Water dispenser assembly manufacturing and processing treatment device

Abstract

The invention relates to the technical field of water dispenser assembly manufacturing and processing equipment, and discloses a water dispenser assembly manufacturing and processing device which comprises a conveying mechanism used for conveying a barrel-type structural part in a water dispenser inner container. A clamping mechanism, a grinding driving mechanism, a grinding mechanism and a grinding adjusting mechanism are arranged at the front end of the conveying mechanism, and the clamping mechanism can fix the cylindrical structural part to a grinding position in a clamping mode. And through mutual cooperation of the grinding driving mechanism, the grinding mechanism and the grinding adjusting mechanism, the welding edge of the barrel-type structural part is ground, and the barrel-type structural part is put back to the conveying mechanism after grinding is completed. Through mutual cooperation of the polishing driving mechanism, the polishing mechanism and the polishing adjusting mechanism, the welding edges on the two sides of the barrel type structural part can be rapidly polished, oxide layers and attachments at the welding positions are removed, and the problem that due to the welding quality problem, water leaks at the welding positions of the water dispenser inner container assembly is solved.

Description

Technical Field

[0001] The invention relates to the technical field of water dispenser component manufacturing and processing equipment, and in particular to a water dispenser component manufacturing and processing device. Background Art

[0002] The manufacturing of the heating liner assembly of the water dispenser is a crucial part of the water dispenser production process. The heating liner of the water dispenser is usually made of metal materials and needs to go through multiple processes, including molding, welding and grinding. Grinding is a key step in the manufacturing of the heating liner, and the quality of grinding directly affects the sealing and durability of the liner. Because the main structure of the heating liner assembly of the water dispenser is usually welded together by a cylindrical structure and a cylinder cover structure, and the welding position of the cylindrical structure before welding will inevitably produce an oxide layer and contaminated attachments. If these residues are not removed in time, it will affect the subsequent welding quality and the service life of the liner. Therefore, grinding the welding position to remove welding slag and oxide layer is an important link to ensure welding quality and liner performance.

[0003] In the prior art, the manufacturing of the heating tank assembly of the water dispenser usually relies on manual operation or semi-automatic equipment. Although manual operation is flexible, it is inefficient and has unstable quality; although semi-automatic equipment improves efficiency, it still has some shortcomings in the grinding process. For example, traditional grinding equipment often uses separate grinding equipment to grind the front and rear welding points of the cylindrical structure separately. The efficiency of the grinding process is low and cannot meet the efficiency requirements of modern automated production. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a water dispenser component manufacturing and processing device, which solves the problem in the prior art that the traditional grinding equipment has low grinding processing efficiency for the water dispenser heating tank component.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a water dispenser component manufacturing and processing device, including a transport mechanism, the transport mechanism is installed on the middle upper surface of a fixed base plate, a fixed bracket is provided on the upper side of the fixed base plate, the fixed bracket is used to provide an installation position for a clamping mechanism, a grinding drive mechanism, a grinding mechanism, a grinding adjustment mechanism, and a welding mechanism, the transport mechanism is used to transport the cylindrical structural parts in the inner tank of the water dispenser, and transport the cylindrical structural parts to the processing position inside the device for processing under the control of the control mechanism, the front end of the transport mechanism is provided with a clamping mechanism, a grinding drive mechanism, a grinding mechanism, and a grinding adjustment mechanism, the clamping mechanism The mechanism can fix the cylindrical structure in a clamped and polished position, and polish the welding edge of the cylindrical structure through the cooperation of the polishing drive mechanism, the polishing mechanism, and the polishing adjustment mechanism, and put the cylindrical structure back to the transportation mechanism after the polishing process is completed. The middle section of the transportation mechanism is provided with a jet cleaning mechanism, which can jet clean the interior of the cylindrical structure. The rear end of the transportation mechanism is provided with a feeding mechanism and a welding mechanism. The feeding mechanism can automatically clamp and splice the cylindrical cover structure in the inner tank of the water dispenser at the corresponding position of the cylindrical structure, and perform welding processing on the cylindrical structure and the cylindrical cover structure through the welding mechanism under the control of the control mechanism.

[0006] Preferably, the transport mechanism includes a fixed pad and a transport track, the lower sides of the fixed pads are fixedly connected to the upper surface of the fixed base plate, the lower sides of the transport track are fixedly connected to the upper surface of the fixed pads, the internal rotation of the transport track is connected to a transport screw, the front side of the transport track is fixedly connected to a first drive motor, the power output end of the first drive motor is fixedly connected to the front end of the transport screw, the middle outer surface of the transport screw is threadedly connected to a transport pulley, and the left and right sides of the transport pulley are both slidably connected to the inner surface of the fixed pad.

[0007] Preferably, the clamping mechanism includes a lower fixing plate and an upper fixing plate, the lower side of the lower fixing plate is fixedly connected to the upper surface of the fixed bottom plate, the upper surface of the upper fixing plate is fixedly connected to the upper lower surface of the fixed bracket, the upper and lower adjacent sides of the lower fixing plate and the upper fixing plate are fixedly connected with clamping push rods, the movable ends of the clamping push rods are fixedly connected with connecting plates, the upper and lower adjacent sides of the connecting plates are fixedly connected with clamping blocks, and the inner surfaces of the clamping blocks are provided with anti-slip pads.

[0008] Preferably, the grinding drive mechanism includes a connecting hanger, a movable track, and a transmission rod. The upper side of the connecting hanger is fixedly connected to the upper lower surface of the fixed bracket, the left and right ends of the movable track are fixedly connected to the adjacent sides of the connecting hanger, the left and right ends of the transmission rod are rotatably connected to the middle adjacent side of the connecting hanger, and a transmission slot is preset on the middle outer surface of the transmission rod. The left side of the connecting hanger on the left side is fixedly connected to a second drive motor, and the power output end of the second drive motor is fixedly connected to the left end of the transmission rod. The middle outer surface of the movable track is fixedly connected to a middle block, the middle part of the middle block is rotatably connected to the middle outer surface of the transmission rod, and the lower side of the middle block is fixedly connected to a first position sensor.

[0009] Preferably, the grinding mechanism includes a sliding block and a mounting plate, the inner surfaces of the sliding blocks are slidably connected to the outer surfaces of the movable rails, the upper sides of the mounting plates are fixedly connected to the lower sides of the sliding blocks, the lower parts of the mounting plates are rotatably connected to a rotating shaft, the adjacent ends of the rotating shaft are fixedly connected to a grinding disc, the far sides of the sliding blocks are rotatably connected to an upper sliding pulley, the inner surfaces of the upper sliding pulleys are fixedly connected to a transmission block, the lower outer surfaces of the transmission blocks are slidably connected to the inner surface of the second driving motor, the far ends of the rotating shafts are fixedly connected to a lower pulley, and a connecting belt is provided between the upper sliding pulley and the lower pulley.

[0010] Preferably, the grinding adjustment mechanism includes a support plate, a movable screw and a third drive motor, the far sides of the support plate are fixedly connected to the upper adjacent sides of the connecting hanger, the left and right ends of the movable screw are rotatably connected to the adjacent sides of the support plate, the left side of the third drive motor is fixedly connected to the right side of the connecting hanger on the right side, the power output end of the third drive motor is fixedly connected to the right end of the movable screw, the middle part of the third drive motor is rotatably connected with a middle limit block, the lower side of the middle limit block is fixedly connected to the upper surface of the middle stop block, the outer surface of the movable screw is provided with two sections of opposite threads, and the rotation directions are opposite, the left and right outer surfaces of the movable screw are threadedly connected with movable connecting blocks, and the lower sides of the movable connecting blocks are fixedly connected to the upper surface of the sliding block.

[0011] Preferably, the jet cleaning mechanism includes a fixed frame and a temporary storage tank, the lower end of the fixed frame is fixedly connected to the upper surface of the fixed base plate, the left side of the fixed frame is fixedly connected to the temporary storage tank, the upper side of the temporary storage tank is fixedly connected to a control valve, the right output end of the control valve is fixedly connected to a jet pipe, the right end of the jet pipe passes through the fixed frame and is fixedly connected to a porous nozzle, a second position sensor is provided on the upper right side of the fixed frame, and the lower side of the temporary storage tank is fixedly connected to an air intake pipe.

[0012] Preferably, the feeding mechanism includes a feeding chute and a driving screw, the feeding chute is arranged at the lower side of the transportation mechanism and is fixedly connected to the upper surface of the fixed bottom plate, the driving screw is arranged inside the feeding chute and is rotatably connected to the left and right sides in the middle of the feeding chute, the outer surface of the driving screw is provided with two sections of opposite threads, and the rotation directions are opposite, the left and right outer surfaces of the driving screw are threadedly connected to a support frame, the front and rear sides of the support frame are slidably connected to the feeding chute, the upper end of the support frame is fixedly connected to a tightening drive device, the power output end of the tightening drive device is fixedly connected to a clamping disk, and adjacent sides of the clamping disk are provided with multiple groups of alignment sensors, the left side of the feeding chute is fixedly connected to a fourth drive motor, and the power output end of the fourth drive motor is fixedly connected to the left end of the driving screw.

[0013] Preferably, the welding mechanism includes a welding slide rail and a welding adjustment screw. The upper side of the welding slide rail is fixedly connected to the upper lower surface of the fixed bracket, and the left and right ends of the welding adjustment screw are rotatably connected to the left and right sides of the welding slide rail. The right side of the welding slide rail is fixedly connected to a fifth drive motor, and the power output end of the fifth drive motor is fixedly connected to the right end of the welding adjustment screw. The outer surface of the welding adjustment screw is threadedly connected to a welding slider, and the front and rear sides of the welding slider are slidably connected to the inner surface of the welding slide rail. The lower side of the welding slider is fixedly connected to a welding device, and a weld alignment device is provided on the rear side of the welding device.

[0014] Preferably, the control mechanism includes a fixed base and an automatic control machine, the lower side of the fixed base is fixedly connected to the front upper surface of the fixed base plate, the lower side of the automatic control machine is fixedly connected to the upper end of the fixed base, an operation panel is provided at the lower front part of the automatic control machine, and a display panel is provided at the upper front part of the automatic control machine, and the automatic control machine is electrically connected to the first drive motor, the clamping push rod, the second drive motor, the first position sensor, the third drive motor, the control valve, the second position sensor, the tightening drive device, the alignment sensor, the fourth drive motor, the fifth drive motor, the welding device, the weld alignment device, the operation panel, and the display panel.

[0015] Working principle: The transport mechanism is used to transport the cylindrical structure in the inner tank of the water dispenser and move the cylindrical structure from one processing position to another. When the cylindrical structure reaches the grinding position, the clamping mechanism is activated, and the clamping push rod pushes the connecting plate and the clamping block to fix the cylindrical structure in the grinding position. The clamping mechanism, the grinding drive mechanism, the grinding mechanism, and the grinding adjustment mechanism cooperate with each other to grind the welding edge of the cylindrical structure and remove the oxide layer and attachments at the welding position of the cylindrical structure.

[0016] After the grinding process is completed, the jet cleaning mechanism is started, the second position sensor detects that the cylindrical structure has reached the specified position, and the control mechanism opens the control valve to spray high-pressure gas into the inside of the cylindrical structure through the jet pipe and the porous nozzle to remove the grinding residue inside the cylindrical structure.

[0017] After completing the cleaning step, the transport mechanism transports the cylindrical structure to the welding processing position, the feeding mechanism accurately positions and splices the cylinder cover structure onto the cylindrical structure, and the feeding mechanism and the welding mechanism cooperate with each other to firmly weld the cylindrical structure and the cylinder cover structure together.

[0018] The whole process is coordinated by the control mechanism through the automatic control machine to ensure the smooth progress of the processing steps. In this way, the equipment can efficiently and stably complete the grinding and welding of the water dispenser tank components, thereby realizing the processing of the water dispenser heating tank components.

[0019] The present invention provides a device for manufacturing and processing a water dispenser component. It has the following beneficial effects:

[0020] 1. The present invention can quickly grind the welding edges on both sides of the cylindrical structural member through the cooperation of the grinding drive mechanism, the grinding mechanism and the grinding adjustment mechanism, remove the oxide layer and attachments at the welding position, and prevent the problem of water leakage at the welding position of the water dispenser tank assembly due to welding quality problems.

[0021] 2. The present invention is provided with a jet cleaning mechanism, which uses high-pressure gas to remove the residues generated during the grinding process, keeps the cylindrical structural parts clean, and prevents the residues from affecting subsequent processing steps.

[0022] 3. The present invention is provided with a clamping mechanism, which firmly fixes the cylindrical structure by means of a clamping push rod and a clamping block, thereby ensuring stability during the grinding process and avoiding the situation where the workpiece moves and a poor grinding effect occurs.

[0023] 4. The present invention is provided with a control mechanism, which coordinates the operation of various mechanisms through an automatic control machine to realize the automation of the processing process, so that the processing personnel only need to be responsible for loading and unloading materials to complete the processing steps, thereby improving production efficiency and processing quality and reducing the labor burden of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a front perspective view of the present invention;

[0025] Figure 2 It is a back schematic diagram of the present invention;

[0026] Figure 3 It is a detailed schematic diagram of the transport mechanism of the present invention;

[0027] Figure 4 It is a detailed schematic diagram of the clamping mechanism of the present invention;

[0028] Figure 5 It is a detailed schematic diagram of the grinding drive mechanism of the present invention;

[0029] Figure 6 It is a detailed schematic diagram of the grinding mechanism of the present invention;

[0030] Figure 7 It is a detailed schematic diagram of the jet cleaning mechanism of the present invention;

[0031] Figure 8 It is a detailed schematic diagram of the feeding mechanism of the present invention;

[0032] Fig. 9 It is a detailed schematic diagram of the welding mechanism of the present invention;

[0033] Fig.10 Detailed schematic diagram of the control mechanism of the present invention.

[0034] Among them, 1. fixed bottom plate; 2. fixed bracket; 3. transport mechanism; 301. fixed pad; 302. transport track; 303. transport screw; 304. first drive motor; 305. transport pulley; 4. clamping mechanism; 401. lower side fixed plate; 402. upper side fixed plate; 403. clamping push rod; 404. connecting plate; 405. clamping block; 406. anti-skid pad; 5. grinding drive mechanism; 501. connecting hanger; 50 2. movable track; 503. transmission rod; 504. transmission slot; 505. second drive motor; 506. middle block; 507. first position sensor; 6. grinding mechanism; 601. sliding block; 602. mounting plate; 603. rotating shaft; 604. grinding disc; 605. upper sliding pulley; 606. transmission block; 607. lower pulley; 608. connecting belt; 7. grinding adjustment mechanism; 701. support plate; 7 02, movable screw; 703, third drive motor; 704, middle limit block; 705, movable connection block; 8, jet cleaning mechanism; 801, fixed frame; 802, temporary storage tank; 803, control valve; 804, jet pipe; 805, multi-hole nozzle; 806, second position sensor; 807, air intake pipe; 9, feeding mechanism; 901, feeding chute; 902, driving screw; 903, support frame; 904, tight drive device 1. a welding device; 1001. a welding slide rail; 1002. a welding adjustment screw; 1003. a fifth driving motor; 1004. a welding slider; 1005. a welding device; 1006. a weld alignment device; 11. a control mechanism; 1101. a fixed base; 1102. an automatic control machine; 1103. an operation panel; 1104. a display panel. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] Please see attached Figure 1 - Attachment Figure 2 The embodiment of the present invention provides a water dispenser component manufacturing and processing device, including a transportation mechanism 3, which is installed on the middle upper surface of a fixed base plate 1. A fixed bracket 2 is arranged on the upper side of the fixed base plate 1, and the fixed bracket 2 is used to provide an installation position for a clamping mechanism 4, a grinding drive mechanism 5, a grinding mechanism 6, a grinding adjustment mechanism 7, and a welding mechanism 10. The transportation mechanism 3 is used to transport the cylindrical structure in the inner tank of the water dispenser, and transport the cylindrical structure to the processing position inside the device for processing under the control of a control mechanism 11. The front end of the transportation mechanism 3 is provided with a clamping mechanism 4, a grinding drive mechanism 5, a grinding mechanism 6, and a grinding adjustment mechanism 7. The clamping mechanism 4 can fix the cylindrical structure in the clamping position, and grind the welding edge of the cylindrical structure through the mutual cooperation of the grinding drive mechanism 5, the grinding mechanism 6, and the grinding adjustment mechanism 7, and put the cylindrical structure back to the transportation mechanism 3 after the grinding process is completed.

[0037] Please see attached Figure 3 The transport mechanism 3 includes a fixed pad 301 and a transport track 302. The lower sides of the fixed pads 301 are fixedly connected to the upper surface of the fixed base plate 1, and the lower sides of the transport track 302 are fixedly connected to the upper surface of the fixed pads 301. The internal rotation of the transport track 302 is connected to a transport screw 303. The front side of the transport track 302 is fixedly connected to a first drive motor 304. The power output end of the first drive motor 304 is fixedly connected to the front end of the transport screw 303. The middle outer surface of the transport screw 303 is threadedly connected to a transport pulley 305. The left and right sides of the transport pulley 305 are both slidably connected to the inner surface of the fixed pad 301.

[0038] Specifically, the fixed pad 301 is used to install the transport track 302. When the cylindrical structure needs to be transported, the control mechanism 11 starts the first drive motor 304 to drive the transport screw 303 to rotate. Since the lower slider of the transport pulley 305 is threadedly connected with the transport screw 303, the rotation of the screw will move the pulley along the transport track 302. In this way, the cylindrical structure can be moved from one processing position to another processing position to complete different processing steps.

[0039] Please see attached Figure 4 The clamping mechanism 4 includes a lower fixing plate 401 and an upper fixing plate 402. The lower side of the lower fixing plate 401 is fixedly connected to the upper surface of the fixed base plate 1, and the upper surface of the upper fixing plate 402 is fixedly connected to the upper lower surface of the fixed bracket 2. The upper and lower adjacent sides of the lower fixing plate 401 and the upper fixing plate 402 are fixedly connected with clamping push rods 403, and the movable ends of the clamping push rods 403 are fixedly connected with connecting plates 404. The upper and lower adjacent sides of the connecting plate 404 are fixedly connected with clamping blocks 405, and the inner surfaces of the clamping blocks 405 are provided with anti-slip pads 406.

[0040] Specifically, the lower fixing plate 401 and the upper fixing plate 402 are used to provide installation positions for the clamping push rods 403 on the upper and lower sides. When the cylindrical structure needs to be clamped, the control mechanism 11 starts the clamping push rod 403 to push the connecting plate 404 and the clamping block 405 to move toward the cylindrical structure. The anti-skid pad 406 on the clamping block 405 ensures that the cylindrical structure does not slide during the clamping process. The clamping mechanism 4 fixes the cylindrical structure in the grinding position for subsequent grinding and processing operations. In this way, the clamping mechanism 4 can firmly fix the cylindrical structure and ensure the stability of the grinding process.

[0041] Please see attached Figure 5 The grinding drive mechanism 5 includes a connecting hanger 501, a movable track 502, and a transmission rod 503. The upper side of the connecting hanger 501 is fixedly connected to the upper lower surface of the fixed bracket 2, the left and right ends of the movable track 502 are fixedly connected to the adjacent side of the connecting hanger 501, the left and right ends of the transmission rod 503 are rotatably connected to the middle adjacent side of the connecting hanger 501, and a transmission slot 504 is preset on the middle outer surface of the transmission rod 503. The left side of the left connecting hanger 501 is fixedly connected to the second driving motor 505, and the power output end of the second driving motor 505 is fixedly connected to the left end of the transmission rod 503. The middle outer surface of the movable track 502 is fixedly connected to a middle block 506, and the middle part of the middle block 506 is rotatably connected to the middle outer surface of the transmission rod 503. The lower side of the middle block 506 is fixedly connected to a first position sensor 507.

[0042] Please see attached Figure 6The grinding mechanism 6 includes a sliding block 601 and a mounting plate 602. The inner surfaces of the sliding blocks 601 are slidably connected to the outer surfaces of the movable rails 502. The upper sides of the mounting plates 602 are fixedly connected to the lower sides of the sliding blocks 601. The lower parts of the mounting plates 602 are rotatably connected to the rotating shafts 603. The adjacent ends of the rotating shafts 603 are fixedly connected to the grinding discs 604. The far sides of the sliding blocks 601 are rotatably connected to the upper sliding pulleys 605. The inner surfaces of the upper sliding pulleys 605 are slidably connected to the outer surfaces of the transmission rods 503. The inner surfaces of the upper sliding pulleys 605 are fixedly connected to the transmission blocks 606. The lower outer surfaces of the transmission blocks 606 are slidably connected to the inner surfaces of the second driving motors 505. The far ends of the rotating shafts 603 are fixedly connected to the lower pulleys 607. A connecting belt 608 is provided between the upper sliding pulleys 605 and the lower pulleys 607.

[0043] Please see attached Figure 6 The grinding adjustment mechanism 7 includes a support plate 701, a movable screw 702, and a third drive motor 703. The far sides of the support plate 701 are fixedly connected to the upper adjacent sides of the connecting hanger 501, and the left and right ends of the movable screw 702 are rotatably connected to the adjacent sides of the support plate 701. The left side of the third drive motor 703 is fixedly connected to the right side of the right connecting hanger 501, and the power output end of the third drive motor 703 is fixedly connected to the right end of the movable screw 702. The middle part of the third drive motor 703 is rotatably connected with a middle limit block 704, and the lower side of the middle limit block 704 is fixedly connected to the upper surface of the middle stop block 506. The outer surface of the movable screw 702 is provided with two opposite threads, and the rotation directions are opposite. The outer surfaces of the left and right sides of the movable screw 702 are threadedly connected with movable connecting blocks 705, and the lower sides of the movable connecting blocks 705 are fixedly connected to the upper surface of the sliding block 601.

[0044] Specifically, when the cylindrical structure is moved to the grinding position by the transportation mechanism 3, the first position sensor 507 is first triggered and the signal is transmitted to the control mechanism 11. Then the control mechanism 11 controls the clamping mechanism 4 to clamp the cylindrical structure in the grinding processing position. The control mechanism 11 starts the second drive motor 505 to drive the transmission rod 503 to rotate. The transmission rod 503 transmits power to the upper sliding pulley 605 through the cooperation of the transmission slot 504 and the transmission block 606. The purpose of this design is that the grinding mechanism 6 can maintain power transmission while moving relative to the movable track 502. The middle stop block 506 is used to limit the sliding block 601 and provide an installation position for the first position sensor 507.

[0045] The grinding mechanism 6 slides on the movable track 502 through the sliding block 601, and synchronously drives the upper sliding pulley 605, the lower pulley 607, the mounting plate 602 and the grinding disc 604 on the rotating shaft 603 to grind the left and right welding parts of the cylindrical structure. The upper sliding pulley 605 and the lower pulley 607 transmit power through the connecting belt 608, so that the grinding disc 604 can rotate under the drive of the second driving motor 505, and then grind the left and right welding parts of the cylindrical structure. When the cylindrical structure is moved to the grinding position by the transportation mechanism 3 and fixed at the grinding position by the clamping mechanism 4, the grinding adjustment mechanism 7 drives the sliding block 601 to slide relatively on the movable track 502, and then drives the grinding disc 604 to contact the left and right ends of the cylindrical structure and grind it synchronously. The oxide layer and attachments at the welding position can be removed through the grinding process to prevent them from affecting the subsequent welding process, thereby improving the subsequent welding process quality of the inner tank of the water dispenser.

[0046] When adjusting the relative position of the grinding disk 604, the control mechanism 11 drives the movable screw 702 to rotate by controlling the rotation of the third drive motor 703. The relative thread on the movable screw 702 causes the movable connecting block 705 to move relatively along the screw, thereby adjusting the relative position of the sliding block 601 and the grinding disk 604, thereby achieving the purpose of controlling the opening and closing of the grinding disk 604. The rotation and grinding time of the grinding disk 604 is controlled by the internal preset program of the control mechanism 11. After completing the preset grinding process, the control mechanism 11 controls the above-mentioned mechanism to perform reverse operation, and places the cylindrical structure that has completed the grinding process back on the transport pulley 305, and the transport mechanism 3 transports it to the next process.

[0047] Please see attached Figure 7 A jet cleaning mechanism 8 is provided in the middle section of the transport mechanism 3, which can perform jet cleaning on the inside of the cylindrical structure. The jet cleaning mechanism 8 includes a fixed frame 801 and a temporary storage tank 802. The lower end of the fixed frame 801 is fixedly connected to the upper surface of the fixed bottom plate 1, and the left side of the fixed frame 801 is fixedly connected to the temporary storage tank 802. The upper side of the temporary storage tank 802 is fixedly connected to a control valve 803, and the right output end of the control valve 803 is fixedly connected to a jet pipe 804. The right end of the jet pipe 804 passes through the fixed frame 801 and is fixedly connected to a porous nozzle 805. A second position sensor 806 is provided on the upper right side of the fixed frame 801, and an air intake pipe 807 is fixedly connected to the lower side of the temporary storage tank 802.

[0048] During the grinding process, since both ends of the horizontally placed cylindrical structural parts are ground simultaneously, the residues generated during the grinding process will be left inside the cylindrical structural parts, thereby affecting the subsequent processing steps. When the polished cylindrical structural parts move to the position of the jet cleaning mechanism 8 with the transport pulley 305, the second position sensor 806 detects that the cylindrical structural parts have reached the specified position and transmits the information to the control mechanism 11. Then the control mechanism 11 opens the control valve 803 and flows the high-pressure gas in the temporary storage tank 802 to the porous nozzle 805 through the jet pipe 804. The porous nozzle 805 sprays the gas evenly into the interior of the cylindrical structural parts to blow out the grinding residues from the other end. After the cleaning is completed, the control valve 803 is closed to stop the gas injection, and the transport pulley 305 continues to transport the cylindrical structural parts that have completed the cleaning steps backwards. The air inlet pipe 807 is used to replenish the gas to the temporary storage tank 802 after the cleaning is completed to ensure that there is enough gas reserve for the next cleaning.

[0049] Please see attached Figure 8 The rear section of the transport mechanism 3 is provided with a feeding mechanism 9 and a welding mechanism 10. The feeding mechanism 9 can automatically clamp and splice the cylinder cover structure in the inner tank of the water dispenser at the corresponding position of the cylinder structure, and perform welding processing on the cylinder structure and the cylinder cover structure through the welding mechanism 10 under the control of the control mechanism 11. The feeding mechanism 9 includes a feeding chute 901 and a driving screw 902. The feeding chute 901 is arranged on the lower side of the transport mechanism 3 and is fixedly connected to the upper surface of the fixed bottom plate 1. The driving screw 902 is arranged inside the feeding chute 901 and is rotatably connected to the left and right sides in the middle of the feeding chute 901. The driving screw 902 The outer surface is provided with two sections of opposite threads, and the rotation directions are opposite. The left and right outer surfaces of the driving screw 902 are threadedly connected with the support frame 903. The front and rear sides of the support frame 903 are slidingly connected with the feeding chute 901. The upper end of the support frame 903 is fixedly connected with a tightening drive device 904. The power output end of the tightening drive device 904 is fixedly connected with a clamping disk 905. The adjacent sides of the clamping disk 905 are provided with multiple groups of alignment sensors 906. The left side of the feeding chute 901 is fixedly connected with the fourth driving motor 907. The power output end of the fourth driving motor 907 is fixedly connected to the left end of the driving screw 902.

[0050] Please see attached Fig. 9The welding mechanism 10 includes a welding slide rail 1001 and a welding adjustment screw 1002. The upper side of the welding slide rail 1001 is fixedly connected to the upper lower surface of the fixed bracket 2. The left and right ends of the welding adjustment screw 1002 are rotatably connected to the left and right sides of the welding slide rail 1001. The right side of the welding slide rail 1001 is fixedly connected to a fifth drive motor 1003. The power output end of the fifth drive motor 1003 is fixedly connected to the right end of the welding adjustment screw 1002. The outer surface of the welding adjustment screw 1002 is threadedly connected to a welding slider 1004. The front and rear sides of the welding slider 1004 are slidably connected to the inner surface of the welding slide rail 1001. The lower side of the welding slider 1004 is fixedly connected to a welding device 1005. The rear side of the welding device 1005 is provided with a weld alignment device 1006.

[0051] Specifically, when the transport pulley 305 transports the cylindrical structure to the welding position, it will first trigger the alignment sensor 906 set on the clamping disk 905. The multiple groups of alignment sensors 906 are divided into two groups on the left and right and are arranged opposite to each other. Moreover, their setting positions are at the diameter edge positions of the inner tank of the water dispenser. Therefore, the control mechanism 11 can control the transport mechanism 3 to move the cylindrical structure to the accurate welding processing position according to the data of the alignment sensor 906. Then the control mechanism 11 starts the fourth drive motor 907 to drive the drive screw 902 to rotate. Since there are two opposite threads on the drive screw 902 with opposite rotation directions, the rotation of the screw will cause the support frame 903 to move along the feeding chute 901, thereby driving the clamping drive device 904 and the clamping disk 905 to move relative to each other. The three-jaw chuck provided on the clamping disk 905 will clamp the cylinder cover structure, and under the detection of the alignment sensor 906, the cylinder cover structure will be accurately positioned and spliced ​​at the corresponding position of the cylinder structure, and clamping pressure will be applied to the cylinder structure and the cylinder cover structure, and then in the subsequent welding processing process, the two will be driven to rotate synchronously on the transport pulley 305 through the clamping drive device 904.

[0052] After completing the splicing and loading process, the control mechanism 11 starts the fifth drive motor 1003 to rotate the welding adjustment screw 1002. Since the welding slider 1004 is threadedly connected to the welding adjustment screw 1002, the rotation of the screw will cause the welding slider 1004 to move left and right along the welding slide rail 1001, and then move the welding device 1005 and the weld alignment device 1006 on the welding slider 1004 to the predetermined welding position. The weld alignment device 1006 detects the weld seam at the welding position to ensure that the welding device 1005 can accurately align with the joint of the cylindrical structure and the cylinder cover structure. Then, the welding device 1005 moves the welding head to the upper side of the weld and starts the welding operation. The control mechanism 11 synchronously controls the clamping drive devices 904 on the left and right sides to drive the clamping disk 905 to rotate synchronously, and drives the two to rotate synchronously on the transport pulley 305 by applying clamping pressure to the cylindrical structure and the cylinder cover structure. In this way, the welding device 1005 can perform circumferential seam welding along the joint seam of the cylindrical structure and the cylinder cover structure. In this way, the welding device 1005 can firmly weld the cylindrical structure and the cylinder cover structure together. After completing the left and right groups of circumferential seam welding, the control mechanism 11 operates the three-jaw chuck on the clamping disk 905 to automatically loosen and synchronously controls the relative movement of the clamping drive device 904 to complete the grinding and welding processing of the heating tank assembly of the water dispenser.

[0053] Please see attached Fig.10 The control mechanism 11 includes a fixed base 1101 and an automatic control machine 1102. The lower side of the fixed base 1101 is fixedly connected to the upper surface of the front side of the fixed base plate 1, the lower side of the automatic control machine 1102 is fixedly connected to the upper end of the fixed base 1101, an operation panel 1103 is arranged at the lower front side of the automatic control machine 1102, and a display panel 1104 is arranged at the upper front side of the automatic control machine 1102. The automatic control machine 1102 is electrically connected to the first drive motor 304, the clamping push rod 403, the second drive motor 505, the first position sensor 507, the third drive motor 703, the control valve 803, the second position sensor 806, the tightening drive device 904, the alignment sensor 906, the fourth drive motor 907, the fifth drive motor 1003, the welding device 1005, the weld alignment device 1006, the operation panel 1103, and the display panel 1104.

[0054] The control mechanism 11 is used to control other mechanisms of the device. The automatic control machine 1102 coordinates and controls each mechanism. The operator can input instructions through the operation panel 1103 to control other controllable mechanisms of the device. After receiving the instructions from the operation panel 1103, the automatic control machine 1102 will control the operation of each drive motor and sensor according to the preset program and parameters. For example, when a grinding operation is required, the automatic control machine 1102 will start the clamping mechanism 4, the grinding drive mechanism 5, the grinding mechanism 6, and the grinding adjustment mechanism 7 to grind the cylindrical structural parts. When a cleaning operation is required, the automatic control machine 1102 will start the jet cleaning mechanism 8 to perform jet cleaning. When a welding operation is required, the automatic control machine 1102 will start the feeding mechanism 9 and the welding mechanism 10 to perform welding processing. The display panel 1104 is used to display the operating status and parameters of the device in real time. The operator can monitor the working status of the device through the display panel 1104 to ensure the smooth progress of each processing step. Through the electrical connection between the automatic control machine 1102 and the first drive motor 304, the clamping push rod 403, the second drive motor 505, the first position sensor 507, the third drive motor 703, the control valve 803, the second position sensor 806, the tightening drive device 904, the alignment sensor 906, the fourth drive motor 907, the fifth drive motor 1003, the welding device 1005, the weld alignment device 1006, the operation panel 1103, and the display panel 1104, the automatic control machine 1102 can receive various information parameters inside the device and automatically control each component, thereby realizing the automated processing of the water dispenser tank assembly.

[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A water dispenser component manufacturing and processing device, comprising a transport mechanism (3), It is characterized in that The transport mechanism (3) is installed on the middle upper surface of the fixed base plate (1); a fixed bracket (2) is arranged on the upper side of the fixed base plate (1); the fixed bracket (2) is used to provide an installation position for a clamping mechanism (4), a grinding drive mechanism (5), a grinding mechanism (6), a grinding adjustment mechanism (7), and a welding mechanism (10); the transport mechanism (3) is used to transport the cylindrical structure in the inner tank of the water dispenser, and transport the cylindrical structure to a processing position inside the device for processing under the control of a control mechanism (11); a clamping mechanism (4), a grinding drive mechanism (5), a grinding mechanism (6), and a grinding adjustment mechanism (7) are arranged at the front end of the transport mechanism (3); the clamping mechanism (4) can fix the cylindrical structure in the clamping fixed The conveyor (3) is fixed at a grinding position, and the welding edge of the cylindrical structure is ground through the cooperation of the grinding drive mechanism (5), the grinding mechanism (6), and the grinding adjustment mechanism (7), and the cylindrical structure is returned to the transportation mechanism (3) after the grinding is completed. The middle section of the transportation mechanism (3) is provided with a jet cleaning mechanism (8) that can jet clean the inside of the cylindrical structure. The rear section of the transportation mechanism (3) is provided with a feeding mechanism (9) and a welding mechanism (10). The feeding mechanism (9) can automatically clamp and splice the cylindrical cover structure in the inner tank of the water dispenser at the corresponding position of the cylindrical structure, and the cylindrical structure and the cylindrical cover structure are welded through the welding mechanism (10) under the control of the control mechanism (11).

2. A water dispenser component manufacturing and processing device according to claim 1, It is characterized in that The transport mechanism (3) comprises a fixed pad (301) and a transport track (302), the lower side of the fixed pad (301) is fixedly connected to the upper surface of the fixed base plate (1), the lower side of the transport track (302) is fixedly connected to the upper surface of the fixed pad (301), the interior of the transport track (302) is rotatably connected to a transport screw (303), the front side of the transport track (302) is fixedly connected to a first drive motor (304), the power output end of the first drive motor (304) is fixedly connected to the front end of the transport screw (303), the middle outer surface of the transport screw (303) is threadedly connected to a transport pulley (305), and the left and right sides of the transport pulley (305) are slidably connected to the inner surface of the fixed pad (301).

3. A water dispenser component manufacturing and processing device according to claim 1, It is characterized in that The clamping mechanism (4) comprises a lower fixing plate (401) and an upper fixing plate (402); the lower side of the lower fixing plate (401) is fixedly connected to the upper surface of the fixed base plate (1); the upper surface of the upper fixing plate (402) is fixedly connected to the upper lower surface of the fixed bracket (2); the upper and lower adjacent sides of the lower fixing plate (401) and the upper fixing plate (402) are fixedly connected with clamping push rods (403); the movable ends of the clamping push rods (403) are fixedly connected with connecting plates (404); the upper and lower adjacent sides of the connecting plates (404) are fixedly connected with clamping blocks (405); and the inner surfaces of the clamping blocks (405) are provided with anti-slip pads (406).

4. A water dispenser component manufacturing and processing device according to claim 1, It is characterized in that The grinding drive mechanism (5) comprises a connecting hanger (501), a movable track (502), and a transmission rod (503); the upper side of the connecting hanger (501) is fixedly connected to the upper lower surface of the fixed bracket (2); the left and right ends of the movable track (502) are fixedly connected to the adjacent sides of the connecting hanger (501); the left and right ends of the transmission rod (503) are rotatably connected to the adjacent sides of the middle of the connecting hanger (501); and a transmission card is preset on the outer surface of the middle of the transmission rod (503). A slot (504) is formed on the left side of the connecting hanger (501), and a second driving motor (505) is fixedly connected to the left side of the connecting hanger (501). The power output end of the second driving motor (505) is fixedly connected to the left end of the transmission rod (503). A middle stopper (506) is fixedly connected to the middle outer surface of the movable track (502). The middle part of the middle stopper (506) is rotatably connected to the middle outer surface of the transmission rod (503). A first position sensor (507) is fixedly connected to the lower side of the middle stopper (506).

5. A water dispenser component manufacturing and processing device according to claim 1, It is characterized in that The grinding mechanism (6) comprises a sliding block (601) and a mounting plate (602). The inner surface of the sliding block (601) is slidably connected to the outer surface of the movable track (502). The upper side of the mounting plate (602) is fixedly connected to the lower side of the sliding block (601). The lower part of the mounting plate (602) is rotatably connected to a rotating shaft (603). The adjacent ends of the rotating shaft (603) are fixedly connected to a grinding disc (604). The opposite side of the sliding block (601) is fixedly connected to the rotating shaft (603). The upper sliding pulley (605) is rotatably connected to the upper sliding pulley (605), the inner surface of the upper sliding pulley (605) is fixedly connected to a transmission block (606), the lower outer surface of the transmission block (606) is slidably connected to the inner surface of the second drive motor (505), the far end of the rotating shaft (603) is fixedly connected to a lower pulley (607), and a connecting belt (608) is provided between the upper sliding pulley (605) and the lower pulley (607).

6. A water dispenser component manufacturing and processing device according to claim 1, It is characterized in that The grinding adjustment mechanism (7) comprises a support plate (701), a movable screw rod (702), and a third drive motor (703); the far sides of the support plate (701) are fixedly connected to the upper adjacent sides of the connecting hanger (501); the left and right ends of the movable screw rod (702) are rotatably connected to the adjacent sides of the support plate (701); the left side of the third drive motor (703) is fixedly connected to the right side of the connecting hanger (501); the power output end of the third drive motor (703) is connected to the movable screw rod (701); 2), the middle part of the third driving motor (703) is rotatably connected to a middle limit block (704), the lower side of the middle limit block (704) is fixedly connected to the upper surface of the middle stop block (506), the outer surface of the movable screw rod (702) is provided with two sections of opposite threads, and the rotation directions are opposite, the left and right outer surfaces of the movable screw rod (702) are both threadedly connected to movable connection blocks (705), and the lower sides of the movable connection blocks (705) are fixedly connected to the upper surface of the sliding block (601).

7. A water dispenser component manufacturing and processing device according to claim 1, It is characterized in that The jet cleaning mechanism (8) comprises a fixed frame (801) and a temporary storage tank (802); the lower end of the fixed frame (801) is fixedly connected to the upper surface of the fixed base plate (1); the left side of the fixed frame (801) is fixedly connected to the temporary storage tank (802); the upper side of the temporary storage tank (802) is fixedly connected to a control valve (803); the right output end of the control valve (803) is fixedly connected to a jet pipe (804); the right end of the jet pipe (804) passes through the fixed frame (801) and is fixedly connected to a multi-hole nozzle (805); a second position sensor (806) is provided on the right side of the upper part of the fixed frame (801); and the lower side of the temporary storage tank (802) is fixedly connected to an air intake pipe (807).

8. A water dispenser component manufacturing and processing device according to claim 1, It is characterized in that The feeding mechanism (9) comprises a feeding chute (901) and a driving screw (902). The feeding chute (901) is arranged at the lower side of the transport mechanism (3) and is fixedly connected to the upper surface of the fixed bottom plate (1). The driving screw (902) is arranged inside the feeding chute (901) and is rotatably connected to the left and right sides in the middle of the feeding chute (901). The outer surface of the driving screw (902) is provided with two sections of opposite threads, and the rotation directions are opposite. The outer surfaces of the left and right sides of the driving screw (902) are both threadedly connected to the support frame (903). The front and rear sides of the support frame (903) are slidably connected to the feeding chute (901), the upper end of the support frame (903) is fixedly connected to a tightening drive device (904), the power output end of the tightening drive device (904) is fixedly connected to a clamping disk (905), and the adjacent sides of the clamping disk (905) are provided with multiple groups of alignment sensors (906), the left side of the feeding chute (901) is fixedly connected to a fourth drive motor (907), and the power output end of the fourth drive motor (907) is fixedly connected to the left end of the drive screw (902).

9. A water dispenser component manufacturing and processing device according to claim 1, It is characterized in that The welding mechanism (10) comprises a welding slide rail (1001) and a welding adjustment screw (1002); the upper side of the welding slide rail (1001) is fixedly connected to the upper lower surface of the fixed bracket (2); the left and right ends of the welding adjustment screw (1002) are both rotatably connected to the left and right sides of the welding slide rail (1001); the right side of the welding slide rail (1001) is fixedly connected to a fifth drive motor (1003); the power output end of the fifth drive motor (1003) is fixedly connected to the right end of the welding adjustment screw (1002); the outer surface of the welding adjustment screw (1002) is threadedly connected to a welding slider (1004); the front and rear sides of the welding slider (1004) are slidably connected to the inner surface of the welding slide rail (1001); the lower side of the welding slider (1004) is fixedly connected to a welding device (1005); and the rear side of the welding device (1005) is provided with a weld alignment device (1006).

10. A water dispenser component manufacturing and processing device according to claim 1, It is characterized in that The control mechanism (11) comprises a fixed base (1101) and an automatic control machine (1102); the lower side of the fixed base (1101) is fixedly connected to the upper surface of the front side of the fixed base plate (1); the lower side of the automatic control machine (1102) is fixedly connected to the upper end of the fixed base (1101); an operation panel 1 (103) is arranged at the lower front side of the automatic control machine (1102); a display panel 1 (104) is arranged at the upper front side of the automatic control machine (1102); and the automatic control machine (1102) It is electrically connected to the first drive motor (304), the clamping push rod (403), the second drive motor (505), the first position sensor (507), the third drive motor (703), the control valve (803), the second position sensor (806), the tightening drive device (904), the alignment sensor (906), the fourth drive motor (907), the fifth drive motor (1003), the welding device (1005), the weld alignment device (1006), the operation panel (1103), and the display panel (1104).

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