Metal corrugated pipe cutting and processing device
By using a self-compensation clamping mechanism and a limiting shaping mechanism in the metal corrugated pipe cutting equipment, the problems of unevenness and slippage that are prone to occur during the cutting process of the corrugated pipe are solved, and high-precision and high-efficiency cutting are achieved, and the working efficiency is improved through automatic loading.
Patent Information
- Application Number
- CN202411675689.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2044-11-22
AI Technical Summary
When cutting metal corrugated pipes, it is difficult to ensure the straightness of the pipes, resulting in inaccurate cutting lengths. The saw blade produces radial cutting force on the corrugated pipes and easily leads to slip of the corrugated pipes, causing cutting skews.
A metal corrugated pipe cutting and processing device is designed, and the corrugated pipe is clamped and fixed by a self-compensated clamping mechanism, and the cutting area to be limited and shaped and clamped is carried out through a limiting and shaped and clamped. Multiple corrugated pipes are integrated with multiple cutting mechanisms, and automatic loading is realized through a loading mechanism.
Through the combination of the self-compensation clamping mechanism and the limiting shaping mechanism, the bellows are kept in a stable state before cutting, avoid slippage and deflection, improve cutting accuracy and efficiency, and realize automatic loading and improve working efficiency.
Smart Images

Figure CN119159157B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cutting equipment, in particular to a metal corrugated pipe cutting and processing device. Background Art
[0002] Metal bellows is a metal pipe product used for connection, displacement compensation and vibration absorption. It is usually made of stainless steel and has the advantages of good corrosion resistance, high temperature resistance and easy installation. It is widely used in technical fields such as pipeline connection, thermal expansion compensators, medium transportation and flexible connectors. Metal bellows often need to be cut to a fixed length during use. However, there are certain problems in the cutting process: 1. During the cutting process of existing cutting equipment, the metal bellows needs to be crimped and fixed, but the metal bellows itself has elastic and retractable characteristics. After the metal bellows is crimped and fixed, it cannot be guaranteed to be in a straight state. The metal bellows after crimping and fixing may be over-stretched or bent, resulting in inaccurate cutting length, resulting in different lengths of metal bellows in different batches.
[0003] 2. Since the metal bellows itself is elastic and retractable, during the cutting process, the saw blade generates radial cutting force on the metal bellows, which can easily cause the bellows to slip, resulting in the problem of skewed cutting.
[0004] 3. Nowadays, the cutting equipment on the market usually cuts a single metal corrugated pipe to a fixed length, which has low work efficiency. At the same time, after cutting, it is necessary to use an automatic feeding mechanism for feeding. When feeding, the feeding timing of the feeding mechanism needs to be manually controlled or controlled by a computer program, which is laborious and costly. Summary of the invention
[0005] The object of the present invention is to provide a metal corrugated pipe cutting and processing device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a metal corrugated pipe cutting and processing device, comprising a workbench, a center hole is opened on the right side of the top of the workbench, a No. 1 pad is installed on the left side of the top of the workbench, and a No. 2 pad is installed on the right side of the top of the workbench, a self-compensating clamping mechanism is jointly arranged on the top of the No. 2 pad and the No. 1 pad, a feeding mechanism is installed at the center of the top of the workbench, a limiting shaping mechanism is installed on the rear side of the top of the workbench, and a plurality of cutting mechanisms are installed on the front side of the top of the workbench.
[0007] The multiple cutting mechanisms include two slide rails, which are symmetrically installed on the top side wall of the workbench. The two slide rails are slidably connected to the slide table, and a mounting seat is installed on the rear side of the top of the slide table. The top of the mounting seat is rotatably connected to a cutting saw blade.
[0008] The self-compensating clamping mechanism includes a fixed clamping component for clamping and fixing the end side of the metal bellows and an automatic compensation component for adaptively compensating the metal bellows. A number of No. 1 fixing blocks are evenly installed on the top of the No. 2 pad, and two No. 1 side blocks are symmetrically installed on the top of the No. 1 fixing block. A No. 1 clamping spring is installed in the center of the opposite side of the two No. 1 side blocks, and a No. 1 mounting block is installed on the opposite side of the two No. 1 clamping springs.
[0009] The limiting and shaping mechanism includes a driving component and a shaping and limiting component. The driving component includes an L-shaped angle iron. The L-shaped angle iron is installed on the rear side of the top of the workbench, and a two-way cylinder is installed on the top of the L-shaped angle iron. Connecting rods are installed at both output ends of the two-way cylinder, and shaping and limiting components are installed on the opposite sides of the two connecting rods.
[0010] The feeding mechanism comprises a feeding assembly and a power assembly. The feeding assembly comprises a mounting frame, which is mounted at the top center of the workbench, and a power assembly is mounted at the bottom of the mounting frame.
[0011] Preferably, a fixed shaft passes through the center of the cutting saw blade, the fixed shaft passes through the right end of the mounting seat, and a driven sprocket is sleeved and fixed on the fixed shaft, a driving motor is installed on the front side of the top of the slide, and a driving sprocket is installed on the output end of the driving motor, a chain is meshed between the driving sprocket and the driven sprocket, and a limit block is jointly arranged on the rear sides of the two slide rails.
[0012] Preferably, a hydraulic telescopic rod is installed at the bottom center of the slide, and the output end of the hydraulic telescopic rod is fixedly connected to the connecting block at the bottom center of the slide, and the fixed end of the hydraulic telescopic rod is installed on the front side of the inside of the workbench.
[0013] Preferably, a No. 1 clamping arc block is installed on the opposite side of the two No. 1 mounting blocks, and the two No. 1 clamping arc blocks jointly clamp and fix the metal bellows.
[0014] Preferably, a number of No. 2 fixing blocks are evenly installed on the top of the No. 1 pad, two limiting rails are symmetrically installed on the top of the No. 2 fixing block, sliders are slidably connected to the two limiting rails, and No. 2 side blocks are installed on the top of the two sliders, No. 2 clamping springs are installed at the center of the opposite sides of the two No. 2 side blocks, and No. 2 mounting blocks are installed on the opposite sides of the two No. 2 clamping springs.
[0015] Preferably, a No. 2 clamping arc block is installed on the opposite side of the two No. 2 mounting blocks, and the two No. 2 clamping arc blocks jointly clamp the metal bellows, and a compensation spring is installed on the left side of the two No. 2 side blocks, and an annular block is jointly installed on the left ends of the two compensation springs, and the bottom of the annular block is fixedly connected to the left side of the top of the No. 2 fixing block.
[0016] Preferably, the shaping and limiting assembly includes a fixing frame, which is installed on the opposite sides of the two connecting rods, and two mounting rods are installed on the opposite sides of the two fixing frames, and a plurality of arc-shaped limit clamping plates are installed on the opposite sides of the four mounting rods, and a group of arc-shaped limit clamping plates corresponding to the upper and lower parts jointly clamp the metal bellows, a fixing rod is installed on the left side of the connecting rod located at the top, and a No. 1 linkage rod is installed at the bottom of the fixing rod, and the bottom of the No. 1 linkage rod passes through the rear side of the top of the workbench, and a No. 2 linkage rod is installed on the right side of the connecting rod located at the bottom, and the top of the workbench is located on the right side of the fixed clamping assembly, and a positioning rod is hinged through a torsion spring rod, and the top of the positioning rod passes through the top of the workbench, and an inclined guide block is installed at the bottom of the positioning rod. When the guide block is in close contact with the No. 2 linkage rod, the positioning rod is in a vertical state, and a through groove for the positioning rod to rotate is opened on the top of the workbench.
[0017] Preferably, a plurality of center shafts are evenly installed on the top of the mounting frame, the center shafts are rotatably connected to the mounting frame, a driven extrusion feeding wheel is installed on the top of the center shaft, a plurality of connecting shafts are evenly installed on the top of the mounting frame, the bottom of the connecting shaft passes through the bottom of the mounting frame, the connecting shaft is rotatably connected to the mounting frame, an active extrusion feeding wheel is installed on the top of the connecting shaft, the active extrusion feeding wheel corresponds to the driven extrusion feeding wheel one-to-one, and a metal bellows is commonly fitted between the one-to-one corresponding active extrusion feeding wheel and the driven extrusion feeding wheel, a worm gear is installed on the bottom end of the connecting shaft, and the power assembly includes a servo motor, and the servo motor is installed on the rear side of the bottom of the mounting frame.
[0018] Preferably, a rotating shaft is installed at the output end of the servo motor, a push switch is installed at the bottom of the servo motor, and a plurality of worms meshing with the worm gear are sleeved and fixed on the rotating shaft.
[0019] Preferably, a plurality of bearing ear blocks are evenly sleeved on the rotating shaft, and the bearing ear blocks are rotatably connected to the rotating shaft, and the bearing ear blocks are installed on the upper surface of the workbench.
[0020] Compared with the prior art, the beneficial effects of the present invention are: 1. The present invention fixedly clamps one end of the metal bellows through the fixed clamping assembly in the self-compensating clamping mechanism, and the automatic compensation assembly slidingly clamps the other end of the metal bellows. The compensation spring drives the metal bellows to slide along the limiting track, thereby realizing self-compensation of the length of the metal bellows, ensuring that the metal bellows is tightened while avoiding excessive stretching, thereby improving the cutting accuracy.
[0021] 2. The present invention stably clamps and fixes the two ends of the metal bellows through a self-compensating clamping mechanism, and the shaping and limiting assembly performs upper and lower limiting shaping and crimping on the metal bellows. The two clamping methods are combined to improve the stability of the clamping, and the shaping and limiting assembly performs limiting shaping and clamping on both sides of the saw blade cutting point, which effectively avoids the problem of metal bellows slipping during cutting.
[0022] 3. The present invention clamps multiple corrugated pipes and utilizes multiple cutting mechanisms to cut the multiple metal corrugated pipes in an integrated manner, thereby achieving high cutting efficiency.
[0023] 4. The present invention drives the feeding mechanism to rotate through the power component in the feeding mechanism, and utilizes the feeding mechanism to realize the extrusion feeding of the metal bellows, which is conducive to the automatic feeding of the metal bellows. At the same time, when the driving component in the limit shaping mechanism releases the clamping of the metal bellows, it drives the No. 1 linkage rod to squeeze and press the switch, thereby turning on the power component, realizing the automatic extrusion feeding of the metal bellows, and squeezing out the cut metal bellows. When the cut metal bellows falls off from the fixed clamping component, the positioning rod pops out and the feeding mechanism stops working, ensuring the fixing of the feeding length, which is conducive to fixed-length cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a stereoscopic diagram of the overall structure of the present invention.
[0025] Figure 2 It is a three-dimensional diagram of the self-compensating clamping mechanism of the present invention.
[0026] Figure 3 For the present invention Figure 2 A magnified schematic diagram of area A in the middle.
[0027] Figure 4 For the present invention Figure 2 Enlarged schematic diagram of area B in the middle.
[0028] Figure 5 It is a three-dimensional diagram of the multiple cutting mechanism of the present invention.
[0029] Figure 6 It is a three-dimensional diagram of the feeding mechanism of the present invention.
[0030] Figure 7 For the present invention Figure 6 Enlarged schematic diagram of area C in the middle.
[0031] Figure 8 It is a three-dimensional diagram of the position limiting and shaping mechanism of the present invention.
[0032] In the figure: 1. workbench; 2. center hole; 3. multiple cutting mechanisms; 31. hydraulic telescopic rod; 32. driving motor; 33. cutting saw blade; 34. limit block; 35. slide rail; 36. driven sprocket; 37. mounting seat; 38. slide; 39. driving sprocket; 4. self-compensating clamping mechanism; 41. fixed clamping assembly; 411. No. 1 fixed block; 412. No. 1 clamping spring; 413. No. 1 side block; 414. No. 1 clamping arc block; 415. No. 1 mounting block; 42. automatic compensation assembly; 421. annular block; 422. No. 2 side block; 423. compensation spring; 424. slide block; 425. limit rail; 426. No. 2 clamping spring; 427. No. 2 mounting block; 428. No. 2 clamping arc block; 42 9. No. 2 fixing block; 5. Limiting and shaping mechanism; 51. Driving assembly; 511. L-shaped angle iron; 512. Bidirectional cylinder; 513. Connecting rod; 52. Shaping and limiting assembly; 521. Fixing frame; 522. Mounting rod; 523. Arc-shaped limiting clamping plate; 6. Feeding mechanism; 61. Feeding assembly; 611. Driven extrusion feeding wheel; 612. Active extrusion feeding wheel; 613. Connecting shaft; 614. Worm gear; 615. Mounting frame; 616. Center shaft; 62. Power assembly; 621. Servo motor; 622. Press switch; 623. Worm; 624. Bearing ear block; 625. Rotating shaft; 7. No. 1 pad; 8. No. 2 pad; 9. No. 1 linkage rod; 10. Fixing rod; 11. Positioning rod; 12. No. 2 linkage rod. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] See also Figure 1 A metal bellows cutting and processing device comprises a workbench 1, a center hole 2 is opened on the right side of the top of the workbench 1, a No. 1 pad 7 is installed on the left side of the top of the workbench 1, and a No. 2 pad 8 is installed on the right side of the top of the workbench 1, a self-compensating clamping mechanism 4 is jointly arranged on the top of the No. 2 pad 8 and the No. 1 pad 7, a feeding mechanism 6 is installed at the center of the top of the workbench 1, and a limited forming mechanism 5 is installed on the rear side of the top of the workbench 1, and a plurality of cutting mechanisms 3 are installed on the front side of the top of the workbench 1; during use of the present invention, the self-compensating clamping mechanism 4 is used to clamp and fix the two ends of the metal bellows, and the self-compensating clamping of the length is realized at the same time, the feeding mechanism 6 realizes the automatic feeding of the metal bellows, the limited forming mechanism 5 is used to shape and fix the two sides of the cutting part of the bellows, and the plurality of cutting mechanisms 3 are used to simultaneously perform integrated cutting of the plurality of metal bellows.
[0035] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The self-compensating clamping mechanism 4 includes a fixed clamping component 41 for clamping and fixing the end side of the metal bellows and an automatic compensation component 42 for adaptively compensating and clamping the metal bellows. A number of No. 1 fixed blocks 411 are evenly installed on the top of the No. 2 pad 8, and two No. 1 side blocks 413 are symmetrically installed on the top of the No. 1 fixed block 411. A No. 1 clamping spring 412 is installed at the center of the opposite side of the two No. 1 side blocks 413, and a No. 1 mounting block 415 is installed on the opposite side of the two No. 1 clamping springs 412; a No. 1 clamping arc block 414 is installed on the opposite side of the two No. 1 mounting blocks 415, and the two No. 1 clamping arc blocks 414 clamp and fix the metal bellows together. A number of No. 2 fixed blocks 429 are evenly installed on the top of the No. 1 pad 7, and the No. 2 fixed blocks 429 are evenly installed on the top of the No. 1 pad 7. Two limiting rails 425 are symmetrically installed on the top of the fixed block 429, and sliders 424 are slidably connected to the two limiting rails 425, and No. 2 side blocks 422 are installed on the tops of the two sliders 424, and No. 2 clamping springs 426 are installed at the centers of the opposite sides of the two No. 2 side blocks 422, and No. 2 mounting blocks 427 are installed on the opposite sides of the two No. 2 clamping springs 426, and No. 2 clamping arc blocks 428 are installed on the opposite sides of the two No. 2 mounting blocks 427, and the metal bellows are clamped together between the two No. 2 clamping arc blocks 428, and compensation springs 423 are installed on the left sides of the two No. 2 side blocks 422, and an annular block 421 is installed on the left ends of the two compensation springs 423, and the bottom of the annular block 421 is fixedly connected to the left side of the top of the No. 2 fixed block 429.
[0036] During use of the self-compensating clamping mechanism 4, first pull the No. 2 clamping arc block 428 toward the direction of the No. 2 side block 422, then drive the No. 2 mounting block 427 to move toward the direction of the No. 2 side block 422, and then compress the No. 2 clamping spring 426 to separate the No. 2 clamping arc block 428. At this time, the metal bellows is inserted from the center of the annular block 421, and then passed between the two No. 2 clamping arc blocks 428, and the No. 2 clamping arc block 428 is released. Under the action of the restoring force of the No. 2 clamping spring 426, flexible clamping of the metal bellows is achieved, and then the metal bellows is passed through the feeding mechanism 6 and the limiting and shaping mechanism 5, and then the No. 1 clamping arc block 414 is pulled toward the direction of the No. 1 side block 413, and then the metal bellows is passed between the two No. 1 clamping arc blocks 414. At this time, the No. 1 clamping arc block 414 is released. Under the elastic force of spring 412, the other end of the metal bellows is clamped and fixed. After clamping, when the metal bellows bends, under the elastic force of compensation spring 423, the No. 2 side block 422 is driven to move in the direction of the annular block 421, and then the No. 2 clamping spring 426 is driven to move in the direction of the annular block 421, indirectly driving one end of the metal bellows to move in the direction of the annular block 421, which is beneficial to achieve compensatory straightening of the metal bellows. When the metal bellows is over-stretched, the No. 2 clamping arc block 428 moves in the direction of the No. 1 fixed block 411, indirectly driving the No. 2 side block 422 to move along the limiting track 425 toward the direction of the No. 1 fixed block 411, which is beneficial to achieve automatic compensation of the length of the metal bellows, avoids excessive stretching or bending of the metal bellows, and improves the accuracy of cutting the metal bellows.
[0037] See also Figure 1 and Figure 8The limiting and shaping mechanism 5 includes a driving component 51 and a shaping and limiting component 52. The driving component 51 includes an L-shaped angle iron 511. The L-shaped angle iron 511 is installed on the top rear side of the workbench 1, and a two-way cylinder 512 is installed on the top of the L-shaped angle iron 511. The two output ends of the two-way cylinder 512 are installed with connecting rods 513, and the two connecting rods 513 are installed on the opposite sides of the shaping and limiting components 52; the shaping and limiting component 52 includes a fixing frame 521, the fixing frame 521 is installed on the opposite side of the two connecting rods 513, and the two fixing frames 521 are installed on the opposite sides of the two fixing frames 521. A plurality of arc-shaped limiting clamping plates 523 are installed on the opposite sides of the four mounting rods 522, and a group of arc-shaped limiting clamping plates 523 corresponding to the upper and lower sides are installed. The clamping plates 523 jointly clamp the metal bellows, and a fixed rod 10 is installed on the left side of the connecting rod 513 located at the top, and a No. 1 linkage rod 9 is installed at the bottom of the fixed rod 10, and the bottom of the No. 1 linkage rod 9 passes through the rear side of the top of the workbench 1, and a No. 2 linkage rod 12 is installed on the right side of the connecting rod 513 located at the bottom. A positioning rod 11 is hingedly installed on the top of the workbench 1 on the right side of the fixed clamping assembly 41 through a torsion spring rod, and the top of the positioning rod 11 passes through the top of the workbench 1, and the positioning rod 11 is in contact with the outer wall of one of the metal bellows, and an inclined guide block is installed at the bottom of the positioning rod 11. When the guide block is in close contact with the No. 2 linkage rod 12, the positioning rod 11 is in a vertical state, and a through groove for the positioning rod 11 to rotate is provided on the top of the workbench 1.
[0038] After the two ends of the metal bellows are clamped and fixed by the self-compensating clamping mechanism 4, the limiting and shaping mechanism 5 is used to limit and position the two sides of the metal bellows to be cut. At this time, the output end of the two-way cylinder 512 begins to shrink, and then indirectly drives the arc-shaped limiting clamping plate 523 to move centripetally through the connecting rod 513, the fixing frame 521 and the installation rod 522. The arc-shaped limiting clamping plate 523 is used to limit and clamp the two ends of the metal bellows to be cut symmetrically in the upper and lower directions. The clamping and fixing of the self-compensating clamping mechanism 4 is combined to improve the stability of the clamping and installation of the metal bellows. In addition, the setting of the limiting and shaping mechanism 5 avoids the slippage of the metal bellows.
[0039] See also Figure 1 and Figure 5The multiple cutting mechanisms 3 include slide rails 35, which are provided with two slide rails 35 and are symmetrically installed on the top side wall of the workbench 1. The two slide rails 35 are slidably connected with a slide table 38, and a mounting seat 37 is installed on the rear side of the top of the slide table 38. The top of the mounting seat 37 is rotatably connected with a cutting saw blade 33; a fixed shaft passes through the center of the cutting saw blade 33, and the fixed shaft passes through the right end of the mounting seat 37, and a driven sprocket 36 is sleeved and fixed on the fixed shaft. A driving motor 32 is installed on the front side of the top of the slide table 38, and a driving sprocket 39 is installed on the output end of the driving motor 32, and a chain is meshed between the driving sprocket 39 and the driven sprocket 36. A limiting block 34 is commonly arranged on the rear sides of the two slide rails 35, and a hydraulic telescopic rod 31 is installed at the center of the bottom of the slide table 38, and the output end of the hydraulic telescopic rod 31 is fixedly connected to the connecting block at the center of the bottom of the slide table 38, and the fixed end of the hydraulic telescopic rod 31 is installed on the front side of the workbench 1.
[0040] After the limiting and shaping mechanism 5 limits and positions the two ends of the metal corrugated tube in the area to be cut, the output end of the driving motor 32 rotates, driving the active sprocket 39 to rotate rapidly, indirectly driving the driven sprocket 36 to rotate, and then driving the cutting saw blade 33 to rotate. At this time, the output end of the hydraulic telescopic rod 31 extends, driving the slide 38 to move along the slide rail 35, and then driving the mounting seat 37 to move along the slide rail 35, and then driving the cutting saw blade 33 to move along the slide rail 35, so that the cutting saw blade 33 is used to cut through the gap between the arc-shaped limiting clamping plates 523, thereby realizing integrated cutting of multiple metal corrugated tubes with high cutting efficiency.
[0041] See also Figure 1 , Figure 6 and Figure 7The feeding mechanism 6 includes a feeding assembly 61 and a power assembly 62. The feeding assembly 61 includes a mounting frame 615. The mounting frame 615 is mounted at the top center of the workbench 1, and the power assembly 62 is mounted at the bottom of the mounting frame 615. A plurality of center shafts 616 are evenly mounted on the top of the mounting frame 615. The center shaft 616 is rotatably connected to the mounting frame 615. A driven extrusion feeding wheel 611 is mounted on the top of the center shaft 616. A plurality of connecting shafts 613 are evenly mounted on the top of the mounting frame 615. The bottom of the connecting shaft 613 passes through the bottom of the mounting frame 615. The connecting shaft 613 is rotatably connected to the mounting frame 615. An active extrusion feeding wheel 612 is mounted on the top of the connecting shaft 613. The active extrusion feeding wheel 612 is rotatably connected to the driven extrusion feeding wheel 611. The active extrusion loading wheels 611 correspond one to one, and the metal bellows are fitted together between the one-to-one active extrusion loading wheels 612 and the driven extrusion loading wheels 611. A worm gear 614 is installed at the bottom end of the connecting shaft 613. The power component 62 includes a servo motor 621. The servo motor 621 is installed at the bottom rear side of the mounting frame 615. A rotating shaft 625 is installed at the output end of the servo motor 621. A push switch 622 is installed at the bottom of the servo motor 621, and a plurality of worms 623 meshing with the worm gear 614 are sleeved and fixed on the rotating shaft 625. A plurality of bearing ear blocks 624 are evenly sleeved on the rotating shaft 625, and the bearing ear blocks 624 are rotatably connected to the rotating shaft 625, and the bearing ear blocks 624 are installed on the upper surface of the workbench 1.
[0042] When the cutting of the metal bellows is completed, the output end of the two-way cylinder 512 extends, which then drives the output end of the fixed rod 10 to rise, and then drives the output end of the No. 1 linkage rod 9 to rise, and the No. 1 linkage rod 9 presses the push switch 622 on the servo motor 621, and the output end of the servo motor 621 starts to rotate, and then drives the rotating shaft 625 to rotate, and then drives the worm 623 to rotate, and then drives the worm gear 614 to rotate, thereby driving the connecting shaft 613 to rotate, and then drives the active extrusion feeding wheel 612 to rotate. The rotation of the active extrusion feeding wheel 612 drives the metal bellows to move in the direction of the fixed clamping assembly 41, and the metal bellows passes through the limiting shaping mechanism 5, thereby realizing the automatic feeding of the metal bellows. At the same time, the output end of the two-way cylinder 512 drives the No. 2 linkage rod 12 to move downward. After the servo motor 621 rotates for a certain period of time, the No. 2 linkage rod 12 moves down to a position where it does not contact the guide block of the positioning rod 11. At this time, the rear side of the top of the positioning rod 11 is in contact with the metal The side wall of the corrugated tube is fitted. During the feeding process, the metal corrugated tube to be cut pushes the already cut metal corrugated tube out of the fixed clamping assembly 41, thereby realizing the automatic unloading of the cut corrugated tube. When the cut corrugated tube is pushed out from the fixed clamping assembly 41, the top of the positioning rod 11 rotates toward the direction close to the metal bellows under the action of the torsion spring rod, so that the right end of the metal bellows to be cut conflicts with the left end of the positioning rod 11. At this time, the servo motor 621 is powered off, thereby stopping the feeding, ensuring the consistency of the feeding length, which is beneficial to fixed-length cutting. When the feeding is completed, the output end of the two-way cylinder 512 contracts, driving the No. 2 linkage rod 12 to move up, and the No. 2 linkage rod 12 re-extrudes the guide block, so that the positioning rod 11 returns to the vertical state. At the same time, the No. 1 linkage rod 9 moves down to release the extrusion on the press switch 622. The feeding mechanism 6 is linked with the limit shaping mechanism 5 to realize automatic feeding and ensure the fixed length of the feeding. A pressure sensor can be set at the left end of the positioning rod 11, and the pressure sensor is electrically connected to the servo motor 621. When the right end of the metal bellows to be cut collides with the left end of the positioning rod 11, the pressure sensor is squeezed by the metal bellows and sends a signal to the control system, thereby controlling the servo motor 621 to cut off power.
[0043] Working principle: During use, the present invention firstly uses the self-compensating clamping mechanism 4 to clamp and fix the two ends of the metal bellows. At the same time, the automatic compensation component 42 in the self-compensating clamping mechanism 4 automatically compensates for the clamping of the metal bellows, thereby avoiding bending or excessive stretching of the metal bellows during clamping, thereby improving the cutting accuracy. Subsequently, the limiting shaping mechanism 5 is used to clamp and fix the two sides of the metal bellows to be cut, thereby avoiding the metal bellows from slipping during cutting. The setting of the clamping mechanism 4 improves the stability of clamping, and then the multiple cutting mechanisms 3 are used to perform integrated cutting on the multiple metal bellows that have been clamped, with high cutting efficiency. After the cutting is completed, the limiting and shaping mechanism 5 releases the clamping and fixation of the metal bellows. At the same time, the No. 1 linkage rod 9 is linked with the limiting and shaping mechanism 5. The raising of the No. 1 linkage rod 9 realizes the pressing of the press switch 622, thereby opening the feeding mechanism 6, which is conducive to the automatic feeding of the metal bellows through the feeding mechanism 6 and ensures the consistency of the feeding length.
[0044] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A metal bellows cutting and processing device, comprising a workbench, characterized in that: A center hole is opened on the right side of the top of the workbench, a No. 1 pad is installed on the left side of the top of the workbench, and a No. 2 pad is installed on the right side of the top of the workbench. A self-compensating clamping mechanism is provided on the top of the No. 2 pad and the No. 1 pad. A feeding mechanism is installed at the center of the top of the workbench, and a limited position shaping mechanism is installed on the rear side of the top of the workbench, and multiple cutting mechanisms are installed on the front side of the top of the workbench; The multiple cutting mechanisms include two slide rails symmetrically installed on the top side wall of the workbench, the two slide rails are slidably connected to the slide table, and a mounting seat is installed on the rear side of the top of the slide table, and a cutting saw blade is rotatably connected to the top of the mounting seat; The self-compensating clamping mechanism includes a fixed clamping assembly for clamping and fixing the end side of the metal bellows and an automatic compensation assembly for adaptively compensating the metal bellows, a plurality of No. 1 fixing blocks are evenly installed on the top of the No. 2 pad, and two No. 1 side blocks are symmetrically installed on the top of the No. 1 fixing block, and No. 1 clamping springs are installed at the center of the opposite sides of the two No. 1 side blocks, and No. 1 mounting blocks are installed on the opposite sides of the two No. 1 clamping springs; The limiting and shaping mechanism includes a driving component and a shaping and limiting component. The driving component includes an L-shaped angle iron. The L-shaped angle iron is installed on the rear side of the top of the workbench, and a two-way cylinder is installed on the top of the L-shaped angle iron. Connecting rods are installed at both output ends of the two-way cylinder, and the shaping and limiting components are installed on the opposite sides of the two connecting rods. The feeding mechanism includes a feeding assembly and a power assembly. The feeding assembly includes a mounting frame, which is mounted at the top center of the workbench, and a power assembly is mounted at the bottom of the mounting frame. A No. 1 clamping arc block is installed on the opposite side of the two No. 1 mounting blocks, and the two No. 1 clamping arc blocks clamp and fix the metal bellows together; A number of No. 2 fixing blocks are evenly installed on the top of the No. 1 pad, two limit rails are symmetrically installed on the top of the No. 2 fixing block, sliders are slidably connected to the two limit rails, and No. 2 side blocks are installed on the tops of the two sliders, and No. 2 clamping springs are installed at the centers of the two No. 2 side blocks facing each other, and No. 2 mounting blocks are installed on the two No. 2 clamping springs facing each other; A No. 2 clamping arc block is installed on the opposite side of the two No. 2 mounting blocks, and the two No. 2 clamping arc blocks jointly clamp the metal bellows. Compensation springs are installed on the left sides of the two No. 2 side blocks, and an annular block is jointly installed on the left ends of the two compensation springs. The bottom of the annular block is fixedly connected to the left side of the top of the No. 2 fixing block.
2. The metal corrugated pipe cutting and processing device according to claim 1, characterized in that: A fixed shaft passes through the center of the cutting saw blade, the fixed shaft passes through the right end of the mounting seat, and a driven sprocket is sleeved and fixed on the fixed shaft. A driving motor is installed on the front side of the top of the slide, and a driving sprocket is installed on the output end of the driving motor. A chain is meshed between the driving sprocket and the driven sprocket, and a limit block is jointly arranged on the rear sides of the two slide rails.
3. A metal corrugated pipe cutting and processing device according to claim 2, characterized in that: A hydraulic telescopic rod is installed at the center of the bottom of the slide, and the output end of the hydraulic telescopic rod is fixedly connected to the connecting block at the center of the bottom of the slide, and the fixed end of the hydraulic telescopic rod is installed at the front side of the inside of the workbench.
4. The metal corrugated pipe cutting and processing device according to claim 1, characterized in that: The shaping and limiting assembly includes a fixing frame, which is installed on the opposite sides of the two connecting rods, and two mounting rods are installed on the opposite sides of the two fixing frames, and a plurality of arc-shaped limiting clamping plates are installed on the opposite sides of the four mounting rods, and a group of arc-shaped limiting clamping plates corresponding to the upper and lower parts clamp the metal bellows together, a fixing rod is installed on the left side of the connecting rod located at the top, and a No. 1 linkage rod is installed at the bottom of the fixing rod, and the bottom of the No. 1 linkage rod penetrates from the rear side of the top of the workbench, and a No. 2 linkage rod is installed on the right side of the connecting rod located at the bottom, and the top of the workbench is located on the right side of the fixed clamping assembly, and a positioning rod is hinged through a torsion spring rod, and the top of the positioning rod penetrates from the top of the workbench, and an inclined guide block is installed at the bottom of the positioning rod. When the guide block is in close contact with the No. 2 linkage rod, the positioning rod is in a vertical state, and a through groove for the positioning rod to rotate is opened on the top of the workbench.
5. The metal corrugated pipe cutting and processing device according to claim 1, characterized in that: A number of center shafts are evenly mounted on the top of the mounting frame, the center shafts are rotatably connected to the mounting frame, a driven extrusion feeding wheel is mounted on the top of the center shafts, a number of connecting shafts are evenly mounted on the top of the mounting frame, the bottom of the connecting shafts passes through the bottom of the mounting frame, the connecting shafts are rotatably connected to the mounting frame, an active extrusion feeding wheel is mounted on the top of the connecting shafts, the active extrusion feeding wheel corresponds to the driven extrusion feeding wheel one-to-one, and a metal bellows is fitted between the corresponding active extrusion feeding wheel and the driven extrusion feeding wheel, a worm gear is mounted on the bottom end of the connecting shaft, and the power assembly includes a servo motor, and the servo motor is mounted on the rear side of the bottom of the mounting frame.
6. The metal corrugated pipe cutting and processing device according to claim 5, characterized in that: A rotating shaft is installed at the output end of the servo motor, a push switch is installed at the bottom of the servo motor, and a plurality of worms meshing with the worm wheel are sleeved and fixed on the rotating shaft.
7. The metal corrugated pipe cutting and processing device according to claim 6, characterized in that: A plurality of bearing lugs are evenly sleeved on the rotating shaft, and the bearing lugs are rotatably connected to the rotating shaft, and the bearing lugs are mounted on the upper surface of the workbench.
Citation Information
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