Gear broaching device for inner ring gear machining

By adopting the automatic lubricant cleaning mechanism and the transmission belt drain mechanism in the inner ring gear processing gear pulling device, the problem of tooth shape deviation caused by waste chip residues in the existing gear pulling device is solved, and efficient processing without manual cleaning is achieved and quick loading operation.

CN119140917APending Publication Date: 2024-12-17CHONGQING XINXING GEAR WHEEL
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Patent Information

Application Number
CN202411542568.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2024-12-17

AI Technical Summary

Technical Problem

The existing tooth pulling device is subject to tooth deviation due to waste chip residues after processing, and requires manual cleaning and low efficiency.

Method used

A kind of inner ring gear processing and pulling device is designed, including an operating table, drive assembly, lubrication assembly and positioning assembly. It adopts a lubricating fluid automatic cleaning mechanism, and uses a rotating sleeve and cleaning brush to automatically clean the pulling rod when resetting, and passes the The transmission belt prevents lubricant from overflowing, achieving automatic discharge and rapid loading.

Benefits of technology

An automatic cleaning process without manual cleaning is achieved, reducing cleaning time, improving processing efficiency, and ensuring gear accuracy and cleaning results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an inner ring gear machining gear broaching device, and relates to the technical field of gear machining, the inner ring gear machining gear broaching device comprises an operation table, an expansion table is fixedly installed on one side of the operation table, a driving assembly used for driving a gear broaching rod to move up and down is fixedly installed on the other side of the operation table, and a through hole used for allowing the gear broaching rod to go in and out is formed in the middle of the operation table; a positioning assembly used for fixing the gear is arranged on one side of the through hole, and a lubricating assembly used for lubricating the gear and the broach rod is fixedly installed on the outer side of the operation table. According to the gear broaching device, the current gear broaching rod is reset upwards, and the cleaning brush arranged on the inner wall of the rotating sleeve can be matched with lubricating liquid to automatically clean the gear broaching rod, so that the gear broaching rod is cleaned while resetting, and compared with an existing gear broaching device, manual cleaning by personnel is not needed; and cleaning and resetting links are combined together, so that the cleaning time can be greatly shortened, and the cleaning effect is ensured.
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Description

Technical Field

[0001] The invention relates to the technical field of gear processing, and in particular to a gear pulling device for processing an inner ring gear. Background Art

[0002] When processing the inner ring gear, a tooth-pulling device is required to process the inner ring gear. The tooth-pulling device is an important device used to manufacture the gear tooth shape in mechanical processing. This type of device usually uses a specific process method, such as pulling, grinding or cutting, to process the workpiece to form the required tooth shape. For example, the patent announcement number is CN209349639U, a tooth-pulling machine with a clamping device, including a processing base, two support seats are fixedly installed on the left and right sides of the bottom of the processing base, a hydraulic box is fixedly installed on the left side of the top of the processing base, a hydraulic adjustment seat is fixedly installed on the top of the hydraulic box, and a hydraulic extension rod extending to the outside of the hydraulic adjustment seat is movably installed inside the hydraulic adjustment seat. The tooth-pulling machine with a clamping device, by setting the top of the receiving base to open a placement groove corresponding to the equipment to be processed, and the left and right sides of the receiving base are movably installed with an adjusting threaded shaft and an adjusting nut, the effect of facilitating the fixing of the equipment to be processed is achieved, and by setting a limit pad, the clamping effect of the equipment to be processed is effectively improved, and by setting an adjusting nut, the adjusting threaded shaft is easy to adjust according to different equipment to be processed.

[0003] However, during the tooth pulling process, the existing tooth pulling device will produce waste chips due to the contact with the inner wall of the gear. During this process, some of the waste chips will remain on the surface of the tooth pulling rod, which will cause the tooth shape to deviate during the next tooth pulling process due to the influence of the waste chips. As a result, the existing tooth pulling device needs to be manually cleaned after completing the tooth pulling. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides an inner ring gear processing and pulling device, which solves the problem that the existing gear pulling device has residual waste chips after completing the gear pulling, resulting in the need for manual cleaning after completing the gear pulling.

[0005] To achieve the above object, the technical solution adopted by the present invention is:

[0006] A tooth-pulling device for processing an inner ring gear comprises an operating table, an expansion table is fixedly mounted on one side of the operating table, a driving component for driving a tooth-pulling rod to move up and down is fixedly mounted on the other side of the operating table, a through hole for the tooth-pulling rod to enter and exit is opened in the middle of the operating table, a positioning component for fixing the gear is arranged on one side of the through hole, and a lubrication component for lubricating the gear and the tooth-pulling rod is fixedly mounted on the outer side of the operating table.

[0007] Preferably, a collecting tank is provided at the bottom of the operating table, and a filter screen for filtering waste debris is installed inside the collecting tank;

[0008] A first electric slide rail is disposed on the upper surface of the expansion platform, and a push plate for pushing out the gear is movably installed inside the first electric slide rail;

[0009] The upper and lower ends of the tooth-pulling rod are respectively fixedly mounted with butt joint shafts for connection.

[0010] Preferably, the driving assembly includes a column, which is arranged on one side of the operating table, and a guide rail is arranged inside the column, and slide seats are slidably installed on the upper and lower sides of the guide rail, each of the slide seats is provided with a movable groove, and two movable plates are movably installed in each movable groove, and a clamping sleeve is fixedly installed at the end of each movable plate, and adjacent docking shafts are fixedly clamped between every two adjacent clamping sleeves.

[0011] Preferably, a driving motor is fixedly mounted at the bottom of the guide rail, a forward and reverse screw rod is fixedly mounted at the output end of the driving motor, threaded holes are opened inside the slide seat at the upper and lower sides, and the threaded holes are threadedly matched with the forward and reverse screw rod shaft.

[0012] Preferably, a first belt shaft is fixedly installed in the middle of the forward and reverse screw rod shaft, a rotating groove is opened inside the operating table, a transmission gear is rotatably installed inside the rotating groove, a second belt shaft is fixedly installed at the bottom of the transmission gear, and the second belt shaft is connected to the first belt shaft through a transmission belt.

[0013] Preferably, an extension sleeve is fixedly installed on the outer side of each slide seat, a hydraulic groove is opened between each extension sleeve and the movable groove, and a contraction pressure rod is movably installed at both ends of each hydraulic groove, and each contraction pressure rod is fitted with an adjacent movable plate. A connecting pipe is connected between the middle parts of the hydraulic grooves on the upper and lower sides, and a control pump is arranged in the middle part of the connecting pipe, and the control pump is fixedly installed at the bottom of the operating table.

[0014] Preferably, the lubrication assembly comprises a water tank, the water tank is fixedly mounted on the outside of the operating table, a bracket is fixedly mounted on the upper side of the water tank, an annular frame is fixedly mounted on the outside of the bracket, an annular channel is opened inside the annular frame, and a plurality of nozzles are connected to the inside of the annular channel;

[0015] A delivery pump is fixedly installed on the upper side of the water tank, and a delivery pipe is connected between the water outlet end of the delivery pump and the annular channel.

[0016] Preferably, the positioning assembly includes a second electric slide rail, which is arranged on one side of the operating table, and a movable seat is slidably installed inside the second electric slide rail, a fixed splint is fixedly installed on one side of the movable seat, and a movable splint is movably connected to the other side of the movable seat through a connecting rod, an electric push rod is fixedly installed on the upper end of the movable seat, and the output end of the electric push rod is fixedly connected to the movable splint.

[0017] Preferably, an extension frame is fixedly mounted on one side of the fixed clamping plate, a rotation slot is provided inside the extension frame, a rotation sleeve is rotatably mounted inside the rotation slot, and a cleaning brush for assisting in cleaning the tooth-pulling rod is mounted on the inner wall of the rotation sleeve;

[0018] A groove is provided at the bottom of the rotating sleeve, a limit movable ring is movably installed inside the groove through a supporting spring, a plurality of matching tooth grooves are provided on the outer surface of the limit movable ring, and a limit column for limiting the movement of the limit movable ring is provided on the inner wall of the groove.

[0019] Preferably, a drainage port is provided on the outer side of the through hole, a guide sleeve is rotatably mounted on the inner wall of the drainage port through a rotating sleeve, matching teeth for matching with a plurality of matching tooth grooves are arranged on the upper side of the inner wall of the guide sleeve, and a guide vane is fixedly mounted on the lower side of the inner wall of the guide sleeve;

[0020] The rotating sleeve is fixedly mounted on the outside of the guide sleeve, a driven gear ring is arranged on the outer surface of the rotating sleeve, and the transmission gear is meshed with the driven gear ring.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. When the gear is discharged, the extension frame will be located at the discharge port. Due to the hollowness below, the support spring can push the limit movable ring downward, so that the bottom of the limit movable ring extends out, so that a number of matching tooth grooves are inserted into the matching teeth, and the limit movable ring is limited up and down by the limit column, so that the guide sleeve will drive the rotating sleeve to rotate when it rotates. The current tooth pulling rod is reset upward, and the cleaning brush provided on the inner wall of the rotating sleeve can be used to automatically clean the tooth pulling rod with the lubricating liquid, so that the tooth pulling rod is cleaned while it is reset. Compared with the existing tooth pulling device, this application does not require manual cleaning by personnel, and the cleaning and resetting links are combined together to greatly reduce the cleaning time and ensure the cleaning effect.

[0023] 2. During the processing, the lubricating liquid will continue to spray downward. In order to avoid overflow caused by excessive lubricating liquid, the second belt shaft can be driven to rotate through the transmission belt, so that the transmission gear at the upper end of the second belt shaft is engaged with the driven gear ring, and then the driven gear ring is rotated. Under the rotation of the driven gear ring, the guide sleeve and the guide blade will cooperate to guide the excess lubricating liquid to be discharged downward, avoiding the leakage of excessive lubricating liquid.

[0024] 3. Before processing, first store the gear between the fixed clamp and the movable clamp, then start the electric push rod to tighten the movable clamp, so that the distance between the movable clamp and the fixed clamp is reduced, and the current internal gear is clamped and fixed. After the processing is completed, the gear is moved to the expansion table through the second electric slide rail, and then the electric push rod is started again to open the movable clamp, so that the gear will fall to the push plate for subsequent automatic discharge. The above structure can enable the present application to realize automatic discharge and fast loading operations, so that the processing efficiency is improved.

[0025] 4. In order to realize the up and down switching of the tooth pulling rod to facilitate the removal of the gear, the hydraulic fluid inside the connecting pipe can be controlled by using a control pump, so that the hydraulic fluid moves to the hydraulic groove on the required side, and a large amount of hydraulic fluid is received by the hydraulic groove, so that the contraction pressure rod will move toward the movable groove, thereby pressing the movable plate, so that the extension sleeve fixes the current docking shaft. At the same time, the other end releases the pressure on the movable plate due to the drop of hydraulic fluid, realizing the up and down switching of the tooth pulling rod, so that the tooth pulling rod can be connected to the slide seats on the upper and lower sides respectively, to ensure the storage and retrieval of the gear and the comprehensive cleaning of the tooth pulling rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0027] Figure 2 It is a schematic diagram of the top view of the structure of the present invention;

[0028] Figure 3 yes Figure 2 Schematic diagram of the cross-section structure at AA in the middle;

[0029] Figure 4 yes Figure 3 The enlarged structural diagram at a in the middle;

[0030] Figure 5 yes Figure 3 The enlarged structural diagram at b in the middle;

[0031] Figure 6 yes Figure 2 Schematic diagram of the cross-section structure at BB in the middle;

[0032] Figure 7 It is a three-dimensional structural diagram of the operating table;

[0033] Figure 8 It is a side view structural diagram of the operating table;

[0034] Fig. 9 yes Figure 8 Schematic diagram of the cross-section structure at CC;

[0035] Fig.10 It is a three-dimensional structural schematic diagram of the drive component;

[0036] Fig.11 1 is a schematic diagram of the top view of the drive assembly;

[0037] Fig.12 yes Fig.11 Schematic diagram of the cross-section structure at DD in the middle;

[0038] Fig.13 It is a schematic diagram of the three-dimensional structure of the positioning component;

[0039] Fig.14 is a schematic diagram of the side view structure of the positioning component;

[0040] Fig.15 yes Fig.14 Schematic diagram of the cross-sectional structure at EE.

[0041] In the figure: 1. operating table; 2. driving assembly; 201. column; 202. guide rail; 203. slide seat; 2031. movable groove; 2032. movable plate; 2033. clamping sleeve; 2034. threaded hole; 204. positive and negative screw rod; 2041. first belt shaft; 2042. transmission belt; 2043. driving motor; 205. extension sleeve; 2051. hydraulic groove; 2052. contraction pressure rod; 206. connecting pipe; 207. control pump; 3. extension table; 4. positioning assembly; 401. second electric slide rail; 402. moving seat; 4021. fixed splint; 4022. movable splint; 4023. electric push rod; 4024. connecting plug rod; 403. extension frame; 4031. rotating groove; 403 2. Rotating sleeve; 4033. Cleaning brush; 4034. Groove; 4035. Support spring; 4036. Limiting movable ring; 4037. Matching tooth groove; 4038. Limiting column; 404. Drain port; 405. Guide sleeve; 4051. Guide blade; 4052. Matching tooth; 4053. Rotating sleeve; 4054. Driven gear ring; 5. Lubricating assembly; 501. Water tank; 502. Bracket; 503. Ring frame; 504. Ring channel; 505. Nozzle; 506. Delivery pump; 507. Delivery pipe; 6. Filter; 7. First electric slide rail; 8. Push plate; 9. Tooth rod; 10. Docking shaft; 11. Through hole; 12. Rotating groove; 13. Second belt shaft; 14. Transmission gear; 15. Collection tank. DETAILED DESCRIPTION

[0042] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0043] like Figures 1 to 15 As shown, a tooth-pulling device for inner ring gear processing comprises an operating table 1, an expansion table 3 is fixedly mounted on one side of the operating table 1, a driving component 2 for driving a tooth-pulling rod 9 to move up and down is fixedly mounted on the other side of the operating table 1, a through hole 11 for the tooth-pulling rod 9 to enter and exit is opened in the middle of the operating table 1, a positioning component 4 for fixing the gear is arranged on one side of the through hole 11, and a lubrication component 5 for lubricating the gear and the tooth-pulling rod 9 is fixedly mounted on the outer side of the operating table 1.

[0044] In this embodiment, a collecting tank 15 is provided at the bottom of the operating table 1, and a filter screen 6 for filtering waste chips is installed inside the collecting tank 15; the lubricating liquid falling into the collecting tank 15 can be filtered through the filter screen 6, and the waste chips inside can be filtered out for easy processing by personnel;

[0045] A first electric slide rail 7 is provided on the upper surface of the expansion table 3, and a push plate 8 for pushing out the gear is movably installed inside the first electric slide rail 7; after the processing is completed, the gear will be transferred to the expansion table 3 through the positioning component 4, and then the push plate 8 will be driven to move by the first electric slide rail 7, so that the push plate 8 pushes out the current gear to realize the automatic discharge operation;

[0046] The upper and lower ends of the tooth pulling rod 9 are respectively fixed with docking shafts 10 for connection. When installing the tooth pulling rod 9, the docking shafts 10 at the upper and lower ends can be connected to the clamping sleeve 2033, so that the clamping sleeve 2033 fixes the tooth pulling rod 9 to achieve quick installation.

[0047] In this embodiment, the driving assembly 2 includes a column 201, which is arranged on one side of the operating table 1. A guide rail 202 is arranged inside the column 201. Slide seats 203 are slidably installed on the upper and lower sides of the guide rail 202. Each slide seat 203 has a movable groove 2031, and two movable plates 2032 are movably installed inside each movable groove 2031. A clamping sleeve 2033 is fixedly installed at the end of each movable plate 2032, and adjacent docking shafts 10 are fixedly clamped between every two adjacent clamping sleeves 2033.

[0048] A driving motor 2043 is fixedly installed at the bottom of the guide rail 202, and a positive and negative screw rod 204 is fixedly installed at the output end of the driving motor 2043. Threaded holes 2034 are opened inside the upper and lower slide seats 203, and the threaded holes 2034 are threadedly matched with the rod body of the positive and negative screw rod 204.

[0049] By starting the driving motor 2043, the forward and reverse screw rods 204 can be rotated, and the limit cooperation between the guide rail 202 and the slide seat 203 can be utilized so that the positions of the slide seats 203 on the upper and lower sides can be adjusted under the cooperation of the threaded hole 2034 and the threaded rod body of the forward and reverse screw rods 204, thereby realizing the clamping sleeve 2033 driving the tooth pulling rod 9 to move up and down, which can not only be used for the tooth pulling operation of the tooth pulling rod 9, but also for the up and down switching of the tooth pulling rod 9.

[0050] Among them, a first belt shaft 2041 is fixedly installed in the middle of the rod body of the forward and reverse screw rod 204, a rotating groove 12 is opened inside the operating table 1, a transmission gear 14 is rotatably installed inside the rotating groove 12, a second belt shaft 13 is fixedly installed at the bottom of the transmission gear 14, and the second belt shaft 13 is connected to the first belt shaft 2041 through a transmission belt 2042. During the rotation of the forward and reverse screw rod 204, the first belt shaft 2041 will be driven to rotate accordingly, wherein the second belt shaft 13 can be driven to rotate accordingly by the transmission belt 2042, thereby realizing the transmission of power.

[0051] It should be noted that an extension sleeve 205 is fixedly installed on the outside of each slide seat 203, a hydraulic groove 2051 is opened between each extension sleeve 205 and the movable groove 2031, and a contraction pressure rod 2052 is movably installed at both ends of each hydraulic groove 2051. Each contraction pressure rod 2052 is fitted with an adjacent movable plate 2032. A connecting pipe 206 is connected between the middle parts of the upper and lower hydraulic grooves 2051, and a control pump 207 is arranged in the middle part of the connecting pipe 206. The control pump 207 is fixedly installed at the bottom of the operating table 1.

[0052] In order to realize the up and down switching of the tooth pulling rod 9 to facilitate the removal of the gear, the hydraulic fluid inside the connecting pipe 206 can be controlled by using the control pump 207, so that the hydraulic fluid moves to the hydraulic groove 2051 on the required side, and a large amount of hydraulic fluid is received by the hydraulic groove 2051, so that the contraction pressure rod 2052 will move toward the movable groove 2031, thereby pressing the movable plate 2032, so that the extension sleeve 205 fixes the current docking shaft 10, and at the same time, the other end releases the pressure on the movable plate 2032 due to the descent of the hydraulic fluid, realizing the up and down switching of the tooth pulling rod 9, so that the tooth pulling rod 9 can be respectively connected to the slide seats 203 on the upper and lower sides to ensure the storage and retrieval of the gears and the comprehensive cleaning of the tooth pulling rod 9.

[0053] In this embodiment, the lubrication assembly 5 includes a water tank 501, which is fixedly mounted on the outside of the operating table 1, a bracket 502 is fixedly mounted on the upper side of the water tank 501, an annular frame 503 is fixedly mounted on the outside of the bracket 502, an annular channel 504 is opened inside the annular frame 503, and a plurality of nozzles 505 are connected to the inside of the annular channel 504;

[0054] A delivery pump 506 is fixedly installed on the upper side of the water tank 501 , and a delivery pipe 507 is connected between the water outlet end of the delivery pump 506 and the annular channel 504 .

[0055] During the processing, the delivery pump 506 is started to introduce the lubricating liquid inside the water tank 501 from the delivery pipe 507 into the annular channel 504, and then a plurality of nozzles 505 are used to spray the lubricating liquid onto the current gear toothing. The annular frame 503 is set above the gear, thereby achieving comprehensive lubrication of the gear and the toothing rod 9.

[0056] In the present application, the positioning assembly 4 includes a second electric slide rail 401, which is arranged on one side of the operating table 1. A movable seat 402 is slidably installed inside the second electric slide rail 401, a fixed splint 4021 is fixedly installed on one side of the movable seat 402, and a movable splint 4022 is movably connected to the other side of the movable seat 402 through a connecting rod 4024. An electric push rod 4023 is fixedly installed on the upper end of the movable seat 402, and the output end of the electric push rod 4023 is fixedly connected to the movable splint 4022.

[0057] Before processing, the gear is first stored between the fixed clamp 4021 and the movable clamp 4022, and then the electric push rod 4023 is started to tighten the movable clamp 4022, so that the distance between the movable clamp 4022 and the fixed clamp 4021 is reduced, and the current internal gear is clamped and fixed. After the processing is completed, the gear is moved to the expansion table 3 through the second electric slide rail 401, and then the electric push rod 4023 is started again to open the movable clamp 4022, so that the gear will fall to the push plate 8 for subsequent automatic discharge. The above structure can enable the present application to realize automatic discharge and fast loading operations, so that the processing efficiency is improved.

[0058] In the specific configuration, an extension frame 403 is fixedly installed on one side of the fixed clamping plate 4021, a rotation groove 4031 is opened inside the extension frame 403, a rotation sleeve 4032 is rotatably installed inside the rotation groove 4031, and a cleaning brush 4033 for assisting cleaning of the tooth-pulling rod 9 is installed on the inner wall of the rotation sleeve 4032;

[0059] A groove 4034 is provided at the bottom of the rotating sleeve 4032, and a limit movable ring 4036 is movably installed inside the groove 4034 through a supporting spring 4035. A plurality of matching tooth grooves 4037 are provided on the outer surface of the limit movable ring 4036, and a limit column 4038 for limiting the movement of the limit movable ring 4036 is provided on the inner wall of the groove 4034.

[0060] When the gear is discharged, the extension frame 403 will be located at the discharge port 404. Due to the hollowness below, the support spring 4035 can push the limiting movable ring 4036 downward, so that the bottom of the limiting movable ring 4036 extends out, so that a number of matching tooth grooves 4037 are inserted into the matching teeth 4052, and the limiting movable ring 4036 is limited up and down by the limiting column 4038, so that the guide sleeve 405 will drive the rotating sleeve 4032 to rotate when it rotates, wherein the current tooth pulling rod 9 is reset upward, and the cleaning brush 4033 provided on the inner wall of the rotating sleeve 4032 can be used to automatically clean the tooth pulling rod 9 with the lubricating fluid, so that the tooth pulling rod 9 is cleaned while it is reset. Compared with the existing tooth pulling device, the present application does not require manual cleaning by personnel, and the cleaning and resetting links are combined together to greatly reduce the cleaning time and ensure the cleaning effect.

[0061] It should be noted that a drain port 404 is provided on the outer side of the through hole 11, a guide sleeve 405 is rotatably mounted on the inner wall of the drain port 404 through a rotating sleeve 4053, a matching tooth 4052 for matching with a plurality of matching tooth grooves 4037 is provided on the upper side of the inner wall of the guide sleeve 405, and a guide vane 4051 is fixedly mounted on the lower side of the inner wall of the guide sleeve 405;

[0062] The rotating sleeve 4053 is fixedly installed on the outside of the guide sleeve 405 . A driven gear ring 4054 is provided on the outer surface of the rotating sleeve 4053 . The transmission gear 14 is meshed with the driven gear ring 4054 .

[0063] During the processing, the lubricating liquid will continue to spray downward. In order to avoid overflow caused by excessive lubricating liquid, the second belt shaft 13 can be driven to rotate through the transmission belt 2042, so that the transmission gear 14 at the upper end of the second belt shaft 13 engages with the driven gear ring 4054, and then the driven gear ring 4054 rotates. The rotation of the driven gear ring 4054 will make the guide sleeve 405 cooperate with the guide blade 4051, which can guide the excess lubricating liquid to be discharged downward, avoiding the leakage of excessive lubricating liquid.

[0064] The working principle of this inner ring gear processing and pulling gear device:

[0065] When in use, the gear is first stored between the fixed clamping plate 4021 and the movable clamping plate 4022, and then the movable clamping plate 4022 is tightened by starting the electric push rod 4023, so that the distance between the movable clamping plate 4022 and the fixed clamping plate 4021 is reduced, and the gear currently inside is clamped and fixed;

[0066] After the fixation is completed, the inner ring of the gear is aligned with the through hole 11 through the second electric slide rail 401, and then the driving motor 2043 is started to rotate the positive and negative screw rods 204. The position of the slide seats 203 on the upper and lower sides is adjusted by the limited cooperation between the guide rail 202 and the slide seat 203, so that the clamping sleeve 2033 drives the tooth-pulling rod 9 to move downward, and the tooth-pulling operation is realized;

[0067] During the tooth pulling process, the lubricating liquid in the water tank 501 is introduced from the delivery pipe 507 into the annular channel 504 by starting the delivery pump 506, and then the lubricating liquid is sprayed to the current tooth pulling position of the gear by using a plurality of spray heads 505, and the annular frame 503 is arranged above the gear, so as to achieve comprehensive lubrication of the gear and the tooth pulling rod 9;

[0068] When the teeth are pulled halfway, the bottom of the tooth pulling rod 9 will contact the clamping sleeve 2033 at the lower end. After the contact, the hydraulic fluid inside the connecting pipe 206 can be controlled by using the control pump 207, so that the hydraulic fluid moves to the hydraulic groove 2051 of the required side. The hydraulic groove 2051 receives a large amount of hydraulic fluid, so that the contraction pressure rod 2052 moves toward the movable groove 2031, thereby pressing the movable plate 2032, so that the extension sleeve 205 fixes the current docking shaft 10. At the same time, the other end releases the pressure on the movable plate 2032 due to the decline of the hydraulic fluid, realizing the up and down switching of the tooth pulling rod 9, so that the tooth pulling rod 9 is fixed on the clamping sleeve 2033 at the lower end, and then the drive motor 2043 is started in reverse to perform the other half of the tooth pulling operation.

[0069] After the tooth pulling is completed, the tooth pulling rod 9 enters the through hole 11, and then the second electric slide rail 401 is used to move the gear to the expansion table 3, and then the electric push rod 4023 is started again to open the movable clamping plate 4022, so that the gear will fall to the push plate 8 for subsequent automatic discharge;

[0070] During the discharge process, when the extension frame 403 is located at the discharge port 404, the support spring 4035 can push the limiting movable ring 4036 downward due to the hollowness below, so that the bottom of the limiting movable ring 4036 extends out, so that a number of matching tooth grooves 4037 are inserted into the matching teeth 4052, and the limiting movable ring 4036 is limited up and down by the limiting column 4038, so that the guide sleeve 405 will drive the rotating sleeve 4032 to rotate when it rotates, wherein the current pulling tooth rod 9 is reset upward, and the cleaning brush 4033 provided on the inner wall of the rotating sleeve 4032 can be used to automatically clean the pulling tooth rod 9 with the lubricating fluid, so that the pulling tooth rod 9 is cleaned while it is reset, and then the next round of processing is carried out.

[0071] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.

Claims

1. A gear-pulling device for inner ring gear processing, comprising an operating table (1), Features: An expansion table (3) is fixedly mounted on one side of the operating table (1), a driving assembly (2) for driving the toothed rod (9) to move up and down is fixedly mounted on the other side of the operating table (1), a through hole (11) for the toothed rod (9) to enter and exit is opened in the middle of the operating table (1), a positioning assembly (4) for fixing the gear is arranged on one side of the through hole (11), and a lubrication assembly (5) for lubricating the gear and the toothed rod (9) is fixedly mounted on the outside of the operating table (1).

2. The inner ring gear processing and pulling gear device according to claim 1, Features: The bottom of the operating table (1) is provided with a collecting tank (15), and a filter screen (6) for filtering waste debris is installed inside the collecting tank (15); The upper surface of the expansion platform (3) is provided with a first electric slide rail (7), and a push plate (8) for pushing out the gear is movably installed inside the first electric slide rail (7); The upper and lower ends of the tooth-pulling rod (9) are respectively fixedly mounted with butt joint shafts (10) for connection.

3. The inner ring gear processing and pulling gear device according to claim 2, Features: The driving assembly (2) comprises a column (201), wherein the column (201) is arranged on one side of the operating table (1), wherein a guide rail (202) is arranged inside the column (201), wherein slide seats (203) are slidably installed on the upper and lower sides of the guide rail (202), wherein each slide seat (203) is provided with a movable groove (2031), wherein each movable groove (2031) is provided with two movable plates (2032) movably installed inside, wherein each movable plate (2032) is fixedly installed with a clamping sleeve (2033) at the end thereof, and adjacent docking shafts (10) are fixedly clamped between every two adjacent clamping sleeves (2033).

4. The inner ring gear processing and pulling gear device according to claim 3, Features: A driving motor (2043) is fixedly mounted at the bottom of the guide rail (202), and a forward and reverse screw rod (204) is fixedly mounted at the output end of the driving motor (2043). Threaded holes (2034) are provided inside the slide seat (203) at the upper and lower sides, and the threaded holes (2034) are threadedly matched with the rod body of the forward and reverse screw rod (204).

5. The inner ring gear processing and pulling gear device according to claim 4, Features: A first belt shaft (2041) is fixedly installed in the middle of the shaft of the forward and reverse screw rod (204); a rotation groove (12) is opened inside the operating table (1); a transmission gear (14) is rotatably installed inside the rotation groove (12); a second belt shaft (13) is fixedly installed at the bottom of the transmission gear (14); the second belt shaft (13) is connected to the first belt shaft (2041) through a transmission belt (2042).

6. The inner ring gear processing and pulling gear device according to claim 3, Features: An extension sleeve (205) is fixedly installed on the outside of each slide seat (203), a hydraulic groove (2051) is provided between each extension sleeve (205) and the movable groove (2031), and a retractable pressure rod (2052) is movably installed at both ends of each hydraulic groove (2051), and each retractable pressure rod (2052) is in contact with an adjacent movable plate (2032). A connecting pipe (206) is connected between the middle parts of the hydraulic grooves (2051) on the upper and lower sides, and a control pump (207) is provided in the middle part of the connecting pipe (206), and the control pump (207) is fixedly installed at the bottom of the operating table (1).

7. The inner ring gear processing and pulling gear device according to claim 1, Features: The lubrication assembly (5) comprises a water tank (501), the water tank (501) is fixedly mounted on the outside of the operating table (1), a bracket (502) is fixedly mounted on the upper side of the water tank (501), an annular frame (503) is fixedly mounted on the outside of the bracket (502), an annular channel (504) is provided inside the annular frame (503), and a plurality of nozzles (505) are connected to the inside of the annular channel (504); A delivery pump (506) is fixedly installed on the upper side of the water tank (501), and a delivery pipe (507) is connected between the water outlet end of the delivery pump (506) and the annular channel (504).

8. The inner ring gear processing and pulling gear device according to claim 5, Features: The positioning assembly (4) comprises a second electric slide rail (401), the second electric slide rail (401) is arranged on one side of the operating table (1), a movable seat (402) is slidably installed inside the second electric slide rail (401), a fixed clamping plate (4021) is fixedly installed on one side of the movable seat (402), and a movable clamping plate (4022) is movably connected to the other side of the movable seat (402) through a connecting rod (4024), an electric push rod (4023) is fixedly installed on the upper end of the movable seat (402), and the output end of the electric push rod (4023) is fixedly connected to the movable clamping plate (4022).

9. The inner ring gear processing and pulling gear device according to claim 8, Features: An extension frame (403) is fixedly mounted on one side of the fixed clamping plate (4021), a rotation groove (4031) is provided inside the extension frame (403), a rotation sleeve (4032) is rotatably mounted inside the rotation groove (4031), and a cleaning brush (4033) for assisting in cleaning the tooth-pulling rod (9) is mounted on the inner wall of the rotation sleeve (4032); A groove (4034) is provided at the bottom of the rotating sleeve (4032), a limit movable ring (4036) is movably installed inside the groove (4034) via a supporting spring (4035), a plurality of matching tooth grooves (4037) are provided on the outer surface of the limit movable ring (4036), and a limit column (4038) for limiting the movement of the limit movable ring (4036) is provided on the inner wall of the groove (4034).

10. The inner ring gear processing and pulling gear device according to claim 9, Features: A liquid discharge port (404) is provided on the outer side of the through hole (11); a flow guide sleeve (405) is rotatably mounted on the inner wall of the liquid discharge port (404) via a rotating sleeve (4053); matching teeth (4052) for matching with a plurality of matching tooth grooves (4037) are arranged on the upper side of the inner wall of the flow guide sleeve (405); and a flow guide vane (4051) is fixedly mounted on the lower side of the inner wall of the flow guide sleeve (405); The rotating sleeve (4053) is fixedly mounted on the outside of the guide sleeve (405), and a driven gear ring (4054) is provided on the outer surface of the rotating sleeve (4053), and the transmission gear (14) is meshed with the driven gear ring (4054).

Citation Information

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    CN121199242A