (21) and places it on the first weighing module (3), and records the total weight of the concentration pot (21) and the slurry as m1; S4, the manipulator module (6) grabs the concentration pot (21), and pours the slurry concentrate in the concentration pot (21) into the dilution funnel (19) to obtain a slurry dilution liquid; the first liquid pump presses the slurry dilution liquid into the cyclone cylinder (11), and slurry particles with relatively large diameters accumulate at the bottom of the cyclone cylinder (11), and slurry particles with relatively small diameters flow into the filter container (16) through the overflow pipe (14) and the connecting pipe (15); S5, opening the first valve body (131), allowing slurry particles with relatively large diameters to flow into the filter container (16); the first valve body (131) is intermittently opened and closed to flush the filter container (16), thereby obtaining an oversize material; S6, the manipulator module (6) grabs the filter container (16), and turns the filter container (16) upside down in the recovery funnel (41); starts the spray ring (432), and the screen material is washed into the recovery funnel (41); closes the spray ring (432), and allows the screen material in the recovery funnel (41) to settle; S7, the manipulator module (6) grasps the concentration pot (21) so that the concentration pot (21) is placed directly below the recovery funnel (41); the third valve body (411) is opened, and the sieve-surface fluid flows into the concentration pot (21); S8, the manipulator module (6) places the concentration pot (21) on the second weighing module (5) and allows it to stand, obtaining a large-particle ore slurry of the same volume as the ore slurry stock solution; and recording the total weight of the concentration pot (21) and the large-particle ore slurry as m3; S9. Calculate the fineness of the slurry stock solution.

10. The method for detecting slurry fineness according to claim 9, characterized in that: The sub-steps and formulas used in step S9 include: S91. Calculate the weight of the slurry (m2), m2 = m1 - m; S92, retrieve and query the concentration measurement table database to obtain the concentration c1 of the ore pulp liquid corresponding to the weight m2 of the ore pulp liquid; S93. Calculate the density of the slurry solution ρ1, ρ1 = (m2) / v; S94. Calculate the weight of the large particle ore slurry m4, m4 = m3 - m; S95. Calculate the density of the large particle ore slurry, ρ2 = (m4) / v; S96. Calculate the concentration c2 of the large particle ore slurry. ; S97. Calculate the mass of the material on the sieve m5, ; S98, calculate the fineness of the slurry liquid, 。

Citation Information

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