Assembly tool

By designing automated assembly tools, and using rotating mechanisms and telescopic components to achieve automated assembly of nuts and bases, the problem of inefficient manual assembly in the prior art is solved, labor costs are reduced and assembly efficiency is improved.

CN119141204APending Publication Date: 2024-12-17SANY HEAVY MACHINERY
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Patent Information

Application Number
CN202411448152.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2024-12-17

AI Technical Summary

Technical Problem

In the prior art, the assembly of nuts and bases requires a lot of manual participation, resulting in high labor costs and inefficiency.

Method used

An assembly tool is designed, including a rotating mechanism, a base feeding mechanism, a nut feeding mechanism and a loading mechanism. Through the rotating mechanism, the working groove is made at the base feeding station, a nut feeding station and a loading station. Switch between to achieve automated loading and unloading, and use telescopic components and slide mechanisms to ensure that the nuts are aligned and placed on the studs.

Benefits of technology

It reduces manual participation, reduces labor costs, improves assembly efficiency, and realizes automatic assembly of bases and nuts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The assembly tool is used for assembling a base and a nut and comprises a rotating mechanism which comprises a rotary table capable of rotating, the rotary table is provided with a plurality of working grooves, and the working grooves are used for containing the base; each working groove can be at least sequentially switched among a base feeding station, a nut feeding station and a discharging station through rotation of the rotary table; the base feeding mechanism is located at the base feeding station and used for conveying the base to the working groove; the nut feeding mechanism is located at the nut feeding station and used for conveying nuts to the working groove and enabling the nuts to be aligned to the studs arranged on the base in a protruding mode; and the discharging mechanism is used for discharging the assembled bases and nuts. In this way, automatic feeding and discharging can be achieved on the base feeding station, the nut feeding station and the discharging station, so that the labor cost is reduced, and the assembling efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the field of assembly technology, and in particular to an assembly tool. Background Art

[0002] In the engineering industry, it is often necessary to assemble the nut and the base so as to form a matching relationship with other parts. The base includes a plate-shaped body and studs arranged on the body. In the length direction of the base plate, the studs are located in a non-center position. In the prior art, the assembly of the nut and the base is entirely manual, which requires the participation of a large number of people, resulting in high labor costs and very low efficiency, which is not conducive to the subsequent assembly operations. Summary of the invention

[0003] In view of this, the present application provides an assembly tool, which solves the problem of high labor costs and improves assembly efficiency.

[0004] In order to achieve the above objectives, this application provides the following technical solutions:

[0005] An assembly tool, used for assembling a base and a nut, comprising:

[0006] The rotating mechanism comprises a rotating table capable of rotating, wherein the rotating table is provided with a plurality of working slots, wherein the working slots are used to place the base, and each of the working slots can at least be switched in sequence between a base loading station, a nut loading station, and a unloading station through the rotation of the rotating table;

[0007] A base loading mechanism, located at the base loading station and used for conveying the base to the working tank;

[0008] A nut feeding mechanism is located at the nut feeding station and is used to convey the nut to the working groove and enable the nut to be aligned and placed on the protruding stud of the base;

[0009] The unloading mechanism is located at the unloading station and is used to unload the assembled base and nut.

[0010] Optionally, in the above-mentioned assembly tool, the bottom of each working groove is provided with a telescopic component that rotates synchronously with the working groove;

[0011] When located at the loading station and the unloading station of the base, the telescopic assembly does not protrude from the bottom of the working groove;

[0012] When located at the nut loading station, the telescopic assembly can protrude from the bottom of the working groove and pass through the stud and extend into the nut.

[0013] Optionally, the assembly tool further includes a first slide rail disposed at the bottom of the turntable, and the telescopic assembly includes a first telescopic assembly that can slide along the first slide rail, and the first telescopic assembly includes:

[0014] A fixing pin, fixedly arranged at the bottom of the working groove;

[0015] A first pin, comprising a sliding ball head and a pin connected to the sliding ball head, wherein the pin is disposed in the fixing pin and can pass through the stud, the sliding ball head is located outside the bottom end of the fixing pin, and the pin can be extended and retracted relative to the top end of the fixing pin;

[0016] a first elastic member, engaged between the bottom end of the fixing pin and the sliding ball head, and pressing the sliding ball head downward by the first elastic member so that the sliding ball head is always in contact with the first slide rail;

[0017] Wherein, when located at the loading station and the unloading station of the base, the first pin does not protrude from the bottom of the working groove.

[0018] Optionally, in the above-mentioned assembly tool, a second slide rail is provided between the turntable and the first slide rail, the telescopic assembly includes a second telescopic assembly that can slide along the second slide rail, a first strip hole is axially opened on the circumferential wall of the fixing pin, a second strip hole is axially opened on the circumferential wall of the first pin, and the second telescopic assembly includes:

[0019] A second pin is disposed in the pin shaft and can be telescoped relative to the top end of the pin shaft;

[0020] A second elastic member is disposed in the pin shaft and is located between the sliding ball head and the bottom end of the second pin, so that the second pin is driven by the second elastic member to extend out of the top end of the pin shaft;

[0021] A slider is arranged on the circumferential wall of the second pin and passes through the second strip hole and the first strip hole, and the second elastic member presses the second pin so that the slider always abuts against the bottom of the second slide rail;

[0022] Wherein, when located at the base loading station and the unloading station, the second pin does not protrude from the top of the first pin, and when located at the nut loading station, the second pin extends from the top of the first pin and passes through the stud and extends into the nut.

[0023] Optionally, in the above-mentioned assembly tool, the nut feeding mechanism includes:

[0024] A nut box, used to accommodate the nut and provided with an opening allowing the nut to pass through;

[0025] A nut conveying track is arranged below the opening and includes two tracks. The nut passing through the opening is supported by the two tracks and slides under the action of gravity.

[0026] A blocking member is connected to the nut box and is located at the ends of the two tracks so that the nut can fall onto the stud.

[0027] Optionally, in the above-mentioned assembly tool, a positioning piece is provided at the bottom of the nut box, and the positioning piece is used to position the nut at the nut loading station to prevent the nut from falling off the base; and / or,

[0028] The nut feeding mechanism includes a vibrating member that drives the nut box to vibrate, so that the nuts enter the nut conveying track under the action of the vibration force and are conveyed by the nut conveying track.

[0029] Optionally, in the above-mentioned assembly tool, the base loading mechanism includes:

[0030] A conveying platform, in the conveying direction, the conveying platform has a first side wall and a second side wall arranged opposite to each other, the first side wall is provided with a first opening, the second side wall is provided with a second opening, the first opening is used for the base to enter the conveying platform, and the second opening is used for the base to be conveyed to the working tank;

[0031] The auxiliary conveying structure is arranged at the second opening and conveys the base to the working groove aligned with the second opening by rotating.

[0032] Optionally, in the above-mentioned assembly tool, the conveying platform includes a belt for conveying the base, a third side wall connected to the first side wall and the second side wall, and a fourth side wall arranged opposite to the third side wall, and the third side wall is arranged close to the second opening;

[0033] The base loading mechanism also includes a positioning component to align the base, and the positioning component includes:

[0034] Anti-skid patterns are arranged on the belt, the angle between the anti-skid patterns and the conveying direction is 40°-50°, and the base is subjected to the friction force of the anti-skid patterns;

[0035] A first positioning member, formed by the first side wall;

[0036] A second aligning member is arranged in parallel with the first aligning member, and one end of the second aligning member is connected to the fourth side wall of the conveying platform, and the other end of the second aligning member is arranged at a distance from the third side wall to allow the base to pass through and enter the working groove through the second opening. The distance between the second aligning member and the first aligning member is D. Along the length direction of the base, the base has a first arc edge and a second arc edge that are arranged oppositely. The distance between the stud and the first arc edge is E, and the distance between the stud and the second arc edge is F, wherein E≤D<F;

[0037] A third positioning member, formed by the base located downstream in the conveying direction;

[0038] When the base is transported along the conveying platform through the first opening, the first aligning member applies a force in a first direction to the base to be aligned and intersects with the base at a first point. The base rotates around the first point until the length direction of the base is consistent with the conveying direction. The stud is abutted by the second aligning member and intersects with the base to be aligned at a second point. The second aligning member applies a force in a second direction to the base to be aligned. When the base to be aligned contacts the third aligning member, the third aligning member applies a reverse force to the base that is opposite to the conveying direction. Under the combined action of the reverse force and the friction force, the base rotates around the second point to align the base.

[0039] Optionally, in the above-mentioned assembly tool, the second alignment member is a rod-shaped structure, and the alignment component also includes a supporting member, one end of the supporting member is connected to the second side wall, and the other end is connected to the second alignment member.

[0040] Optionally, in the above-mentioned assembly tool, the blanking mechanism includes a paddle, and the paddle is used to blank the assembled base and nut by rotating.

[0041] Optionally, in the above-mentioned assembly tool, a limit piece is provided on the working groove to prevent the telescopic component from extending to lift up the base and detach from the working groove.

[0042] Optionally, in the above-mentioned assembly tool, a preparation station is provided between the base loading station and the nut loading station, and the preparation station is used to enable the telescopic component to perform telescopic conversion;

[0043] An assembly station is provided between the nut loading station and the unloading station, and the assembly station is used for assembling the base and the nut. When located at the assembly station, the first pin extends into the base and positions the base, and the top end of the second pin is located in the first pin to facilitate the assembly of the nut on the stud.

[0044] An assembly tool provided by the present application enables multiple working grooves to be switched at least in sequence at a base loading station, a nut loading station, and an unloading station through the rotation of a rotating mechanism. The base loading station is used to transport the base to the working groove, the nut loading station is used to place the nut on the protruding studs of the base, and the unloading station is used to unload the assembled base and studs. In this way, automatic loading and unloading can be achieved at the base loading station, the nut loading station, and the unloading station, thereby reducing labor costs and improving assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.

[0046] Figure 1 A front view of an assembly tool provided in an embodiment of the present application;

[0047] Figure 2 A schematic diagram of the structure of the base loading mechanism provided in the embodiment of the present application;

[0048] Figure 3 A schematic diagram of the structure of a nut feeding mechanism provided in an embodiment of the present application;

[0049] Figure 4 A state diagram of a nut provided in an embodiment of the present application being located in a nut box;

[0050] Figure 5 A schematic diagram of the extension length of the telescopic assembly at different workstations provided in an embodiment of the present application;

[0051] Figure 6 for Figure 5 A structural diagram from another perspective;

[0052] Figure 7 A schematic diagram of the state of the telescopic assembly provided in the embodiment of the present application being located at different workstations;

[0053] Figure 8 A schematic diagram of the structure of the telescopic assembly provided in the embodiment of the present application;

[0054] Fig. 9 A schematic diagram of the structure of the assembly tool provided in the embodiment of the present application;

[0055] Fig.10 A schematic diagram of the structure of a base provided in an embodiment of the present application;

[0056] Fig.11 A schematic diagram of the structure of a nut provided in an embodiment of the present application;

[0057] Fig.12 A force analysis diagram of a base that needs to be straightened provided in an embodiment of the present application.

[0058] exist Figure 1-Figure 12 middle:

[0059] 1. Base; 2. Nut; 3. Rotating mechanism; 4. Base loading mechanism; 5. Nut loading mechanism; 6. Unloading mechanism; 7. Telescopic assembly; 8. First slide rail; 9. Second slide rail;

[0060] 11. Stud; 12. Body;

[0061] 31. Turntable, 32. Working tank;

[0062] 321, limiter;

[0063] 41. Conveying platform; 42. Auxiliary conveying structure; 43. Positioning assembly;

[0064] 431, first positioning member; 432, second positioning member; 433, third positioning member; 434, supporting member;

[0065] 51. Nut box; 52. Nut conveying track; 53. Blocking member; 54. Positioning member;

[0066] 71. first telescopic assembly; 72. second telescopic assembly;

[0067] 711, fixing pin; 712, first pin; 713, first elastic member;

[0068] 7121, sliding ball head; 7122, pin shaft;

[0069] 721, second pin; 722, second elastic member; 723, slider;

[0070] A. Base loading station; B. Nut loading station; C. Unloading station;

[0071] G. Preparation station; H. Assembly station. DETAILED DESCRIPTION

[0072] The present application provides an assembly tool, which solves the problem of high labor costs and improves assembly efficiency.

[0073] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0074] like Figure 1-Figure 12 As shown, an assembly tool provided in an embodiment of the present application is used for assembling a base 1 and a nut 2 , and the assembly tool includes a rotating mechanism 3 , a base loading mechanism 4 , a nut loading mechanism 5 and a unloading mechanism 6 . Specifically, the rotating mechanism 3 includes a turntable 31, on which a plurality of working grooves 32 are arranged. Through the rotation of the turntable 31, each working groove 32 can at least be switched in sequence among the base loading station A, the nut loading station B, and the unloading station C; the base loading mechanism 4 is located at the base loading station A, and is used to convey the base 1 to the working groove 32; the nut loading mechanism 5 is located at the nut loading station B, and is used to convey the nut 2 to the working groove 32, and can align the nut 2 on the protruding stud 11 of the base 1; the unloading mechanism 6 is located at the unloading station C, and the unloading mechanism 6 is used to unload the assembled base 1 and nut 2. In this way, automatic loading and unloading can be achieved at the base loading station A, the nut loading station B, and the unloading station C, thereby reducing labor costs and improving assembly efficiency.

[0075] Further, such as Figure 7 and Fig. 9 As shown, the bottom of each working groove 32 is provided with a telescopic component 7 that rotates synchronously with the working groove 32; when located at the base loading station A and the unloading station C, the telescopic component 7 does not protrude from the bottom of the working groove 32; when located at the nut loading station B, the telescopic component 7 can protrude from the bottom of the working groove 32 and pass through the stud 11 and extend into the nut 2. When located at the base loading station A, the base 1 needs to be transported to the working groove 32, and the telescopic component 7 does not protrude from the bottom of the working groove 32 to avoid the telescopic component 7 blocking the loading of the base 1. Correspondingly, when located at the unloading station C, the assembled base 1 and nut 2 need to be unloaded, and the telescopic component 7 does not protrude from the bottom of the working groove 32 to avoid the unloading being unable to be completed; when located at the nut loading station B, the telescopic component 7 needs to extend the stud 11 so as to extend into the nut 2 to take the nut 2. The telescopic assembly 7 rotates synchronously with the turntable 31 . The telescopic assembly 7 can extend to different lengths depending on the workstation, so as to adapt to different workstations.

[0076] Furthermore, Figure 5-Figure 7As shown, it also includes a first slide rail 8 arranged at the bottom of the turntable 31, and the telescopic component 7 includes a first telescopic component 71 that can slide along the first slide rail 8, and the first telescopic component 71 includes: a fixed pin 711, which is fixedly arranged at the bottom of the working groove 32; a first pin 712, including a sliding ball head 7121, a pin shaft 7122 connected to the sliding ball head 7121, the pin shaft 7122 is penetrated by the fixed pin 711 and can pass through the stud 11, the sliding ball head 7121 is located outside the bottom end of the fixed pin 711, and the pin shaft 7122 can be telescoped relative to the top end of the fixed pin 711; a first elastic member 713, which is engaged between the bottom end of the fixed pin 711 and the sliding ball head 7121, and the sliding ball head 7121 is pressed down by the first elastic member 713, so that the sliding ball head 7121 is always in contact with the first slide rail 8; wherein, when located at the base loading station A and the unloading station C, the first pin 712 does not protrude from the bottom of the working groove 32.

[0077] It should be noted that a first through hole is provided at the bottom of each working groove 32, a second through hole is provided in the axial direction of the stud 11, and a third through hole is provided in the axial direction of the fixed pin 711. The first through hole, the second through hole and the third through hole are aligned so that the pin shaft 7122 can pass through. Preferably, the first slide rail 8 is composed of a smoothly connected curved surface. When the turntable 31 rotates, the sliding ball head 7121 always abuts against the first slide rail 8, and the top of the pin shaft 7122 is extended and retracted relative to the fixed pin 711. When the sliding ball head 7121 is at different heights of the first slide rail 8, the length of the pin shaft 7122 extending from the top of the fixed pin 711 is different. When located at the loading station A and the unloading station C of the base, the first pin 712 does not protrude from the bottom of the working groove 32, so as to facilitate loading and unloading.

[0078] In a certain example, the height of the first slide rail 8 is lowest at the base loading station A and the unloading station C, and is highest at the nut loading station B.

[0079] In some other optional embodiments, the assembly tool may not include the first slide rail 8. Possibly, the extension length of the first pin 712 can be controlled by a switch, that is, two switches are set on the telescopic assembly 7, one of which is used to control the extension length of the first pin 712 located at the base loading station A and the unloading station C, and the other switch is used to control the extension length of the first pin 712 located at the nut loading station B.

[0080] Furthermore, Figure 5-Figure 7As shown, a second slide rail 9 is arranged between the turntable 31 and the first slide rail 8, the telescopic assembly 7 includes a second telescopic assembly 72 that can slide along the second slide rail 9, the circumferential wall of the fixing pin 711 is provided with a first strip hole along the axial direction, the circumferential wall of the first pin 712 is provided with a second strip hole along the axial direction, and the second telescopic assembly 72 includes: a second pin 721, which is arranged in the pin shaft 7122 and can be telescoped relative to the top end of the pin shaft 7122; a second elastic member 722, which is arranged in the pin shaft 7122 and is located between the sliding ball head 7121 and the bottom end of the second pin 721, so that the second The second pin 721 extends out of the top of the pin shaft 7122 under the drive of the second elastic member 722; the slider 723 is arranged on the circumferential wall of the second pin 721 and passes through the second strip hole and the first strip hole. The second elastic member 722 squeezes the second pin 721 so that the slider 723 always abuts against the bottom of the second slide rail 9; wherein, when located at the base loading station A and the unloading station C, the second pin 721 does not protrude from the top of the first pin 712, and when located at the nut loading station B, the second pin 721 extends out of the top of the first pin 712 and passes through the stud 11 and extends into the nut 2. It should be noted that the pin shaft 7122 is provided with a fourth through hole in the axial direction, the bottom end of the pin shaft 7122 is blocked by the sliding ball head 7121, and the second pin 721 extends into the pin shaft 7122 from the top of the pin shaft 7122 in the shape of a rod. Preferably in the present application, the second slide rail 9 located at the nut loading station B changes suddenly in the height direction, and the second slide rail 9 located at other stations is composed of smoothly connected curved surfaces, and as the turntable 31 rotates, the second pin 721 is lifted by the second elastic member 722, so that the slider 723 always abuts against the bottom of the second slide rail 9. In a certain example, the height of the second slide rail 9 has the lowest position at the base loading station A and the unloading station C, and has the highest position at the nut loading station B. Therefore, when located at the base loading station A and the unloading station C, the second pin 721 does not protrude from the top of the first pin 712, and when located at the nut loading station B, the second pin 721 extends out of the top of the first pin 712 and passes through the stud 11 and extends into the nut 2.

[0081] It should be noted that the second slide rail 9 is fixedly connected to the support member located at the bottom of the turntable 31 through a connecting member, so that the second slide rail 9 is fixedly arranged at the bottom of the turntable 31.

[0082] In some other optional embodiments, the assembly tool may not include the second slide rail 9, that is, the extension length of the second pin 721 can be controlled by a switch, that is, two switches are set on the telescopic component 7, one of which controls the extension length of the second pin 721 located at the loading station A and the unloading station C of the base, and the other switch is used to control the extension length of the second pin 721 located at the nut loading station B.

[0083] In some optional embodiments, such as Figure 1 and Figure 3As shown, the nut feeding mechanism 5 includes: a nut box 51, which is used to accommodate the nut 2 and is provided with an opening allowing the nut 2 to pass through; a nut conveying track 52, which is arranged below the opening and includes two tracks, and the nut 2 passing through the opening is supported by the two tracks and slides under the action of gravity; a blocking member 53, which is connected to the nut box 51 and is located at the ends of the two tracks so that the nut 2 can fall on the stud 11. It should be noted that the two tracks are arranged to be inclined downward. Through the above arrangement, the automatic feeding of the nut 2 is achieved, thereby reducing labor and labor costs.

[0084] In some other optional embodiments, the nut feeding mechanism 5 may also use a robot to feed the nuts 2, or the nut feeding mechanism 5 may no longer be provided with a nut conveying track 52, that is, the opening of the nut box 51 is set directly above the stud 11, so that the nut 2 falls directly above the stud 11 after passing through the opening.

[0085] In some optional embodiments, such as Figure 1 , Figure 3 As shown, a positioning member 54 is provided at the bottom of the nut box 51, and the positioning member 54 is used to position the nut 2 at the nut loading station B to prevent the nut 2 from being separated from the base 1. When the telescopic assembly 7 is extended into the nut 2, the positioning member 54 can abut against the top of the nut 2 to prevent the telescopic assembly 7 from lifting the nut 2 and separating from the base 1.

[0086] In some optional embodiments, such as Figure 2 As shown, the base loading mechanism 4 includes: a conveying platform 41, in the conveying direction, the conveying platform 41 has a first side wall and a second side wall arranged opposite to each other, the first side wall is provided with a first opening, the second side wall is provided with a second opening, the first opening is used for the base 1 to enter the conveying platform 41, and the second opening is used for the base 1 to be conveyed to the working groove 32; an auxiliary conveying structure 42 is provided at the second opening, and conveys the base 1 to the working groove 32 aligned with the second opening by rotating. In this way, automatic loading of the base 1 is realized, labor costs are reduced, and efficiency is improved.

[0087] In the present application, preferably, along the conveying direction, the length of the first opening is greater than F (mentioned below), and the length of the second opening matches the width of the base 1 .

[0088] Further, such as Fig. 9 and Fig.12As shown, the conveying platform 41 includes a belt for conveying the base 1, a third side wall connected to the first side wall and the second side wall, and a fourth side wall arranged opposite to the third side wall, and the third side wall is arranged near the second opening; the base feeding mechanism 4 also includes a positioning component 43 to align the base 1, and the positioning component 43 includes: anti-skid patterns arranged on the belt, with an angle of 40°-50° with the conveying direction, and the base 1 is subjected to the friction of the anti-skid patterns; a first positioning member 431, which is composed of the first side wall; a second positioning member 432, which is parallel to the first positioning member 431 The third aligning member 433 is arranged in a row, and one end is connected to the fourth side wall of the conveying platform 41, and the other end is spaced from the third side wall to allow the base 1 to pass through and enter the working groove 32 through the second opening. The distance between the second aligning member 432 and the first aligning member 431 is D. Along the length direction of the base 1, the base 1 has a first arc edge and a second arc edge that are relatively arranged. The distance between the stud 11 and the first arc edge is E, and the distance between the stud 11 and the second arc edge is F, wherein E≤D<F; the third aligning member 433 is composed of the base 1 located downstream in the conveying direction.

[0089] It should be noted that the distance E between the stud 11 and the first arc edge refers to the distance between the stud 11 and the farthest point of the first arc edge.

[0090] For the sake of convenience of explanation, the part of the stud 11 away from the first arc edge is called the first part; the part of the stud 11 away from the second arc edge is called the second part; the second part first enters the base 1 of the belt and can be regarded as the aligned base 1 so that the first through hole opened on the working groove 32 is aligned with the second through hole on the stud 11 so as to cooperate with the telescopic component 7.

[0091] When the base 1 is placed on the belt, it is possible that the first part first enters the belt (the base 1 needs to be aligned at this time), wherein when the base 1 is transported along the conveying platform 41 through the first opening, the first alignment member 431 applies a force in a first direction to the base 1 that needs to be aligned (such as Fig.12 The base 1 is rotated around the first point until the length direction of the base 1 is consistent with the conveying direction, and the stud 11 is abutted by the second aligning member 432 and intersects with the base 1 to be aligned at a second point. The second aligning member 432 applies a force in a second direction to the base 1 to be aligned (not shown in the figure, it is applied in the direction of the stud 11 toward the first side wall). When the base 1 to be aligned contacts the third aligning member 433, the third aligning member 433 applies a reverse force to the base 1 in the opposite direction to the conveying direction (such as Fig.12 F3 shown in the figure, when the reverse force and the friction force (such as Fig.12 Under the joint action of F1) shown in FIG. 1 , the body 12 of the base 1 rotates around the second point to make the base 1 straight.

[0092] The setting of the alignment component 43 avoids manual identification of whether the orientation of the base 1 placed on the belt is correct, thereby improving the conveying efficiency. With the help of the side wall of the conveying platform 41 and the base 1 downstream of the conveying, the base 1 that needs to be aligned is positioned, making full use of existing components and simplifying the structure.

[0093] Further, such as Figure 2 As shown, the second alignment member 432 is a rod-shaped structure, and the alignment component 43 further includes a support member 434, one end of which is connected to the second side wall, and the other end is connected to the second alignment member 432. As the belt transmits the base 1, the first part of the base 1 is located between the first side wall and the second alignment member 432, and the studs 11 of the base 1 are all abutted against one side of the second alignment member 432. The base 1 that needs to be aligned can also rotate around the intersection of the studs 11 and the rod-shaped structure, and a force toward the second side wall is applied to the rod-shaped structure. The setting of the support member 434 applies a force toward the first side wall to the rod-shaped structure, and in this way, the second alignment member 432 is prevented from being squeezed by the base 1 in the direction close to the second side wall, causing the second alignment member 432 to lose its alignment function.

[0094] In some other optional embodiments, the second aligning member 432 is a planar structure, one side of the planar structure is connected to the second side wall, and the other side of the planar structure is used to abut against the stud 11.

[0095] In some optional embodiments, the unloading mechanism 6 includes a paddle, which is rotated to unload the assembled base 1 and nut 2. It can be seen that the unloading mechanism is simple in composition, and the unloading method is simple and fast, thus reducing the cost of assembly tooling and the occupied area.

[0096] In some optional embodiments, a limiter 321 is provided on the working groove 32 to prevent the telescopic assembly 7 from lifting the base 1 when extending, so that it is separated from the working groove 32. In this way, the base 1 is always located in the working groove 32, which facilitates the smooth assembly work.

[0097] In some optional embodiments, such as Figure 1 and Fig. 9As shown, a preparatory station G is provided between the base loading station A and the nut loading station B. The preparatory station G is used to make the telescopic assembly 7 perform telescopic conversion to prevent the telescopic assembly from suddenly changing, thereby improving the service life of the telescopic assembly; an assembly station H is provided between the nut loading station B and the unloading station C. The assembly station H is used to assemble the base 1 and the nut 2. When located at the assembly station H, the first pin 712 extends into the base 1 and positions the base 1. The top end of the second pin 721 is located in the first pin 712, so that the nut 2 can be assembled on the stud 11. That is, when the turntable 31 rotates, each working slot 32 can be switched in turn between the base loading station A, the preparatory station G, the nut loading station B, the assembly station H and the unloading station C. In this way, a complete assembly process is formed to realize the assembly of the base 1 and the nut 2, reduce labor costs, and improve assembly efficiency.

[0098] In some examples, the nut 2 includes a first part having an external texture and a second part located at the bottom of the first part. The inner diameter of the first part is larger, and the inner diameter of the second part is smaller. In actual engineering, the first part is screwed on the outside of the stud 11, and the second pin 721 can extend out of the nut 2, thereby improving the grasping efficiency of the nut 2 and preventing the nut 2 from detaching from the base 1 when the turntable 312 drives the nut to rotate.

[0099] In some optional embodiments, the nut feeding mechanism 5 includes a vibrating member that drives the nut box 51 to vibrate, so that the nuts 2 enter the nut conveying track 52 under the action of the vibration force and are conveyed by the nut conveying track 52. The nuts 2 exist in various states in the nut box 51, such as Figure 4 As shown, for example, vertical, horizontal, inclined, etc., since the opening of the nut box 51 allows the nut 2 in a vertical state to pass through, the nut 2 passing through the opening is vibrated to a vertical state through the vibration of the vibration box and enters the nut conveying track 52. In this way, the conveying efficiency of the nut 2 is improved.

[0100] In a specific embodiment of the present application, the first slide rail 8 is fixed under the first pin 712 and is in sliding contact with the sliding ball head 7121. The height of the first slide rail 8 is the lowest when it is at the base loading station A and the unloading station C, the height is the highest when it is at the nut loading station B and the assembly station H, and the height is in the middle when it is at the preparation station G; the second slide rail 9 is fixed to the support through a connecting piece, and the slider 723 abuts against the bottom of the second slide rail 9 and is in sliding contact with the second slide rail 9. The height of the second slide rail 9 is the lowest when it is at the base loading station A and the unloading station C, the height is in the middle when it is at the preparation station G and the assembly station H, and the height is the highest when it is at the nut loading station B; the tooling housing is located outside the support and the first slide rail 8 and below the turntable 31, covering the entire assembly tooling 1; the paddle is connected to the tooling housing through a connecting piece, such as a cylindrical column.

[0101] The length of the through hole in the base 1 is L, the height of the nut 2 is H, the minimum distance of the first slide rail 8 from the ground is D, the minimum distance of the second slide rail 9 from the ground is K, the second pin 721 exceeds the nut 2 by Δ1 (it can also be inside the nut 2, the exceeding part Δ1 can better access the nut 2), the distance between the nut 2 and the base 1 at the nut loading station B is Δ2, the length of the fixing pin 711 is 3L, the length of the first pin 712 is 5L, the length of the second pin 721 is 4.5L, the length of the through hole of the pin shaft 7122 is 5L, the telescopic range of the first elastic member 713 should be 0.5L~1.5L, and the telescopic range of the second elastic member 722 should be 0.5L~(H+Δ1+Δ2+0.5L) to ensure the complete operation of the entire tooling.

[0102] Specifically to this embodiment, the length of the through hole in the base 1 is 20 mm, the height of the nut 2 is 21 mm, the minimum distance of the first slide rail 8 from the ground is 10 mm, the minimum distance of the second slide rail 9 from the ground is 50 mm, the second pin 721 extends beyond the nut 2 by 10 mm, the distance between the nut 2 and the base 1 at the nut loading station B is 5 mm, the length of the fixing pin 711 is 60 mm, the length of the first pin 712 is 100 mm, the length of the second pin 721 is 90 mm, the length of the through hole of the pin shaft 7122 is 100 mm, the telescopic range of the first elastic member 713 should be 10 to 30 mm, and the telescopic range of the second elastic member 722 should be 10 to 46 mm.

[0103] The turntable 101 rotates once every 72°. During the rotation, the sliding ball head 7121 of the first pin 712 always slides on the first slide rail 8 due to the downward pressure of the first elastic member 713, and the height changes with the height of the first slide rail 8. Specifically, at the base loading station A and the unloading station C, the highest point of the first pin 712 is flush with the lowest point of the working groove 32, so that loading and unloading can be achieved. At the nut loading station B and the assembly station H, the highest point of the first pin 712 is flush with the highest point of the base 1, so that assembly can be achieved. At the preparation station G, the height of the first pin 712 is centered. The slider 723 fixed on the second pin 721 is under the pressure of the second elastic member 722. The lower part is always in contact with the second slide rail 9, and the height of the second pin 721 changes with the second slide rail 9. Specifically, at the loading station A and the unloading station C of the base, the highest point of the second pin 721 is flush with the lowest point of the working groove 32 to realize loading and unloading. At the assembly station H, the highest point of the second pin 721 is flush with the highest point of the base 1 to realize assembly. At the preparation station G, the height of the second pin 721 is centered for transition. At the nut loading station B, the position of the second pin 721 suddenly changes from the transition height to the highest position. At this time, the highest point of the second pin 721 passes through the through hole of the nut 2, and with the next rotation of the turntable 31, the material is taken. This height will gradually change to the transition height after the material is taken.

[0104] When the entire tooling rotates once, the length of the first elastic member 713 at the loading station A and the unloading station C of the base is 1.5L, the length of the second elastic member 722 is 0.5L, the first slide rail 8 has a minimum height D, and the second slide rail 9 has a minimum height K; the length of the first elastic member 713 at the preparation station G is L, the length of the second elastic member 722 is L, the transition height of the first slide rail 8 is (0.5L+D), and the transition height of the second slide rail 9 is (L+K); the length of the first elastic member 713 at the assembly station H is 0.5L, the length of the second elastic member 722 is 0.5L, the first slide rail 8 has a minimum height D, and the second slide rail 9 has a minimum height K. Rail 8 has a maximum height (L+D), and the second slide rail 9 has a transition height (L+K); there are two states at the nut loading station B, state one: the length of the first elastic member 713 is 0.5L, the length of the second elastic member 722 is 0.5L, the height of the first slide rail 8 is (L+D), and the height of the second slide rail 9 is (L+K); state two: the length of the first elastic member 713 is 0.5L, the length of the second elastic member 722 is (H+Δ1+Δ2+0.5L), the height of the first slide rail 8 is (L+D), and the height of the second slide rail 9 is (L+K+H+Δ1+Δ2).

[0105] Specifically in this embodiment, when the entire tooling rotates once, the length of the first elastic member 713 at the base loading station A and the unloading station C is 30 mm, the length of the second elastic member 722 is 10 mm, the first slide rail 8 is at the lowest point and the height is 10 mm, and the second slide rail 9 is at the lowest point and the height is 50 mm; the length of the first elastic member 713 at the preparation station G is 20 mm, the length of the second elastic member 722 is 20 mm, the first slide rail 8 is in a transition state and the height is 20 mm, and the second slide rail 9 is in a transition state and the height is 70 mm; the length of the first elastic member 713 at the assembly station H is 10 mm, and the second elastic member 722 is 10 mm. 2 is 10mm long, the first slide rail 8 is at the highest point and the height is 30mm, the second slide rail 9 is in a transition state and the height is 70mm; there are two states at the nut loading station B, state one: the length of the first elastic member 713 is 10mm, the length of the second elastic member 722 is 10mm, the first slide rail 8 is at the highest point height and the height is 30mm, the height of the second slide rail 9 is 70mm, state two: the length of the first elastic member 713 is 10mm, the length of the second elastic member 722 is 46mm, the first slide rail 8 is at the highest point height and the height is 30mm, the second slide rail 9 is at the highest point height and the height is 106mm. When the working slot 32 is converted from the preparation station G to the nut loading station B, at the nut loading station B, the second pin 721 suddenly changes from the first state to the second state.

[0106] The above specific embodiments describe the basic principles of the present application. However, it should be noted that the advantages, strengths, effects, etc. mentioned in the present application are only examples and not limitations, and it cannot be considered that these advantages, strengths, effects, etc. must be possessed by each embodiment of the present application. In addition, the specific details disclosed above are only for the purpose of illustration and ease of understanding, not for limitation. The above details do not limit the present application to being implemented by adopting the above specific details.

[0107] The block diagrams of the devices, apparatuses, equipment, and systems involved in this application are only illustrative examples and are not intended to require or imply that they must be connected, arranged, and configured in the manner shown in the block diagram. As will be appreciated by those skilled in the art, these devices, apparatuses, equipment, and systems can be connected, arranged, and configured in any manner. Words such as "including", "comprising", "having", etc. are open words, referring to "including but not limited to", and can be used interchangeably with them. The words "or" and "and" used here refer to the words "and / or" and can be used interchangeably with them, unless the context clearly indicates otherwise. The words "such as" used here refer to the phrase "such as but not limited to", and can be used interchangeably with them.

[0108] It should also be noted that in the apparatus, device and method of the present application, each component or each step can be decomposed and / or recombined. Such decomposition and / or recombination should be regarded as equivalent solutions of the present application.

[0109] The above description of the disclosed aspects is provided to enable any person skilled in the art to make or use the present application. Various modifications to these aspects will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other aspects without departing from the scope of the present application. Therefore, the present application is not intended to be limited to the aspects shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

[0110] It should be understood that the qualifiers "first", "second", "third", "fourth", "fifth" and "sixth" used in the description of the embodiments of the present application are only used to more clearly explain the technical solutions and cannot be used to limit the scope of protection of the present application.

[0111] The above description has been given for the purpose of illustration and description. In addition, this description is not intended to limit the embodiments of the present application to the forms disclosed herein. Although multiple example aspects and embodiments have been discussed above, those skilled in the art will recognize certain variations, modifications, changes, additions and sub-combinations thereof.

Claims

1. An assembly tool, It is characterized in that Used for assembling the base (1) and the nut (2), including: The rotating mechanism (3) comprises a rotating table (31) capable of rotating, the rotating table (31) being provided with a plurality of working grooves (32), the working grooves (32) being used to place the base (1), and each of the working grooves (32) being able to switch at least in sequence between a base loading station, a nut loading station, and a unloading station through the rotation of the rotating table (31); A base loading mechanism (4), located at the base loading station and used for conveying the base (1) to the working tank (32); A nut loading mechanism (5) is located at the nut loading station and is used to transport the nut (2) to the working groove (32) and enable the nut (2) to be aligned and placed on the protruding stud (11) of the base (1); The unloading mechanism (6) is located at the unloading station and is used to unload the assembled base (1) and nut (2).

2. The assembly tool according to claim 1, It is characterized in that The bottom of each working groove (32) is provided with a telescopic component (7) that rotates synchronously with the working groove (32); When located at the loading station and the unloading station of the base, the telescopic component (7) does not protrude from the bottom of the working groove (32); When located at the nut loading station, the telescopic assembly (7) can protrude from the bottom of the working groove (32) and pass through the stud (11) and extend into the nut (2).

3. The assembly tool according to claim 2, It is characterized in that It also includes a first slide rail (8) arranged at the bottom of the turntable (31), the telescopic assembly (7) includes a first telescopic assembly (71) that can slide along the first slide rail (8), and the first telescopic assembly (71) includes: A fixing pin (711) fixedly disposed at the bottom of the working groove (32); A first pin (712), comprising a sliding ball head (7121) and a pin shaft (7122) connected to the sliding ball head (7121), wherein the pin shaft (7122) is inserted into the fixing pin (711) and can pass through the stud (11), the sliding ball head (7121) is located outside the bottom end of the fixing pin (711), and the pin shaft (7122) can be extended and retracted relative to the top end of the fixing pin (711); A first elastic member (713) is engaged between the bottom end of the fixing pin (711) and the sliding ball head (7121), and the sliding ball head (7121) is pressed down by the first elastic member (713), so that the sliding ball head (7121) is always in contact with the first slide rail (8); Wherein, when located at the loading station and the unloading station of the base, the first pin (712) does not protrude from the bottom of the working groove (32).

4. The assembly tool according to claim 3, It is characterized in that A second slide rail (9) is arranged between the turntable (31) and the first slide rail (8); the telescopic assembly (7) comprises a second telescopic assembly (72) which can slide along the second slide rail (9); a first strip hole is opened in the circumferential wall of the fixing pin (711) along the axial direction; a second strip hole is opened in the circumferential wall of the first pin (712) along the axial direction; and the second telescopic assembly (72) comprises: A second pin (721) is disposed in the pin shaft (7122) and is capable of extending and retracting relative to the top end of the pin shaft (7122); A second elastic member (722) is disposed in the pin shaft (7122) and is located between the sliding ball head (7121) and the bottom end of the second pin (721), so that the second pin (721) extends out of the top end of the pin shaft (7122) under the drive of the second elastic member (722); A slider (723) is arranged on the circumferential wall of the second pin (721) and passes through the second strip-shaped hole and the first strip-shaped hole. The second elastic member (722) presses the second pin (721) so that the slider (723) always abuts against the bottom of the second slide rail (9); Wherein, when located at the base loading station and the unloading station, the second pin (721) does not protrude from the top of the first pin (712); when located at the nut loading station, the second pin (721) extends from the top of the first pin (712) and passes through the stud (11) and extends into the nut (2).

5. The assembly tool according to any one of claims 1 to 4, It is characterized in that The nut feeding mechanism (5) comprises: A nut box (51), used for accommodating the nut (2) and provided with an opening for allowing the nut (2) to pass through; A nut conveying track (52) is arranged below the opening and comprises two tracks, and the nut (2) passing through the opening is supported by the two tracks and slides under the action of gravity; A blocking member (53) is connected to the nut box (51) and is located at the ends of the two tracks so that the nut (2) can fall onto the stud (11).

6. The assembly tool according to claim 5, It is characterized in that A positioning member (54) is provided at the bottom of the nut box (51), and the positioning member (54) is used to position the nut (2) at the nut loading station to prevent the nut (2) from detaching from the base (1); and / or, The nut feeding mechanism (5) comprises a vibrating member that drives the nut box (51) to vibrate, so that the nuts (2) enter the nut conveying track (52) under the action of the vibration force and are conveyed by the nut conveying track (52).

7. The assembly tool according to any one of claims 1 to 4, It is characterized in that The base loading mechanism (4) comprises: A conveying platform (41), wherein in a conveying direction, the conveying platform (41) has a first side wall and a second side wall which are arranged opposite to each other, the first side wall is provided with a first opening, the second side wall is provided with a second opening, the first opening is used for allowing the base (1) to enter the conveying platform (41), and the second opening is used for allowing the base (1) to be conveyed to the working groove (32); An auxiliary conveying structure (42) is arranged at the second opening and conveys the base (1) to the working groove (32) aligned with the second opening by rotating.

8. The assembly tool according to claim 7, It is characterized in that The conveying platform (41) comprises a belt for conveying the base (1), a third side wall connected to the first side wall and the second side wall, and a fourth side wall arranged opposite to the third side wall, wherein the third side wall is arranged close to the second opening; The base loading mechanism (4) further comprises a positioning component (43) for aligning the base (1), and the positioning component (43) comprises: Anti-skid patterns are arranged on the belt, the angle between the anti-skid patterns and the conveying direction is 40°-50°, and the base (1) is subjected to friction force from the anti-skid patterns; A first positioning member (431), formed by the first side wall; A second aligning member (432) is arranged in parallel with the first aligning member (431), and one end of the second aligning member (432) is connected to the fourth side wall of the conveying platform (41), and the other end of the second aligning member (432) is arranged at a distance from the third side wall to allow the base (1) to pass through and enter the working groove (32) through the second opening. The distance between the second aligning member (432) and the first aligning member (431) is D. Along the length direction of the base (1), the base (1) has a first arc edge and a second arc edge that are arranged opposite to each other. The distance between the stud (11) and the first arc edge is E, and the distance between the stud (11) and the second arc edge is F, wherein E≤D<F; A third positioning member (433) is formed by the base (1) located downstream in the conveying direction; When the base (1) is conveyed along the conveying platform (41) through the first opening, the first aligning member (431) applies a force in a first direction to the base (1) to be aligned and intersects with the base (1) at a first point. The base (1) rotates around the first point. When the length direction of the base (1) is aligned with the conveying direction, the stud (11) is abutted by the second aligning member (432) and intersects with the base (1) to be aligned at a second point. The second aligning member (432) applies a force in a second direction to the base (1) to be aligned. When the base (1) to be aligned contacts the third aligning member (433), the third aligning member (433) applies a reverse force to the base (1) in the opposite direction to the conveying direction. Under the combined action of the reverse force and the friction force, the base (1) rotates around the second point to align the base (1).

9. The assembly tool according to claim 8, It is characterized in that The second positioning member (432) is a rod-shaped structure, and the positioning assembly (43) further comprises a supporting member (434), one end of the supporting member (434) is connected to the second side wall, and the other end is connected to the second positioning member (432).

10. The assembly tool according to claim 1, It is characterized in that The unloading mechanism (6) comprises a paddle, and the paddle is used to unload the assembled base (1) and nut (2) by rotating.

11. The assembly tool according to claim 2, It is characterized in that A limiting member (321) is provided on the working groove (32) to prevent the base (1) from being lifted up and separated from the working groove (32) when the telescopic assembly (7) is extended.

12. The assembly tool according to claim 4, It is characterized in that A preparation station is provided between the base loading station and the nut loading station, and the preparation station is used to enable the telescopic component (7) to perform telescopic conversion; An assembly station is provided between the nut loading station and the unloading station, and the assembly station is used for assembling the base (1) and the nut (2). When located at the assembly station, the first pin (712) extends into the base (1) and positions the base (1), and the top end of the second pin (721) is located in the first pin (712) to facilitate the assembly of the nut (2) on the stud (11).

Citation Information

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