A demoulding and finishing device and method for PE molded sealing noise reduction filling block
By designing a mold release and trimming treatment device including a base, support table, support frame, pressing mechanism and double-sided dressing mechanism, the plate is solved by releasing the PE molded seal noise reduction filling block due to gravity to the concave shape and grinding. The problem of uniformity achieves more efficient dressing quality and efficiency.
Patent Information
- Application Number
- CN202411640907.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-11-18
AI Technical Summary
During the preparation of PE molded sealed noise reduction filling blocks, the plate is concave due to gravity after demolding, and the grinding degree of edges and middle parts during grinding is inconsistent, which affects the trimming quality.
A mold release and dressing treatment device including a base, a support table, a support frame, a pressing mechanism and a double-sided dressing mechanism are designed. Through the alternating fit and double support of the double-sided dressing mechanism, we ensure that the middle of the sheet is always stable and supports each other through the polishing discs on the upper and lower sides, improving the stability and efficiency of polishing and dressing.
It effectively avoids the problem of inconsistent grinding degree between the edges of the board and the middle, improves the quality and efficiency of the dressing, and ensures the flatness and aesthetics of the board.
Smart Images

Figure CN119141359B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of demolding and trimming treatment of noise reduction filling blocks, and specifically provides a device and method for demolding and trimming treatment of PE molded sealed noise reduction filling blocks. Background Art
[0002] The PE molded sealed noise reduction filling block is a multi-functional sealing and noise reduction material with good sealing performance, noise reduction effect and weather resistance, and is widely used in various mechanical equipment, buildings and transportation vehicles.
[0003] At present, the PE molded sealed noise reduction filling blocks are usually made by cutting the molded plates. This method can ensure that the filling blocks have precise dimensions and shapes to meet the requirements of different application scenarios, and the PE molded plates required for the preparation of the PE molded sealed noise reduction filling blocks are prepared by PE plastic molding.
[0004] During the molding preparation process, a mold release agent is usually applied to the surface of the mold to prevent the material from adhering to the mold. The mold release agent may remain on the surface of the plate, affecting subsequent cutting and use; at the same time, some surface defects such as bubbles, cracks, unevenness, etc. may occur during the molding process, and these defects will affect the flatness and aesthetics of the plate; therefore, the PE molded plates required for the preparation of the PE molded sealed noise reduction filling blocks need to be subjected to surface grinding and trimming treatment after demolding.
[0005] After demolding, the size of the PE molded plate is large. After the PE molded plate is fixed, its middle part is in a suspended state and is easily concave under the action of its own gravity, resulting in inconsistent grinding degrees at the edges and the middle part of the PE molded plate during the grinding process, affecting the trimming quality, and the trimming treatment quality needs to be improved. Summary of the Invention
[0006] In view of the above problems, the embodiments of the present application provide a device and method for demolding and trimming treatment of PE molded sealed noise reduction filling blocks to solve the technical problems in the related art.
[0007] To achieve the above object, the embodiments of the present application provide the following technical solutions: A device for demolding and trimming treatment of PE molded sealed noise reduction filling blocks, including a base, on the top of the base, two support platforms and two support frames are symmetrically arranged along its width direction. The two support platforms are located between the two support frames. The support frame has a structure in the shape of a Chinese character 'ri', and the support platform has an L-shaped structure.
[0008] A pressing and fixing mechanism for fixing the PE molded plate is commonly installed on the two support platforms, and two double-sided trimming mechanisms arranged in a mirror image along the center of the base are commonly installed on the two support frames. The double-sided trimming mechanism is used for trimming the upper and lower end faces of the PE molded plate.
[0009] The double-sided finishing mechanism comprises two upper and lower connecting frames which are connected together between the middle levels of the two supporting frames, two grinders arranged along their length directions are installed on the opposite surfaces of the upper and lower connecting frames, grinding discs for trimming the PE molded sheet materials are installed on the grinders, a guide groove which passes through from top to bottom is opened in the middle horizontal section of the supporting frame, a connecting seat is slidably connected in the guide groove, the connecting seat is a cavity structure, the upper and lower connecting frames are connected to the upper and lower sides of the connecting seat by sliding up and down through a synchronous locking group, a longitudinal driving group which drives the connecting frame to move along the length direction of the PE molded sheet materials is installed on the connecting seat, and a transverse driving group which drives the connecting frame to drive the grinding disc to move along the width direction of the PE molded sheet materials for grinding is installed on the base.
[0010] The pressing mechanism includes guide grooves provided on the vertical sections of the opposite surfaces of the two support platforms, and the guide grooves are connected to end pressure plates that slide up and down. A lifting drive source for driving the end pressure plates is installed on the support platforms, and a synchronous lifting group is installed on the end pressure plates to drive the connecting frame located on the upper side to move synchronously during the movement of the end pressure plates. The horizontal sections of the two support platforms are jointly equipped with a positioning group that cooperates to center the PE molded plate, and a rubber gasket is installed at the bottom of the end pressure plates.
[0011] In one possible implementation, the synchronous locking group includes a gear rotatably connected to the inner wall of the connecting seat and two racks slidably connected to the upper and lower sides of the connecting seat respectively. The two racks are arranged along the width direction of the guide groove and the racks and the gears are meshed for transmission. After the rack passes through the connecting seat, a T-shaped slider is fixedly installed thereon. A T-shaped slot is provided on the end face of the connecting frame close to the connecting seat, which is slidably connected to the corresponding T-shaped slider.
[0012] In one possible implementation, the synchronous lifting group includes a push-pull rod connected to the top of the end pressure plate and sliding along its length direction, the top of the guide groove is provided with a rectangular groove that passes through the top of the support platform, the connecting frame is provided with a through groove that passes through the top and bottom and passes through the T-shaped groove, the top of the push-pull rod passes through the rectangular groove and the through groove, two blocks arranged up and down are installed on the push-pull rod, and the connecting frame is located between the upper and lower blocks.
[0013] In a possible implementation, supplementary inserts are installed on both upper and lower sides of the connection seat, and corresponding T-shaped sliders are provided with plug holes for plugging with the supplementary inserts.
[0014] In one possible implementation, the positioning group includes a push plate slidably connected to the horizontal section of the support platform, the push plate and the vertical section of the support platform are connected by evenly arranged push springs, a receiving groove is provided at the bottom of the support platform, a locking assembly is installed in the receiving groove, and the locking assembly is used to pull the push plate toward the vertical section of the support platform when the end pressure plate moves upward.
[0015] In one possible implementation, the locking assembly includes a circular strip installed on the push plate and slidingly inserted into the accommodating groove, a wedge block is installed on the lower end surface of one end of the circular strip located in the accommodating groove, and an L-shaped rod is installed on the lower end surface of the end pressure plate and slides into the accommodating groove and the circular strip.
[0016] In one possible implementation, the transverse drive group includes a guide slot connected to the guide slot and opened on the side of the middle horizontal section of the support frame away from the support platform, a supplementary block slidably connected to the guide slot is installed on the side wall of the connecting seat, a C-shaped frame is slidably connected to the base, and the two support frames are located between the two vertical sections of the C-shaped frame, an insertion rod slidably connected to the vertical section corresponding to the C-shaped frame is fixedly installed on the supplementary block, a limiting block is installed on the end of the insertion rod away from the supplementary block, and a transverse drive source assembly for driving the C-shaped frame to move is installed on the top of the base.
[0017] In one possible implementation, the transverse drive source assembly includes a mounting groove formed on the base, the mounting groove is connected to a C-shaped seat that slides along the width direction of the base, and a plug plate that slides between two vertical sections of the C-shaped seat is fixedly installed at the bottom of the horizontal section of the C-shaped frame.
[0018] The present invention also provides a demolding and trimming method for a PE molded sealing noise reduction filling block, comprising the following steps: S1, placement and fixation: inserting a PE molded sheet between an end pressing plate and a horizontal section of a support platform, driving the end pressing plate downward by a lifting drive source to fix the PE molded sheet, and during the downward movement of the end pressing plate, a positioning group centers the PE molded sheet along its width direction.
[0019] S2, moving locking: the end pressure plate drives the connecting frame located on the upper side of the PE molded sheet to move downward through the synchronous lifting group, and the connecting frame located on the upper side drives the connecting frame located on the lower side to move toward the PE molded sheet through the synchronous locking group until the grinding discs on the upper and lower sides collide with the PE molded sheet.
[0020] S3, alternating support and polishing: the double-sided trimming mechanism located in the middle supports the middle part of the PE molded sheet through the polishing discs on its upper and lower sides, and another double-sided trimming mechanism is started. The grinder drives the polishing disc to polish the PE molded sheet. At the same time, the longitudinal drive group and the transverse drive group in the double-sided trimming mechanism cooperate to drive the connecting frames on the upper and lower sides to move synchronously, and the polishing discs on the upper and lower sides support each other when polishing the PE molded sheet. When the double-sided trimming mechanism in the polishing work moves to the middle part of the PE molded sheet, it is staggered with the double-sided trimming mechanism that was not working before to polish the middle part of the PE molded sheet together. After that, the double-sided trimming mechanism that completed the polishing work before stops working and supports the middle part of the PE molded sheet again. The other double-sided trimming mechanism starts to move to polish and trim the remaining part of the PE molded sheet.
[0021] S4, removing the edge: after the trimming of the PE molded sheet is completed, the PE molded sheet is removed, and then the untrimmed portion of the edge of the PE molded sheet is cut off.
[0022] The above one or more technical solutions in the embodiments of the present invention have at least one of the following beneficial effects: 1. A demolding and trimming processing device for a PE molded sealing noise reduction filling block designed by the present invention grinds and trims the PE molded sheet material through alternating cooperation of two double-sided trimming mechanisms, which not only ensures that the middle part of the PE molded sheet material is always stably supported during the grinding and trimming process, but also further supports the PE molded sheet material through the mutual support of the grinding discs on the upper and lower sides. The double supporting effect of the two double-sided trimming mechanisms avoids the problem of inconsistent grinding degrees at the edges and the middle of the PE molded sheet material, which affects the trimming quality of the PE molded sheet material, thereby improving the stability and efficiency of the grinding and trimming of the PE molded sheet material.
[0023] 2. When the pressing mechanism in the present invention fixes the PE molded sheet, the pressing mechanism also drives the connecting frame located on the upper side of the PE molded sheet to move downward, and the connecting frame located on the upper side drives the connecting frame located on the lower side to move toward the PE molded sheet through the synchronous locking group until the grinding discs on the upper and lower sides contact the PE molded sheet, thereby realizing the integrated drive of the pressing of the PE molded sheet and the synchronous movement of the connecting frames on the upper and lower sides, thereby improving the convenience of trimming the PE molded sheet.
[0024] 3. When the end pressure plates in the present invention are pressed against the PE molded sheet, the positioning group centers the PE molded sheet along its width direction, so that the two end pressure plates can fully press and fix the PE molded sheet, further improving the stability of the PE molded sheet during polishing. At the same time, the integrated driving function of the end pressure plates, the positioning group and the upper and lower connecting frames is also realized, greatly improving the efficiency of fixing the PE molded sheet. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0026] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the dressing processing device of the present invention.
[0027] Figure 2 The present invention Figure 1 Schematic diagram of the three-dimensional structure without the PE molded sheet.
[0028] Figure 3 is the overall cross-sectional view of the present invention.
[0029] Figure 4 is the present invention Figure 3 partial enlarged schematic view at position A of the present invention.
[0030] Figure 5 is the structural schematic diagram of the connecting frame, T-shaped groove and T-shaped slider of the present invention.
[0031] Reference numerals: 1, base; 2, support platform; 3, support frame; 4, pressing mechanism; 40, guiding groove; 41, end pressing plate; 42, synchronous lifting group; 420, push-pull rod; 421, rectangular groove; 422, through groove; 423, clamping block; 43, positioning group; 430, pushing plate; 431, pushing spring; 432, receiving groove; 433, loop strip; 434, wedge block; 435, L-shaped rod; 5, double-sided trimming mechanism; 50, connecting frame; 51, grinding disc; 52, guiding groove; 53, connecting seat; 54, synchronous locking group; 540, gear; 541, rack; 542, T-shaped slider; 543, T-shaped groove; 544, supplementary insert; 545, jack; 55, transverse driving group; 550, guiding card slot; 551, supplementary block; 552, U-shaped frame; 553, inserting rod; 554, limiting block; 555, installation groove; 556, U-shaped seat; 557, inserting plate; 6, PE molded sheet. Detailed implementation manners
[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0033] In order to enable those skilled in the art to better understand the solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0034] Refer to Figure 1 , a demoulding and trimming treatment device for a PE molded sealing and noise reduction filling block, including a base 1. Two support platforms 2 and two support frames 3 are symmetrically arranged along the width direction of the top of the base 1. The two support platforms 2 are located between the two support frames 3. The support frame 3 has a structure in the shape of a Chinese character 'ri', and the support platform 2 has an L-shaped structure.
[0035] Refer to Figure 1A pressing mechanism 4 for fixing the PE molded sheet 6 is installed on the two support platforms 2, a limiting block is installed at one end of the support platform 2, and two double-sided trimming mechanisms 5 arranged in a mirror image along the center of the base 1 are installed on the two support frames 3. The double-sided trimming mechanisms 5 are used to trim the upper and lower end surfaces of the PE molded sheet 6.
[0036] In the initial state, one of the double-sided trimming mechanisms 5 is located in the middle of the support frame 3, and the other double-sided trimming mechanism 5 is located at one end of the support frame 3, so that when the PE molded sheet 6 is trimmed later, there is always a double-sided trimming mechanism 5 located in the middle of the PE molded sheet 6 to support the PE molded sheet 6.
[0037] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The double-sided finishing mechanism 5 includes two upper and lower connecting frames 50 connected together between the middle horizontal sections of the two supporting frames 3. Two grinders arranged along the length direction are installed on the opposite surfaces of the upper and lower connecting frames 50. The grinder is equipped with a grinding disc 51 for trimming the PE molded sheet 6. A guide groove 52 that runs through the upper and lower parts is opened in the middle horizontal section of the supporting frame 3. A connecting seat 53 is slidably connected in the guide groove 52. The connecting seat 53 is a cavity structure. The upper and lower connecting frames 50 are slidably connected to the upper and lower sides of the connecting seat 53 through a synchronous locking group 54. A longitudinal driving group (such as an electric slider) is installed on the connecting seat 53 to drive it to drive the connecting frame 50 to move along the length direction of the PE molded sheet 6. A transverse driving group 55 is installed on the base 1 to drive the connecting frame 50 to drive the grinding disc 51 to move along the width direction of the PE molded sheet 6 for grinding.
[0038] After the PE molded sheet 6 is placed on the two support platforms 2, the PE molded sheet 6 is fixed by the pressing mechanism 4. At the same time, the pressing mechanism 4 drives the connecting frame 50 located on the upper side of the PE molded sheet 6 to move downward, and the connecting frame 50 located on the upper side drives the connecting frame 50 located on the lower side to move toward the PE molded sheet 6 through the synchronous locking group 54, until the grinding discs 51 on the upper and lower sides both contact the PE molded sheet 6, thereby realizing the integrated drive of the pressing of the PE molded sheet 6 and the synchronous movement of the connecting frames 50 on the upper and lower sides, thereby improving the convenience of finishing.
[0039] When trimming the PE molded sheet 6, the double-sided trimming mechanism 5 located in the middle supports the middle part of the PE molded sheet 6 through the grinding discs 51 on the upper and lower sides, so as to prevent the middle part of the PE molded sheet 6 from being suspended in the air and sinking downward under its own weight, thereby affecting the trimming quality. Another double-sided trimming mechanism 5 is started, and the grinder drives the grinding disc 51 to grind the PE molded sheet 6. At the same time, the longitudinal drive group and the transverse drive group 55 in the double-sided trimming mechanism 5 cooperate to drive the connecting frames 50 on the upper and lower sides to move synchronously. The grinding discs 51 on the upper and lower sides support each other when grinding the PE molded sheet 6, thereby improving the stability of the grinding and trimming process and further improving the trimming quality and efficiency.
[0040] When the double-sided trimming mechanism 5 that is in grinding work moves to the middle part of the PE molded sheet 6, it is arranged in an alternating manner with the double-sided trimming mechanism 5 that was not working before to grind the middle part of the PE molded sheet 6 together. After that, the previous double-sided trimming mechanism 5 that has completed the grinding work stops working and supports the middle part of the PE molded sheet 6, and the other double-sided trimming mechanism 5 starts to move to grind and trim the remaining part of the PE molded sheet 6.
[0041] In summary, the two double-sided trimming mechanisms 5 work alternately, which not only ensures that the middle of the PE molded sheet 6 is always stably supported during the grinding and trimming process, but also further improves the stability and efficiency of the grinding and trimming through the mutual support of the grinding discs 51 on the upper and lower sides.
[0042] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The pressing mechanism 4 includes guide grooves 40 provided on the vertical sections of the opposite surfaces of the two support platforms 2, and an end pressure plate 41 that slides up and down is connected to the guide groove 40. A lifting driving source (such as an electric slider) for driving the end pressure plate 41 is installed on the support platform 2. A synchronous lifting group 42 is installed on the end pressure plate 41 to drive the connecting frame 50 located on the upper side to move synchronously during its movement. The horizontal sections of the two support platforms 2 are jointly equipped with a positioning group 43 that cooperates to center the PE molded plate 6.
[0043] See also Figure 4 The rubber gasket installed at the bottom of the end pressing plate 41 is used to protect the PE molded sheet 6 when the end pressing plate 41 presses the PE molded sheet 6.
[0044] See also Figure 3 , Figure 4 and Figure 5The synchronous locking group 54 includes a gear 540 rotatably connected to the inner wall of the connecting seat 53 and two racks 541 slidably connected to the upper and lower sides of the connecting seat 53 respectively. The two racks 541 are arranged along the width direction of the guide groove 52 and the racks 541 are meshed with the gears 540 for transmission. After the rack 541 passes through the connecting seat 53, a T-shaped slider 542 is fixedly installed. The end surface of the connecting frame 50 close to the connecting seat 53 is provided with a T-shaped slot 543 slidably connected to the corresponding T-shaped slider 542.
[0045] When the connecting frame 50 on the upper side moves downward, it drives the rack 541 connected to it to move downward. The rack 541 drives the rack 541 on the lower side to move upward through the meshing transmission with the gear 540. The rack 541 on the lower side drives the connecting frame 50 on the lower side to move upward through the T-shaped slider 542 connected to it, so that the connecting frames 50 on the upper and lower sides can synchronously drive the grinding discs 51 connected to them to contact the PE molded sheet 6, thereby improving the grinding and finishing efficiency.
[0046] See also Figure 4 Supplementary insert strips 544 are installed on the upper and lower sides of the connecting seat 53, and the corresponding T-shaped slider 542 is provided with a socket 545 that is plugged into and cooperates with the supplementary insert strip 544. When the connecting frame 50 moves toward the connecting seat 53, the supplementary insert strip 544 is inserted into the socket 545, thereby increasing the connection stability between the T-shaped slider 542 and the connecting seat 53.
[0047] See also Figure 1 and Figure 4 The synchronous lifting group 42 includes a push-pull rod 420 connected to the top of the end pressure plate 41 and sliding along its length direction. A rectangular groove 421 is opened on the top of the guide groove 40 and passes through the top of the support platform 2. A through groove 422 is opened on the connecting frame 50 and passes through the T-shaped groove 543 from top to bottom. The top of the push-pull rod 420 passes through the rectangular groove 421 and the through groove 422. Two blocks 423 arranged vertically are installed on the push-pull rod 420. The connecting frame 50 is located between the upper and lower blocks 423. Balls are installed on the opposite surfaces of the two blocks 423. The balls are in rolling contact with the connecting frame 50, thereby reducing the friction between the connecting frame 50 and the blocks 423 during movement.
[0048] The PE molded sheet 6 is inserted between the end pressing plate 41 and the horizontal section of the support platform 2, and the end pressing plate 41 is driven downward by the lifting drive source to fix the PE molded sheet 6. During the downward movement of the end pressing plate 41, the positioning group 43 centers the PE molded sheet 6 along its width direction, so that the two end pressing plates 41 can fully press and fix the PE molded sheet 6, and the push-pull rod 420 is driven downward while the end pressing plate 41 moves downward. The push-pull rod 420 drives the connecting frame 50 on the upper side to move downward through the block 423, and the connecting frame 50 on the upper side drives the connecting frame 50 on the lower side to move toward the PE molded sheet 6 through the synchronous locking group 54. When the end pressing plate 41 is pressed against the PE molded sheet 6, the connecting frames 50 on the upper and lower sides drive the corresponding grinding discs 51 on the upper and lower sides to press against the surface of the PE molded sheet 6, thereby realizing the function of integrated driving of the end pressing plate 41, the positioning group 43 and the connecting frames 50 on the upper and lower sides, thereby greatly improving the efficiency of fixing the PE molded sheet 6.
[0049] Through the sliding connection between the push-pull rod 420 and the end pressure plate 41, the rectangular groove 421, and the through groove 422, the push-pull rod 420 can move along the length direction of the PE molded sheet 6 with the connecting frame 50, and avoid the push-pull rod 420 affecting the movement of the connecting frame 50 along the width direction of the PE molded sheet 6, so that the connecting frame 50 drives the grinding disc 51 to always be in close contact with the end surface of the PE molded sheet 6.
[0050] See also Figure 3 and Figure 4 The positioning group 43 includes a push plate 430 slidably connected to the horizontal section of the support platform 2. The push plate 430 is connected to the vertical section of the support platform 2 through evenly arranged push springs 431. A receiving groove 432 is provided at the bottom of the support platform 2. A locking assembly is installed in the receiving groove 432. The locking assembly is used to pull the push plate 430 to move toward the vertical section of the support platform 2 when the end pressure plate 41 moves upward.
[0051] See also Figure 3 and Figure 4 The locking assembly includes a circular strip 433 installed on the push plate 430 and slidingly inserted into the receiving groove 432. A wedge block 434 is installed on the lower end surface of one end of the circular strip 433 located in the receiving groove 432. An L-shaped rod 435 is installed on the lower end surface of the end pressure plate 41 and slides into the receiving groove 432 and the circular strip 433. A ball is installed on the end of the horizontal section of the L-shaped rod 435. When the L-shaped rod 435 moves upward, its horizontal section end is used to squeeze and push the wedge block 434.
[0052] In the initial state, the horizontal section end of the L-shaped rod 435 contacts the inclined surface of the wedge block 434. When the PE molded sheet 6 is placed between the two push plates 430, the end pressure plate 41 moves downward to press the PE molded sheet 6, and the end pressure plate 41 drives the L-shaped rod 435 to move downward. When the L-shaped rod 435 moves downward until its horizontal section is separated from the wedge block 434, the push plate 430 approaches the side of the end pressure plate 41 under the elastic force of the push spring 431. The two push plates 430 center the PE molded sheet 6 along its width direction under the elastic force of the push spring 431, so that the two end pressure plates 41 can fully press and fix the PE molded sheet 6.
[0053] When the end pressure plate 41 moves upward after the trimming of the PE molded sheet 6 is completed, the end pressure plate 41 drives the L-shaped rod 435 to move upward. During the upward movement of the L-shaped rod 435, the ball at its end contacts the inclined surface of the wedge block 434. The L-shaped rod 435 pushes the wedge block 434 to drive the circular strip 433 to move. The circular strip 433 drives the push plate 430 to squeeze the push spring 431 and move toward the vertical section of the support platform 2 to disengage from the PE molded sheet 6, so as to facilitate the removal of the PE molded sheet 6 and the insertion of the next PE molded sheet 6.
[0054] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The lateral drive group 55 includes a guide slot 550 connected to the guide slot 52 and opened on the side of the middle horizontal section of the support frame 3 away from the support platform 2. A supplementary block 551 slidably connected to the guide slot 550 is installed on the side wall of the connecting seat 53. A C-shaped frame 552 is slidably connected to the base 1. The two support frames 3 are located between the two vertical sections of the C-shaped frame 552. An insertion rod 553 slidably connected to the vertical section corresponding to the C-shaped frame 552 is fixedly installed on the supplementary block 551. A limiting block 554 is installed on the end of the insertion rod 553 away from the supplementary block 551. A lateral drive source component for driving the C-shaped frame 552 to move is installed on the top of the base 1.
[0055] See also Figure 1 , Figure 2 and Figure 3 The lateral driving source assembly includes a mounting groove 555 opened on the base 1, and a U-shaped seat 556 sliding along the width direction of the base 1 is connected to the mounting groove 555. A plug plate 557 slidingly inserted between two vertical sections of the U-shaped seat 556 is fixedly installed at the bottom of the horizontal section of the U-shaped frame 552.
[0056] An external electric slider is installed on the C-shaped seat 556 to drive it to move back and forth. The C-shaped seat 556 drives the C-shaped frame 552 to move back and forth along the width direction of the PE molded sheet 6 through the insertion of the C-shaped seat 556 and the plug-in plate 557. The two vertical sections of the C-shaped frame 552 alternately collide with the corresponding two ends of the connecting frame 50, thereby driving the two connecting frames 50 to move along the width direction of the PE molded sheet 6. The connecting frame 50 drives the grinding disc 51 to move and grind the PE molded sheet 6 laterally. The longitudinal drive group drives the connecting seat 53 to move along the length direction of the PE molded sheet 6. The connecting seat 53 drives the connecting frames 50 and the grinding disc 51 on the upper and lower sides to move and grind the PE molded sheet 6 longitudinally. When the connecting seat 53 moves, the C-shaped frame 552 is synchronously driven to move along the length direction of the PE molded sheet 6 through the plug-in rod 553, thereby realizing the synchronous longitudinal and lateral movement of the connecting frames 50 on the upper and lower sides, so that the grinding disc 51 can evenly grind and trim the PE molded sheet 6.
[0057] The present invention also provides a demolding and trimming method for a PE molded sealing noise reduction filling block, comprising the following steps: S1, placement and fixation: inserting the PE molded sheet 6 between the end pressing plate 41 and the horizontal section of the support platform 2, driving the end pressing plate 41 downward by a lifting drive source to fix the PE molded sheet 6, and in the process of the end pressing plate 41 moving downward, the positioning group 43 centers the PE molded sheet 6 along its width direction.
[0058] S2, moving and locking: the end pressure plate 41 drives the connecting frame 50 located on the upper side of the PE molded sheet 6 to move downward through the synchronous lifting group 42, and the connecting frame 50 located on the upper side drives the connecting frame 50 located on the lower side to move toward the PE molded sheet 6 through the synchronous locking group 54 until the grinding discs 51 on the upper and lower sides collide with the PE molded sheet 6.
[0059] S3, alternating support and polishing: the double-sided trimming mechanism 5 located in the middle supports the middle part of the PE molded sheet 6 through the polishing discs 51 on its upper and lower sides, and another double-sided trimming mechanism 5 is started. The grinder drives the polishing disc 51 to polish the PE molded sheet 6. At the same time, the longitudinal drive group and the transverse drive group 55 in the double-sided trimming mechanism 5 cooperate to drive the connecting frames 50 on the upper and lower sides to move synchronously, and the polishing discs 51 on the upper and lower sides support each other when polishing the PE molded sheet 6; when the double-sided trimming mechanism 5 in the polishing work moves to the middle part of the PE molded sheet 6, it is staggered with the double-sided trimming mechanism 5 that was not working before and polishes the middle part of the PE molded sheet 6 together, and then the double-sided trimming mechanism 5 that completed the polishing work before stops working and supports the middle part of the PE molded sheet 6 again, and the other double-sided trimming mechanism 5 starts to move to polish and trim the remaining part of the PE molded sheet 6.
[0060] S4, removing the edge: After the PE molded sheet 6 is trimmed, the PE molded sheet 6 is removed, and then the untrimmed portion of the edge of the PE molded sheet 6 is cut off.
[0061] In the description of the present invention, it is necessary to understand that the terms "length", "width", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0062] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0063] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A demoulding and finishing device for PE molded sealing noise reduction filling blocks, characterized in that: The base (1) comprises two support platforms (2) and two support frames (3) which are symmetrically arranged along the width direction of the base (1), the top of the base (1) is provided with two support platforms (2) and two support frames (3), the two support platforms (2) are located between the two support frames (3), the support frames (3) are in a "Y"-shaped structure, and the support platforms (2) are in an L-shaped structure; A pressing mechanism (4) for fixing the PE molded sheet (6) is installed on the two support platforms (2), and two double-sided trimming mechanisms (5) arranged in a mirror image along the center of the base (1) are installed on the two support frames (3). The double-sided trimming mechanisms (5) are used to perform trimming processing on the upper and lower end surfaces of the PE molded sheet (6); The double-sided finishing mechanism (5) comprises two upper and lower connecting frames (50) connected to each other between the middle horizontal sections of the two supporting frames (3); two grinders arranged along the length direction are installed on the opposite surfaces of the upper and lower connecting frames (50); a grinding disc (51) for finishing the PE molded sheet (6) is installed on the grinder; a guide groove (52) extending vertically through the middle horizontal section of the supporting frame (3); a connecting seat (53) is slidably connected in the guide groove (52); the connecting seat (53) is a cavity structure; the upper and lower connecting frames (50) are slidably connected to the upper and lower sides of the connecting seat (53) through a synchronous locking group (54); a longitudinal driving group is installed on the connecting seat (53) for driving the connecting frame (50) to move along the length direction of the PE molded sheet (6); and a transverse driving group (55) is installed on the base (1) for driving the connecting frame (50) to drive the grinding disc (51) to move and grind along the width direction of the PE molded sheet (6); The pressing mechanism (4) comprises a guide groove (40) provided on the vertical sections of the opposite surfaces of the two support platforms (2), an end pressure plate (41) which slides up and down is connected to the guide groove (40), a lifting driving source for driving the end pressure plate (41) is installed on the support platform (2), a synchronous lifting group (42) is installed on the end pressure plate (41) for driving the connecting frame (50) located on the upper side to move synchronously during the movement of the end pressure plate (41), and a positioning group (43) which cooperates to center the PE molded plate (6) is installed on the horizontal sections of the two support platforms (2).
2. According to claim 1, a PE molded sealing noise reduction filling block demoulding and finishing processing device is characterized in that: The transverse driving group (55) comprises a guide slot (550) which is opened on a side of the middle horizontal section of the supporting frame (3) away from the supporting platform (2) and communicates with the guide slot (52); a supplementary block (551) which is slidably connected to the guide slot (550) is installed on the side wall of the connecting seat (53); a C-shaped frame (552) is slidably connected to the base (1); the two supporting frames (3) are located between two vertical sections of the C-shaped frame (552); an insertion rod (553) which is slidably connected to the vertical section corresponding to the C-shaped frame (552) is fixedly installed on the supplementary block (551); a limit block (554) is installed on one end of the insertion rod (553) away from the supplementary block (551); and a transverse driving source component which drives the C-shaped frame (552) to move is installed on the top of the base (1).
3. According to claim 1, a PE molded sealing noise reduction filling block demoulding and finishing processing device is characterized in that: The synchronous locking group (54) comprises a gear (540) rotatably connected to the inner wall of the connecting seat (53) and two racks (541) slidably connected to the upper and lower sides of the connecting seat (53), the two racks (541) are arranged along the width direction of the guide groove (52) and the racks (541) are meshed with the gears (540) for transmission. The racks (541) penetrate the connecting seat (53) and are fixedly mounted with a T-shaped slider (542). The end surface of the connecting frame (50) close to the connecting seat (53) is provided with a T-shaped slot (543) slidably connected to the corresponding T-shaped slider (542).
4. According to claim 1, a PE molded sealing noise reduction filling block demoulding and finishing processing device is characterized in that: The positioning group (43) includes a push plate (430) slidably connected to the horizontal section of the support platform (2); the push plate (430) and the vertical section of the support platform (2) are connected via evenly arranged push springs (431); a receiving groove (432) is provided at the bottom of the support platform (2); a locking assembly is installed in the receiving groove (432); the locking assembly is used to pull the push plate (430) to move toward the vertical section of the support platform (2) when the end pressure plate (41) moves upward.
5. According to claim 3, a PE molded sealing noise reduction filling block demoulding and finishing processing device is characterized in that: The synchronous lifting group (42) comprises a push-pull rod (420) connected to the top of the end pressure plate (41) and sliding along the length direction thereof; a rectangular groove (421) penetrating the top of the support platform (2) is provided at the top of the guide groove (40); a through groove (422) penetrating the top and bottom and penetrating the T-shaped groove (543) is provided on the connecting frame (50); the top of the push-pull rod (420) penetrates the rectangular groove (421) and the through groove (422); two clamping blocks (423) arranged up and down are installed on the push-pull rod (420); and the connecting frame (50) is located between the two upper and lower clamping blocks (423).
6. According to claim 4, a PE molded sealing noise reduction filling block demoulding and finishing processing device is characterized in that: The locking assembly comprises a circular strip (433) mounted on the push plate (430) and slidingly inserted into the receiving groove (432); a wedge block (434) is mounted on the lower end surface of one end of the circular strip (433) located in the receiving groove (432); and an L-shaped rod (435) is mounted on the lower end surface of the end pressure plate (41) and slidingly inserted into the receiving groove (432) and the circular strip (433).
7. According to claim 2, a PE molded sealing noise reduction filling block demoulding and finishing processing device is characterized in that: The transverse driving source assembly comprises a mounting groove (555) formed on the base (1), a U-shaped seat (556) sliding along the width direction of the base (1) is connected in the mounting groove (555), and a plug plate (557) slidingly inserted between two vertical sections of the U-shaped seat (556) is fixedly mounted at the bottom of the horizontal section of the U-shaped frame (552).
8. According to claim 3, a PE molded sealing noise reduction filling block demoulding and finishing processing device is characterized in that: Supplementary insert strips (544) are installed on both upper and lower sides of the connection seat (53), and a corresponding T-shaped slider (542) is provided with a plug hole (545) for plugging and matching with the supplementary insert strip (544).
9. According to claim 1, a PE molded sealing noise reduction filling block demoulding and finishing processing device is characterized in that: A rubber gasket is installed at the bottom of the end pressure plate (41).
10. A method for demoulding and trimming a PE molded sealing noise reduction filling block, which is completed by using a demoulding and trimming device for a PE molded sealing noise reduction filling block as claimed in claim 1, characterized in that: The following steps are involved: S1, placement and fixing: inserting the PE molded sheet (6) between the end pressing plate (41) and the horizontal section of the support platform (2), and fixing the PE molded sheet (6) by moving the end pressing plate (41) downward; S2, moving and locking: the end pressure plate (41) drives the connecting frame (50) located on the upper side of the PE molded plate (6) to move downward through the synchronous lifting group (42), and the connecting frame (50) located on the upper side drives the connecting frame (50) located on the lower side to move toward the PE molded plate (6) through the synchronous locking group (54) until the grinding discs (51) on the upper and lower sides collide with the PE molded plate (6); S3, alternate support grinding: two double-sided trimming mechanisms (5) alternately cooperate to grind and trim the PE molded sheet (6). During grinding, one double-sided trimming mechanism (5) is always located in the middle of the PE molded sheet (6) to support the middle of the PE molded sheet (6) through the grinding discs (51) on the upper and lower sides thereof, and the other double-sided trimming mechanism (5) cooperates with the longitudinal drive group and the transverse drive group (55) to drive the grinding discs (51) on the upper and lower sides to support each other when grinding the PE molded sheet (6); S4, removing the edge: after the trimming of the PE molded sheet (6) is completed, the PE molded sheet (6) is removed, and then the untrimmed portion of the edge of the PE molded sheet (6) is cut off.
Citation Information
Patent Citations
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