Wire rod machining and straightening equipment

By introducing phosphorus removal mechanism, wire cabling mechanism and locking mechanism into the strip processing and straightening equipment, the problem of difficult to limit when the strip breaks is solved, and the effective removal of oxidation rust and strength of the strip is achieved, avoiding the equipment Damage and safety hazards.

CN119158924AInactive Publication Date: 2024-12-20山东大业新材料有限公司
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Patent Information

Application Number
CN202411479277.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2024-12-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

It is difficult to limit the broken ends when the strip breaks during straightening, resulting in equipment damage and safety hazards.

Method used

A strip processing and straightening device including a phosphorus removal mechanism, a wire caulking mechanism and a locking mechanism is designed. The strip removal and limiting of the strips are achieved through an elastic limiter and an extruded phosphorus removal roller. The wire caulking mechanism is used for Fixed broken strips, locking mechanism is used to prevent broken heads from falling off.

Benefits of technology

It effectively avoids the collapse and damage of the strip when the strip breaks, improves the strength and safety of the strip, and achieves effective removal of oxidized rust.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of steel wire rod oxide skin removing equipment, in particular to steel wire rod machining straightening equipment which comprises a steel wire rod husking machine body and further comprises a dephosphorization mechanism, the dephosphorization mechanism comprises a rotating base, an elastic limiting stopper, a connecting plate and two extrusion dephosphorization rollers, and a steel wire rod can penetrate through the space between the two extrusion dephosphorization rollers after being straightened; the wire clamping mechanism comprises a claw seat, a fixed clamping claw and a movable clamping claw, the fixed clamping claw is connected with the elastic limiting stopper through the claw seat, and after the wire rod is broken, the extrusion dephosphorization roller can press the wire rod between the fixed clamping claw and the movable clamping claw to fix the wire rod; the locking mechanism is used for limiting the movable clamping jaw, after the wire rod is broken, the elastic limiting device can push the extrusion dephosphorization roller to move, the broken wire rod is pressed between the fixed clamping jaw and the movable clamping jaw of the wire clamping mechanism, the broken end of the wire rod is limited, and the broken wire rod is prevented from continuously moving or collapsing.
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Description

Technical Field

[0001] The invention relates to the technical field of wire rod oxide scale removal equipment, and in particular to a wire rod processing and straightening equipment. Background Art

[0002] Wire rod, also known as wire material, usually refers to small-diameter round steel in coils. Before use, the wire rod needs to be straightened and cut with a steel bar straightening machine, and the oxide scale must be removed at the same time. After repeated bending and straightening, the wire rod is easy to break in the process of removing the oxide scale.

[0003] The patent document announcement number CN107377820A discloses a multi-station wire straightening and bending machine, which includes a wire rod machine, a roller device, a cutting device, a circulating transmission device, a bending device and a transmission mechanism, wherein the output end of the wire rod machine is connected to the input end of the roller device, the output end of the roller device is connected to the input end of the cutting device, the output end of the cutting device is connected to the input end of the circulating transmission device, the output end of the circulating transmission device is connected to the input end of the bending device, and the output end of the bending device is connected to the transmission mechanism. However, this patent still has some shortcomings: 1. When wire breakage is detected during the wire rod straightening process, the main motor can only be stopped by the electrical control device, but it is difficult to limit the wire rod breakage, which easily leads to the risk of wire rod breakage and damage to the straightening equipment. Summary of the invention

[0004] The technical problem to be solved by the present invention is: in order to solve the problem that it is difficult to limit the broken end of the wire rod when it breaks during the straightening process, the present invention provides a wire rod processing and straightening equipment to solve the above problem.

[0005] The technical solution adopted by the present invention to solve the technical problem is: a wire rod processing and straightening equipment, including a wire rod shelling machine body, the wire rod shelling machine body is used to straighten the wire rod, and also includes a dephosphorization mechanism, a wire clamping mechanism and a locking mechanism, the dephosphorization mechanism includes a rotating base, an elastic limiter, a connecting plate and two extrusion dephosphorization rollers, the two extrusion dephosphorization rollers are rotatably mounted at both ends of the connecting plate, the center of the connecting plate is fixed on the rotating base, the rotating base is rotatably mounted on the elastic limiter, the wire rod can be straightened from the two extrusion rollers The dephosphorization rollers pass through each other, and the elastic limiter presses the two dephosphorization rollers onto the wire rod by pushing the connecting plate to rotate; the wire clamping mechanism comprises a claw seat, a fixed claw and a movable claw, the fixed claw is connected to the elastic limiter via the claw seat, the height of the fixed claw is greater than the height of the wire rod, and the height of the movable claw is less than the height of the wire rod. When the wire rod breaks, the dephosphorization roller can press the wire rod between the fixed claw and the movable claw to fix it; the locking mechanism is used to limit the movable claw.

[0006] Preferably, the dephosphorization mechanism further comprises an active motor, which is fixed below the rotating base and is used to drive the extrusion dephosphorization roller to rotate.

[0007] Preferably, two elastic limiters are provided, and the two elastic limiters are centrally symmetrically arranged with the rotating base as the center, each of the elastic limiters includes a fixed seat, a fixed plate, a movable plate, a return spring and a positioning plate, the rotating base is rotatably mounted on the upper surface of the fixed seat, the fixed plate is mounted on one side of the fixed seat, and the positioning plate is mounted on the other side of the fixed seat, the movable plate is fixed to the bottom of the connecting plate and is located between the fixed plate and the positioning plate, the two ends of the return spring are respectively connected to the fixed plate and the movable plate, and the return spring is used to push the movable plate toward the positioning plate.

[0008] Preferably, the thread clamping mechanism also includes a push plate, a push rod, a guide rod, a sliding block and a top block, the fixed claw is fixed on the top of the claw seat, the movable claw is vertically slidably mounted on the claw seat and is located below the fixed claw, the tail end of the movable claw is fixedly connected to the sliding block, the lower surface of the sliding block is an inclined surface and slidably cooperates with the upper surface of the top block, the push rod and the guide rod are vertically slidably mounted on the positioning plate, the two ends of the push plate are respectively connected to the push rod and the guide rod, when the movable plate moves toward the positioning plate, the movable plate can push the push plate, the push rod and the guide rod to move, the push rod is fixedly connected to the bottom of the top block, the push rod is used to push the top block to move horizontally, and the top block is used to push the slider to move vertically.

[0009] Preferably, a slide rail is fixed to the bottom of the claw seat, and the top block is slidably installed in the slide rail.

[0010] Preferably, the locking mechanism includes a socket and a latch, the guide rod is slidably connected to the socket, the latch is plugged into the top of the socket, the bottom end of the latch abuts against the guide rod, and a limiting opening is provided on the guide rod. When the limiting opening moves to the bottom of the latch, the latch can be inserted into the limiting opening.

[0011] Preferably, the extrusion dephosphorization roller is a steel roller, and a plurality of rubber strips are fixed on the surface of the extrusion dephosphorization roller.

[0012] The beneficial effects of the present invention are as follows: firstly, a dephosphorization mechanism and an elastic limiter are provided, and the two extrusion dephosphorization rollers of the dephosphorization mechanism are pressed onto the wire rod by the elastic limiter, which, on the one hand, achieves the effect of dephosphorizing the wire rod, and on the other hand, can also repeatedly bend the wire rod to improve the strength of the wire rod.

[0013] Secondly, a wire-cage mechanism is provided. When the wire rod breaks, the elastic limiter can push the extrusion dephosphorization roller to move, pressing the broken wire rod between the fixed claw and the movable claw of the wire-cage mechanism to limit the broken end of the wire rod and prevent the broken wire rod from continuing to move or flying away. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the implementation methods or the description of the prior art. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0015] Figure 1 It is a structural schematic diagram of a best embodiment of a wire rod processing and straightening device of the present invention;

[0016] Figure 2 It is a structural schematic diagram of an extrusion dephosphorization roller of a wire rod processing and straightening device of the present invention;

[0017] Figure 3 It is a structural schematic diagram of a rotating base of a wire rod processing and straightening device of the present invention;

[0018] Figure 4 It is a structural schematic diagram of a fixing seat of a wire rod processing and straightening device of the present invention;

[0019] Figure 5 The present invention is a schematic structural diagram of a movable clamping claw of a wire rod processing and straightening device.

[0020] Figure numerals: 1. Wire rod shelling machine body; 2. Wire rod; 3. Dephosphorization mechanism; 4. Wire clamping mechanism; 5. Locking mechanism; 6. Rotating base; 7. Elastic limiter; 8. Connecting plate; 9. Extrusion dephosphorization roller; 10. Claw seat; 11. Fixed claw; 12. Movable claw; 13. Active motor; 14. Fixed seat; 15. Fixed plate; 16. Movable plate; 17. Reset spring; 18. Positioning plate; 19. Push plate; 20. Push rod; 21. Guide rod; 22. Sliding block; 23. Top block; 24. Slide rail; 25. Connecting seat; 26. Latch; 27. Limiting port; 28. Rubber strip. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] The following first describes the concepts involved in the present application in conjunction with the accompanying drawings. It should be noted that the following description of each concept is only to make the content of the present application easier to understand, and does not limit the scope of protection of the present application; at the same time, the embodiments and features in the embodiments of the present application can be combined with each other in the absence of conflict. The present application will be described in detail with reference to the accompanying drawings and in conjunction with the embodiments.

[0023] like Figures 1 to 5 As shown, the present invention provides an embodiment of a wire rod processing and straightening device, including a wire rod shelling machine body 1, the wire rod shelling machine body 1 is used to straighten the wire rod 2, and also includes a dephosphorization mechanism 3, a wire clamping mechanism 4 and a locking mechanism 5, the dephosphorization mechanism 3 includes a rotating base 6, an elastic limiter 7, a connecting plate 8 and two extrusion dephosphorization rollers 9, the two extrusion dephosphorization rollers 9 are rotatably installed at both ends of the connecting plate 8, the center of the connecting plate 8 is fixed on the rotating base 6, the rotating base 6 is rotatably installed on the elastic limiter 7, the wire rod 2 can pass between the two extrusion dephosphorization rollers 9 after being straightened, and the elastic limiter 7 presses the two extrusion dephosphorization rollers 9 onto the wire rod 2 by pushing the connecting plate 8 to rotate.

[0024] There are two elastic limiters 7, and the two elastic limiters 7 are centrally symmetrically arranged with the rotating base 6 as the center. Each elastic limiter 7 includes a fixed base 14, a fixed plate 15, a movable plate 16, a return spring 17 and a positioning plate 18. The rotating base 6 is rotatably mounted on the upper surface of the fixed base 14, the fixed plate 15 is mounted on one side of the fixed base 14, and the positioning plate 18 is mounted on the other side of the fixed base 14. The movable plate 16 is fixed to the bottom of the connecting plate 8 and is located between the fixed plate 15 and the positioning plate 18. The two ends of the return spring 17 are respectively connected to the fixed plate 15 and the movable plate 16. The return spring 17 is used to push the movable plate 16 toward the positioning plate 18.

[0025] The working principle of the elastic limiter 7 is as follows: when the straightened wire rod 2 passes through the two extrusion dephosphorization rollers 9, the reset spring 17 is compressed, and the extrusion dephosphorization roller 9 is pressed against the wire rod 2 by the thrust provided by the reset spring 17. After the straightened wire rod 2 is squeezed by the extrusion dephosphorization roller 9, the oxidized rust on the surface is crushed and peeled off from the wire rod 2, thereby achieving the purpose of dephosphorizing the wire rod 2. When the wire rod 2 is not broken, it can be understood that the two extrusion dephosphorization rollers 9 are limited by the wire rod 2, so that the reset spring 17 is always kept in a compressed state. If the wire rod 2 breaks during the dephosphorization process, the two extrusion dephosphorization rollers 9 are lost. Remove the limit, the reset spring 17 can push the connecting plate 8 and the movable plate 16 to rotate around the rotating base 6. During the rotation of the connecting plate 8, the extrusion and dephosphorization roller 9 will drive the extrusion and dephosphorization roller 9 to move toward the wire-carding mechanism 4. During the movement of the extrusion and dephosphorization roller 9, the broken wire rod 2 will be pushed to move to the wire-carding mechanism 4. Finally, the broken part of the wire rod 2 is fixed by the wire-carding mechanism 4 to prevent the wire rod 2 from breaking and flying off, thereby reducing the safety hazard caused by the breakage of the wire rod 2. On the other hand, a limit switch can also be installed under the connecting plate 8. When the limit switch is triggered, the power supply of the wire rod 2 shelling machine is disconnected to stop conveying the wire rod 2.

[0026] The dephosphorization mechanism 3 also includes an active motor 13, which is fixed under the rotating base 6 and is used to drive the extrusion dephosphorization roller 9 to rotate. The extrusion dephosphorization roller 9 is a steel roller, and a plurality of rubber strips 28 are fixed on the surface of the extrusion dephosphorization roller 9. The rubber strips 28 can prevent the wire rod 2 from slipping on the one hand, and can also increase the friction between the extrusion dephosphorization roller 9 and the wire rod 2 on the other hand, so that the oxidized rust on the surface of the wire rod 2 can be more easily peeled off.

[0027] The wire clamping mechanism 4 includes a claw seat 10, a fixed claw 11 and a movable claw 12. The fixed claw 11 is connected to the elastic limiter 7 through the claw seat 10. The height of the fixed claw 11 is greater than the height of the wire rod 2, and the height of the movable claw 12 is less than the height of the wire rod 2. When the wire rod 2 breaks, the extrusion dephosphorization roller 9 can press the wire rod 2 between the fixed claw 11 and the movable claw 12 to fix the wire rod 2.

[0028] The thread clamping mechanism 4 also includes a push plate 19, a push rod 20, a guide rod 21, a slider 22 and a top block 23. The fixed claw 11 is fixed to the top of the claw seat 10, and the movable claw 12 is vertically slidably installed on the claw seat 10 and is located below the fixed claw 11. The tail end of the movable claw 12 is fixedly connected to the slider 22. The lower surface of the slider 22 is an inclined surface and slides with the upper surface of the top block 23.

[0029] The push rod 20 and the guide rod 21 are vertically slidably installed on the positioning plate 18, and the two ends of the push plate 19 are respectively connected to the push rod 20 and the guide rod 21. When the movable plate 16 moves toward the positioning plate 18, the movable plate 16 can push the push plate 19, the push rod 20 and the guide rod 21 to move. A slide rail 24 is also fixed to the bottom of the claw seat 10, and the top block 23 is slidably installed in the slide rail 24. The push rod 20 is fixedly connected to the bottom of the top block 23. The push rod 20 is used to push the top block 23 to move horizontally, and the top block 23 is used to push the slider 22 to move vertically.

[0030] The working principle of the wire clamping mechanism 4 is: when the wire rod 2 breaks, the reset spring 17 pushes the movable plate 16 toward the positioning plate 18, and the extrusion dephosphorization roller 9 pushes the broken wire rod 2 toward the fixed claw 11 and the movable claw 12, and because the diameter of the extrusion dephosphorization roller 9 is larger, the wire rod 2 will be pushed into between the fixed claw 11 and the movable claw 12 first, and then the movable plate 16 contacts with the push plate 19 and pushes the push plate 19 toward the positioning plate 18, so that the push rod 20 pushes the top block 23 to slide horizontally along the slide rail 24, and when the top block 23 slides horizontally, it pushes the slider 22 to move upward, and the slider 22 moves upward to drive the movable claw 12 to move toward the fixed claw 11, and then the broken wire rod 2 is clamped by the movable claw 12 and the fixed claw 11.

[0031] The locking mechanism 5 is used to limit the movable claw 12. The locking mechanism 5 includes a socket 25 and a latch 26. The guide rod 21 is slidably connected to the socket 25. The latch 26 is plugged into the top of the socket 25. The bottom end of the latch 26 abuts against the guide rod 21. A limiting opening 27 is provided on the guide rod 21. When the limiting opening 27 moves to the bottom of the latch 26, the latch 26 can be inserted into the limiting opening 27.

[0032] When the movable plate 16 drives the push plate 19 to move, it will also drive the guide rod 21 to slide along the socket 25. When the movable claw 12 clamps the broken wire rod 2, the limit opening 27 on the guide rod 21 just moves to the bottom of the latch 26, so that the latch 26 can be inserted into the limit opening 27 to lock the guide rod 21. After the locking is completed, even if the return spring 17 vibrates and causes the movable plate 16 to disengage from the push plate 19, the push plate 19, the push rod 20 and the top block 23 can still maintain the locked state to prevent the wire rod 2 from loosening from the movable claw 12 and the fixed claw 11. When it is necessary to unlock, only the latch 26 needs to be pulled out to allow the movable claw 12 to move down smoothly to loosen the wire rod 2.

[0033] This article uses specific examples to illustrate the principles and implementation methods of this application. The description of the above embodiments is only used to help understand the method and its core ideas of this application. The above are only preferred implementation methods of this application. It should be pointed out that due to the limitations of textual expression and the objective existence of infinite specific structures, ordinary technicians in this technical field can make several improvements, modifications or changes without departing from the principles of this application, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the concept and technical solution of the invention to other occasions without improvement, should be regarded as the scope of protection of this application.

Claims

1. A wire rod processing and straightening device, comprising a wire rod shelling machine body (1), wherein the wire rod shelling machine body (1) is used to straighten the wire rod (2), characterized in that: It also includes a dephosphorization mechanism (3), a wire clamping mechanism (4) and a locking mechanism (5), wherein the dephosphorization mechanism (3) includes a rotating base (6), an elastic stopper (7), a connecting plate (8) and two extrusion dephosphorization rollers (9), wherein the two extrusion dephosphorization rollers (9) are rotatably mounted at the two ends of the connecting plate (8), the center of the connecting plate (8) is fixed on the rotating base (6), the rotating base (6) is rotatably mounted on the elastic stopper (7), the wire rod (2) can pass between the two extrusion dephosphorization rollers (9) after being straightened, and the elastic stopper (7) pushes the connecting plate (8) to rotate so that the two extrusion dephosphorization rollers (9) are pressed against the wire rod (2); The wire clamping mechanism (4) comprises a claw seat (10), a fixed claw (11) and a movable claw (12); the fixed claw (11) is connected to the elastic limiter (7) via the claw seat (10); the height of the fixed claw (11) is greater than the height of the wire rod (2); the height of the movable claw (12) is less than the height of the wire rod (2); when the wire rod (2) is broken, the extrusion dephosphorization roller (9) can press the wire rod (2) between the fixed claw (11) and the movable claw (12) to fix the wire rod (2); The locking mechanism (5) is used to limit the position of the movable claw (12).

2. A wire rod processing and straightening device as claimed in claim 1, characterized in that: The dephosphorization mechanism (3) further comprises an active motor (13), wherein the active motor (13) is fixed below the rotating base (6) and is used to drive the extrusion dephosphorization roller (9) to rotate.

3. The wire rod processing and straightening device according to claim 1, characterized in that: Two elastic limiters (7) are provided, and the two elastic limiters (7) are centrally symmetrically arranged with the rotating base (6) as the center. Each elastic limiter (7) comprises a fixed base (14), a fixed plate (15), a movable plate (16), a reset spring (17) and a positioning plate (18). The rotating base (6) is rotatably mounted on the upper surface of the fixed base (14), the fixed plate (15) is mounted on one side of the fixed base (14), and the positioning plate (18) is mounted on the other side of the fixed base (14). The movable plate (16) is fixed to the bottom of the connecting plate (8) and is located between the fixed plate (15) and the positioning plate (18). The two ends of the reset spring (17) are respectively connected to the fixed plate (15) and the movable plate (16), and the reset spring (17) is used to push the movable plate (16) toward the positioning plate (18).

4. A wire rod processing and straightening device as claimed in claim 3, characterized in that: The thread clamping mechanism (4) further comprises a push plate (19), a push rod (20), a guide rod (21), a slider (22) and a top block (23); the fixed claw (11) is fixed to the top of the claw seat (10); the movable claw (12) is vertically slidably mounted on the claw seat (10) and is located below the fixed claw (11); the tail end of the movable claw (12) is fixedly connected to the slider (22); the lower surface of the slider (22) is an inclined surface and is slidably matched with the upper surface of the top block (23); the push rod (20) and the guide rod (21) are The movable plate (16) is vertically slidably mounted on the positioning plate (18), and the two ends of the push plate (19) are respectively connected to the push rod (20) and the guide rod (21). When the movable plate (16) moves toward the positioning plate (18), the movable plate (16) can push the push plate (19), the push rod (20) and the guide rod (21) to move. The push rod (20) is fixedly connected to the bottom of the top block (23). The push rod (20) is used to push the top block (23) to move horizontally, and the top block (23) is used to push the slider (22) to move vertically.

5. A wire rod processing and straightening device as claimed in claim 4, characterized in that: A slide rail (24) is also fixed to the bottom of the claw seat (10), and the top block (23) is slidably mounted in the slide rail (24).

6. A wire rod processing and straightening device as claimed in claim 4, characterized in that: The locking mechanism (5) comprises a socket (25) and a latch (26); the guide rod (21) is slidably connected to the socket (25); the latch (26) is plugged into the top of the socket (25); the bottom end of the latch (26) abuts against the guide rod (21); a limiting opening (27) is provided on the guide rod (21); when the limiting opening (27) moves to the bottom of the latch (26), the latch (26) can be inserted into the limiting opening (27).

7. The wire rod processing and straightening device according to claim 1, characterized in that: The extrusion dephosphorization roller (9) is a steel roller, and a plurality of rubber strips (28) are fixed on the surface of the extrusion dephosphorization roller (9).

Citation Information

Patent Citations

  • Multi-station steel wire straightening and hooking machine

    CN107377820A