Instrument panel module assembly detection system and detection method

Abstract

The invention relates to an instrument panel module assembly detection system and a detection method, which are applied to the field of battery cars and comprise a base, and the base is provided with a first conveying device for feeding an instrument panel and a second conveying device for feeding a control panel. An assembling device used for assembling an instrument panel and a control panel into an instrument panel module is arranged between the first conveying device and the second conveying device, an initial detection device, a hot riveting device and a final detection device are sequentially arranged on the base, the initial detection device is used for conducting initial detection on the instrument panel module, the hot riveting device is used for riveting the instrument panel module, and the final detection device is used for conducting final detection on the instrument panel module. And the final detection device is used for carrying out detailed detection on the instrument panel module. The instrument panel module assembling device has the technical effects that automatic assembling of the instrument panel module is achieved, labor cost is reduced, time and labor are saved, the production efficiency of the instrument panel module is improved, the initial detection device, the hot riveting device and the final detection device are used for replacing manual detection, the detection process is optimized, the mechanical takt is saved, and production cost is reduced.

Description

Technical Field

[0001] The present application relates to the technical field of electric vehicle, and in particular to an instrument panel module assembly detection system and detection method. Background Art

[0002] The battery vehicle instrument panel mainly displays the current key functional data of the vehicle, such as power, speed, mileage, etc., to help the driver understand the vehicle status in real time and ensure driving safety. The instrument structure of the battery vehicle includes the instrument panel and the control panel. During the manufacturing process of the battery vehicle instrument structure, the control panel is pre-installed on the back of the instrument panel. The instrument panel panel and the control panel constitute the instrument panel module. After that, the instrument panel module needs to be tested and then pressurized and heated by a hot riveting machine to firmly connect the instrument panel and the control panel as one.

[0003] The existing control panel is installed manually, where an operator turns over the instrument panel so that the back of the instrument panel faces upward, places the control panel inside the back of the instrument panel, and manually inspects the instrument panel template, which is then sent to a hot riveting machine for subsequent operations.

[0004] The above method of manually pre-installing the control panel in the instrument panel and then manually inspecting the instrument panel template is time-consuming and labor-intensive, and affects the production efficiency of the battery vehicle instrument panel. Summary of the invention

[0005] In order to help solve the problem in the related art that the control panel is manually pre-installed in the instrument panel panel and then the instrument panel template is manually inspected, which is time-consuming and labor-intensive and affects the production efficiency of the electric vehicle instrument panel, the present application provides an instrument panel module assembly and inspection system, which adopts the following technical scheme: it includes a base, the base is provided with a first conveying device for loading the instrument panel panel and a second conveying device for loading the control panel, an assembly device for assembling the instrument panel panel and the control panel into an instrument panel module is provided between the first conveying device and the second conveying device, the base is provided with an initial inspection device, a hot riveting device and a final inspection device in sequence, the initial inspection device is used for performing a preliminary inspection on the instrument panel module, the hot riveting device is used for riveting the instrument panel module, and the final inspection device is used for performing a detailed inspection on the instrument panel module.

[0006] In a specific possible implementation scheme, the first conveying device includes a guide rail arranged on a base, a slider is slidably connected to the guide rail, a first telescopic cylinder is provided on the base, the slider is provided at the output end of the first telescopic cylinder, a first jig is provided on the slider, a first positioning groove matching the instrument panel panel is formed on the surface of the first jig facing away from the base, the instrument panel panel is mounted in the first positioning groove with its front side facing upward, a flipping mechanism for flipping the instrument panel panel from its front side facing upward to its back side facing upward is provided on the base, and a first transporting mechanism for transporting the instrument panel panel from the flipping mechanism to the assembly device is provided on the base.

[0007] In a specific feasible implementation scheme, the flipping mechanism includes a support frame arranged on a base, a first linear module is provided on the support frame, a first mounting plate is provided on a slide of the first linear module, a flip plate is rotatably connected to the first mounting plate, a first driving assembly for driving the flip plate to rotate is provided on the first mounting plate, and a plurality of first vacuum suction cups are provided on the flip plate, and the adsorption ends of the plurality of first vacuum suction cups all correspond to the first positioning grooves.

[0008] In a specific feasible implementation scheme, the first conveying mechanism includes a first mounting frame arranged on a base, a first sliding frame is slidably connected to the first mounting frame, a second driving assembly for driving the first sliding frame to slide is provided on the first mounting frame, a second telescopic cylinder is provided on the first sliding frame, a first conveying frame is provided at the output end of the second telescopic cylinder, and a plurality of second vacuum suction cups are provided on the first conveying frame, and the adsorption ends of the plurality of second vacuum suction cups all correspond to the first positioning grooves.

[0009] In a specific possible implementation scheme, the second conveying device includes a conveying frame arranged on a base, the conveying frame is rotatably connected to a conveyor belt, the conveying frame is provided with a first driving motor for driving the conveyor belt to move, the conveyor belt is provided with a first clamping block, the first clamping block is provided with a second fixture, the second fixture is provided with a second positioning groove matching the control panel on the surface facing away from the base, the control panel is mounted in the second positioning groove, and the base is provided with a second conveying mechanism for conveying the control panel from the second positioning groove to the assembly device.

[0010] In a specific feasible implementation scheme, the second conveying mechanism includes a second mounting frame arranged on the base, the second mounting frame is slidably connected to the second sliding frame, the second mounting frame is provided with a third driving assembly for driving the second sliding frame to slide, the second sliding frame is rotatably connected to the first driving screw, the outer edge of the first driving screw is threadedly connected to the first driving nut, the second sliding frame is provided with a second driving motor for driving the first driving screw to rotate, the first driving nut is provided with a second conveying frame, the second conveying frame is provided with a pneumatic finger cylinder, the two output ends of the pneumatic finger cylinder are respectively provided with second clamping blocks, and the control panel is pressed tightly between the two second clamping blocks.

[0011] In a specific feasible implementation scheme, a first conveyor is provided on the base, a third jig is slidably connected to the first conveyor, a third limiting groove matching the instrument panel panel is provided on the surface of the third jig facing away from the base, the instrument panel panel is mounted in the third positioning groove with the back side facing upwards, and a third transporting mechanism for transporting the third jig on the first conveyor to the assembly device is provided on the base.

[0012] In a specific feasible implementation scheme, the assembly device includes a second conveyor arranged on a base, the third jig is mounted on the second conveyor, a lifting hole is provided at the bottom of the third limit groove, a second mounting plate is provided on the second conveyor, a third telescopic cylinder is provided on the second mounting plate, and a pushing block is provided at the output end of the third telescopic cylinder; when the third jig moves to be vertically aligned with the second mounting plate, the pushing block passes through the lifting hole and the instrument panel panel is pressed tightly between the pushing block and the control panel.

[0013] In a specific feasible implementation, the base is provided with a fourth transport mechanism for transporting the third jig on the second conveyor to the first conveyor, the fourth transport mechanism is located on the side of the second conveyor away from the third transport mechanism, the fourth transport mechanism includes a magnetically coupled rodless cylinder arranged on the base, a third transport frame is provided on the slide of the magnetically coupled rodless cylinder, a second linear module is provided on the third transport frame, a fourth transport frame is provided on the slide of the second linear module, and the third jig is mounted on the fourth transport frame.

[0014] In a specific implementation scheme, based on the above instrument panel module assembly detection system and detection method, the detection method includes:

[0015] Start the second conveyor to convey the instrument panel module to the primary inspection device;

[0016] Start the initial inspection device to perform preliminary inspection on the instrument panel module, and mark the instrument panel module as a qualified module or an unqualified module according to the inspection result;

[0017] Start the second conveyor to convey the instrument panel module after preliminary inspection to the hot riveting position of the hot riveting device;

[0018] If the marking information of the instrument panel module indicates that the module is qualified, the hot riveting device is started to rivet the instrument panel module; if the marking information of the instrument panel module indicates that the module is unqualified, the hot riveting device is not started;

[0019] Start the second conveyor to convey the instrument panel module of the hot riveting device to the final inspection device;

[0020] If the marking information of the instrument panel module indicates that the module is qualified, the final inspection device is started to perform a detailed inspection on the instrument panel module. If the marking information of the instrument panel module indicates that the module is unqualified, the final inspection device is not started.

[0021] Start the second conveyor and convey the instrument panel module of the final inspection device to the output end of the second conveyor.

[0022] To summarize, the present application has at least the following beneficial technical effects: starting the first conveying device to convey the instrument panel panel to the assembly device, starting the second conveying device to convey the control panel to the assembly device, and assembling the instrument panel panel and the control panel into an instrument panel module through the assembly device, thereby realizing the automated assembly of the instrument panel module, reducing labor costs while saving time and effort, and improving the production efficiency of the instrument panel module. At the same time, the initial inspection device, the hot riveting device and the final inspection device are used to replace manual inspection, optimize the inspection process, save mechanical cycles, and thus reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the overall structure of the first embodiment of the present application.

[0024] Figure 2 It is a structural schematic diagram used to reflect the first conveying device in Example 1 of the present application.

[0025] Figure 3 yes Figure 1 A magnified schematic diagram of center A.

[0026] Figure 4 yes Figure 1 A magnified schematic diagram of point B in the middle.

[0027] Figure 5 It is a structural schematic diagram used to embody the second transport mechanism in Example 1 of the present application.

[0028] Figure 6 yes Figure 1 Enlarged schematic diagram of point C in the middle.

[0029] Figure 7 It is a structural schematic diagram used to reflect the push block in Example 1 of the present application.

[0030] Figure 8 It is a structural schematic diagram used to embody the fourth transport mechanism in Example 1 of the present application.

[0031] Figure numerals: 1, base; 2, first conveying device; 3, second conveying device; 4, assembly device; 5, initial inspection device; 6, hot riveting device; 7, final inspection device; 8, guide rail; 9, slider; 10, first telescopic cylinder; 11, first fixture; 12, first positioning groove; 13, support frame; 14, first linear module; 15, first mounting plate; 16, flip plate; 17, first vacuum suction cup; 18, first mounting frame; 19, first sliding frame; 20, second telescopic cylinder; 21, first transport frame; 22, second vacuum suction cup; 23, conveying frame; 24, conveyor belt ; 25. Second fixture; 26. Second positioning groove; 27. Second mounting frame; 28. Second sliding frame; 29. ​​Second drive motor; 30. Second transport frame; 31. Pneumatic finger cylinder; 32. Second clamping block; 33. First conveyor; 34. Third fixture; 35. Third limiting groove; 36. Second conveyor; 37. Lifting hole; 38. Second mounting plate; 39. Third telescopic cylinder; 40. Pushing block; 41. Magnetic coupling rodless cylinder; 42. Third transport frame; 43. Second linear module; 44. Fourth transport frame; 45. Instrument panel; 46. Control panel. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-8 This application is described in further detail.

[0033] Embodiment 1

[0034] An embodiment of the present application discloses an instrument panel module assembly detection system.

[0035] Reference Figure 1 The instrument panel module assembly detection system includes a base 1, on which a first conveying device 2 for feeding an instrument panel panel 45 and a second conveying device 3 for feeding a control panel 46 are arranged, and an assembly device 4 for assembling the instrument panel panel 45 and the control panel 46 into an instrument panel module is arranged between the first conveying device 2 and the second conveying device 3. The base 1 is provided with an initial inspection device 5, a hot riveting device 6 and a final inspection device 7 in sequence, and the initial inspection device 5 is used to perform a preliminary inspection on the instrument panel module. In the embodiment of the present application, the preliminary inspection is used to detect the on-off status of the instrument panel module circuit, the hot riveting device 6 is used to rivet the instrument panel module, and the final inspection device 7 is used to perform a detailed inspection on the instrument panel module. The initial inspection device 5 and the final inspection device 7 can specifically adopt the detection equipment in the prior art for checking whether the instrument panel module circuit is on or off, and the hot riveting device 6 can specifically adopt the hot riveting machine in the prior art.

[0036] Therefore, the first conveying device 2 is started to convey the instrument panel panel 45 to the assembly device 4, and the second conveying device 3 is started to convey the control panel 46 to the assembly device 4. The instrument panel panel 45 and the control panel 46 are assembled into an instrument panel module through the assembly device 4, thereby realizing the automated assembly of the instrument panel module, reducing labor costs while saving time and effort, and improving the production efficiency of the instrument panel module.

[0037] Reference Figure 1 and Figure 2 The first conveying device 2 includes a guide rail 8 arranged on the base 1, and a slider 9 is slidably connected to the guide rail 8. The guide rail 8 limits the moving position of the slider 9, reduces the possibility of position deviation when the slider 9 moves, and improves the stability of the slider 9 when it moves. A first telescopic cylinder 10 is installed on the base 1, and the slider 9 is arranged at the output end of the first telescopic cylinder 10. A first fixture 11 is bolted to the slider 9. A first positioning groove 12 matching the size of the instrument panel 45 is opened on the surface of the first fixture 11 away from the base 1. The instrument panel 45 conveyed to the first conveying device 2 by the previous production process is mounted in the first positioning groove 12 with the front side facing up. The first fixture 11 is bolted to the slider 9 to achieve a detachable connection, so that the model and size of the first fixture 11 can be adaptively changed according to the instrument panel 45 of different shapes. The base 1 is provided with a flipping mechanism for flipping the instrument panel 45 from the front side facing upward to the back side facing upward, and the base 1 is provided with a first transporting mechanism for transporting the instrument panel 45 from the flipping mechanism to the assembly device 4 .

[0038] Therefore, the instrument panel panel 45 conveyed to the first conveying device 2 by the previous production process is mounted in the first positioning groove 12 with its front side facing upward, and the first telescopic cylinder 10 is started to drive the slider 9 at the output end of the first telescopic cylinder 10 to move, thereby driving the first fixture 11 and the instrument panel panel 45 placed on the first fixture 11 to slide synchronously, and moving the instrument panel panel 45 placed with its front side facing upward to the position corresponding to the flipping mechanism.

[0039] Reference Figure 1 and Figure 2The flipping mechanism includes a support frame 13 arranged on the base 1. In the embodiment of the present application, the support frame 13 and the first telescopic cylinder 10 are located on the same side. A vertically arranged first linear module 14 is installed on the support frame 13. A first mounting plate 15 is bolted to the slide of the first linear module 14. A flip plate 16 is rotatably connected to the first mounting plate 15. A first driving component for driving the flip plate 16 to rotate is arranged on the first mounting plate 15. In the embodiment of the present application, the first driving component can adopt a driving motor or other driving devices. A plurality of first vacuum suction cups 17 are installed on the flip plate 16. The adsorption ends of the plurality of first vacuum suction cups 17 all correspond to the first positioning groove 12, and the plurality of first vacuum suction cups 17 are connected to the vacuum equipment.

[0040] Therefore, the first linear module 14 is started to drive the first mounting plate 15 to move toward the first fixture 11. After a number of first vacuum suction cups 17 adsorb the instrument panel panel 45 in the first fixture 11, the first drive assembly is started to drive the flip plate 16 at the output end of the first drive assembly to rotate, thereby realizing the flipping of the instrument panel 45, and flipping the instrument panel 45 with the front side facing up to the back side facing up, thereby facilitating the subsequent installation of the control panel 46.

[0041] Reference Figure 1 and Figure 3 The first transport mechanism includes a first mounting frame 18 disposed on the base 1, a first sliding frame 19 is slidably connected to the first mounting frame 18, a second driving assembly for driving the first sliding frame 19 to slide is disposed on the first mounting frame 18, and in the embodiment of the present application, the second driving assembly can be a driving motor, the output end of the driving motor is connected to a first synchronous wheel, a lead screw is rotatably connected inside the first mounting frame 18, a nut is threadedly connected to the outer edge of the lead screw, the first sliding frame 19 is disposed on the nut, a second synchronous wheel is connected to one end of the lead screw facing the driving motor, and a synchronous belt is tightly wound between the first synchronous wheel and the second synchronous wheel. A second telescopic cylinder 20 is mounted on the first sliding frame 19, a first transport frame 21 is mounted on the output end of the second telescopic cylinder 20, a plurality of second vacuum suction cups 22 are mounted on the first transport frame 21, and the adsorption ends of the plurality of second vacuum suction cups 22 all correspond to the first positioning groove 12.

[0042] Therefore, the second telescopic cylinder 20 is started to drive the first transport rack 21 at the output end of the second telescopic cylinder 20 to descend, driving the adsorption ends of several second vacuum suction cups 22 to contact the instrument panel panel 45 and adsorb the instrument panel panel 45, the second telescopic cylinder 20 is started to drive the first transport rack 21 at the output end of the second telescopic cylinder 20 to rise, and the second driving assembly is started to drive the first sliding rack 19 to slide, and the instrument panel panel 45 adsorbed by the second vacuum suction cups 22 is transported to the assembly device 4.

[0043] Reference Figure 1 and Figure 4 The second conveying device 3 includes a conveying frame 23 arranged on the base 1, and a conveying belt 24 is rotatably connected to the conveying frame 23. A first driving motor for driving the conveying belt 24 to move is arranged on the conveying frame 23, and a first clamping block is connected to the conveying belt 24. A second fixture 25 is bolted to the first clamping block. A second positioning groove 26 matching the size of the control panel 46 is opened on the surface of the second fixture 25 away from the base 1. The control panel 46 conveyed to the first conveying device 2 by the previous production process is mounted in the second positioning groove 26. The second positioning groove 26 limits the position of the control panel 46, reducing the possibility of the control panel 46 shaking in the second fixture 25. A second conveying mechanism for conveying the control panel 46 from the second positioning groove 26 to the assembly device 4 is arranged on the base 1.

[0044] Reference Figure 1 and Figure 5 The second transport mechanism includes a second mounting frame 27 arranged on the base 1, and a second sliding frame 28 is slidably connected to the second mounting frame 27. A third driving assembly for driving the second sliding frame 28 to slide is arranged on the second mounting frame 27. In the embodiment of the present application, the third driving assembly can be arranged with reference to the structure of the second driving assembly. A vertically arranged first driving screw is rotatably connected to the second sliding frame 28, and a first driving nut is threadedly connected to the outer edge of the first driving screw. A second driving motor 29 for driving the first driving screw to rotate is installed on the second sliding frame 28, and a second transport frame 30 is connected to the first driving nut. A pneumatic finger cylinder 31 is installed on the second transport frame 30. In the embodiment of the present application, the pneumatic finger cylinder 31 can adopt a parallel finger cylinder. The two output ends of the pneumatic finger cylinder 31 are respectively connected to the second clamping blocks 32. The two second clamping blocks 32 are arranged opposite to each other, and the control panel 46 is pressed tightly between the two second clamping blocks 32.

[0045] Therefore, the first drive motor is started to drive the conveyor belt 24 to move, thereby driving the first clamping block and the second fixture 25 to move synchronously, and the control panel 46 is moved to the corresponding position of the second conveying mechanism, and the second drive motor 29 is started to drive the first drive screw at the output end of the second drive motor 29 to rotate, thereby driving the first drive nut and the second conveying frame 30 to descend synchronously. When the control panel 46 is located between the two second clamping blocks 32, the pneumatic finger cylinder 31 is started to drive the two second clamping blocks 32 at the output end of the pneumatic finger cylinder 31 to move, thereby realizing the clamping of the control panel 46, and the third drive component is started to drive the second sliding frame 28 to slide, and the control panel 46 clamped by the two second clamping blocks 32 is moved to the assembly device 4.

[0046] Reference Figure 1 and Figure 6A first conveyor 33 is installed on the base 1, and a third fixture 34 is slidably connected to the first conveyor 33. A third limiting groove 35 matching the size of the instrument panel 45 is opened on the surface of the third fixture 34 away from the base 1. The instrument panel 45 is mounted in the third positioning groove with the back side facing upward. A third conveying mechanism for conveying the third fixture 34 on the first conveyor 33 to the assembly device 4 is provided on the base 1.

[0047] Reference Figure 6 and Figure 7 The assembly device 4 includes a second conveyor 36 arranged on the base 1. In the embodiment of the present application, the first conveyor 33 and the second conveyor 36 are arranged in parallel. The third fixture 34 is mounted on the second conveyor 36. The bottom of the third limiting groove 35 is provided with a lifting hole 37. The second conveyor 36 is bolted with a second mounting plate 38, and a third telescopic cylinder 39 is installed on the second mounting plate 38. The output end of the third telescopic cylinder 39 is connected to a pushing block 40; when the third fixture 34 moves to be on the same straight line as the second mounting plate 38 in the vertical direction, the pushing block 40 passes through the lifting hole 37 and the instrument panel panel 45 is pressed tightly between the pushing block 40 and the control panel 46.

[0048] Therefore, the instrument panel panel 45 adsorbed by the second vacuum suction cup 22 is transported to the third fixture 34 of the second conveyor 36 through the first conveying device 2, the second conveyor 36 is started, and the third fixture 34 is moved to the top of the second mounting plate 38, and then the third telescopic cylinder 39 is started to drive the pushing block 40 at the output end of the third telescopic cylinder 39 to extend, the pushing block 40 passes through the lifting hole 37 and the instrument panel panel 45 is pressed between the pushing block 40 and the control panel 46, so that the instrument panel panel 45 and the control panel 46 are assembled into an instrument panel module.

[0049] Reference Figure 1 and Figure 8 A fourth transport mechanism for transporting the third fixture 34 on the second conveyor 36 to the first conveyor 33 is provided on the base 1. The fourth transport mechanism is located on the side of the second conveyor 36 away from the third transport mechanism. The fourth transport mechanism includes a magnetically coupled rodless cylinder 41 provided on the base 1. A third transport frame 42 is installed on the slide of the magnetically coupled rodless cylinder 41. A vertically arranged second linear module 43 is installed on the third transport frame 42. A fourth transport frame 44 is installed on the slide of the second linear module 43. The third fixture 34 is mounted on the fourth transport frame 44. The structure of the third transport mechanism in the embodiment of the present application is set with reference to the fourth transport mechanism.

[0050] Therefore, the second linear module 43 is started to drive the slide of the second linear module 43 to rise, thereby driving the fourth transport frame 44 and the third fixture 34 to rise and fall synchronously, and the third fixture 34 is separated from the second conveyor 36. Then, the magnetically coupled rodless cylinder 41 is started to make the slide of the magnetically coupled rodless cylinder 41 slide, driving the third transport frame 42 and the third fixture 34 on the third transport frame 42 to slide synchronously, and the third fixture 34 is transported from the second conveyor 36 to just above the first conveyor 33. The second linear module 43 is started to drive the slide of the second linear module 43 to descend, thereby driving the fourth transport frame 44 and the third fixture 34 to descend synchronously, and the third fixture 34 is set on the first conveyor 33, so as to realize the movement and circulation of the third fixture 34 between the first conveyor 33 and the second conveyor 36.

[0051] The third fixture 34 on the first conveyor 33 is transported to the second conveyor 36 through the third transport mechanism. After the instrument panel panel 45 and the control panel 46 on the third fixture 34 are assembled and tested, the second conveyor 36 transports the third fixture 34 to the output end of the second conveyor 36. The operator takes away the instrument panel module on the third fixture 34. Then, the empty third fixture 34 is transported back to the first conveyor 33 by the second conveyor 36 through the fourth transport mechanism. The empty third fixture 34 continues to be transported along the first conveyor 33, thereby realizing the circulation of the third fixture 34 on the first conveyor 33 and the second conveyor 36, saving machine beats, optimizing the production process, and improving the production efficiency of the instrument panel template.

[0052] The implementation principle of the first embodiment of the present application is as follows: the instrument panel 45 conveyed to the first conveying device 2 by the previous production process is mounted in the first positioning groove 12 with its front side facing upward, the first telescopic cylinder 10 is started, and the slider 9 at the output end of the first telescopic cylinder 10 is driven to move, thereby driving the first fixture 11 and the instrument panel 45 placed on the first fixture 11 to slide synchronously, and the instrument panel 45 placed with its front side facing upward is moved to the position corresponding to the flip mechanism; the first linear module 14 is started, and the first mounting plate 15 is driven to move toward the first fixture 11. After a plurality of first vacuum suction cups 17 adsorb the instrument panel 45 in the first fixture 11, the first drive assembly is started, and the output end of the first drive assembly is driven to move. The flip plate 16 is rotated to realize the flipping of the instrument panel 45, and the instrument panel panel 45 facing up is flipped to face the back side up, so as to facilitate the subsequent installation of the control panel 46; the second telescopic cylinder 20 is started to drive the first transport frame 21 at the output end of the second telescopic cylinder 20 to descend, drive the adsorption ends of the second vacuum suction cups 22 to contact with the instrument panel panel 45 and adsorb the instrument panel panel 45, start the second telescopic cylinder 20, drive the first transport frame 21 at the output end of the second telescopic cylinder 20 to rise, and then start the second driving assembly to drive the first sliding frame 19 to slide, and transport the instrument panel panel 45 adsorbed by the second vacuum suction cup 22 to the third fixture 34 of the second conveyor 36;

[0053] Start the first drive motor to drive the conveyor belt 24 to move, thereby driving the first clamping block and the second fixture 25 to move synchronously, and move the control panel 46 to the position corresponding to the second transport mechanism, and start the second drive motor 29 to drive the first drive screw at the output end of the second drive motor 29 to rotate, thereby driving the first drive nut and the second transport frame 30 to descend synchronously. When the control panel 46 is located between the two second clamping blocks 32, start the pneumatic finger cylinder 31 to drive the two second clamping blocks 32 at the output end of the pneumatic finger cylinder 31 to move, thereby achieving the clamping of the control panel 46, and then start the third drive assembly to drive the second sliding frame 28 to slide, and move the control panel 46 clamped by the two second clamping blocks 32 to be just above the push block 40;

[0054] Start the second conveyor 36, move the third fixture 34 to just above the second mounting plate 38, then start the third telescopic cylinder 39 and the second drive motor 29 at the same time, the third telescopic cylinder 39 starts to drive the push block 40 at the output end of the third telescopic cylinder 39 to extend, the second drive motor 29 starts to drive the second transport frame 30 to descend, start the pneumatic finger cylinder 31, release the restrictions of the two clamping blocks on the control panel 46, place the control panel 46 on the back of the instrument panel panel 45, the push block 40 passes through the lifting hole 37 and the instrument panel panel 45 is pressed between the push block 40 and the control panel 46, so that the instrument panel panel 45 and the control panel 46 are assembled into an instrument panel module, realizing the automated assembly of the instrument panel module, reducing labor costs while saving time and effort, and improving the production efficiency of the instrument panel module.

[0055] Embodiment 2

[0056] Embodiment 2 of the present application further discloses an instrument panel module assembly detection system and detection method, the detection method comprising:

[0057] Start the second conveyor 36 to convey the instrument panel module to the initial inspection device 5;

[0058] The initial inspection device 5 is started to perform a preliminary inspection on the on-off status of the instrument panel module circuit, and the instrument panel module is marked as a qualified module or an unqualified module according to the inspection result;

[0059] The second conveyor 36 is started to convey the instrument panel module after the preliminary inspection to the hot riveting position of the hot riveting device 6;

[0060] If the marking information of the instrument panel module indicates an unqualified module, the hot riveting device 6 is not started; if the marking information of the instrument panel module indicates a qualified module, the hot riveting device 6 is started to rivet the riveting points of the instrument panel module;

[0061] Start the second conveyor 36 to convey the instrument panel module of the hot riveting device 6 to the final inspection device 7;

[0062] If the marking information of the instrument panel module is an unqualified module, the final inspection device 7 will not be started; if the marking information of the instrument panel module is a qualified module, the final inspection device 7 will be started to perform a detailed inspection on the circuit continuity of the riveted instrument panel module, and the riveted instrument panel module will be marked as a qualified module and a substandard module according to the inspection result of the final inspection device 7. In the embodiment of the present application, the initial inspection device 5 and the final inspection device 7 are both connected to the control system and an indicator light can be installed on the third fixture 34. When the control system collects information on the unqualified module and the substandard module, the indicator light installed on the third fixture 34 will light up, thereby facilitating the operator to distinguish between the unqualified module, the qualified module and the substandard module.

[0063] Start the second conveyor 36 to convey the instrument panel module of the final inspection device 7 to the output end of the second conveyor 36;

[0064] The operator classifies and collects the unqualified modules, qualified modules and substandard modules at the output end of the second conveyor 36 according to the on and off status of the indicator lights on the third fixture 34 .

[0065] In addition, in the embodiment of the present application, the initial inspection device 5, the hot riveting device 6 and the final inspection device 7 are used to replace manual inspection, thereby reducing labor costs. The initial inspection device 5 is used to mark the instrument panel modules as qualified modules and unqualified modules to achieve the classification of the instrument panel modules. When the unqualified instrument panel modules reach the hot riveting device 6 and the final inspection device 7, the hot riveting device 6 and the final inspection device 7 are not started, optimizing the inspection process, saving mechanical beats, and thus reducing production costs. If the initial inspection device 5 is missing, the hot riveting device 6 needs to rivet each instrument panel module, and riveting unqualified instrument panel modules will cause a waste of production time and affect production efficiency.

[0066] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

Claims

1. An instrument panel module assembly detection system, characterized in that: The invention comprises a base (1), wherein the base (1) is provided with a first conveying device (2) for feeding an instrument panel (45) and a second conveying device (3) for feeding a control panel (46), wherein an assembly device (4) for assembling the instrument panel (45) and the control panel (46) into an instrument panel module is provided between the first conveying device (2) and the second conveying device (3), wherein an initial inspection device (5), a hot riveting device (6) and a final inspection device (7) are provided in sequence on the base (1), wherein the initial inspection device (5) is used for performing a preliminary inspection on the instrument panel module, the hot riveting device (6) is used for riveting the instrument panel module, and the final inspection device (7) is used for performing a detailed inspection on the instrument panel module.

2. The instrument panel module assembly system according to claim 1, characterized in that: The first conveying device (2) comprises a guide rail (8) arranged on a base (1), a slider (9) being slidably connected to the guide rail (8), a first telescopic cylinder (10) being arranged on the base (1), the slider (9) being arranged at the output end of the first telescopic cylinder (10), a first fixture (11) being arranged on the slider (9), a first positioning groove (12) matching the instrument panel (45) being provided on the surface of the first fixture (11) facing away from the base (1), the instrument panel (45) being mounted in the first positioning groove (12) with the front side facing upward, a flipping mechanism for flipping the instrument panel (45) from the front side facing upward to the back side facing upward, and a first transporting mechanism for transporting the instrument panel (45) from the flipping mechanism to the assembly device (4) being provided on the base (1).

3. The instrument panel module assembly system according to claim 2, characterized in that: The flip mechanism comprises a support frame (13) arranged on a base (1), a first linear module (14) being arranged on the support frame (13), a first mounting plate (15) being arranged on a slide table of the first linear module (14), a flip plate (16) being rotatably connected to the first mounting plate (15), a first driving assembly for driving the flip plate (16) to rotate being arranged on the first mounting plate (15), a plurality of first vacuum suction cups (17) being arranged on the flip plate (16), and the adsorption ends of the plurality of first vacuum suction cups (17) all correspond to the first positioning grooves (12).

4. The instrument panel module assembly system according to claim 2, characterized in that: The first transport mechanism comprises a first mounting frame (18) arranged on a base (1), a first sliding frame (19) being slidably connected to the first mounting frame (18), a second driving assembly for driving the first sliding frame (19) to slide is provided on the first mounting frame (18), a second telescopic cylinder (20) is provided on the first sliding frame (19), a first transport frame (21) is provided at the output end of the second telescopic cylinder (20), a plurality of second vacuum suction cups (22) are provided on the first transport frame (21), and the suction ends of the plurality of second vacuum suction cups (22) all correspond to the first positioning groove (12).

5. The instrument panel module assembly system according to claim 1, characterized in that: The second conveying device (3) comprises a conveying frame (23) arranged on the base (1), the conveying frame (23) is rotatably connected to a conveying belt (24), the conveying frame (23) is provided with a first driving motor for driving the conveying belt (24) to move, the conveying belt (24) is provided with a first clamping block, the first clamping block is provided with a second fixture (25), the second fixture (25) is provided with a second positioning groove (26) matching with the control panel (46) on the surface facing away from the base (1), the control panel (46) is mounted in the second positioning groove (26), and the base (1) is provided with a second transport mechanism for transporting the control panel (46) from the second positioning groove (26) to the assembly device (4).

6. The instrument panel module assembly system according to claim 5, characterized in that: The second transport mechanism comprises a second mounting frame (27) arranged on the base (1), the second mounting frame (27) is slidably connected to a second sliding frame (28), the second mounting frame (27) is provided with a third driving assembly for driving the second sliding frame (28) to slide, the second sliding frame (28) is rotatably connected to a first driving screw, the outer edge of the first driving screw is threadedly connected to a first driving nut, the second sliding frame (28) is provided with a second driving motor (29) for driving the first driving screw to rotate, the first driving nut is provided with a second transport frame (30), the second transport frame (30) is provided with a pneumatic finger cylinder (31), two output ends of the pneumatic finger cylinder (31) are respectively provided with second clamping blocks (32), and the control panel (46) is pressed tightly between the two second clamping blocks (32).

7. The instrument panel module assembly system according to claim 6, characterized in that: The base (1) is provided with a first conveyor (33), a third fixture (34) is slidably connected to the first conveyor (33), a third limiting groove (35) matching with the instrument panel (45) is provided on the surface of the third fixture (34) facing away from the base (1), and the instrument panel (45) is mounted in the third positioning groove with the back side facing upwards, and the base (1) is provided with a third transport mechanism for transporting the third fixture (34) on the first conveyor (33) to the assembly device (4).

8. The instrument panel module assembly system according to claim 7, characterized in that: The assembly device (4) comprises a second conveyor (36) arranged on a base (1); the third fixture (34) is mounted on the second conveyor (36); a lifting hole (37) is provided at the bottom of the third limiting groove (35); a second mounting plate (38) is provided on the second conveyor (36); a third telescopic cylinder (39) is provided on the second mounting plate (38); a pushing block (40) is provided at the output end of the third telescopic cylinder (39); when the third fixture (34) moves to be on the same straight line as the second mounting plate (38) in a vertical direction, the pushing block (40) passes through the lifting hole (37) and the instrument panel (45) is pressed tightly between the pushing block (40) and the control panel (46).

9. The instrument panel module assembly system according to claim 8, characterized in that: The base (1) is provided with a fourth transport mechanism for transporting the third fixture (34) on the second conveyor (36) to the first conveyor (33); the fourth transport mechanism is located on the side of the second conveyor (36) away from the third transport mechanism; the fourth transport mechanism comprises a magnetically coupled rodless cylinder (41) arranged on the base (1); a third transport frame (42) is arranged on the slide of the magnetically coupled rodless cylinder (41); a second linear module (43) is arranged on the third transport frame (42); a fourth transport frame (44) is arranged on the slide of the second linear module (43); and the third fixture (34) is mounted on the fourth transport frame (44).

10. An instrument panel module assembly detection system and detection method based on claim 9, characterized in that: The detection method comprises: Starting the second conveyor (36) to convey the instrument panel module to the initial inspection device (5); Starting the initial inspection device (5) to perform a preliminary inspection on the instrument panel module, and marking the instrument panel module as a qualified module or an unqualified module according to the inspection result; Starting the second conveyor (36) to convey the instrument panel module after the preliminary inspection to the hot riveting position of the hot riveting device (6); If the marking information of the instrument panel module indicates that the module is qualified, the hot riveting device (6) is started to rivet the instrument panel module; if the marking information of the instrument panel module indicates that the module is unqualified, the hot riveting device (6) is not started; Starting the second conveyor (36) to convey the instrument panel module of the hot riveting device (6) to the final inspection device (7); If the marking information of the instrument panel module indicates that the module is qualified, the final inspection device (7) is started to perform a detailed inspection on the instrument panel module; if the marking information of the instrument panel module indicates that the module is unqualified, the final inspection device (7) is not started; The second conveyor (36) is started to convey the instrument panel module of the final inspection device (7) to the output end of the second conveyor (36).

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