Double-sided multi-hole synchronous floating chamfering equipment for inverted bottom cylinder of motorcycle shock absorber

The double-sided multi-hole synchronous floating chamfering device addresses inefficiencies in traditional chamfering methods by enabling simultaneous, uniform, and accurate chamfering of motorcycle shock absorber holes through automated center finding and synchronized tool operation.

CN119140913APending Publication Date: 2024-12-17CHONGQING CHENGYUAN MACHINERY
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Patent Information

Application Number
CN202411508776.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2024-12-17

AI Technical Summary

Technical Problem

Traditional methods for chamfering the holes on both sides of a motorcycle shock absorber's barrel joint are inefficient and prone to uneven chamfering or missing holes, necessitating an improvement in efficiency and uniformity.

Method used

A double-sided multi-hole synchronous floating chamfering device with a workbench, movable conveying plates, chamfering platforms, and universal joints that allow simultaneous operation of multiple chamfering tools, ensuring accurate and uniform chamfering through automatic hole center finding and synchronized rotation.

Benefits of technology

Enhances chamfering efficiency and uniformity, preventing missed holes while ensuring worker safety by automating the process and allowing simultaneous operation of multiple tools.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses motorcycle shock absorber inverted bottom cylinder double-sided multi-hole synchronous floating chamfering equipment which comprises a workbench, movable conveying bottom plates are installed on the portions, close to the two sides, of the workbench, chamfering tables are fixed to the conveying bottom plates, a workpiece fixing base is arranged between the two conveying bottom plates, and the two ends of the workpiece fixing base are each provided with a clamping groove. The workpiece fixing base is installed on the workbench, motors are fixed to the outer sides of the two chamfering tables, output shafts of the motors extend into the chamfering tables, at least one transmission shaft connected with the output shafts is arranged in the chamfering tables, the other ends of the transmission shafts extend out of the chamfering tables, and the transmission shafts are connected with the workpiece fixing base. And the extending end of the connecting shaft is connected with a chamfering cutter through a universal joint. The chamfering device has the beneficial effects that the working efficiency can be improved, meanwhile, the universal joint arranged between the chamfering tool and the wheel shaft can automatically align to the center of a chamfering hole, the angle deviation between the chamfering tool and the center of the hole is corrected, uniform chamfering is achieved, and meanwhile the safety of constructors is guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of chamfering machines, and in particular to a double-sided multi-hole synchronous floating chamfering device for an inverted bottom tube of a motorcycle shock absorber. Background Art

[0002] Chamfering machine is a small precision machine tool specially used for chamfering and removing burrs of products processed by milling and planing in mold manufacturing, hardware machinery, machine tool manufacturing, hydraulic parts, valve manufacturing, textile machinery. The use of fast machine chamfering is the development trend of the machinery industry. It overcomes the processing shortcomings of existing machinery and electric tools, has the advantages of convenience, speed and accuracy, and is the best choice for chamfering of metal objects. According to the chamfering requirements, it can be divided into straight chamfering and curved chamfering.

[0003] There are 6 holes on both sides of the barrel joint that need to be chamfered. The traditional process is to use a vertical machine tool for single chamfering, which is inefficient and easy to miss one of the holes or the chamfer is uneven. How to improve the efficiency and ensure the chamfering quality is a headache. In order to change this situation, a double-sided multi-hole synchronous floating chamfering equipment for an inverted bottom barrel of a motorcycle shock absorber is proposed. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides a motorcycle shock absorber inverted bottom tube double-sided multi-hole synchronous floating chamfering device which can improve efficiency and make the chamfer uniform.

[0005] The technical scheme is as follows: a motorcycle shock absorber inverted bottom barrel double-sided multi-hole synchronous floating chamfering device includes a workbench, the main points of which are: a movable conveying bottom plate is installed on both sides of the workbench, a chamfering platform is fixed on the conveying bottom plate, two chamfering platforms are arranged opposite to each other, a workpiece fixing seat is arranged between the two conveying bottom plates, the workpiece fixing seat is installed on the workbench, a motor is fixed on the outer side of the two chamfering platforms, the output shaft of the motor extends into the interior of the chamfering platform, at least one transmission shaft connected to the output shaft is arranged in the chamfering platform, the other end of the transmission shaft extends out of the chamfering platform, and a chamfering tool is connected to the protruding end of the connecting shaft through a universal joint. With the above structure, the chamfering platforms on both sides can be brought close to each other through the conveying bottom plate, the chamfering tool can be extended into the hole to be chamfered, the universal joint can help the chamfering tool automatically find the hole center, the motor provides power for the chamfering tool, so as to chamfer the barrel joint, and at the same time, the chamfering efficiency can be improved, the chamfering is uniform, and the situation of missing a hole can be avoided.

[0006] Preferably, a driving gear is fixedly sleeved on the output shaft, and a driven gear is fixedly sleeved on the transmission shaft, and the driven gear is arranged along the circumference of the driving gear and meshes with the driving gear. With the above structure, the motor provides power for the rotation of the driving gear, so that the driven gear rotates with the driving gear, realizing that multiple transmission shafts rotate at the same time, and driving multiple groups of chamfering tools to perform chamfering processing at the same time, greatly improving the chamfering efficiency of the workpiece.

[0007] Preferably, a square connection hole is provided in the axial direction at one end of the connecting shaft close to the chamfering platform, and a connecting piece adapted to the structure of the square connection hole is provided at one end of the transmission shaft connected to the connecting shaft, and the connecting piece extends into the square connection hole to realize the connection between the transmission shaft and the connecting shaft. With the above structure, the transmission shaft and the connecting shaft are connected together, so as to be able to further connect to an external chamfering tool.

[0008] Preferably, a mounting hole is provided in the axial direction at one end of the connecting shaft close to the chamfering tool, a universal joint fork at one end of the universal joint is installed in the mounting hole, and the other end extends into the chamfering tool, and a limiting member is provided on the outer sleeve of the connection between the chamfering tool, the universal joint and the connecting shaft;

[0009] The limiting member includes a spring or a sleeve. With the above structure, the chamfering tool connected to the universal joint can be limited to avoid excessive movement, so that the center of the hole that needs to be chamfered in the workpiece can be accurately found.

[0010] As a preferred embodiment: the workbench is a rectangular parallelepiped structure, two guide rails are arranged in parallel along the length direction of the workbench, a slider matching the guide rails is arranged at the bottom of the transmission base plate, and guide rail limit seats are arranged at both ends of the two guide rails. With the above structure, the transmission base plate can move on the guide rails, so that the chamfering table and the motor located on the transmission base plate move left and right, so that the workpiece fixing seat near the middle can be chamfered to the workpiece fixed on the workpiece fixing seat, and the guide rail limit seats arranged at both ends can prevent the transmission base plate from sliding out of the guide rails.

[0011] Preferably, one of the two conveying bottom plates is a left conveying bottom plate, and the other is a right conveying bottom plate. A telescopic cylinder assembly is arranged between the left conveying bottom plate and the right conveying bottom plate. One end of the cylinder body of the telescopic cylinder assembly is fixed to the left conveying bottom plate, and one end of the piston rod is connected to the right conveying bottom plate. With the above structure, the left conveying bottom plate and the right conveying bottom plate can be automatically moved closer or farther away from each other through the telescopic cylinder assembly, saving manpower.

[0012] As a preference: a proximity switch is arranged above the telescopic cylinder assembly, and a receiving assembly is correspondingly arranged on the right conveying bottom plate on the opposite side, and the receiving assembly is close to one side of the chamfering table. With the above structure, the telescopic cylinder assembly can drive the proximity switch and its receiving assembly to approach each other, thereby acting as a motor to chamfer the workpiece.

[0013] Preferably: a short connecting plate is hinged on the side of the left conveying bottom plate close to the right conveying bottom plate, a long connecting plate is hinged on the side of the right conveying bottom plate close to the left conveying bottom plate, the outer end of the short connecting plate is hinged to the middle of the long connecting plate, the short connecting plate and the long connecting plate are both close to the middle side of the workbench and extend out of the workbench, and a handle is welded on the outer end of the long connecting plate. With the above structure, the connecting plate and the bottom plate are hinged to each other, and the connecting plates are also hinged to each other. By pushing the external handle, the conveying bottom plates on both sides can be moved towards each other and close to the workpiece fixing seat in the middle.

[0014] Preferably, the workpiece fixing seat comprises a vertically arranged fixing plate and a spindle arranged perpendicular to the fixing plate, a clamping claw parallel to the spindle is arranged at the top end of the fixing plate, and a mounting groove is left between the clamping claws;

[0015] Fixed columns are arranged on both the left and right sides of the fixed plate, and telescopic springs are sleeved on the outer sides of the fixed columns. With the above structure, the workpiece barrel joint can be installed on the mandrel, and the workpiece can be further fixed by the clamping claws. At the same time, the protruding part of the workpiece can be clamped into the mounting groove between the clamping claws, so that it is not easy to fall off during the chamfering process. The telescopic springs are arranged on the left and right sides of the bottom, which can play a certain limiting role, avoid the chamfering tools on both sides from being damaged by hard collision, and can push the conveying bottom plates on both sides to reset.

[0016] Preferably, four supporting legs are arranged at the bottom of the base, and the four supporting legs are respectively located at the four corners of the base. The above structure can support and fix the base, ensure the flatness of the bottom plate, and avoid tilting during operation.

[0017] Compared with the prior art, the present invention has the following beneficial effects: combining the principle of a multi-axis device to realize the simultaneous rotation of multiple chamfering tools, thereby chamfering the workpiece, greatly improving work efficiency; at the same time, the universal joint arranged between the chamfering tool and the wheel axle can automatically find the center of the chamfering hole and correct the angular deviation between the chamfering tool and the hole center; a limit piece is sleeved on the outer side of the universal joint to limit it, thereby achieving uniform chamfering and ensuring the safety of construction workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the present invention;

[0019] Figure 2 It is a schematic diagram of the use of the present invention;

[0020] Figure 3 It is a front view of the motor 4 and the chamfering table 2;

[0021] Figure 4 for Figure 3 Sectional view of AA in the middle;

[0022] Figure 5 is a cross-sectional view of the connecting shaft 17, the stopper 6 and the chamfering tool 5;

[0023] Figure 6 It is a structural schematic diagram of the telescopic cylinder assembly 20. DETAILED DESCRIPTION

[0024] The present invention is further described below in conjunction with embodiments and drawings.

[0025] Example 1

[0026] like Figure 1 As shown, a motorcycle shock absorber inverted bottom cylinder double-sided multi-hole synchronous floating chamfering device mainly comprises a workbench 1, on both sides of the workbench 1 are installed movable conveying bottom plates 10, on the conveying bottom plates 10 are fixed chamfering tables 2, two chamfering tables 2 are arranged opposite to each other, a workpiece fixing seat 3 is arranged between the two conveying bottom plates 10, the workpiece fixing seat 3 is installed on the workbench 1, and the outer sides of the two chamfering tables 2 are fixed with motors 4, and the output shaft 401 of the motor 4 extends into the In the chamfering table 2, at least one transmission shaft 7 is installed in the chamfering table 2, and the transmission shafts 7 are parallel to the output shaft 401. The output shaft 401 can drive the transmission shaft 7 to rotate. A connecting shaft 17 is connected to the end of the transmission shaft 7 away from the motor 4. The outer end of the connecting shaft 17 extends out of the chamfering table 2, and a chamfering tool 5 is connected to the protruding end of the connecting shaft 17 through a universal joint 18. The hole center of the workpiece barrel joint can be automatically found through the universal joint 6, so as to chamfer the hole.

[0027] like Figures 3 to 5As shown, a driving gear 15 is fixedly sleeved on the output shaft 401, and a driven gear 16 is fixedly sleeved on the transmission shaft 7. The driven gear 16 is arranged circumferentially along the driving gear 15 and meshes with the driving gear 15. The motor 4 provides power for the rotation of the driving gear 15, and the driven gear 16 meshed with it can rotate with the driving gear 15. A square connecting hole 1701 is axially opened at one end of the connecting shaft 17 close to the chamfering table 2, and a connecting piece adapted to the structure of the square connecting hole 1701 is provided at one end of the transmission shaft 7 connected to the connecting shaft 17. The connecting piece extends into the square connecting hole 1701 to achieve the connection between the transmission shaft 7 and the connecting shaft 17.

[0028] A mounting hole 1702 is axially provided at one end of the connecting shaft 17 close to the chamfering tool 5, and a universal joint fork at one end of the universal joint 18 is installed in the mounting hole 1702, and the other end extends into the chamfering tool 5. A limit member 6 is sleeved on the outside of the connection between the chamfering tool 5, the universal joint 18 and the connecting shaft 17. The limit member 6 includes a spring or a sleeve, and the tool head of the chamfering tool 5 can extend out of the limit member 6. The limit member 6 can limit the internal chamfering tool 5 to prevent it from excessively deviating on the universal joint 18, thereby assisting the chamfering tool 5 to find the center of the hole and ensure accurate positioning.

[0029] The workbench 1 is a rectangular parallelepiped structure, and two guide rails 9 are arranged in parallel along the length direction on the workbench 1. A slider 19 cooperating with the guide rail 9 is arranged at the bottom of the transmission base plate 10, and guide rail limit seats 8 are arranged at both ends of the two guide rails 9. The transmission base plate 10 can move left and right on the guide rail 9 through the slider 19, so as to realize chamfering of the middle workpiece, and the guide rail limit seats 8 arranged at both ends can prevent the transmission base plate 10 from excessive movement and sliding out of the guide rail 9, thereby realizing the limiting function.

[0030] like Figure 6 As shown, the two conveying base plates 10 are one left conveying base plate 1001 and the other right conveying base plate 1002. A telescopic cylinder assembly 20 is arranged between the left conveying base plate 1001 and the right conveying base plate 1002. One end of the cylinder body of the telescopic cylinder assembly 20 is fixed to the left conveying base plate 1001, and one end of the piston rod is fixed to the right conveying base plate 1002. The telescopic cylinder assembly 20 can automatically push the conveying base plates 10 on both sides to approach each other, thereby realizing automation and saving manpower.

[0031] A proximity switch 21 is arranged above the telescopic cylinder assembly 20, and a wire is connected to the proximity switch 21. A receiving assembly 22 is correspondingly arranged on the right conveying base plate 1002 on the opposite side. The receiving assembly 22 is close to one side of the chamfering table 2. As the telescopic cylinder assembly 20 works, the proximity switch 21 above it gradually approaches the receiving assembly 22. When the proximity switch 21 is against the receiving assembly 22, the motor 4 connected to the chamfering table 2 starts to work, and the chamfering tool 5 chamfers the workpiece. After the processing is completed, the telescopic cylinder assembly 20 drives the proximity switch 21 away from the receiving assembly 22, and the motor 4 stops working. After the conveying base plate 10 returns to the initial position, the processed workpiece is removed from the workpiece fixing seat 3.

[0032] The workpiece fixing seat 3 includes a vertically arranged fixing plate 301 and a spindle 302 arranged perpendicular to the fixing plate 301, a clamping claw 303 parallel to the spindle 302 is arranged at the top of the fixing plate 301, a mounting groove is reserved between the clamping claws 303, fixing columns are arranged on the left and right sides of the fixing plate 301, and a telescopic spring 304 is sleeved on the outer side of the fixing column. The workpiece barrel joint can be very firmly connected to the spindle 2, and its upward protruding part can just be inserted into the mounting groove between the clamping claws 14 to further fix the workpiece to avoid the workpiece falling off due to vibration during the chamfering process. The telescopic springs 304 on both sides can prevent the chamfering tools 5 on both sides from rigid collision and thus causing damage. At the same time, the telescopic springs 304 can push the conveying base plates 10 on both sides away from the middle workpiece fixing seat 3 after chamfering is completed.

[0033] Four supporting legs 13 are further provided at the bottom of the base 1 . The four supporting legs 13 are respectively located at four corners of the base 1 and can support the base 1 .

[0034] Example 2

[0035] like Figure 2 As shown, a short connecting plate 1101 is hinged on the side of the left conveying base plate 1001 close to the right conveying base plate 1002, and a long connecting plate 1102 is hinged on the side of the right conveying base plate 1002 close to the left conveying base plate 1001. The outer end of the short connecting plate 1101 is hinged at the middle of the long connecting plate 1102. Both the short connecting plate 1101 and the long connecting plate 1102 are close to the middle side of the workbench 1 and extend out of the workbench 1. A handle 12 is welded at the outer end of the long connecting plate 1102. Applying a pushing force to the handle 12 can realize the opposite movement of the two conveying base plates 10, thereby making the chamfering tables 2 approach each other.

[0036] The workpiece barrel joint is fixed on the spindle 2, and the claw 14 is further clamped, pushing the external handle 12 to reduce the angle at which the short connecting plate 1101 and the long connecting plate 1102 are hinged to each other, so that the bottom plate 10 corresponding to the short connecting plate 1101 and the long connecting plate 1102 are close to each other through the guide rail 9, and the chamfering tool 5 protruding inward can automatically find the hole center through the limiter 6 and correct the angle, so as to extend into the hole of the workpiece to chamfer it. The motor 4 on the outside of the chamfering table 2 provides power for the corresponding multi-axis device inside the chamfering table 2. After the chamfering process is completed, slowly release the handle 12 to make the bottom plate 10 gradually move away from the workpiece fixing seat 3 and return to the initial position. After the process is completed, the workpiece is removed.

[0037] The telescopic cylinder assembly 20 and the connecting plate 11 can be arranged on the same chamfering equipment. When the electric telescopic cylinder assembly 20 fails, the connecting plates 11 can be manually pushed closer to each other for chamfering. Or when a small batch of workpieces need to be chamfered, a manual method can be used to save resources and costs.

[0038] The two chamfering tables 2 are connected to a total of six chamfering tools 5. The six chamfering tools 5 start working at the same time, and can complete the chamfering process quickly at one time, effectively improving the chamfering work efficiency. At the same time, the chamfering of the workpiece is uniform without omissions. The use of this double-sided six-hole synchronous floating chamfering equipment can also ensure the safety of workers.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present invention. Under the guidance of the present invention, ordinary technicians in this field can make various similar expressions without violating the purpose and claims of the present invention, and such changes all fall within the scope of protection of the present invention.

Claims

1. A motorcycle shock absorber inverted bottom cylinder double-sided multi-hole synchronous floating chamfering device, comprising a workbench (1), characterized in that: A movable conveying base plate (10) is installed near both sides of the workbench (1), a chamfering platform (2) is fixed on the conveying base plate (10), the two chamfering platforms (2) are arranged opposite to each other, a workpiece fixing seat (3) is arranged between the two conveying base plates (10), the workpiece fixing seat (3) is installed on the workbench (1), a motor (4) is fixed on the outer side of the two chamfering platforms (2), and the output shaft (401) of the motor (4) extends into the chamfering platform (2), at least one transmission shaft (7) is installed in the chamfering platform (2), the transmission shaft (7) is parallel to the output shaft (401), the output shaft (401) can drive the transmission shaft (7) to rotate, a connecting shaft (17) is connected to the end of the transmission shaft (7) away from the motor (4), the outer end of the connecting shaft (17) protrudes from the chamfering platform (2), and a chamfering tool (5) is connected to the protruding end of the connecting shaft (17) via a universal joint (18).

2. The motorcycle shock absorber inverted bottom cylinder double-sided multi-hole synchronous floating chamfering equipment according to claim 1 is characterized in that: A driving gear (15) is fixedly sleeved on the output shaft (401), and a driven gear (16) is fixedly sleeved on the transmission shaft (7); the driven gear (16) is arranged along the circumference of the driving gear (15) and meshes with the driving gear (15).

3. The motorcycle shock absorber inverted bottom cylinder double-sided multi-hole synchronous floating chamfering equipment according to claim 1 or 2, characterized in that: A square connecting hole (1701) is axially provided at one end of the connecting shaft (17) close to the chamfering platform (2); a connecting piece adapted to the structure of the square connecting hole (1701) is provided at one end of the transmission shaft (7) connected to the connecting shaft (17); the connecting piece extends into the square connecting hole (1701) to realize the connection between the transmission shaft (7) and the connecting shaft (17).

4. The motorcycle shock absorber inverted bottom cylinder double-sided multi-hole synchronous floating chamfering equipment according to claim 3 is characterized by: A mounting hole (1702) is axially provided at one end of the connecting shaft (17) close to the chamfering tool (5); a universal joint fork at one end of the universal joint (18) is installed in the mounting hole (1702), and the other end extends into the chamfering tool (5); a limiting member (6) is sleeved on the outside of the connection between the chamfering tool (5), the universal joint (18) and the connecting shaft (17); The limiting member (6) comprises a spring or a sleeve.

5. The motorcycle shock absorber inverted bottom cylinder double-sided multi-hole synchronous floating chamfering equipment according to claim 1, characterized in that: The workbench (1) is of a rectangular parallelepiped structure. Two guide rails (9) are arranged in parallel along the length direction on the workbench (1). A slider (19) cooperating with the guide rails (9) is arranged at the bottom of the transmission base plate (10). Guide rail limit seats (8) are arranged at both ends of the two guide rails (9).

6. The motorcycle shock absorber inverted bottom tube double-sided multi-hole synchronous floating chamfering equipment according to claim 1, characterized in that: The two conveying base plates (10) are one left conveying base plate (1001) and the other right conveying base plate (1002). A telescopic cylinder assembly (20) is arranged between the left conveying base plate (1001) and the right conveying base plate (1002). One end of the cylinder body of the telescopic cylinder assembly (20) is fixed to the left conveying base plate (1001), and one end of the piston rod is connected to the right conveying base plate (1002).

7. The motorcycle shock absorber inverted bottom cylinder double-sided multi-hole synchronous floating chamfering equipment according to claim 6, characterized in that: A proximity switch (21) is arranged above the telescopic cylinder assembly (20), and a receiving assembly (22) is correspondingly arranged on the right conveying bottom plate (1002) on the opposite side, and the receiving assembly (22) is close to one side of the chamfering platform (2).

8. The motorcycle shock absorber inverted bottom cylinder double-sided multi-hole synchronous floating chamfering equipment according to claim 6, characterized in that: A short connecting plate (1101) is hinged on the side of the left conveying bottom plate (1001) close to the right conveying bottom plate (1002), and a long connecting plate (1102) is hinged on the side of the right conveying bottom plate (1002) close to the left conveying bottom plate (1001). The outer end of the short connecting plate (1101) is hinged to the middle of the long connecting plate (1102). Both the short connecting plate (1101) and the long connecting plate (1102) are close to the middle side of the workbench (1) and extend out of the workbench (1). A handle (12) is welded to the outer end of the long connecting plate (1102).

9. The motorcycle shock absorber inverted bottom cylinder double-sided multi-hole synchronous floating chamfering equipment according to claim 1, characterized in that: The workpiece fixing seat (3) comprises a vertically arranged fixing plate (301) and a spindle (302) arranged perpendicular to the fixing plate (301); a clamping claw (303) parallel to the spindle (302) is arranged at the top end of the fixing plate (301); and a mounting groove is left between the clamping claws (303); Fixed columns are arranged on both the left and right sides of the fixed plate (301), and telescopic springs (304) are sleeved on the outer sides of the fixed columns.

10. The motorcycle shock absorber inverted bottom cylinder double-sided multi-hole synchronous floating chamfering equipment according to claim 1, characterized in that: Four supporting legs (13) are also provided at the bottom of the workbench (1), and the four supporting legs (13) are respectively located at the four top corners of the workbench (1).