Machining and cutting equipment for automobile door manufacturing and cutting method
By designing processing and cutting equipment for automotive door manufacturing, the cutting tool driven by hydraulic cylinders and motors realizes automatic cleaning of cutting and flange iron chips, solving the problem of low cleaning efficiency after cutting in the prior art and improving processing efficiency.
Patent Information
- Application Number
- CN202411466709.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2024-12-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the cutting of raw materials for automobile doors, existing equipment cannot effectively clean the flanged iron filings on the cutting surface, resulting in increased working steps and labor and reduced processing efficiency.
A processing and cutting equipment for automobile door manufacturing is designed, including an adjustment mechanism, a clamping mechanism and an extrusion mechanism. The cutting and automatic cleaning of flanged iron filings are achieved through hydraulic cylinders and motor-driven cutting knives, avoiding the need for disassembly and re-exchange. Steps to fix on specialized equipment.
It realizes automatic cleaning of flanged iron filings on the cutting surface after cutting, simplifies the process, improves the processing efficiency of car doors, and reduces the labor of staff.
Smart Images

Figure CN119159152A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automobile door manufacturing, and particularly relates to a processing and cutting device and a cutting method for manufacturing automobile doors. Background Art
[0002] Automobile doors provide a passage for drivers and passengers to enter and exit the vehicle, isolate external interference, reduce side impacts to a certain extent, and protect passengers. During the production process of automobile doors, cutting devices for cutting automobile door raw materials are often required to ensure the normal production of automobile doors.
[0003] Currently, when cutting automobile door raw materials, they are clamped and then cut by a cutting knife. However, during the cutting process, flanging iron chips inevitably occur on the cutting surface of the automobile door raw materials, which need to be processed after cutting. Currently, the cutting devices for automobile door raw materials can only perform single cutting and cannot grind and clean the flanging iron chips on the cutting surface after cutting. Workers need to disassemble the cut automobile door raw materials and then refix them on a dedicated grinding device, which increases the working steps of automobile doors and the labor intensity of workers, and reduces the processing efficiency of automobile doors. Summary of the Invention
[0004] The purpose of the present invention is to solve the problems existing in the prior art, and to propose a processing and cutting device and a cutting method for manufacturing automobile doors.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A processing and cutting device for manufacturing automobile doors, comprising:
[0007] A workbench, on the side wall of which an L-shaped plate is slidably connected. Two first hydraulic cylinders are fixedly connected to the upper end of the workbench, and the output ends of the two first hydraulic cylinders are fixedly connected to the lower surface of the L-shaped plate. A cutting mechanism for cutting automobile doors is provided on the L-shaped plate;
[0008] A clamping mechanism, which includes two vertical plates. The two vertical plates are connected to the upper end of the workbench through a moving mechanism. Fixed seats are fixedly connected to the upper sides of the side walls of the two vertical plates close to each other. A U-shaped plate is rotatably connected to the side wall of the fixed seat away from the vertical plate through a first rod, and a pressing plate is slidably connected to the inner wall of the U-shaped plate;
[0009] An adjusting mechanism, which includes a through groove opened on the side wall of the vertical plate. Two second rectangular rods are fixedly connected between the top and the bottom of the inner part of the through groove. A first plate is slidably connected to the side walls of the two second rectangular rods. The upper end of the first plate is rotatably connected to the lower end of the U-shaped plate close to it through a rotating plate.
[0010] Preferably, the cutting mechanism includes two first rectangular rods fixedly connected to the side walls of the L-shaped plate, the two side walls of the first rectangular rods are slidably connected with a first slider, the lower end of the first slider is fixedly connected to two connecting plates, a cutting knife is rotatably connected between the two side walls of the connecting plates through a rotating shaft, a first motor that drives the rotating shaft to rotate is fixedly connected to one of the connecting plates, the side wall of the L-shaped plate is rotatably connected with a lead screw, the side wall of the lead screw is threadedly connected to the side wall of the first slider, the side wall of the L-shaped plate is fixedly connected with a second motor, and the movable end of the second motor is fixedly connected to one end of the lead screw.
[0011] Preferably, the moving mechanism includes two first grooves opened at the upper end of the workbench, the inner walls of the two first grooves are slidably connected with Z-shaped plates, the side walls of the workbench close to the first grooves are fixedly connected with two second hydraulic cylinders, the output ends of the two second hydraulic cylinders are fixedly connected to the corresponding side walls of the Z-shaped plates, the upper ends of the two Z-shaped plates close to each other are respectively fixedly connected to the lower ends of the two vertical plates, and the side wall of the workbench located between the two first grooves is fixedly connected with a miscellaneous frame.
[0012] Preferably, the clamping mechanism also includes two second grooves opened at the lower end of the L-shaped plate, the two second grooves correspond one-to-one to the two L-shaped plates, the inner wall of the second groove is slidably connected to a second slider, the lower end of the second slider is fixedly connected to an arc plate, the inner side wall of the arc plate is opened with an arc groove, the inner wall of the arc groove is slidably connected to a rotatable movable plate, the lower end of the movable plate is fixedly connected to the upper end of the corresponding pressure plate, and the arc center of the arc groove coincides with the axis of the first rod.
[0013] Preferably, a rotating mechanism is provided on the vertical plate, and the rotating mechanism includes a second rod rotatably connected to the side wall of the vertical plate, the second rod is fixedly connected to a disc on the side wall close to the Z-shaped plate, the side wall of the disc away from the axis is rotatably connected to the lower end of the first plate through the rotating rod, a third groove is opened on the upper end of the Z-shaped plate, the inner wall of the third groove is sealingly and slidably connected to the second plate, the lower end of the second plate is elastically connected to the bottom of the third groove through a plurality of first springs, the upper end of the second plate is fixedly connected to a toothed plate, and the side wall of the second rod away from the disk is fixedly connected to a gear meshing with the toothed plate.
[0014] Preferably, an extrusion mechanism is provided at the upper end of the workbench, and the extrusion mechanism includes two extrusion frames fixedly connected to the side walls on both sides of the workbench, the inner walls of the extrusion frames are sealingly and slidably connected to the third plate, the side walls of the third plate are fixedly connected to the side walls of the Z-shaped plate close to it through a fixing rod, and the lower end of the workbench is fixedly connected to two oil storage tanks corresponding to the two extrusion frames, and hydraulic oil is provided in the oil storage tanks. The inner wall of the extrusion frame is connected to the lower part of the inner wall of the oil storage tank through a one-way oil suction pipe, the inner wall of the extrusion frame is connected to the lower part of the inner wall of the oil storage tank through a first one-way oil outlet pipe, the inner wall of the extrusion frame is connected to the lower part of the inner wall of the third groove through a second one-way oil outlet pipe, and the inner wall of the third groove is connected to the upper part of the inner wall of the oil storage tank through a third one-way oil outlet pipe.
[0015] Preferably, a first solenoid valve is installed in the first one-way oil outlet pipe, a second solenoid valve is installed in the second one-way oil outlet pipe, and a third solenoid valve is installed in the third one-way oil outlet pipe.
[0016] Preferably, both ends of the first rod are fixedly connected to a fixing plate, a torsion spring is sleeved on the side wall of the first rod close to the fixing plate, one end of the torsion spring is fixedly connected to the side wall of the fixing seat, and the other end of the torsion spring is fixedly connected to the side wall of the fixing plate.
[0017] A processing and cutting method for manufacturing automobile doors comprises the following steps:
[0018] S1, adjust the extension and contraction of the two second hydraulic cylinders to adjust the distance between the two U-shaped plates to be consistent with the width of the car door, and then place the car door to be cut between the two U-shaped plates;
[0019] S2, adjust the two first hydraulic cylinders to contract, drive the L-shaped plate to move downward, at this time, the two arc-shaped plates drive the two pressing plates to move downward through the two moving plates, and press the car door tightly, at this time, the cutting knife moves down to the side wall of the car door;
[0020] S3, start the first motor to rotate, drive the cutting knife to rotate, and start the second motor to rotate, drive the lead screw to rotate, so that the first slider drives the cutting knife to move through the two connecting plates to cut the car door;
[0021] S4, then adjust the two second hydraulic cylinders to contract, drive the two cut car doors to separate, and then the toothed plate will drive the gear to rotate, and adjust the angle of the profile plate and the cut car door;
[0022] S5. The two second hydraulic cylinders are adjusted to extend again so that the side wall of the automobile door fits with the side wall of the cutting knife, and the flanging iron filings on the cutting surface of the automobile door are cleaned.
[0023] Compared with the prior art, the present invention has the following advantages:
[0024] 1. An adjusting mechanism is provided. When the first plate moves upward, the first plate drives the shaped plate to rotate upward through the rotating plate. When the first plate moves downward, the first plate drives the shaped plate to rotate downward through the rotating plate. In this way, the angle of the cut automobile door material can be adjusted so that the edge of the cut surface of the automobile door material fits the side wall of the cutting knife. At this time, the rotating side wall of the cutting knife cleans the flanging iron filings on the cut surface of the automobile door material, thereby avoiding the need for the staff in the prior art to disassemble the cut automobile door material and then re-fix it on a special grinding device, which increases the working steps of the automobile door and the labor of the staff, and reduces the processing efficiency of the automobile door.
[0025] 2. The arc center of the arc groove is set to coincide with the axis of the first rod, so that when the subsequent U-shaped plate rotates along the first rod, the movable plate can slide synchronously on the inner wall of the arc groove. At this time, the arc plate always keeps pressing on the movable plate, which will not affect the pressing of the cut automobile door raw material.
[0026] 3. The squeezing mechanism can be set to adjust the angle of the profile plate according to the extension and retraction of the second hydraulic cylinder without setting other electrical equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the structure of a processing and cutting device for manufacturing automobile doors proposed by the present invention;
[0028] Figure 2 for Figure 1 A vertical cross-sectional structural schematic diagram of ;
[0029] Figure 3 for Figure 1 A vertical cross-sectional structural diagram from the left;
[0030] Figure 4 for Figure 3 A schematic diagram of the structure enlargement at the center A;
[0031] Figure 5 for Figure 4 A schematic diagram of the structure enlarged at B in the middle;
[0032] Figure 6 for Figure 2 A schematic diagram of the structure enlarged at C in the middle;
[0033] Figure 7 for Figure 1 Partial vertical cross-sectional structural diagram of the extrusion mechanism
[0034] Figure 8 for Figure 7 A schematic diagram of the structure at D in the middle is enlarged;
[0035] Fig. 9 for Figure 1 Rear view structure schematic diagram.
[0036] In the figure: 1, workbench; 2, L-shaped plate; 3, first hydraulic cylinder; 4, first rectangular rod; 5, first slider; 6, connecting plate; 7, first motor; 8, cutting knife; 9, lead screw; 10, second motor; 11, first groove; 12, second hydraulic cylinder; 13, Z-shaped plate; 14, vertical plate; 15, fixed seat; 16, first rod; 17, U-shaped plate; 18, moving plate; 19, pressing plate; 20, second groove; 21, second slider; 22, arc plate; 23, arc groove; 24, through groove; 25, second rectangular rod; 26, first plate; 27, rotating plate; 28, second rod; 29, disc; 30, rotating rod; 31, third groove; 32, second plate; 33, first spring; 34, toothed plate; 35, gear; 36, fuel tank; 37, extrusion frame; 38, third plate; 39, fixed rod; 40, one-way oil suction pipe; 41, first one-way oil outlet pipe; 42, second one-way oil outlet pipe; 43, third one-way oil outlet pipe; 44, first solenoid valve; 45, second solenoid valve; 46, third solenoid valve; 47, fixed disc; 48, torsion spring; 49, impurity collection box. Detailed implementation manners
[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0038] Refer to Figure 1 - Fig. 9 , a processing and cutting device for manufacturing automobile doors, including a workbench 1, an L-shaped plate 2 is slidably connected to the side wall of the workbench 1, two first hydraulic cylinders 3 are fixedly connected to the upper end of the workbench 1, and the output ends of the two first hydraulic cylinders 3 are fixedly connected to the lower surface of the L-shaped plate 2. A cutting mechanism for cutting automobile doors is provided on the L-shaped plate 2.
[0039] The cutting mechanism includes two first rectangular rods 4 fixedly connected to the side wall of the L-shaped plate 2, a first slider 5 is slidably connected to the side walls of the two first rectangular rods 4, two connecting plates 6 are fixedly connected to the lower end of the first slider 5, and a cutting knife 8 is rotatably connected between the side walls of the two connecting plates 6 through a rotating shaft. A first motor 7 for driving the rotating shaft to rotate is fixedly connected to one of the connecting plates 6. A lead screw 9 is rotatably connected to the side wall of the L-shaped plate 2, and the side wall of the lead screw 9 is threadedly connected to the side wall of the first slider 5. A second motor 10 is fixedly connected to the side wall of the L-shaped plate 2, and the movable end of the second motor 10 is fixedly connected to one end of the lead screw 9.
[0040] The clamping mechanism includes two vertical plates 14, which are connected to the upper end of the workbench 1 through a moving mechanism. The upper sides of the two vertical plates 14 close to each other are fixedly connected with a fixing seat 15. The side wall of the fixing seat 15 away from the vertical plate 14 is rotatably connected to a shaped plate 17 through a first rod 16. The inner wall of the shaped plate 17 is slidably connected to a pressing plate 19 (such as Figure 4 shown).
[0041] Both ends of the first rod 16 are fixedly connected to a fixing plate 47. A torsion spring 48 is sleeved on the side wall of the first rod 16 close to the fixing plate 47. One end of the torsion spring 48 is fixedly connected to the side wall of the fixing seat 15, and the other end of the torsion spring 48 is fixedly connected to the side wall of the fixing plate 47 (such as Figure 6 As shown in FIG. 1 , the torsion spring 48 can ensure that the profile plate 17 maintains its initial position when not subjected to external forces, that is, maintains a horizontal position.
[0042] The moving mechanism includes two first grooves 11 formed at the upper end of the workbench 1, and the inner walls of the two first grooves 11 are slidably connected with a Z-shaped plate 13 (such as Figure 4 As shown in the figure, the side wall of the workbench 1 near the first groove 11 is fixedly connected with two second hydraulic cylinders 12, the output ends of the two second hydraulic cylinders 12 are fixedly connected with the side walls of the corresponding Z-shaped plates 13, the upper ends of the two Z-shaped plates 13 close to each other are fixedly connected with the lower ends of the two vertical plates 14, and the side wall of the workbench 1 located between the two first grooves 11 is fixedly connected with a debris collecting frame 49, which can collect the debris generated during cutting and subsequent grinding (such as Figure 3 shown).
[0043] The clamping mechanism also includes two second grooves 20 provided at the lower end of the L-shaped plate 2, the two second grooves 20 corresponding to the two L-shaped plates 17 one by one, the inner wall of the second groove 20 is slidably connected to a second slider 21, the lower end of the second slider 21 is fixedly connected to an arc plate 22, the inner wall of the arc plate 22 is provided with an arc groove 23, the inner wall of the arc groove 23 is slidably connected to a movable plate 18 (such as Figure 3 As shown), the lower end of the movable plate 18 is fixedly connected to the upper end of the corresponding pressing plate 19, and the arc center of the arc groove 23 coincides with the axis center of the first rod 16.
[0044] When the two first hydraulic cylinders 3 are adjusted to contract, the L-shaped plate 2 moves downward, and then the two second sliders 21 drive the two pressing plates 19 to move downward through the two arc-shaped plates 22 and the two movable plates 18 to press the raw material of the automobile door. At this time, the cutting knife 8 moves down to the side wall of the automobile door, and the arc center of the arc groove 23 is arranged to coincide with the axis of the first rod 16, so that when the L-shaped plate 17 rotates along the first rod 16 later, the movable plate 18 can slide synchronously on the inner wall of the arc groove 23. At this time, the arc plate 22 always keeps pressing on the movable plate 18, which will not affect the pressing of the cut automobile door raw material.
[0045] The adjustment mechanism includes a through slot 24 opened on the side wall of the vertical plate 14, two second rectangular rods 25 are fixedly connected between the top and the bottom of the through slot 24, and the side walls of the two second rectangular rods 25 are slidably connected with a first plate 26, and the upper end of the first plate 26 is rotatably connected to the lower end of the adjacent U-shaped plate 17 through a rotating plate 27.
[0046] like Figure 2 - Figure 4 As shown, when the first plate 26 moves upward, the first plate 26 drives the Z-shaped plate 17 to rotate upward through the rotating plate 27, and when the first plate 26 moves downward, the first plate 26 drives the Z-shaped plate 17 to rotate downward through the rotating plate 27, so that the angle of the cut automobile door material can be adjusted, so that the edge of the cut surface of the automobile door material is in contact with the side wall of the cutting knife 8. When the second hydraulic cylinder 12 is extended later, the Z-shaped plate 13 will drive the angle-adjusted automobile door material to approach the side wall of the cutting knife 8 through the vertical plate 14 and the Z-shaped plate 17. At this time, the side wall of the rotating cutting knife 8 cleans the flanging iron filings on the cut surface of the automobile door material, avoiding the need for staff to disassemble the cut automobile door material and then re-fix it on a special grinding device in the prior art, which increases the working steps of the automobile door and the labor of the staff, and reduces the processing efficiency of the automobile door.
[0047] A rotating mechanism is provided on the vertical plate 14, and the rotating mechanism includes a second rod 28 rotatably connected to the side wall of the vertical plate 14, the second rod 28 is fixedly connected to the side wall close to the Z-shaped plate 17 with a disk 29, and the side wall of the disk 29 away from the axis is rotatably connected to the lower end of the first plate 26 through a rotating rod 30, a third groove 31 is opened at the upper end of the Z-shaped plate 13, and the inner wall of the third groove 31 is sealingly and slidably connected to the second plate 32, the lower end of the second plate 32 is elastically connected to the bottom of the third groove 31 through a plurality of first springs 33, the upper end of the second plate 32 is fixedly connected to a toothed plate 34, and the side wall of the second rod 28 away from the disk 29 is fixedly connected to a gear 35 meshing with the toothed plate 34.
[0048] like Figure 4 and Figure 5 As shown, it should be noted that when the shaped plate 17 maintains a horizontal position, the rotating rod 30, the second plate 32 and the toothed plate 34 are all in the initial position. At this time, the connection between the rotating rod 30 and the disk 29 is located in the middle of the side wall of the disk 29. The disk 29 is set at the same time. Then, in the subsequent process of the toothed plate 34 continuously moving upward, the toothed plate 34 can rotate counterclockwise through the gear 35, driving the disk 29 to rotate counterclockwise, so that the rotating rod 30 rotates counterclockwise from the middle position of the side wall of the disk 29 to the side wall position directly below the disk 29, thereby driving the first plate 26 to move up and down.
[0049] An extrusion mechanism is provided at the upper end of the workbench 1, and the extrusion mechanism includes two extrusion frames 37 fixedly connected to the side walls on both sides of the workbench 1. The inner wall of the extrusion frame 37 is sealingly and slidably connected to the third plate 38. The side wall of the third plate 38 is fixedly connected to the side wall of the Z-shaped plate 13 adjacent to it through a fixing rod 39. The lower end of the workbench 1 is fixedly connected to two oil storage tanks 36 corresponding to the two extrusion frames 37, and the oil storage tanks 36 are provided with hydraulic oil.
[0050] like Figure 5 , Figure 7 and Figure 8 As shown, the inner wall of the extrusion frame 37 is connected to the lower inner wall of the oil storage tank 36 through a one-way oil suction pipe 40, the inner wall of the extrusion frame 37 is connected to the lower inner wall of the third groove 31 through a first one-way oil outlet pipe 41, the inner wall of the extrusion frame 37 is connected to the lower inner wall of the oil storage tank 36 through a second one-way oil outlet pipe 42, and the inner wall of the third groove 31 is connected to the upper inner wall of the oil storage tank 36 through a third one-way oil outlet pipe 43.
[0051] The one-way oil suction pipe 40 only allows hydraulic oil to enter the extrusion frame 37 from the oil storage tank 36, the first one-way oil outlet pipe 41 only allows hydraulic oil to enter the third groove 31 from the extrusion frame 37, the second one-way oil outlet pipe 42 only allows hydraulic oil to enter the oil storage tank 36 from the extrusion frame 37, and the third one-way oil outlet pipe 43 only allows hydraulic oil to enter the oil storage tank 36 from the third groove 31.
[0052] like Figure 8 As shown, a first solenoid valve 44 is installed in the first one-way oil outlet pipe 41 , a second solenoid valve 45 is installed in the second one-way oil outlet pipe 42 , and a third solenoid valve 46 is installed in the third one-way oil outlet pipe 43 .
[0053] When the car door material is just cut, it is necessary to adjust the extension and contraction of the two second hydraulic cylinders 12 to adjust the distance between the two Z-shaped plates 17. At this time, the Z-shaped plate 13 drives the third plate 38 to slide through the fixing rod 39. At this time, the first solenoid valve 44 and the third solenoid valve 46 are powered off and closed, and the second solenoid valve 45 is powered on and opened. Then, during the sliding process of the third plate 38, the hydraulic oil in the extrusion frame 37 will circulate in one direction through the one-way oil suction pipe 40 and the second one-way oil outlet pipe 42 in the extrusion frame 37 and the oil storage tank 36, and the hydraulic oil will not enter the third groove 31. At this time, the position of the Z-shaped plate 17 will not change;
[0054] After the automobile door material is cut into two halves, the first solenoid valve 44 is powered on and opened, the second solenoid valve 45 and the third solenoid valve 46 are powered off and closed, and then the two second hydraulic cylinders 12 are adjusted to contract. At this time, the third plate 38 squeezes the hydraulic oil in the extrusion frame 37 into the third groove 31 through the first one-way oil outlet pipe 41, driving the second plate 32 and the tooth plate 34 to move upward. At this time, the gear 35 drives the disc 29 to rotate through the second rod 28. In this process, it rotates at the connection between the rotating rod 30 and the disc 29 to the side wall just above the disc 29 and stops. At this time, the U-shaped plate 17 can be driven to rotate upward, and then the two second hydraulic cylinders 12 are adjusted to extend again, so that the two automobile door materials are close to the side wall of the cutting knife 8, and the flanging iron filings on the cut surface of the automobile door material are cleaned. At this time, the extrusion frame 37 absorbs oil through the one-way oil suction pipe 40 to prepare for subsequent extrusion;
[0055] The above operation is to grind the upper part of the cut surface of the automobile door raw material. When it is necessary to grind the lower part of the cut surface of the automobile door raw material, the two second hydraulic cylinders 12 are adjusted to contract again. At this time, the hydraulic oil in the extrusion frame 37 enters the third groove 31 again, driving the second plate 32 and the tooth plate 34 to move upward. At this time, the gear 35 drives the disc 29 to rotate through the second rod 28. In this process, the connection between the rotating rod 30 and the disc 29 rotates to the side wall just below the disc 29 and stops. At this time, the shaped plate 17 can be driven to rotate downward, and then the two second hydraulic cylinders 12 are adjusted to extend again, so that the two automobile door raw materials are close to the side wall of the cutting knife 8, and the flanging iron filings on the cut surface of the automobile door raw material are cleaned;
[0056] After the grinding is completed, the first solenoid valve 44 is powered off and closed, and the second solenoid valve 45 and the third solenoid valve 46 are powered on and opened. At this time, when the two second hydraulic cylinders 12 shrink, the hydraulic pressure in the extrusion frame 37 will enter the oil storage tank 36 through the second one-way oil outlet pipe 42, and the second plate 32 moves downward under the action of multiple first springs 33, squeezing the hydraulic oil in the third groove 31 into the oil storage tank 36 through the third one-way oil outlet pipe 43, and then the toothed plate 34 drives the gear 35 to rotate in the opposite direction to its original position, so that the disc 29 rotates in the opposite direction to the initial position, driving the shaped plate 17 back to the initial position, which is convenient for the next operation.
[0057] A processing and cutting method for manufacturing automobile doors comprises the following steps:
[0058] S1, adjust the extension and contraction of the two second hydraulic cylinders 12, adjust the distance between the two U-shaped plates 17 to be consistent with the width of the automobile door material, and then place the automobile door material to be cut between the two U-shaped plates 17;
[0059] S2, adjust the two first hydraulic cylinders 3 to contract, drive the L-shaped plate 2 to move downward, at this time, the two arc plates 22 drive the two pressing plates 19 to move downward through the two moving plates 18, and press the automobile door material tightly, at this time, the cutting knife 8 moves down to the side wall of the automobile door material;
[0060] S3, start the first motor 7 to rotate, drive the cutting knife 8 to rotate, and start the second motor 10 to rotate, drive the lead screw 9 to rotate, so that the first slider 5 drives the cutting knife 8 to move through the two connecting plates 6 to cut the raw material of the automobile door;
[0061] S4, then adjust the two second hydraulic cylinders 12 to contract, driving the two cut car door materials to separate, at this time the toothed plate 34 will drive the gear 35 to rotate, adjusting the angle of the profile plate 17 and the cut car door material;
[0062] S5. The two second hydraulic cylinders 12 are adjusted to extend again, so that the side wall of the automobile door material fits with the side wall of the cutting knife 8, and the flanging iron filings on the cut surface of the automobile door material are cleaned.
[0063] When cutting the raw material of the automobile door, firstly, the two second hydraulic cylinders 12 are adjusted to be extended and retracted, so that the two Z-shaped plates 13 drive the two U-shaped plates 17 to move through the two vertical plates 14, the two fixing seats 15 and the two first rods 16, and the distance between the two U-shaped plates 17 is adjusted to be consistent with the width of the raw material of the automobile door, and then the raw material of the automobile door to be cut is placed between the two U-shaped plates 17;
[0064] Then, the two first hydraulic cylinders 3 are adjusted to contract, driving the L-shaped plate 2 to move downward, and then the two second sliders 21 drive the two pressing plates 19 to move downward through the two arc plates 22 and the two moving plates 18 to press the raw material of the automobile door. At this time, the cutting knife 8 moves down to the side wall of the automobile door, and then the first motor 7 is started to rotate, driving the cutting knife 8 to rotate, and at the same time, the second motor 10 is started to rotate, driving the lead screw 9 to rotate, so that the first slider 5 drives the cutting knife 8 to move through the two connecting plates 6 to cut the raw material of the automobile door;
[0065] In the above steps, when the distance between the two Z-shaped plates 17 is adjusted, the Z-shaped plate 13 drives the third plate 38 to slide through the fixing rod 39, and the first solenoid valve 44 and the third solenoid valve 46 are powered off and closed, and the second solenoid valve 45 is powered on and opened. Then, during the sliding process of the third plate 38, the hydraulic oil in the extrusion frame 37 will circulate in one direction in the extrusion frame 37 and the oil storage tank 36 through the one-way oil suction pipe 40 and the second one-way oil outlet pipe 42, and the hydraulic oil will not enter the third groove 31. At this time, the position of the Z-shaped plate 17 will not change;
[0066] After the automobile door raw material is cut into two halves, the first solenoid valve 44 is powered on and opened, the second solenoid valve 45 and the third solenoid valve 46 are powered off and closed, and then the two second hydraulic cylinders 12 are adjusted to contract. At this time, the third plate 38 squeezes the hydraulic oil in the extrusion frame 37 into the third groove 31 through the first one-way oil outlet pipe 41, driving the second plate 32 and the tooth plate 34 to move upward. At this time, the gear 35 drives the disc 29 to rotate through the second rod 28. In this process, it rotates to the side wall just above the disc 29 at the connection between the rotating rod 30 and the disc 29 and stops. At this time, the disc 29 drives the first plate 26 to move upward through the rotating rod 30. When the first plate 26 moves upward, the first plate 26 drives the shaped plate 17 to rotate upward through the rotating plate 27. Then, the two second hydraulic cylinders 12 are adjusted to extend again, so that the two automobile door raw materials are close to the side wall of the cutting knife 8, and the flanging iron filings on the cut surface of the automobile door raw material are cleaned. At this time, the extrusion frame 37 absorbs oil through the one-way oil suction pipe 40 to prepare for subsequent extrusion;
[0067] The above operation is to grind the upper part of the cut surface of the automobile door raw material. When it is necessary to grind the lower part of the cut surface of the automobile door raw material, the two second hydraulic cylinders 12 are adjusted to contract again. At this time, the hydraulic oil in the extrusion frame 37 enters the third groove 31 again, driving the second plate 32 and the tooth plate 34 to move upward. At this time, the gear 35 drives the disc 29 to rotate through the second rod 28. In this process, it rotates to the side wall just below the disc 29 at the connection between the rotating rod 30 and the disc 29 and stops. At this time, the disc 29 drives the first plate 26 to move downward through the rotating rod 30. When the first plate 26 moves downward, the first plate 26 drives the shaped plate 17 to rotate downward through the rotating plate 27. Then, the two second hydraulic cylinders 12 are adjusted to extend again, so that the two automobile door raw materials are close to the side wall of the cutting knife 8, and the flanging iron filings on the cut surface of the automobile door raw material are cleaned, avoiding the need for the staff to disassemble the cut automobile door raw materials and then re-fix them on the special grinding equipment in the prior art, which increases the working steps of the automobile door and the labor of the staff, and reduces the processing efficiency of the automobile door;
[0068] After the grinding is completed, the first solenoid valve 44 is powered off and closed, and the second solenoid valve 45 and the third solenoid valve 46 are powered on and opened. At this time, when the two second hydraulic cylinders 12 shrink, the hydraulic pressure in the extrusion frame 37 will enter the oil storage tank 36 through the second one-way oil outlet pipe 42, and the second plate 32 moves downward under the action of multiple first springs 33, squeezing the hydraulic oil in the third groove 31 into the oil storage tank 36 through the third one-way oil outlet pipe 43, and then the toothed plate 34 drives the gear 35 to rotate in the opposite direction to its original position, so that the disc 29 rotates in the opposite direction to the initial position, driving the shaped plate 17 back to the initial position, which is convenient for the next operation.
[0069] At the same time, the arc center of the arc groove 23 is arranged to coincide with the axis center of the first rod 16, so that when the U-shaped plate 17 rotates along the first rod 16, the movable plate 18 can slide synchronously on the inner wall of the arc groove 23. At this time, the arc plate 22 always keeps pressing on the movable plate 18, which will not affect the pressing of the cut automobile door raw material.
[0070] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A processing and cutting equipment for automobile door manufacturing, characterized in that: Including: A workbench (1), on the side wall of the workbench (1) is slidably connected with an L-shaped plate (2), at the upper end of the workbench (1) are fixedly connected with two first hydraulic cylinders (3), and the output ends of the two first hydraulic cylinders (3) are fixedly connected with the lower surface of the L-shaped plate (2). A cutting mechanism for cutting an automobile door is provided on the L-shaped plate (2). A clamping mechanism, the clamping mechanism includes two vertical plates (14), the two vertical plates (14) are connected to the upper end of the workbench (1) through a moving mechanism. On the upper sides of the side walls of the two vertical plates (14) close to each other are fixedly connected with fixed seats (15). The side wall of the fixed seat (15) away from the vertical plate (14) is rotatably connected with a U-shaped plate (17) through a first rod (16). A pressing plate (19) is slidably connected to the inner wall of the U-shaped plate (17). An adjusting mechanism, the adjusting mechanism includes a through groove (24) opened on the side wall of the vertical plate (14). Between the inner top and the inner bottom of the through groove (24) are fixedly connected with two second rectangular rods (25). A first plate (26) is slidably connected to the side walls of the two second rectangular rods (25). The upper end of the first plate (26) is rotatably connected with the lower end of the U-shaped plate (17) close to it through a rotating plate (27).
2. The processing and cutting equipment for automobile door manufacturing according to claim 1 is characterized in that: The cutting mechanism includes two first rectangular rods (4) fixedly connected to the side wall of the L-shaped plate (2). A first slider (5) is slidably connected to the side walls of the two first rectangular rods (4). The lower end of the first slider (5) is fixedly connected with two connecting plates (6). A cutting knife (8) is rotatably connected between the side walls of the two connecting plates (6) through a rotating shaft. A first motor (7) for driving the rotating shaft to rotate is fixedly connected to one of the connecting plates (6). A lead screw (9) is rotatably connected to the side wall of the L-shaped plate (2). The side wall of the lead screw (9) is threadedly connected with the side wall of the first slider (5). A second motor (10) is fixedly connected to the side wall of the L-shaped plate (2), and the movable end of the second motor (10) is fixedly connected to one end of the lead screw (9).
3. The processing and cutting equipment for automobile door manufacturing according to claim 1, characterized in that: The moving mechanism includes two first grooves (11) opened on the upper end of the workbench (1). Z-shaped plates (13) are slidably connected to the inner walls of the two first grooves (11). On the side wall of the workbench (1) close to the first grooves (11) are fixedly connected with two second hydraulic cylinders (12). The output ends of the two second hydraulic cylinders (12) are fixedly connected with the side walls of their corresponding Z-shaped plates (13). The upper ends of the two Z-shaped plates (13) close to each other are respectively fixedly connected with the lower ends of the two vertical plates (14). A collection box (49) is fixedly connected to the side wall of the workbench (1) between the two first grooves (11).
4. The processing and cutting equipment for automobile door manufacturing according to claim 3, characterized in that: The clamping mechanism further comprises two second grooves (20) provided at the lower end of the L-shaped plate (2), the two second grooves (20) corresponding to the two L-shaped plates (17) one by one, the inner wall of the second groove (20) is slidably connected with a second slider (21), the lower end of the second slider (21) is fixedly connected with an arc plate (22), the inner side wall of the arc plate (22) is provided with an arc groove (23), the inner wall of the arc groove (23) is slidably connected with a rotatable movable plate (18), the lower end of the movable plate (18) is fixedly connected to the upper end of the corresponding pressure plate (19), and the arc center of the arc groove (23) coincides with the axis center of the first rod (16).
5. The processing and cutting equipment for automobile door manufacturing according to claim 4, characterized in that: The vertical plate (14) is provided with a rotating mechanism, which comprises a second rod (28) rotatably connected to the side wall of the vertical plate (14); the second rod (28) is fixedly connected to a disk (29) on the side wall close to the Z-shaped plate (17); the side wall of the disk (29) away from the axis is rotatably connected to the lower end of the first plate (26) through a rotating rod (30); a third groove (31) is opened on the upper end of the Z-shaped plate (13); the inner wall of the third groove (31) is sealingly and slidably connected to a second plate (32); the lower end of the second plate (32) is elastically connected to the bottom of the third groove (31) through a plurality of first springs (33); the upper end of the second plate (32) is fixedly connected to a toothed plate (34); the side wall of the second rod (28) away from the disk (29) is fixedly connected to a gear (35) meshing with the toothed plate (34).
6. The processing and cutting equipment for automobile door manufacturing according to claim 5, characterized in that: The upper end of the workbench (1) is provided with an extrusion mechanism, the extrusion mechanism comprising two extrusion frames (37) fixedly connected to the side walls of both sides of the workbench (1), the inner wall of the extrusion frame (37) is sealingly and slidably connected to a third plate (38), the side wall of the third plate (38) is fixedly connected to the side wall of the Z-shaped plate (13) adjacent to it through a fixing rod (39), the lower end of the workbench (1) is fixedly connected to two oil storage tanks (36) corresponding to the two extrusion frames (37), the oil storage tanks (36) are connected to the inner wall of the extrusion frame (37) in a sealing manner, and the third plate (38) is fixedly connected to the side wall of the Z-shaped plate (13) adjacent to it through a fixing rod (39), and the lower end of the workbench (1) is fixedly connected to two oil storage tanks (36) corresponding to the two extrusion frames (37). 6) is provided with hydraulic oil, the inner wall of the extrusion frame (37) is connected to the lower inner wall of the oil storage tank (36) through a one-way oil suction pipe (40), the inner wall of the extrusion frame (37) is connected to the lower inner wall of the third groove (31) through a first one-way oil outlet pipe (41), the inner wall of the extrusion frame (37) is connected to the lower inner wall of the oil storage tank (36) through a second one-way oil outlet pipe (42), and the inner wall of the third groove (31) is connected to the upper inner wall of the oil storage tank (36) through a third one-way oil outlet pipe (43).
7. The processing and cutting equipment for automobile door manufacturing according to claim 6, characterized in that: A first solenoid valve (44) is installed in the first one-way oil outlet pipe (41), a second solenoid valve (45) is installed in the second one-way oil outlet pipe (42), and a third solenoid valve (46) is installed in the third one-way oil outlet pipe (43).
8. The processing and cutting equipment for automobile door manufacturing according to claim 1, characterized in that: Both ends of the first rod (16) are fixedly connected to a fixed disk (47); a torsion spring (48) is sleeved on a side wall of the first rod (16) close to the fixed disk (47); one end of the torsion spring (48) is fixedly connected to the side wall of the fixing seat (15); and the other end of the torsion spring (48) is fixedly connected to the side wall of the fixing disk (47).
9. A method for cutting and processing automobile door manufacturing, comprising a cutting and processing device for automobile door manufacturing as claimed in any one of claims 1 to 8, characterized in that: The following steps are also included: S1, adjusting the extension and retraction of the two second hydraulic cylinders (12), adjusting the distance between the two U-shaped plates (17) to be consistent with the width of the automobile door, and then placing the automobile door to be cut between the two U-shaped plates (17); S2, adjusting the two first hydraulic cylinders (3) to contract, driving the L-shaped plate (2) to move downward, at which time the two arc-shaped plates (22) drive the two pressing plates (19) to move downward through the two moving plates (18), pressing the car door tightly, and at which time the cutting knife (8) moves downward to the side wall of the car door; S3, starting the first motor (7) to rotate, driving the cutting knife (8) to rotate, and simultaneously starting the second motor (10) to rotate, driving the lead screw (9) to rotate, so that the first slider (5) drives the cutting knife (8) to move through the two connecting plates (6), thereby cutting the automobile door; S4, then adjusting the two second hydraulic cylinders (12) to contract, driving the two cut car doors to separate, at which time the toothed plate (34) drives the gear (35) to rotate, adjusting the angle of the profile plate (17) and the cut car door; S5, adjusting the extension of the two second hydraulic cylinders (12) again, so that the side wall of the automobile door fits with the side wall of the cutting knife (8), and cleaning the flanging iron filings on the cutting surface of the automobile door.
