A positioning mechanism for welding processing
By designing the positioning mechanism for welding processing, including connecting unloading mechanism, clamping mechanism, temporary storage mechanism and multifunctional mechanism, the problems of long installation time, risk of scalding after welding and difficulty in automatic positioning in the existing welding positioning mechanism are solved, and an efficient and safe welding process is achieved.
Patent Information
- Application Number
- CN202411661573.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2044-11-20
AI Technical Summary
The existing welding positioning mechanism has problems such as long installation time during the workpiece welding process, the workpiece needs to be manually removed after welding, and the risk of scalding and the inability to automatically locate the workpiece accessories to be welded.
A positioning mechanism for welding processing including connecting the unloading mechanism, a clamping mechanism, a temporary storage mechanism and a multifunctional mechanism is designed. The temporary storage box body is driven by the electric cylinder and the unloading plate to automatically slide and store the workpiece after welding, and the clamping mechanism automatically clamps the workpiece to be welded, saving installation time.
It improves the welding efficiency of the workpiece, reduces the risk of scalding during the removal of the workpiece after welding, and realizes automatic positioning of the workpiece accessories to be welded before welding, simplifying the operation steps.
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Figure CN119141122B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of workpiece welding, and more specifically, particularly relates to a positioning mechanism for welding processing. Background Art
[0002] During the production and processing of workpieces, it is necessary to weld the fittings of the workpieces. Workpiece welding is a process of connecting two or more metal materials together through hot processing; common workpiece welding methods include arc welding, gas welding, laser welding, etc. In order to improve the welding accuracy of workpieces, it is necessary to position the workpiece fittings to be welded.
[0003] The currently used welding positioning mechanisms still have the following problems:
[0004] 1. The workpiece to be welded and processed needs to be placed after the workpiece after welding and processing is removed, which increases the installation time of the workpiece and reduces the welding efficiency of the workpiece;
[0005] 2. The workpiece after welding and processing generally needs to be manually removed by workers, resulting in the workpiece after welding being prone to scalding workers and posing a safety hazard;
[0006] 3. The workpiece is generally positioned pneumatically or electrically, and it is impossible to automatically position the workpiece fittings to be welded before welding and processing. As a result, it is necessary to press the control button to position the workpiece before welding, and it is necessary to press the control button to release the positioning after the workpiece is welded, which increases the operation steps and is not conducive to the efficient welding of the workpiece. Summary of the Invention
[0007] The embodiments of the present disclosure relate to a positioning mechanism for welding processing, which has a connecting and discharging mechanism, a clamping mechanism, a temporary storage mechanism, and a multi-functional mechanism; it saves the installation time of the workpiece to be welded and improves the welding efficiency of the workpiece; after the U-shaped discharging frame is subjected to a squeezing force, it can flip downward, causing the connecting discharging plate to tilt, and the workpiece after welding can automatically slide into the temporary storage box body; it plays an automatic clamping role for the workpiece to be welded, saves the clamping time of the workpiece to be welded, and improves the welding efficiency of the workpiece; it solves the problems that the workpiece to be welded and processed needs to be placed after the workpiece after welding and processing is removed, the workpiece after welding and processing generally needs to be manually removed by workers, and it is impossible to automatically position the workpiece fittings to be welded before welding and processing.
[0008] In the first aspect of the present disclosure, a positioning mechanism for welding processing is provided, including: a mounting base plate, a connecting and discharging mechanism, a clamping mechanism, a temporary storage mechanism, a driving mechanism, and a multi-functional mechanism; the connecting and discharging mechanism is installed on the top of the mounting base plate; there are two groups of clamping mechanisms in total, and the two groups of clamping mechanisms are installed at the left and right ends of the connecting and discharging mechanism, and the two groups of clamping mechanisms are used for clamping the workpiece to be welded;
[0009] There are two sets of the temporary storage mechanisms in total, and the two sets of temporary storage mechanisms are installed on the top of the installation base plate. The two sets of temporary storage mechanisms are used to temporarily store the welded workpieces; the driving mechanism is installed on the top of the two sets of temporary storage mechanisms; the multi-functional mechanism is installed at the bottom of the driving mechanism;
[0010] The connecting and discharging mechanism includes: a connecting and discharging seat, a circular rotating shaft, a connecting and discharging plate, and a U-shaped discharging frame; the connecting and discharging seat is installed on the top of the installation base plate by screws; there are two circular rotating shafts in total, and the two circular rotating shafts are rotatably installed on the connecting and discharging seat; there are two connecting and discharging plates in total, and the two connecting and discharging plates are fixedly installed outside the two circular rotating shafts; there are two U-shaped discharging frames in total, and the two U-shaped discharging frames are fixedly installed at the bottoms of the two connecting and discharging plates;
[0011] The temporary storage mechanism includes: an electric cylinder and a pushing and discharging plate; the electric cylinder is fixedly installed on the connecting and discharging seat, and an arc-shaped groove is formed on the output shaft of the electric cylinder; the pushing and discharging plate is fixedly installed on the output shaft of the electric cylinder, and the pushing and discharging plate and the U-shaped discharging frame are located in the same central plane.
[0012] In at least some embodiments, the connecting and discharging mechanism further includes: arc-shaped reset rods, limit retaining rings, and reset bending springs; there are four arc-shaped reset rods in total, and the four arc-shaped reset rods are fixedly installed at the bottom of the connecting and discharging seat, and the four arc-shaped reset rods are also slidably connected to the two connecting and discharging plates; there are four limit retaining rings in total, and the four limit retaining rings are fixedly installed outside the four arc-shaped reset rods, and the bottoms of the four limit retaining rings are in contact with the tops of the two connecting and discharging plates; there are four reset bending springs in total, and the four reset bending springs are installed outside the four arc-shaped reset rods, and the four reset bending springs are located below the connecting and discharging seat and the two connecting and discharging plates.
[0013] In at least some embodiments, the clamping mechanism includes: a U-shaped clamping seat, a rectangular movable rod, and a V-shaped clamping plate; the U-shaped clamping seat is installed on the connecting and discharging plate by screws; there are two rectangular movable rods in total, and the two rectangular movable rods are slidably installed on the U-shaped clamping seat, and the outer ends of the two rectangular movable rods are provided with rounded corners; there are two V-shaped clamping plates in total, and the two V-shaped clamping plates are fixedly installed at the inner ends of the two rectangular movable rods, and the bottoms of the two V-shaped clamping plates are in contact with the U-shaped clamping seat.
[0014] In at least some embodiments, the clamping mechanism further includes: reset rings A and reset springs A; there are two reset rings A in total, and the two reset rings A are fixedly installed outside the two rectangular movable rods; there are two reset springs A in total, and the two reset springs A are installed outside the two rectangular movable rods, and the two reset springs A are located between the U-shaped clamping seat and the two reset rings A.
[0015] In at least some embodiments, the temporary storage mechanism further includes: a protective frame, a temporary storage box body, a mounting frame, and a circular connecting rod; the protective frame is fixedly installed on the top of the mounting base plate; the temporary storage box body is slidably installed inside the protective frame, and two handles are provided on the outer side of the temporary storage box body; the mounting frame is fixedly installed inside the temporary storage box body; there are two circular connecting rods in total, and the two circular connecting rods are slidably installed on the mounting frame; the inner ends of the two circular connecting rods are provided with rounded corners, and the inner ends of the two circular connecting rods are inserted into the arc-shaped grooves.
[0016] In at least some embodiments, the temporary storage mechanism further includes: a reset ring B, a reset ring C, and a reset spring B; there are two reset rings B in total, and the two reset rings B are fixedly installed on the outside of the two circular connecting rods, and the inner sides of the two reset rings B are in contact with the mounting frame; there are two reset rings C in total, and the two reset rings C are fixedly installed on the outside of the two circular connecting rods; there are two reset springs B in total, and the two reset springs B are installed on the outside of the two circular connecting rods, and the two reset springs B are located between the mounting frame and the two reset rings C.
[0017] In at least some embodiments, the driving mechanism includes: a driving bracket and a welding slider; the driving bracket is fixedly installed on the top of the two protective frames; the welding slider is slidably installed on the driving bracket, and four welding head connection holes are provided at the bottom of the welding slider.
[0018] In at least some embodiments, the driving mechanism further includes: a motor and a driving lead screw; the motor is installed on the right side of the driving bracket by screws; the driving lead screw is rotatably installed on the driving bracket, and the driving lead screw is threadedly connected to the welding slider, and the right end of the driving lead screw is also fixedly connected to the output shaft of the motor.
[0019] In at least some embodiments, the multi-functional mechanism includes: a multi-functional frame and a circular reinforcing rod; there are two multi-functional frames in total, and the two multi-functional frames are fixedly installed at the bottom of the welding slider; there are two circular reinforcing rods in total, and the two circular reinforcing rods are fixedly installed inside the two multi-functional frames.
[0020] In at least some embodiments, the multi-functional mechanism further includes: a clamping and squeezing frame and a supporting and limiting rod; there are two clamping and squeezing frames in total, and the two clamping and squeezing frames are fixedly installed at the bottom of the two multi-functional frames, and the inner sides of the two clamping and squeezing frames are also in contact with the two left rectangular movable rods; there are two supporting and limiting rods in total, and the two supporting and limiting rods are fixedly installed at the bottom of the two clamping and squeezing frames, and the two supporting and limiting rods are also in contact with the left connecting and discharging plate.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. In the present invention, when the workpiece welding is completed, the operator starts the electric cylinder to contract the output shaft of the electric cylinder; at this time, the output shaft of the electric cylinder drives the temporary storage box body to move, so that the temporary storage box body moves out of the protection frame; when the output shaft of the electric cylinder contracts, the pushing discharge plate can squeeze the U-shaped discharge rack, and after the U-shaped discharge rack receives the extrusion force, it can turn downward, making the connecting discharge plate tilt, and the welded workpiece can automatically slide into the temporary storage box body;
[0023] In addition, after the welded workpiece is unloaded, when the operator extends the output shaft of the electric cylinder, the output shaft of the electric cylinder drives the temporary storage box body to move, so that the temporary storage box body moves into the protection frame, preventing the operator from being scalded by the welded workpiece when installing the workpiece to be welded; when the operator extends the output shaft of the electric cylinder, the connecting discharge plate can automatically reset under the action of two reset bending springs;
[0024] In addition, when the workpiece in the temporary storage box body needs to be transferred, the operator pulls out two handles on the temporary storage box body outward; at this time, the output shaft of the electric cylinder can squeeze two circular connecting rods to move outward, separating the two circular connecting rods from the arc-shaped grooves, facilitating the transfer of the welded workpiece; when the temporary storage box body needs to be reset, the operator first slidably installs the temporary storage box body inside the protection frame, and then pushes the two handles on the temporary storage box body, so that the two circular connecting rods are inserted into the arc-shaped grooves.
[0025] 2. In the present invention, it is convenient for the operator to connect the laser welding head and the welding slider through screws; when the motor works, the driving lead screw can drive the welding slider to move, realizing the automatic welding of the workpiece;
[0026] In addition, it plays an automatic clamping role for the workpiece to be welded, saving the clamping time of the workpiece to be welded and improving the welding efficiency of the workpiece; when the two clamping and extrusion frames are separated from the two rectangular movable rods, the two V-shaped clamping plates automatically move outward under the action of two reset springs A, facilitating the sliding of the welded workpiece and also facilitating the operator to pre-install the workpiece to be welded;
[0027] In addition, when welding the workpiece on the left side, the operator can pre-install the workpiece to be welded on the right working station, and when welding the workpiece on the right side, the operator can pre-install the workpiece to be welded on the left working station, saving the installation time of the workpiece to be welded and improving the welding efficiency of the workpiece; the setting of the two support and limit rods plays a limiting role on the connecting discharge plate, ensuring that when the workpiece is welded, the connecting discharge plate is in a stable state, preventing the workpiece from moving during welding and ensuring the welding accuracy of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below.
[0029] The accompanying drawings in the following description only relate to some embodiments of the present invention and do not limit the present invention.
[0030] Figure 1 A three-dimensional structural schematic diagram of the present invention is shown.
[0031] Figure 2 The present invention is shown Figure 1 in a front view perspective structural schematic diagram.
[0032] Figure 3 A structural schematic diagram showing the connection between the discharging mechanism and the clamping mechanism of the present invention is shown.
[0033] Figure 4 The present invention is shown Figure 3 in a bottom view perspective structural schematic diagram.
[0034] Figure 5 A structural schematic diagram of the temporary storage mechanism of the present invention is shown.
[0035] Figure 6 The present invention is shown Figure 5 in a central cross-sectional structural schematic diagram.
[0036] Figure 7 The present invention is shown Figure 6 in a partial enlarged structural schematic diagram of area A in the present invention.
[0037] Figure 8 The present invention is shown Figure 2 in a partial enlarged structural schematic diagram of area B in the present invention.
[0038] Figure 9 A structural schematic diagram of the driving mechanism of the present invention is shown.
[0039] Figure 10 A structural schematic diagram of the multi-functional mechanism of the present invention is shown.
[0040] Figure 11 The present invention is shown Figure 1 in a bottom view perspective structural schematic diagram.
[0041] Figure 12 The present invention is shown Figure 11 in a partial enlarged structural schematic diagram of area C in the present invention.
[0042] List of reference numerals:
[0043] 100, mounting base plate;
[0044] 200. Connecting and discharging mechanism; 201. Connecting and discharging seat; 202. Circular rotating shaft; 203. Connecting and discharging plate; 204. U-shaped discharging frame; 205. Arc-shaped reset rod; 206. Limit retaining ring; 207. Reset bending spring;
[0045] 300. Clamping mechanism; 301. U-shaped clamping seat; 302. Rectangular movable rod; 303. V-shaped clamping plate; 304. Reset ring A; 305. Reset spring A;
[0046] 400. Temporary storage mechanism; 401. Electric cylinder; 4011. Arc-shaped groove; 402. Pushing and discharging plate; 403. Protection frame; 404. Temporary storage box body; 405. Installation frame; 406. Circular connecting rod; 407. Reset ring B; 408. Reset ring C; 409. Reset spring B;
[0047] 500. Driving mechanism; 501. Driving bracket; 502. Welding slider; 5021. Welding head connection hole; 503. Motor; 504. Driving lead screw;
[0048] 600. Multifunctional mechanism; 601. Multifunctional frame; 602. Circular reinforcing rod; 603. Clamping and squeezing frame; 604. Support and limit rod. Detailed implementation manners
[0049] In order to make the objectives, solutions, and advantages of the technical solutions of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings of the specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the ordinary meanings in the art. The same reference numerals in the drawings represent the same components.
[0050] Embodiment: Please refer to Figures 1 to 12 As shown in the figure: The present invention provides a positioning mechanism for welding processing, including: mounting base plate 100, connecting and discharging mechanism 200, clamping mechanism 300, temporary storage mechanism 400, driving mechanism 500, and multifunctional mechanism 600; the connecting and discharging mechanism 200 is installed on the top of the mounting base plate 100; there are two groups of clamping mechanisms 300 in total, and the two groups of clamping mechanisms 300 are installed at the left and right ends of the connecting and discharging mechanism 200, and the two groups of clamping mechanisms 300 are used to clamp the workpieces to be welded; there are two groups of temporary storage mechanisms 400 in total, and the two groups of temporary storage mechanisms 400 are installed on the top of the mounting base plate 100, and the two groups of temporary storage mechanisms 400 are used to temporarily store the welded workpieces; the driving mechanism 500 is installed on the top of the two groups of temporary storage mechanisms 400; the multifunctional mechanism 600 is installed at the bottom of the driving mechanism 500.
[0051] In the embodiments of the present disclosure, as Figures 3 to 8As shown in the figure, the connecting and discharging mechanism 200 includes: a connecting and discharging seat 201, a circular rotating shaft 202, a connecting and discharging plate 203, and a U-shaped discharging frame 204; the connecting and discharging seat 201 is installed on the top of the mounting base plate 100 by screws; there are two circular rotating shafts 202 in total, and the two circular rotating shafts 202 are rotatably installed on the connecting and discharging seat 201; there are two connecting and discharging plates 203 in total, and the two connecting and discharging plates 203 are fixedly installed outside the two circular rotating shafts 202; there are two U-shaped discharging frames 204 in total, and the two U-shaped discharging frames 204 are fixedly installed at the bottoms of the two connecting and discharging plates 203; the connecting and discharging mechanism 200 further includes: an arc-shaped reset rod 205, a limit retaining ring 206, and a reset bending spring 207; there are four arc-shaped reset rods 205 in total, and the four arc-shaped reset rods 205 are fixedly installed at the bottom of the connecting and discharging seat 201, and the four arc-shaped reset rods 205 are also slidably connected to the two connecting and discharging plates 203; there are four limit retaining rings 206 in total, and the four limit retaining rings 206 are fixedly installed outside the four arc-shaped reset rods 205, and the bottoms of the four limit retaining rings 206 are in contact with the tops of the two connecting and discharging plates 203; there are four reset bending springs 207 in total, and the four reset bending springs 207 are installed outside the four arc-shaped reset rods 205, and the four reset bending springs 207 are located below the connecting and discharging seat 201 and the two connecting and discharging plates 203;
[0052] The temporary storage mechanism 400 includes: an electric cylinder 401 and a pushing discharge plate 402; the electric cylinder 401 is fixedly installed on the connecting discharge seat 201, and an arc-shaped groove 4011 is provided on the output shaft of the electric cylinder 401; the pushing discharge plate 402 is fixedly installed on the output shaft of the electric cylinder 401, and the pushing discharge plate 402 and the U-shaped discharge rack 204 are located on the same central plane; the temporary storage mechanism 400 further includes: a protective frame 403, a temporary storage box body 404, a mounting frame 405 and a circular connecting rod 406; the protective frame 403 is fixedly installed on the top of the mounting base plate 100; the temporary storage box body 404 is slidably installed inside the protective frame 403, and two handles are provided on the outer side of the temporary storage box body 404; the mounting frame 405 is fixedly installed on the inner side of the temporary storage box body 404; there are two circular connecting rods 406 in total, and the two circular connecting rods 406 are slidably installed on the mounting frame 405; the inner ends of the two circular connecting rods 406 are provided with rounded corners, and the inner ends of the two circular connecting rods 406 are inserted into the arc-shaped groove 4011; the temporary storage mechanism 400 further includes: a return ring B 407, a return ring C 408 and a return spring B 409; there are two return rings B 407 in total, and the two return rings B 407 are fixedly installed on the outside of the two circular connecting rods 406, and the inner sides of the two return rings B 407 are in contact with the mounting frame 405; there are two return rings C 408 in total, and the two return rings C 408 are fixedly installed on the outside of the two circular connecting rods 406; there are two return springs B 409 in total, and the two return springs B 409 are installed on the outside of the two circular connecting rods 406, and the two return springs B 409 are located between the mounting frame 405 and the two return rings C 408;
[0053] Its specific function is as follows: since the arc-shaped groove 4011 is provided on the output shaft of the electric cylinder 401, and the two circular connecting rods 406 are slidably installed on the mounting frame 405, and the inner ends of the two circular connecting rods 406 are inserted into the arc-shaped groove 4011, when the workpiece welding is completed, the worker starts the electric cylinder 401 to contract the output shaft of the electric cylinder 401; at this time, the output shaft of the electric cylinder 401 drives the temporary storage box body 404 to move, so that the temporary storage box body 404 moves out of the protective frame 403; also, since the circular rotating shaft 202 is rotatably installed on the connecting discharge seat 201, and the U-shaped discharge rack 204 is fixedly installed at the bottom of the connecting discharge plate 203, and the pushing discharge plate 402 and the U-shaped discharge rack 204 are located on the same central plane, when the output shaft of the electric cylinder 401 contracts, the pushing discharge plate 402 can squeeze the U-shaped discharge rack 204, and after the U-shaped discharge rack 204 is subjected to the squeezing force, it can be turned downward, causing the connecting discharge plate 203 to tilt, and the welded workpiece can automatically slide into the temporary storage box body 404;
[0054] After the welded workpiece is unloaded, when the staff extends the output shaft of the electric cylinder 401, the output shaft of the electric cylinder 401 drives the temporary storage box body 404 to move, so that the temporary storage box body 404 moves into the protection frame 403, avoiding the staff from being scalded by the welded workpiece when installing the workpiece to be welded; and because the two reset bending springs 207 are installed outside the two arc-shaped reset rods 205, and the two reset bending springs 207 are located below the connecting unloading seat 201 and the connecting unloading plate 203, when the staff extends the output shaft of the electric cylinder 401, the connecting unloading plate 203 can automatically reset under the action of the two reset bending springs 207;
[0055] When the workpiece in the temporary storage box body 404 needs to be transferred, the staff pulls the two handles on the temporary storage box body 404 outwards; at this time, the output shaft of the electric cylinder 401 can squeeze the two circular connecting rods 406 to move outwards, so that the two circular connecting rods 406 are separated from the arc-shaped grooves 4011, facilitating the transfer of the welded workpiece; when the temporary storage box body 404 needs to be reset, the staff first slidably installs the temporary storage box body 404 inside the protection frame 403, and then pushes the two handles on the temporary storage box body 404, so that the two circular connecting rods 406 are inserted into the arc-shaped grooves 4011.
[0056] In the embodiment of the present disclosure, as Figure 3 、 Figure 9 、 Figure 10 and Figure 12 shown, the clamping mechanism 300 includes: a U-shaped clamping seat 301, a rectangular movable rod 302 and a V-shaped clamping plate 303; the U-shaped clamping seat 301 is installed on the connecting unloading plate 203 by screws; there are two rectangular movable rods 302 in total, and the two rectangular movable rods 302 are slidably installed on the U-shaped clamping seat 301, and the outer ends of the two rectangular movable rods 302 are provided with rounded corners; there are two V-shaped clamping plates 303 in total, and the two V-shaped clamping plates 303 are fixedly installed at the inner ends of the two rectangular movable rods 302, and the bottoms of the two V-shaped clamping plates 303 are in contact with the U-shaped clamping seat 301; the clamping mechanism 300 further includes: a reset ring A304 and a reset spring A305; there are two reset rings A304 in total, and the two reset rings A304 are fixedly installed outside the two rectangular movable rods 302; there are two reset springs A305 in total, and the two reset springs A305 are installed outside the two rectangular movable rods 302, and the two reset springs A305 are located between the U-shaped clamping seat 301 and the two reset rings A304;
[0057] The driving mechanism 500 includes: a driving bracket 501 and a welding slider 502; the driving bracket 501 is fixedly installed on the tops of two protective frames 403; the welding slider 502 is slidably installed on the driving bracket 501, and four welding head connection holes 5021 are formed at the bottom of the welding slider 502; the driving mechanism 500 further includes: a motor 503 and a driving lead screw 504; the motor 503 is installed on the right side of the driving bracket 501 by screws; the driving lead screw 504 is rotatably installed on the driving bracket 501, and the driving lead screw 504 is threadedly connected to the welding slider 502, and the right end of the driving lead screw 504 is also fixedly connected to the output shaft of the motor 503;
[0058] The multi-functional mechanism 600 includes: a multi-functional frame 601 and a circular reinforcing rod 602; there are two multi-functional frames 601 in total, and the two multi-functional frames 601 are fixedly installed at the bottom of the welding slider 502; there are two circular reinforcing rods 602 in total, and the two circular reinforcing rods 602 are fixedly installed inside the two multi-functional frames 601; the multi-functional mechanism 600 further includes: a clamping and squeezing frame 603 and a supporting and limiting rod 604; there are two clamping and squeezing frames 603 in total, and the two clamping and squeezing frames 603 are fixedly installed at the bottoms of the two multi-functional frames 601, and the inner sides of the two clamping and squeezing frames 603 are also in contact with the two left rectangular movable rods 302; there are two supporting and limiting rods 604 in total, and the two supporting and limiting rods 604 are fixedly installed at the bottoms of the two clamping and squeezing frames 603, and the two supporting and limiting rods 604 are also in contact with the left connecting and discharging plate 203;
[0059] Its specific function is as follows: since four welding head connection holes 5021 are formed at the bottom of the welding slider 502, it is convenient for the staff to connect the laser welding head to the welding slider 502 by screws. Also, since the driving lead screw 504 is rotatably installed on the driving bracket 501, and the driving lead screw 504 is threadedly connected to the welding slider 502, and the right end of the driving lead screw 504 is also fixedly connected to the output shaft of the motor 503, when the motor 503 works, the driving lead screw 504 can drive the welding slider 502 to move, realizing the automatic welding of workpieces;
[0060] Since the two clamping and squeezing frames 603 are fixedly installed at the bottoms of the two multi-functional frames 601, and the inner sides of the two clamping and squeezing frames 603 are also in contact with the two rectangular movable rods 302 on the left side, it plays an automatic clamping role for the workpiece to be welded, saving the clamping time of the workpiece to be welded and improving the welding efficiency of the workpiece; when the two clamping and squeezing frames 603 are separated from the two rectangular movable rods 302, the two V-shaped clamping plates 303 automatically move outward under the action of the two return springs A 305, facilitating the sliding of the welded workpiece and also facilitating the staff to pre-install the workpiece to be welded in advance; when welding the workpiece on the left side, the staff can pre-install the workpiece to be welded on the right working station, and when welding the workpiece on the right side, the staff can pre-install the workpiece to be welded on the left working station, saving the installation time of the workpiece to be welded and improving the welding efficiency of the workpiece; also, since the two support and limit rods 604 are fixedly installed at the bottoms of the two clamping and squeezing frames 603, and the two support and limit rods 604 are also in contact with the connecting and discharging plate 203 on the left side, it plays a limiting role for the connecting and discharging plate 203, ensuring that the connecting and discharging plate 203 is in a stable state during workpiece welding, avoiding the movement of the workpiece during welding, and ensuring the welding precision of the workpiece.
[0061] Specific usage method and function of this embodiment:
[0062] When the present invention is in use, first, the staff installs the mounting base plate 100 in the welding workshop through bolts, and then places the workpiece fittings to be welded between the two V-shaped clamping plates 303. After that, the motor 503 is started. When the motor 503 works, the driving lead screw 504 can drive the welding slider 502 to move, realizing the automatic welding of the workpiece; the setting of the two clamping and squeezing frames 603 plays an automatic clamping role for the workpiece to be welded, saving the clamping time of the workpiece to be welded and improving the welding efficiency of the workpiece; when the two clamping and squeezing frames 603 are separated from the two rectangular movable rods 302, the two V-shaped clamping plates 303 automatically move outward under the action of the two return springs A 305, facilitating the sliding of the welded workpiece and also facilitating the staff to pre-install the workpiece to be welded in advance; when welding the workpiece on the left side, the staff can pre-install the workpiece to be welded on the right working station, and when welding the workpiece on the right side, the staff can pre-install the workpiece to be welded on the left working station, saving the installation time of the workpiece to be welded and improving the welding efficiency of the workpiece; the setting of the two support and limit rods 604 plays a limiting role for the connecting and discharging plate 203, ensuring that the connecting and discharging plate 203 is in a stable state during workpiece welding, avoiding the movement of the workpiece during welding, and ensuring the welding precision of the workpiece;
[0063] After welding, the worker starts the electric cylinder 401 to contract the output shaft of the electric cylinder 401. At this time, the output shaft of the electric cylinder 401 drives the temporary storage box body 404 to move, so that the temporary storage box body 404 moves out of the protection frame 403. When the output shaft of the electric cylinder 401 contracts, it can push the unloading plate 402 to squeeze the U-shaped unloading rack 204. After the U-shaped unloading rack 204 receives the extrusion force, it can turn downward, causing the connecting unloading plate 203 to tilt, and the welded workpiece can automatically slide into the temporary storage box body 404. When the welded workpiece is unloaded, when the worker extends the output shaft of the electric cylinder 401, the output shaft of the electric cylinder 401 drives the temporary storage box body 404 to move, so that the temporary storage box body 404 moves into the protection frame 403, preventing the worker from being scalded by the welded workpiece when installing the workpiece to be welded. When the worker extends the output shaft of the electric cylinder 401, the connecting unloading plate 203 can automatically reset under the action of the two reset bending springs 207. When the workpiece in the temporary storage box body 404 needs to be transferred, the worker pulls out the two handles on the temporary storage box body 404 outward. At this time, the output shaft of the electric cylinder 401 can squeeze the two circular connecting rods 406 to move outward, separating the two circular connecting rods 406 from the arc-shaped groove 4011, facilitating the transfer of the welded workpiece. When the temporary storage box body 404 needs to be reset, the worker first slidably installs the temporary storage box body 404 inside the protection frame 403, and then pushes the two handles on the temporary storage box body 404, so that the two circular connecting rods 406 are inserted into the arc-shaped groove 4011.
[0064] In this article, the following points need to be noted:
[0065] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure. Other structures can refer to the general design.
[0066] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0067] The above is only the specific implementation manner of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
Claims
1. A positioning mechanism for welding processing, comprising: A mounting base plate (100), a connecting and unloading mechanism (200), a clamping mechanism (300), a temporary storage mechanism (400), a driving mechanism (500) and a multifunctional mechanism (600); characterized in that the connecting and unloading mechanism (200) is mounted on the top of the mounting base plate (100); two groups of the clamping mechanisms (300) are provided, and the two groups of the clamping mechanisms (300) are mounted on the left and right ends of the connecting and unloading mechanism (200), and the two groups of the clamping mechanisms (300) are used to clamp the workpieces to be welded; The temporary storage mechanism (400) is provided with two groups in total, and the two groups of temporary storage mechanisms (400) are installed on the top of the installation base plate (100), and the two groups of temporary storage mechanisms (400) are used to temporarily store the workpieces after welding; the driving mechanism (500) is installed on the top of the two groups of temporary storage mechanisms (400); and the multifunctional mechanism (600) is installed on the bottom of the driving mechanism (500); The connecting and unloading mechanism (200) comprises: a connecting and unloading seat (201), a circular rotating shaft (202), a connecting and unloading plate (203) and a U-shaped unloading frame (204); the connecting and unloading seat (201) is mounted on the top of the mounting base plate (100) by means of screws; there are two circular rotating shafts (202) in total, and the two circular rotating shafts (202) are rotatably mounted on the connecting and unloading seat (201); there are two connecting and unloading plates (203) in total, and the two connecting and unloading plates (203) are fixedly mounted on the outside of the two circular rotating shafts (202); there are two U-shaped unloading frames (204) in total, and the two U-shaped unloading frames (204) are fixedly mounted on the bottom of the two connecting and unloading plates (203); The temporary storage mechanism (400) comprises: an electric cylinder (401), a push stripper plate (402) and a temporary storage box body (404); the electric cylinder (401) is fixedly mounted on the connecting stripper seat (201), and an arc-shaped groove (4011) is provided on the output shaft of the electric cylinder (401); the push stripper plate (402) is fixedly mounted on the output shaft of the electric cylinder (401), and the push stripper plate (402) and the U-shaped stripper frame (204) are located on the same central plane; when the output shaft of the electric cylinder (401) contracts, the push stripper plate (402) squeezes the U-shaped stripper frame (204), and the U-shaped stripper frame (204) is flipped downwards under the squeezing force, so that the connecting stripper plate (203) is tilted, and the welded workpiece automatically slides into the temporary storage box body (404).
2. A positioning mechanism for welding processing according to claim 1, characterized in that: The connecting and unloading mechanism (200) further comprises: an arc-shaped reset rod (205), a limit retaining ring (206) and a reset spring (207); a total of four arc-shaped reset rods (205) are provided, and the four arc-shaped reset rods (205) are fixedly mounted on the bottom of the connecting and unloading seat (201), and the four arc-shaped reset rods (205) are also slidably connected to the two connecting and unloading plates (203); a total of four limit retaining rings (206) are provided, and the four limit retaining rings (206) are fixedly mounted on the outside of the four arc-shaped reset rods (205), and the bottoms of the four limit retaining rings (206) are in contact with the tops of the two connecting and unloading plates (203); a total of four reset springs (207) are provided, and the four reset springs (207) are mounted on the outside of the four arc-shaped reset rods (205), and the four reset springs (207) are located below the connecting and unloading seat (201) and the two connecting and unloading plates (203).
3. A positioning mechanism for welding processing according to claim 1, characterized in that: The clamping mechanism (300) comprises: a U-shaped clamping seat (301), a rectangular movable rod (302) and a V-shaped clamping plate (303); the U-shaped clamping seat (301) is mounted on the connecting unloading plate (203) by means of screws; there are two rectangular movable rods (302) in total, and the two rectangular movable rods (302) are slidably mounted on the U-shaped clamping seat (301), and the outer ends of the two rectangular movable rods (302) are provided with rounded corners; there are two V-shaped clamping plates (303) in total, and the two V-shaped clamping plates (303) are fixedly mounted on the inner ends of the two rectangular movable rods (302), and the bottoms of the two V-shaped clamping plates (303) are in contact with the U-shaped clamping seat (301).
4. A positioning mechanism for welding processing according to claim 3, characterized in that: The clamping mechanism (300) further comprises: a reset ring A (304) and a reset spring A (305); two reset rings A (304) are provided, and the two reset rings A (304) are fixedly mounted on the outside of the two rectangular movable rods (302); two reset springs A (305) are provided, and the two reset springs A (305) are mounted on the outside of the two rectangular movable rods (302), and the two reset springs A (305) are located between the U-shaped clamping seat (301) and the two reset rings A (304).
5. A positioning mechanism for welding processing according to claim 3, characterized in that: The temporary storage mechanism (400) further comprises: a protection frame (403), a mounting frame (405) and a circular connecting rod (406); the protection frame (403) is fixedly mounted on the top of the mounting base plate (100); the temporary storage box body (404) is slidably mounted inside the protection frame (403), and two handles are provided on the outer side of the temporary storage box body (404); the mounting frame (405) is fixedly mounted on the inner side of the temporary storage box body (404); a total of two circular connecting rods (406) are provided, and the two circular connecting rods (406) are slidably mounted on the mounting frame (405); the inner ends of the two circular connecting rods (406) are provided with rounded corners, and the inner ends of the two circular connecting rods (406) are inserted into the arc-shaped groove (4011).
6. A positioning mechanism for welding processing according to claim 5, characterized in that: The temporary storage mechanism (400) further comprises: a reset ring B (407), a reset ring C (408) and a reset spring B (409); two reset rings B (407) are provided, and the two reset rings B (407) are fixedly mounted on the outside of the two circular connecting rods (406), and the inner sides of the two reset rings B (407) are in contact with the mounting frame (405); two reset rings C (408) are provided, and the two reset rings C (408) are fixedly mounted on the outside of the two circular connecting rods (406); two reset springs B (409) are provided, and the two reset springs B (409) are mounted on the outside of the two circular connecting rods (406), and the two reset springs B (409) are located between the mounting frame (405) and the two reset rings C (408).
7. A positioning mechanism for welding processing according to claim 5, characterized in that: The driving mechanism (500) comprises: a driving bracket (501) and a welding slider (502); the driving bracket (501) is fixedly mounted on the top of two protection frames (403); the welding slider (502) is slidably mounted on the driving bracket (501), and four welding head connection holes (5021) are provided at the bottom of the welding slider (502).
8. A positioning mechanism for welding processing according to claim 7, characterized in that: The driving mechanism (500) further comprises: a motor (503) and a driving screw (504); the motor (503) is mounted on the right side of the driving bracket (501) by means of screws; the driving screw (504) is rotatably mounted on the driving bracket (501), the driving screw (504) is threadedly connected to the welding slider (502), and the right end of the driving screw (504) is also fixedly connected to the output shaft of the motor (503).
9. A positioning mechanism for welding processing according to claim 7, characterized in that: The multifunctional mechanism (600) comprises: a multifunctional frame (601) and a circular reinforcement rod (602); two multifunctional frames (601) are provided, and the two multifunctional frames (601) are fixedly mounted on the bottom of the welding slide block (502); two circular reinforcement rods (602) are provided, and the two circular reinforcement rods (602) are fixedly mounted on the inner sides of the two multifunctional frames (601).
10. A positioning mechanism for welding processing according to claim 9, characterized in that: The multifunctional mechanism (600) further comprises: a clamping and extruding frame (603) and a supporting and limiting rod (604); two clamping and extruding frames (603) are provided in total, and the two clamping and extruding frames (603) are fixedly mounted at the bottom of the two multifunctional frames (601), and the inner sides of the two clamping and extruding frames (603) are also in contact with the two rectangular movable rods (302) on the left side; two supporting and limiting rods (604) are provided in total, and the two supporting and limiting rods (604) are fixedly mounted at the bottom of the two clamping and extruding frames (603), and the two supporting and limiting rods (604) are also in contact with the connecting and unloading plate (203) on the left side.
Citation Information
Patent Citations
Automatic workpiece welding device
CN107717252A