Hydraulic cylinder installation device and assembly method thereof

Abstract

The present invention is applicable to the technical field of cylinder mounting equipment, and provides a hydraulic cylinder mounting equipment and an assembly method thereof, comprising a base unit, a support unit is installed above the base unit, a hydraulic cylinder product is arranged in the middle position of the base unit, two protection units are installed below the support unit, a press-fitting unit is installed above the support unit, a cylinder mounting unit is arranged in the middle position of the hydraulic cylinder product, a mounting unit is installed below the cylinder mounting unit, the support unit comprises a support frame, the shape of the support frame is an inverted U-shape, two protection units are respectively installed at the inverted two feet of the U-shape of the support frame, and a support plate is installed above the support frame, which solves the problem that the arc surface shape will cause the piston to have only one force point, causing the piston to deviate, and achieves the effect of automatically adapting to the shape of the piston contact surface.

Description

Technical Field

[0001] The present invention relates to the technical field of cylinder installation equipment, and more specifically, to a hydraulic cylinder installation equipment and an assembling method thereof. Background Art

[0002] A hydraulic cylinder is a device that uses liquid pressure energy to transmit force and motion. It is commonly used in industrial machinery and equipment. It consists of a sealed cylindrical cylinder and a piston that can slide in the cylinder. When hydraulic oil is pumped into one side of the cylinder, the pressure of the oil pushes the piston to the other side, thereby generating linear motion.

[0003] At present, the hydraulic cylinder installation equipment on the market is usually installed using a gantry lathe. First, the cylinder body is placed inside the base of the gantry lathe, and then the piston is moved to the top of the cylinder body. The cylinder installation equipment is moved above the piston, and the piston is pressed into the inside of the cylinder body through the cylinder output end. The cylinder output end is then retracted, and the threaded installation components are placed in the threaded support position of the piston. The cylinder output end is then extended and rotated to tighten the piston in the cylinder body to complete the installation of the hydraulic cylinder.

[0004] When the piston is placed on the cylinder body, only a part of the bottom of the piston is inside the cylinder body, and the longer part of the piston is exposed to the air. During this time, the piston will tilt to the surroundings due to its own gravity, and the current installation of the piston is flat. If it encounters an arc surface or other shapes of the piston end, it is not applicable. When the output end of the cylinder contacts the top of the piston, the arc surface shape will cause the piston to have only one force point, causing the piston to shift. If the output end of the cylinder continues to press downward, the piston will be subjected to stress in different directions, damaging the shape of the piston. If the position of the punch head needs to be adjusted, the axis line of the output end of the cylinder will be offset from the axis line of the cylinder body. The downward stamping of the output end of the cylinder will cause uneven force on the piston. Summary of the invention

[0005] In view of the deficiencies in the prior art, an object of the present invention is to provide a hydraulic cylinder mounting device and an assembly method thereof.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a hydraulic cylinder mounting device, comprising a base unit, a support unit is installed above the base unit, a hydraulic cylinder product is arranged in the middle position of the base unit, two protection units are installed below the support unit, a press-fitting unit is installed above the support unit, a mounting unit is arranged in the middle position of the hydraulic cylinder product, and a mounting unit is installed below the mounting unit.

[0007] The support unit includes a support frame, which is in the shape of an inverted U shape. The two protection units are respectively installed at the two inverted legs of the U shape of the support frame. A support plate is installed above the support frame, and support columns are respectively installed at the two side positions below the support plate and in the middle position of the two protection units. A connecting support block is connected and installed in the middle position of the two support columns.

[0008] The hydraulic cylinder product includes a cylinder body, a piston is arranged above the cylinder body, the pressing unit includes an adjusting mechanism and a cylinder mechanism, the adjusting mechanism includes an adjusting module, the adjusting module is installed above the support plate, a rectangular through hole is arranged in the middle of the support plate, an adjusting connecting frame is installed on the adjusting module, an adjusting slider is slidably installed on the adjusting connecting frame, a mounting plate is installed on the adjusting slider, the cylinder unit is installed in the rectangular through hole formed by the adjusting slider and the mounting plate, and the cylinder mechanism is installed below the cylinder unit.

[0009] The present invention is further configured as follows: the base unit includes an equipment base, the equipment base is shaped like a rectangular groove, equipment cylinders are equidistantly installed on both sides of the equipment base, clamping blocks are installed on the output ends of the equipment cylinders, and the clamping blocks are shaped like special shapes, equipment slide rails are installed on both sides of the upper part of the equipment base, sliders are provided on the equipment slide rails, and sliding motors are provided at one end of the equipment slide rails.

[0010] The present invention is further configured as follows: the protection unit includes a protection frame, a lifting cylinder is installed in the middle position of the protection frame, a protection mechanism is installed at the output end of the lifting cylinder, the protection mechanism includes a connecting arc plate, a protection arc plate is arranged on the side of the connecting arc plate away from the protection frame, and buffer springs are equidistantly arranged in a ring between the connecting arc plate and the protection arc plate.

[0011] The present invention is further configured as follows: the cylinder loading unit comprises a cylinder loading cylinder, a cylinder loading head is installed below the cylinder loading cylinder, the cylinder loading cylinder is installed in a rectangular through hole formed by the adjusting slider and the mounting plate, and a cylinder pressing mechanism is installed below the cylinder loading head.

[0012] By adopting the above technical solution, the circular diameter formed by the two protective arc plates is set to be larger than the cylindrical diameter of the piston, allowing the piston to move in the protective mechanism, and when the piston shakes in the protective mechanism, the protective mechanism can limit the position of the piston, and the buffer spring reduces the shaking stress of the piston, thereby achieving the effect of limiting the position of the piston in the cylinder body and correcting the position of the piston.

[0013] The present invention is further configured as follows: the cylinder mechanism includes a cylinder block, the cylinder block is arranged below the cylinder head, the cylinder block is a cylindrical groove, a cylinder plate is installed at one end of the cylinder block groove, adaptation modules are arranged on the cylinder plate in an annular manner at equal intervals, the adaptation module includes a limit plate, an adaptation column is installed at one end of the limit plate away from the cylinder block, and an adaptation head is arranged at one end of the adaptation column away from the limit plate.

[0014] By adopting the above technical solution, the adaptation module is set to contact the piston, the contact part of the adaptation module moves inward, and the shape of the adaptation module matches the shape of the piston, thereby achieving the effect of automatically adapting to the shape of the piston contact surface.

[0015] The present invention is further configured as follows: the mounting unit is installed below the cylinder mechanism, the mounting unit includes two connecting blocks, the two connecting blocks are connected to the cylinder mechanism, a fixed wheel is installed below the connecting block, a driving motor is installed on the fixed wheel, a driven tooth is arranged on the periphery of the fixed wheel, a driving bevel tooth is installed at the output end of the driving motor, and the driven tooth is meshed with the driving bevel tooth.

[0016] The present invention is further configured as follows: a first connecting mechanism and a second connecting mechanism are installed on the fixed wheel, the first connecting mechanism and the second connecting mechanism are arranged facing each other, and the positions of the first connecting mechanism and the second connecting mechanism are staggered with the connecting block.

[0017] The present invention is further configured as follows: the first connecting mechanism includes a first motor, the first motor is mounted on the fixed wheel, a first driving tooth is mounted on the output end of the first motor, a first connecting plate is provided below the first driving tooth, a first locking tooth is mounted on the first connecting plate, and the second connecting mechanism includes a second motor, the second motor is mounted on the fixed wheel, a second driving tooth is mounted on the output end of the second motor, a second connecting plate is provided below the second driving tooth, and a second locking tooth is mounted on the second connecting plate.

[0018] The present invention is further configured as follows: a clamping mechanism is installed below the driven tooth, the clamping mechanism includes a first clamping plate, a second clamping plate is arranged below the first clamping plate, telescopic rods are equidistantly arranged in an intermediate ring between the first clamping plate and the second clamping plate, and a clamping plate is installed at the output end of the telescopic rod.

[0019] By adopting the above technical solution, the output end of the first motor is set to drive the first driving tooth to rotate, the first driving tooth drives the first locking tooth to move, and drives the first connecting plate to move toward the middle through hole position of the piston; the output end of the second motor drives the second driving tooth to rotate, the second driving tooth drives the second locking tooth to move, and drives the second connecting plate to move toward the middle through hole position of the piston; the contact part of the first connecting plate and the second connecting plate is plugged in, so as to achieve the effect of lifting a part of the piston, thereby avoiding the problem of friction between the bottom of the piston and the cylinder body.

[0020] A working method of a hydraulic cylinder installation device, using the hydraulic cylinder installation device as described above, comprises the following steps:

[0021] S1. Place the hydraulic cylinder product in the base unit, and move the support unit on the base unit to the base unit position.

[0022] S2. The protective unit extends to limit the piston.

[0023] S3. The cylinder unit is aligned with the cylinder body, the cylinder unit moves downward, and the cylinder pressing mechanism fits with the top of the piston.

[0024] S4. The adjusting mechanism drives the cylinder mounting unit to move to a position aligned with the center line of the cylinder shaft.

[0025] S5. The protection unit retracts, and the cylinder unit continues to move downward to press the piston.

[0026] S6. When the piston is pressed to the bottom of the cylinder body, the installation unit clamps the middle through hole of the piston, the cylinder installation unit lifts out a part of the piston, and the installation unit tightens the protruding position of the piston to the cylinder body.

[0027] In summary, the present application includes at least one of the following beneficial technical effects:

[0028] 1. By setting the circular diameter formed by the two supporting arc plates to be larger than the cylindrical diameter of the piston, the piston is allowed to move in the supporting mechanism, and when the piston shakes in the supporting mechanism, the supporting mechanism can limit the position of the piston, and the buffer spring reduces the shaking stress of the piston, thereby achieving the effect of limiting the position of the piston in the cylinder body and correcting the position of the piston.

[0029] 2. The adaptable module contacts the piston, and the contact portion of the adaptable module moves inward. The shape of the adaptable module matches the shape of the piston, thereby achieving the effect of automatically adapting to the shape of the contact surface of the piston.

[0030] 3. The output end of the first motor drives the first driving tooth to rotate, the first driving tooth drives the first latching tooth to move, and drives the first connecting plate to move toward the middle through hole position of the piston. The output end of the second motor drives the second driving tooth to rotate, the second driving tooth drives the second latching tooth to move, and drives the second connecting plate to move toward the middle through hole position of the piston. The contact part of the first connecting plate and the second connecting plate is plugged in, so as to achieve the effect of lifting a part of the piston and avoid the problem of friction between the bottom of the piston and the cylinder body. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 The figure is a schematic diagram of the overall structure of a hydraulic cylinder mounting device in the present invention.

[0032] Figure 2 It is a schematic diagram of the overall structure of the base unit in the present invention.

[0033] Figure 3 It is a schematic diagram of the overall structure of the support unit in the present invention.

[0034] Figure 4 It is a schematic diagram of the overall structure of the hydraulic cylinder product in the present invention.

[0035] Figure 5 It is a schematic diagram of the overall structure of the protection unit in the present invention.

[0036] Figure 6 It is a schematic diagram of the overall structure of the supporting mechanism in the present invention.

[0037] Figure 7 It is a schematic diagram of the coordination structure of the two supporting mechanisms in the present invention.

[0038] Figure 8 It is a schematic diagram of the overall structure of the press-fit unit in the present invention.

[0039] Fig. 9 It is a schematic diagram of the overall structure of the regulating mechanism in the present invention.

[0040] Fig.10 It is a schematic diagram of the overall structure of the medium-pressure cylinder mechanism of the present invention.

[0041] Fig.11 It is a schematic diagram of the overall structure of the adaptation module in the present invention.

[0042] Fig.12 It is a schematic diagram of the overall structure of the installation unit in the present invention.

[0043] Fig.13 It is a schematic diagram of the overall structure of the first connecting mechanism in the present invention.

[0044] Fig.14 It is a schematic diagram of the overall structure of the second connecting mechanism in the present invention.

[0045] Fig.15 It is a schematic diagram of the matching structure of the first connecting plate and the second connecting plate in the present invention.

[0046] Fig.16 It is a schematic diagram of the overall structure of the clamping mechanism in the present invention.

[0047] Fig.17 It is a schematic diagram of the overall structure of the cylinder unit in the present invention.

[0048] Description of reference numerals: 1. base unit; 11. equipment base; 12. equipment cylinder; 13. equipment slide rail; 14. clamping block; 15. slide block; 16. slide motor;

[0049] 2. Support unit; 21. Support frame; 22. Support plate; 23. Support column; 24. Connecting support block;

[0050] 3. Hydraulic cylinder products; 31. Cylinder body; 32. Piston;

[0051] 4. Protection unit; 41. Protection frame; 42. Lifting cylinder; 43. Support mechanism; 431. Connecting arc plate; 432. Buffer spring; 433. Supporting arc plate;

[0052] 5. Pressing unit; 51. Adjusting mechanism; 511. Adjusting module; 512. Adjusting connecting frame; 513. Adjusting slider; 514. Mounting plate; 52. Pressing cylinder mechanism; 521. Pressing cylinder block; 522. Pressing cylinder plate; 523. Adapting module; 5231. Limiting plate; 5232. Adapting column; 5233. Adapting head;

[0053] 6. Mounting unit; 61. Connecting block; 62. Driving motor; 63. Driving bevel gear; 64. First connecting mechanism; 641. First motor; 642. First driving gear; 643. First connecting plate; 644. First latching gear; 65. Second connecting mechanism; 651. Second motor; 652. Second driving gear; 653. Second connecting plate; 654. Second latching gear; 66. Clamping mechanism; 661. First clamping plate; 662. Second clamping plate; 663. Telescopic rod; 664. Clamping plate; 67. Fixed wheel; 68. Driven gear;

[0054] 7. Install the cylinder unit; 71. Install the cylinder; 72. Install the cylinder head. DETAILED DESCRIPTION

[0055] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0056] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0057] See also Figure 1-17 , the present invention provides the following technical solutions:

[0058] In the first embodiment, when the piston is placed on the cylinder body, only the bottom part of the piston is inside the cylinder body, and the longer part of the piston is exposed to the air. During this time, the piston will tilt to the sides due to its own gravity, causing the initial position of the piston to shift when installed in the cylinder, resulting in defective products.

[0059] See also Figures 1 to 7 and Fig.17 A hydraulic cylinder loading device comprises a base unit 1, a support unit 2 is installed above the base unit 1, a hydraulic cylinder product 3 is arranged in the middle position of the base unit 1, two protection units 4 are installed below the support unit 2, a loading unit 7 is arranged in the middle position of the hydraulic cylinder product 3, the support unit 2 can drive the loading unit 7 to move above the base unit 1, the two protection units 4 can move with the support unit 2, the protection unit 4 is used to limit the hydraulic cylinder product 3 to prevent the hydraulic cylinder product 3 from tilting, and the loading unit 7 is used to perform extrusion loading operations on the hydraulic cylinder product 3 in the restricted position.

[0060] See also Figures 1 to 7 and Fig.17 The support unit 2 includes a support frame 21, which is in the shape of an inverted U shape. The two protection units 4 are respectively installed at the two inverted legs of the U shape of the support frame 21. A support plate 22 is installed above the support frame 21. The support plate 22 is in the shape of a rectangular hollow. Support columns 23 are respectively installed at the two sides below the support plate 22 and in the middle of the two protection units 4. A connecting support block 24 is connected and installed in the middle of the two support columns 23. The support frame 21, the support plate 22, and the support column 23 cooperate to provide auxiliary installation support for the protection unit 4.

[0061] The cylinder unit 7 includes a cylinder 71, a cylinder head 72 is installed below the cylinder 71, the hydraulic cylinder product 3 includes a cylinder body 31, a piston 32 is arranged above the cylinder body 31, a threaded part and a supporting part are arranged at the bottom of the piston 32, the threaded part fits with the inside of the cylinder body 31, the cylinder head 72 is arranged below the connecting support block 24, the connecting support block 24 is used to assist in supporting and positioning the cylinder head 72, when the output end of the cylinder 71 is extended, the cylinder head 72 is driven to move, and the connecting support block 24 is synchronously driven to slide on the two support columns 23, and the cylinder 71 is located at the rectangular through hole position of the support plate 22.

[0062] See also Figures 1 to 7 The base unit 1 includes an equipment base 11, which is in the shape of a rectangular groove. Equipment cylinders 12 are equidistantly installed on both sides of the equipment base 11. Clamping blocks 14 are installed at the output ends of the equipment cylinders 12. The shape of the clamping blocks 14 is special-shaped. Equipment slide rails 13 are installed on both sides of the upper part of the equipment base 11. Slide blocks 15 are provided on the equipment slide rails 13. Sliding motors 16 are provided at one end of the equipment slide rails 13. The cylinder body 31 is equidistantly placed in the middle position of the equipment base 11, and then the clamping blocks 14 are extended out by the corresponding equipment cylinders 12 on both sides. The two clamping blocks 14 are respectively attached to the corresponding outer walls of the cylinder body 31, and then the cylinder body 31 is clamped. The clamping blocks 14 are attached to the cylinder body 31 to ensure that the cylinder body 31 can remain stable during the subsequent cylinder installation operation.

[0063] See also Figures 1 to 7 The protection unit 4 includes a protection frame 41, a lifting cylinder 42 is installed in the middle position of the protection frame 41, and a supporting mechanism 43 is installed at the output end of the lifting cylinder 42. The supporting mechanism 43 includes a connecting arc plate 431, and a supporting arc plate 433 is arranged on the side of the connecting arc plate 431 away from the protection frame 41. Buffer springs 432 are equidistantly arranged in a ring between the connecting arc plate 431 and the supporting arc plate 433. When the support unit 2 moves to the top of the cylinder body 31, the output ends of the two lifting cylinders 42 extend out, and synchronously drive the supporting mechanism 43 to extend, which can limit the piston 32 to the middle position. The two supporting mechanisms 43 form a circle. The diameter of the circle formed by the two supporting arc plates 433 is larger than the cylindrical diameter of the piston 32, allowing the piston 32 to move in the supporting mechanism 43. If the piston 32 shakes in the supporting mechanism 43, the supporting mechanism 43 can limit the position of the piston 32, and the buffer spring 432 can reduce the shaking stress of the piston 32.

[0064] By setting the circular diameter formed by the two supporting arc plates 433 to be larger than the cylindrical diameter of the piston 32, when the piston 32 shakes in the supporting mechanism 43, the supporting mechanism 43 can limit the position of the piston 32, and the buffer spring 432 reduces the shaking stress of the piston 32, thereby achieving the effect of limiting the position of the piston 32 in the cylinder body 31 and correcting the position of the piston 32.

[0065] Embodiment 2: Since the current installation of pistons is flat, it is not applicable if the piston end is an arc surface or other shapes. When the output end of the oil cylinder contacts the top of the piston, the arc surface shape will cause the piston to have only one force point, causing the piston to shift. If the output end of the oil cylinder continues to press downward, the piston will be subjected to stress in different directions, damaging the shape of the piston. If the position of the punch head needs to be adjusted, the axis line of the output end of the oil cylinder will shift from the axis line of the cylinder body. The downward stamping of the output end of the oil cylinder will cause uneven force on the piston.

[0066] See also Figures 8 to 11 A press unit 5 is installed above the support unit 2. The press unit 5 includes an adjustment mechanism 51 and a cylinder mechanism 52. The adjustment mechanism 51 can drive the cylinder unit 7 to move. A cylinder mechanism 52 is installed below the cylinder head 72. The cylinder mechanism 52 includes a cylinder block 521. The cylinder block 521 is arranged below the cylinder head 72. The cylinder block 521 is a cylindrical groove. A cylinder plate 522 is installed at one end of the groove of the cylinder block 521. Adaptation modules 523 are equidistantly arranged on the cylinder plate 522. The adaptation module 523 includes a limit plate 5231. The limit plate 5231 is away from An adaption column 5232 is installed at one end of the cylinder block 521, and an adaption head 5233 is provided at the end of the adaption column 5232 away from the limit plate 5231. The shape of the adaption head 5233 is to avoid scratching the contact part of the piston 32 when the piston 32 comes into contact. The shape of the adaption head 5233 can be stuck on the top of the cylinder plate 522 to prevent the adaption column 5232 from slipping. When the adaption module 523 comes into contact with the piston 32, the contact part of the adaption module 523 moves toward the inside of the cylinder block 521, and the shape of the adaption module 523 can match the shape of the piston 32.

[0067] By setting the adaptation module 523 in contact with the piston 32, the adaptation module 523 in the contact part shrinks into the inside of the cylinder block 521, while the adaptation module 523 in the non-contact part continues to remain in the extended state. In this state, the shape formed by the cooperation of multiple adaptation modules 523 is matched with the shape of the piston 32, thereby achieving the effect of automatically adapting to the shape of the contact surface of the piston 32.

[0068] See also Figures 8 to 11 and Fig.17 , adjust the axial centerline position of the cylinder unit 7, the adjustment mechanism 51 includes an adjustment module 511, the adjustment module 511 is installed above the support plate 22, a rectangular through hole is set in the middle of the support plate 22, an adjustment connecting frame 512 is installed on the adjustment module 511, an adjustment slider 513 is slidably installed on the adjustment connecting frame 512, a mounting plate 514 is installed on the adjustment slider 513, and the cylinder unit 7 is installed in the rectangular through hole formed by the adjustment slider 513 and the mounting plate 514. The cylinder mechanism 52 is installed below the cylinder unit 7, and the cylinder 71 is installed on the adjustment slider 513. In the rectangular through hole formed with the mounting plate 514, the adjustment module 511 includes two adjustment rails and an adjustment motor. The two adjustment rails are respectively installed on both sides of the support plate 22. The adjustment motor can drive the adjustment connecting frame 512 to move, and the adjustment slider 513 can move on the adjustment connecting frame 512. When the shape of the adaptation module 523 matches the shape of the piston 32, the central axis of the piston 32 and the center axis of the cylinder unit 7 may be offset due to pressure. The central axis of the piston 32 is aligned with the center axis of the cylinder unit 7 through the adjustment mechanism 51.

[0069] By setting an adjusting connecting frame 512 on which an adjusting slider 513 is slidably installed, and a mounting plate 514 is installed on the adjusting slider 513, the adjusting motor drives the adjusting connecting frame 512 to move, and the adjusting slider 513 moves on the adjusting connecting frame 512, so that the cylinder unit 7 and the cylinder mechanism 52 are displaced synchronously, thereby achieving the effect of aligning the central axis of the piston 32 with the center axis of the cylinder unit 7 and making the stress uniform.

[0070] In the third embodiment, when the piston is pressed onto the bottom of the cylinder at the output end of the oil cylinder, when the piston is tightened in the cylinder, friction will occur between the bottom of the piston and the inner bottom of the cylinder, scratching the bottom of the cylinder or rubbing the piston, causing rust inside the cylinder.

[0071] See also Figures 12 to 17 A mounting unit 6 is installed below the cylinder unit 7. The mounting unit 6 is used to tighten the piston 32 in the cylinder body 31. The mounting unit 6 is installed below the cylinder mechanism 52. The mounting unit 6 includes two connecting blocks 61. The two connecting blocks 61 are connected to the cylinder head 72. The two connecting blocks 61 are connected to the cylinder mechanism 52. A fixed wheel 67 is installed below the connecting block 61. A driving motor 62 is installed on the fixed wheel 67. A driven tooth 68 is arranged on the periphery of the fixed wheel 67. The fixed wheel 67 is fixed. A driving bevel tooth 63 is installed at the output end of the driving motor 62. The driving motor 62 drives the driving bevel tooth 63 to rotate. The driven tooth 68 is meshed with the driving bevel tooth 63. When the driving bevel tooth 63 rotates, the driven tooth 68 is synchronously driven to rotate.

[0072] See also Figures 12 to 17 A first connecting mechanism 64 and a second connecting mechanism 65 are installed on the fixed wheel 67. The first connecting mechanism 64 and the second connecting mechanism 65 are arranged opposite to each other. The first connecting mechanism 64 and the second connecting mechanism 65 cooperate to support the top through hole position of the piston 32. The positions of the first connecting mechanism 64 and the second connecting mechanism 65 are staggered with the connecting block 61.

[0073] See also Figures 12 to 17The first connecting mechanism 64 includes a first motor 641, which is mounted on a fixed wheel 67. A first driving tooth 642 is mounted on the output end of the first motor 641. A first connecting plate 643 is provided below the first driving tooth 642. A first latching tooth 644 is provided on the first connecting plate 643. The output end of the first motor 641 drives the first driving tooth 642 to rotate. The shape of the first driving tooth 642 matches the shape of the first latching tooth 644. When the first driving tooth 642 drives the first latching tooth 644 to move, the first connecting plate 643 is synchronously driven to move toward the middle through hole position of the piston 32. The second connecting mechanism 65 includes a second motor 651, which is mounted on a fixed wheel 67. A second driving tooth 652 is mounted on the output end of the second motor 651. A second connecting plate 653 is provided below the second driving tooth 652. A second latching tooth 654 is provided on the second connecting plate 653. The output end of the second motor 651 drives the second driving tooth 642 to rotate. The shape of the first driving tooth 642 matches the shape of the first latching tooth 644. When the first driving tooth 642 drives the first latching tooth 644 to move, the first connecting plate 643 is synchronously driven to move toward the middle through hole position of the piston 32. When the movable tooth 652 rotates, the shape of the second driving tooth 652 matches the shape of the second latching tooth 654. When the second driving tooth 652 drives the second latching tooth 654 to move, the second connecting plate 653 is synchronously driven to move toward the middle through hole position of the piston 32. The material of the first connecting plate 643 and the second connecting plate 653 is an alloy and will not be deformed due to the gravity of the piston 32. When the first connecting plate 643 contacts the second connecting plate 653, the contact part of the first connecting plate 643 and the second connecting plate 653 is plugged in to increase the pressure that can be tolerated. When the piston 32 is pressed to the bottom of the cylinder body 31, the first motor 641 drives the first driving tooth 642 to rotate and extends the first connecting plate 643 toward the position of the piston 32. The second motor 651 drives the second driving tooth 652 to rotate and extends the second connecting plate 653 toward the position of the piston 32. The first connecting plate 643 and the second connecting plate 653 are matched, and the cylinder unit 7 contracts upward to move the piston 32 partly upward.

[0074] By setting the output end of the first motor 641 to drive the first driving tooth 642 to rotate, the first driving tooth 642 drives the first locking tooth 644 to move, and drives the first connecting plate 643 to move toward the middle through hole position of the piston 32; the output end of the second motor 651 drives the second driving tooth 652 to rotate, the second driving tooth 652 drives the second locking tooth 654 to move, and drives the second connecting plate 653 to move toward the middle through hole position of the piston 32; the contact part of the first connecting plate 643 and the second connecting plate 653 is plugged in, so as to achieve the effect of being able to lift out a part of the piston 32, thereby avoiding the problem of friction between the bottom of the piston 32 and the cylinder body 31.

[0075] Since the piston 32 is partially raised, the mounting unit 6 is now connected to the piston 32 , and the original external tightening elements are no longer applicable, and the original elements need to be constantly disassembled, which is not suitable for the existing automation structure.

[0076] See also Figures 12 to 17A clamping mechanism 66 is installed below the driven tooth 68, and the clamping mechanism 66 includes a first clamping plate 661, and a second clamping plate 662 is arranged below the first clamping plate 661. Telescopic rods 663 are equidistantly arranged in the middle ring between the first clamping plate 661 and the second clamping plate 662, and a clamping plate 664 is installed at the output end of the telescopic rod 663. When the clamping mechanism 66 is at the position of the threaded support part of the piston 32, the output end of the telescopic rod 663 extends out, and the clamping plate 664 clamps the threaded support part of the piston 32. The driving motor 62 drives the driving bevel gear 63 to rotate, and at the same time, the cylinder 71 follows and extends downward to tighten the threaded part of the piston 32 in the cylinder body 31.

[0077] By extending the output end of the telescopic rod 663, the clamping plate 664 clamps the threaded support portion of the piston 32, and the driving motor 62 drives the driving bevel gear 63 to rotate, and the threaded portion of the piston 32 is tightened in the cylinder body 31, thereby achieving the effect of directly tightening the piston 32 inside the cylinder body 31 without the need for continuous disassembly.

[0078] Embodiment 4, a working method of a hydraulic cylinder installation device, using the above-mentioned hydraulic cylinder installation device, comprises the following steps:

[0079] S1. Place the hydraulic cylinder product 3 in the base unit 1, and move the support unit 2 on the base unit 1 to the position of the base unit 1.

[0080] The more specific steps of S1 are:

[0081] S11 , the cylinder body 31 is placed equidistantly in the middle of the equipment base 11 , and the equipment cylinders 12 on both sides drive the clamping blocks 14 to extend to clamp the cylinder body 31 .

[0082] S12 , the sliding motor 16 rotates to drive the sliding block 15 to slide on the equipment slide rail 13 , and simultaneously drives the supporting unit 2 to move to the top of the cylinder body 31 .

[0083] S2, the protection unit 4 extends to limit the piston 32.

[0084] The more specific steps of S2 are:

[0085] S21. The output ends of the two lifting cylinders 42 extend out, synchronously driving the supporting mechanism 43 to extend out. The two supporting mechanisms 43 form a circle. The diameter of the circle formed by the two supporting arc plates 433 is larger than the cylindrical diameter of the piston 32, which limits the position of the piston 32 and allows the piston 32 to move in the supporting mechanism 43.

[0086] S3, the cylinder unit 7 is aligned with the cylinder body 31, the cylinder unit 7 moves downward, and the cylinder pressing mechanism 52 fits with the top end of the piston 32.

[0087] The more specific steps of S3 are:

[0088] S31, the cylinder loading unit 7 moves to the top of the cylinder body 31, the cylinder loading cylinder 71 drives the cylinder loading head 72 to extend downward, the adaptation module 523 is deformed according to the top shape of the piston 32, and the piston 32 is fixed in the groove formed by the adaptation module 523.

[0089] S4, the adjusting mechanism 51 drives the cylinder mounting unit 7 to move to a position aligned with the axis center line of the cylinder body 31.

[0090] The more specific steps of S4 are:

[0091] S41, the adjusting slider 513 moves on the adjusting connecting frame 512 to a position aligned with the axial center line of the piston 32, and synchronously drives the cylinder 71 to move.

[0092] S5, the protection unit 4 retracts, and the cylinder unit 7 continues to move downward to press the piston 32.

[0093] The more specific steps of S5 are:

[0094] S51, the output end of the lifting cylinder 42 retracts, and the output end of the cylinder loading cylinder 71 continues to extend downward, synchronously driving the cylinder pressing mechanism 52 to move downward, and installing the piston 32 to the cylinder body 31.

[0095] S6. When the piston 32 is pressed to the bottom of the cylinder body 31, the installation unit 6 clamps the middle through hole of the piston 32, the cylinder installation unit 7 lifts out a part of the piston 32, and the installation unit 6 tightens the protruding position of the piston 32 to the cylinder body 31.

[0096] The more specific steps of S6 are:

[0097] S61. When the piston 32 is pressed to the bottom of the cylinder body 31, the first motor 641 drives the first driving tooth 642 to rotate, and extends the first connecting plate 643 toward the position of the piston 32. The second motor 651 drives the second driving tooth 652 to rotate, and extends the second connecting plate 653 toward the position of the piston 32. The first connecting plate 643 and the second connecting plate 653 are matched with each other, and the cylinder unit 7 contracts upward, moving the piston 32 partially upward.

[0098] S62, the output end of the telescopic rod 663 extends out, the clamping plate 664 clamps the threaded support part of the piston 32, the driving motor 62 drives the driving bevel gear 63 to rotate, and at the same time the cylinder 71 extends downward to tighten the threaded part of the piston 32 in the cylinder body 31.

[0099] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

Claims

1. A hydraulic cylinder loading device, characterized in that: The invention comprises a base unit (1), a support unit (2) is installed above the base unit (1), a hydraulic cylinder product (3) is arranged in the middle of the base unit (1), two protection units (4) are installed below the support unit (2), a press-fitting unit (5) is installed above the support unit (2), a cylinder mounting unit (7) is arranged in the middle above the hydraulic cylinder product (3), and a mounting unit (6) is installed below the cylinder mounting unit (7); The support unit (2) comprises a support frame (21), the support frame (21) is in the shape of an inverted U-shape, the two protection units (4) are respectively mounted at the two inverted legs of the U-shape of the support frame (21), a support plate (22) is mounted above the support frame (21), support columns (23) are respectively mounted at the two sides of the support plate (22) below and at the middle of the two protection units (4), and a connecting support block (24) is mounted in connection with the middle of the two support columns (23); The hydraulic cylinder product (3) comprises a cylinder body (31), a piston (32) is arranged above the cylinder body (31), the pressing unit (5) comprises an adjusting mechanism (51) and a cylinder mechanism (52), the adjusting mechanism (51) comprises an adjusting module (511), the adjusting module (511) is installed above the support plate (22), a rectangular through hole is arranged in the middle of the support plate (22), an adjusting connecting frame (512) is installed on the adjusting module (511), an adjusting slider (513) is slidably installed on the adjusting connecting frame (512), a mounting plate (514) is installed on the adjusting slider (513), the cylinder unit (7) is installed in the rectangular through hole formed by the adjusting slider (513) and the mounting plate (514), and the cylinder mechanism (52) is installed below the cylinder unit (7); The base unit (1) comprises an equipment base (11), the equipment base (11) is in the shape of a rectangular groove, equipment cylinders (12) are equidistantly mounted on both sides of the equipment base (11), clamping blocks (14) are mounted on the output ends of the equipment cylinders (12), the clamping blocks (14) are in the shape of a special shape, equipment slide rails (13) are mounted on both sides above the equipment base (11), sliders (15) are arranged on the equipment slide rails (13), and sliding motors (16) are arranged at one end of the equipment slide rails (13); The protection unit (4) comprises a protection frame (41), a lifting cylinder (42) is installed in the middle position of the protection frame (41), a protection mechanism (43) is installed at the output end of the lifting cylinder (42), the protection mechanism (43) comprises a connecting arc plate (431), a protection arc plate (433) is arranged on the side of the connecting arc plate (431) away from the protection frame (41), and buffer springs (432) are equidistantly arranged in an annular manner in the middle position of the connecting arc plate (431) and the protection arc plate (433); The cylinder mounting unit (7) comprises a cylinder mounting cylinder (71), a cylinder mounting head (72) is mounted below the cylinder mounting cylinder (71), the cylinder mounting cylinder (71) is mounted in a rectangular through hole formed by the adjusting slider (513) and the mounting plate (514), and a cylinder pressing mechanism (52) is mounted below the cylinder mounting head (72); The cylinder mechanism (52) comprises a cylinder block (521), the cylinder block (521) being arranged below the cylinder head (72), the cylinder block (521) being a cylindrical groove, a cylinder plate (522) being mounted at one end of the groove of the cylinder block (521), an adaption module (523) being arranged annularly and equidistantly on the cylinder plate (522), the adaption module (523) comprising a limit plate (5231), an adaption column (5232) being mounted at one end of the limit plate (5231) away from the cylinder block (521), and an adaption head (5233) being arranged at one end of the adaption column (5232) away from the limit plate (5231).

2. The hydraulic cylinder installation device according to claim 1 is characterized in that: The mounting unit (6) is mounted below the cylinder mechanism (52), and the mounting unit (6) comprises two connecting blocks (61). The two connecting blocks (61) are connected to the cylinder mechanism (52), and a fixed wheel (67) is mounted below the connecting block (61). A driving motor (62) is mounted on the fixed wheel (67), and a driven tooth (68) is arranged on the periphery of the fixed wheel (67). A driving bevel tooth (63) is mounted on the output end of the driving motor (62), and the driven tooth (68) is meshed with the driving bevel tooth (63).

3. The hydraulic cylinder installation device according to claim 2 is characterized in that: A first connecting mechanism (64) and a second connecting mechanism (65) are mounted on the fixed wheel (67); the first connecting mechanism (64) and the second connecting mechanism (65) are arranged facing each other; and the positions of the first connecting mechanism (64) and the second connecting mechanism (65) are staggered with the connecting block (61).

4. The hydraulic cylinder installation device according to claim 3 is characterized in that: The first connecting mechanism (64) comprises a first motor (641), the first motor (641) is mounted on the fixed wheel (67), a first driving tooth (642) is mounted on the output end of the first motor (641), a first connecting plate (643) is arranged below the first driving tooth (642), and a first latching tooth (644) is mounted on the first connecting plate (643), and the second connecting mechanism (65) comprises a second motor (651), the second motor (651) is mounted on the fixed wheel (67), a second driving tooth (652) is mounted on the output end of the second motor (651), a second connecting plate (653) is arranged below the second driving tooth (652), and a second latching tooth (654) is mounted on the second connecting plate (653).

5. The hydraulic cylinder installation device according to claim 4 is characterized in that: A clamping mechanism (66) is installed below the driven tooth (68), and the clamping mechanism (66) comprises a first clamping plate (661). A second clamping plate (662) is arranged below the first clamping plate (661). Telescopic rods (663) are equidistantly arranged in an intermediate ring between the first clamping plate (661) and the second clamping plate (662). A clamping plate (664) is installed at the output end of the telescopic rod (663).

6. A method for operating a hydraulic cylinder mounting device, using a hydraulic cylinder mounting device as claimed in any one of claims 1 to 5, characterized in that: The following steps are involved: S1, placing the hydraulic cylinder product (3) in the base unit (1), and moving the support unit (2) on the base unit (1) to the position of the base unit (1); S2, the protection unit (4) extends to limit the position of the piston (32); S3, the cylinder unit (7) is aligned with the cylinder body (31), the cylinder unit (7) moves downward, and the cylinder mechanism (52) is in contact with the top end of the piston (32); S4, the adjusting mechanism (51) drives the cylinder mounting unit (7) to move to a position aligned with the center line of the cylinder body (31); S5, the protection unit (4) is retracted, and the cylinder loading unit (7) continues to move downward to press-fit the piston (32); S6. When the piston (32) is pressed to the bottom of the cylinder body (31), the mounting unit (6) clamps the middle through hole of the piston (32), the cylinder mounting unit (7) lifts a portion of the piston (32), and the mounting unit (6) tightens the protruding position of the piston (32) to the cylinder body (31).

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