A wire rod preparation device and method for the foot rolls of a continuous casting machine with high temperature and corrosion resistance
By using transmission components such as fixed motors, worms and conical gears in the welding wire preparation device, uniform distribution of the flux core and cleaning of the welding wire surface are solved, and the problems of uneven distribution of the medicine core and residual dust on the welding wire surface in the existing equipment are solved, and the surface quality of the welding wire is improved.
Patent Information
- Application Number
- CN202411661344.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2044-11-20
AI Technical Summary
During the production of existing welding wire preparation devices, the flux core distribution is uneven and dust remains on the surface of the welding wire, resulting in poor surface quality.
The worm is rotated by the rotation of the fixed motor, and the transmission wheel is rotated by the meshing of the worm and the worm gear. The transmission wheel transmits the flux core evenly to the steel sheet, and the back and forth screw is rotated by the meshing of the fixing rod and the conical gear to level the flux core distribution. At the same time, dust on the surface of the welding wire is cleaned by adjusting the meshing of the gear and the cleaning rod.
The uniform distribution of the flux core on the steel sheet and the cleaning of the welding wire surface are achieved, and the surface quality of the welding wire is improved.
Smart Images

Figure CN119159282B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of wire preparation devices, and particularly relates to a wire preparation device and method for a continuous casting machine foot roll with high temperature resistance and corrosion resistance. Background Technique
[0002] The welding method of the continuous casting machine foot roll mainly adopts the surfacing technology. The surfacing technology is a method of improving the hardness, wear resistance, corrosion resistance and other properties of a workpiece by depositing a metal layer on its surface. In the welding of the continuous casting machine foot roll, the surfacing technology is widely used to solve problems such as high temperature, surface oxidation and spalling caused by surface water cooling during the use of the foot roll, so as to extend the service life of the continuous casting machine foot roll. Surfacing requires the use of flux-cored wire for welding. The flux-cored wire is made of materials such as low-carbon steel or low-alloy steel with good plasticity. Its surface is similar to that of a solid wire, but the inside is filled with welding powder prepared according to a dosage. When making the flux-cored wire, a wire preparation device is needed.
[0003] When the existing wire preparation device is making, a powder filling machine is needed. The existing powder filling machine transports the powder through a conveyor. The powder falls freely onto the steel sheet, making the distribution of the flux-cored wire in the steel sheet uneven. At the same time, after the production of some existing wire preparation devices is completed, there is dust remaining on the outer surface of the wire, which cannot be cleaned in time, resulting in poor surface quality of the wire. Summary of the Invention
[0004] The purpose of the invention is: a wire preparation device and method for a continuous casting machine foot roll with high temperature resistance and corrosion resistance. By rotating the fixed motor to drive the worm to rotate, through the meshing of the worm and the worm wheel, the transmission wheel rotates. The transmission wheel transports the flux-cored wire to the conveyor. At the same time, the conveyor transports the flux-cored wire through the transmission hopper onto the steel sheet. Due to the rotation of the transmission wheel driving the fixed rod to rotate, through the meshing of the two fixed bevel gears, the reciprocating screw rod rotates. Through the limitation of the fixed limit rod, the connecting plate drives the support rod and the moving claw to move back and forth on the sliding block, leveling the flux-cored wire on the steel sheet, ensuring the uniform distribution of the flux-cored wire on the steel sheet, and providing a good foundation for subsequent processing. By driving the adjusting gear to rotate through the adjusting motor, through the meshing of the adjusting gear and the connecting gear ring, the connecting gear ring rotates. Through the meshing of the connecting gear ring and the connecting gear, the connecting rod rotates. Through the meshing of the two connecting bevel gears, the connecting threaded rod rotates. Through the limitation of the installation limit rod, the pushing block pushes the cleaning rod to move to a suitable position. When the wire passes through the cleaning rod, the installation motor is started. The installation motor drives the installation gear to rotate. Through the meshing of the installation gear and the linkage gear, the rotating box drives the cleaning rod to rotate to clean the surface of the wire, improving the surface quality of the wire.
[0005] The technical solution adopted by the invention is as follows: a wire preparation device for a continuous casting machine foot roll with high temperature resistance and corrosion resistance, including:
[0006] The main body of the welding wire preparation device;
[0007] The medicine filling mechanism, which includes a support frame, a mounting component, a transmission component, two sets of transmission components and a pushing component. The bottom of the support frame is fixedly connected to the top of the main body of the welding wire preparation device;
[0008] The main body of the medicine filling device, which is fixedly connected to the top of the support frame;
[0009] The conveyor, which is fixedly connected between the inner walls on both sides of the support frame; and the cleaning mechanism, which includes a fixing plate, a rotating component, a power component, multiple sets of rotating components and multiple sets of cleaning components. The bottom end of the fixing plate is fixedly connected to the top of the main body of the welding wire preparation device. The rotating component is arranged on the fixing plate, the power component is arranged on the rotating component, each set of rotating components is arranged on the power component and the fixing plate, and each set of cleaning components is arranged on the rotating component.
[0010] Among them, the mounting component includes a transmission frame and a fixing box. The transmission frame is fixedly connected to the upper inner wall of the support frame, and the outer surface of one side of the fixing box is fixedly connected to the outer surface of one side of the transmission frame.
[0011] Among them, the transmission component includes a fixed motor, a worm, two worm wheels and two transmission wheels. The fixed motor is fixedly connected to the top of the fixing box. The worm is rotatably connected between the upper and lower inner walls of the fixing box, and the top end of the worm is fixedly connected to the output end of the fixed motor. Each transmission wheel is rotatably connected between the inner walls on both sides of the transmission frame. Each worm wheel is fixedly sleeved on one end of the transmission wheel, and the two worm wheels are meshed with the worm.
[0012] Among them, each set of transmission components includes a fixed rod, a mounting block, two fixed bevel gears, a reciprocating lead screw, a fixed limiting rod and a connecting plate. One end of the fixed rod rotatably penetrates through one side of the fixing box and is fixedly connected to one end of one of the transmission wheels. One side of the mounting block is fixedly connected to the outer surface of one side of the support frame. The reciprocating lead screw rotatably penetrates through both sides of the mounting block. One of the fixed bevel gears is fixedly sleeved on one end of the fixed rod, and the other fixed bevel gear is fixedly sleeved on one end of the reciprocating lead screw. The two fixed bevel gears are meshed with each other. One end of the fixed limiting rod is fixedly connected to the outer surface of one side of the mounting block. The connecting plate is threadedly sleeved on the outer surface of the reciprocating lead screw, and the connecting plate is slidably sleeved on the outer surface of the fixed limiting rod.
[0013] Among them, the pushing component includes a support rod, a plurality of moving claws, two sliding blocks and a transfer hopper. The transfer hopper is fixedly connected to the outer surface of one side of the support frame. The top of each sliding block is fixedly connected to the outer surface of one side of the transfer hopper. The support rod is fixedly connected between the two connecting plates and slidably penetrates through the sliding block. A plurality of moving claws are fixedly sleeved on the outer surface of the support rod.
[0014] Among them, the rotating component includes a rotating box, a mounting motor, a mounting gear and a linkage gear. The rotating box rotatably penetrates through both sides of the fixed plate. The mounting motor is fixedly connected to the outer surface of one side of the fixed plate. The mounting gear is fixedly sleeved on the output end of the mounting motor. The linkage gear is fixedly sleeved on the outer surface of the rotating box, and the linkage gear meshes with the mounting gear.
[0015] Among them, the power component includes an adjusting motor, an adjusting gear and a connecting gear ring. The adjusting motor is fixedly connected to the lower inner wall of the rotating box. The adjusting gear is fixedly sleeved on the output end of the adjusting motor. The connecting gear ring is rotatably connected to the inner wall of one side of the rotating box, and the connecting gear ring meshes with the adjusting gear.
[0016] Among them, each group of rotating components includes a connecting gear, a connecting rod, a connecting threaded rod and two connecting bevel gears. One end of the connecting rod is rotatably connected to the inner wall of one side of the rotating box. One of the connecting bevel gears and the connecting gear are fixedly sleeved on the outer surface of the connecting rod. The connecting gear meshes with the connecting gear ring. One end of the connecting threaded rod rotatably penetrates through the outer surface of one side of the rotating box. The other connecting bevel gear is fixedly sleeved on the outer surface of the connecting threaded rod, and the two connecting bevel gears mesh with each other.
[0017] Among them, each group of cleaning components includes two mounting limit rods, a pushing block and a cleaning rod. One end of each of the two mounting limit rods is fixedly connected to the outer surface of one side of the rotating box. One end of the pushing block is threadedly sleeved on the outer surface of the connecting threaded rod, and the pushing block is slidably sleeved on the outer surface of the two mounting limit rods. One end of the cleaning rod is fixedly connected to one end of the pushing block.
[0018] A preparation method of a wire for a high-temperature and corrosion-resistant continuous casting machine foot roll preparation device includes the following steps:
[0019] Step 1: Transmit the welding flux. When making the wire, the flux core is filled through the filling device body, the filling mechanism and the conveyor. The fixed motor is started, and the fixed motor rotates to drive the worm to rotate. Through the meshing of the worm and the worm gear, the transmission wheel rotates. The transmission wheel transmits the flux core to the conveyor, and the conveyor drops the flux core onto the steel sheet through the transfer hopper.
[0020] Step 2, leveling the welding flux: When the flux core falls onto the steel sheet, the rotation of the transmission wheel drives the fixed rod to rotate. Through the meshing of two fixed bevel gears, the reciprocating lead screw rotates. With the limitation of the fixed limit rod, the connecting plate drives the support rod and the moving claw to move back and forth on the sliding block, leveling the flux core on the steel sheet;
[0021] Step 3, cleaning the welding wire: After the welding wire is manufactured, there is dust residue on its surface. First, adjust the cleaning mechanism according to the specification of the welding wire. Turn on the adjustment motor, and the adjustment motor drives the adjustment gear to rotate. Through the meshing of the adjustment gear and the connecting gear ring, the connecting gear ring rotates. Through the meshing of the connecting gear ring and the connecting gear, the connecting rod rotates. Through the meshing of two connecting bevel gears, the connecting threaded rod rotates. With the limitation of the installation limit rod, the pushing block pushes the cleaning rod to move to a suitable position. When the welding wire passes through the cleaning rod, turn on the installation motor, and the installation motor drives the installation gear to rotate. Through the meshing of the installation gear and the linkage gear, the rotating box drives the cleaning rod to rotate to clean the surface of the welding wire.
[0022] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present invention are:
[0023] (1) In the present invention, the rotation of the fixed motor drives the worm to rotate. Through the meshing of the worm and the worm wheel, the transmission wheel rotates. The transmission wheel transports the flux core to the conveyor. When the flux core falls onto the steel sheet through the transfer hopper of the conveyor, due to the rotation of the transmission wheel driving the fixed rod to rotate, through the meshing of two fixed bevel gears, the reciprocating lead screw rotates. With the limitation of the fixed limit rod, the connecting plate drives the support rod and the moving claw to move back and forth on the sliding block, leveling the flux core on the steel sheet, ensuring the uniform distribution of the flux core on the steel sheet and providing a good foundation for subsequent processing.
[0024] (2) In the present invention, the adjustment motor drives the adjustment gear to rotate. Through the meshing of the adjustment gear and the connecting gear ring, the connecting gear ring rotates. Through the meshing of the connecting gear ring and the connecting gear, the connecting rod rotates. Through the meshing of two connecting bevel gears, the connecting threaded rod rotates. With the limitation of the installation limit rod, the pushing block pushes the cleaning rod to move to a suitable position. When the welding wire passes through the cleaning rod, turn on the installation motor, and the installation motor drives the installation gear to rotate. Through the meshing of the installation gear and the linkage gear, the rotating box drives the cleaning rod to rotate to clean the surface of the welding wire, improving the surface quality of the welding wire. Description of the Drawings
[0025] Figure 1 is the front perspective view of the present invention;
[0026] Figure 2 is the rear perspective view of the present invention;
[0027] Figure 3Front view perspective view of the medicine filling mechanism part of the present invention;
[0028] Figure 4 Front view perspective view of the medicine filling mechanism part of the present invention;
[0029] Figure 5 Top view perspective sectional view of the medicine filling mechanism part of the present invention;
[0030] Figure 6 For the present invention Figure 5 Enlarged view of part A;
[0031] Figure 7 For the present invention Figure 5 Enlarged view of part B;
[0032] Figure 8 Front view perspective view of the cleaning mechanism part of the present invention;
[0033] Figure 9 Side view perspective sectional view of part of the cleaning mechanism of the present invention;
[0034] Figure 10 Front view perspective sectional view of part of the cleaning mechanism of the present invention;
[0035] Figure 11 Rear view perspective view of part of the cleaning mechanism of the present invention;
[0036] Figure 12 Rear view perspective sectional view of part of the cleaning mechanism of the present invention.
[0037] Reference numerals in the figure: 1. Welding wire preparation device body; 2. Medicine filling device body; 3. Medicine filling mechanism; 301. Support frame; 302. Transmission frame; 303. Fixed box; 304. Fixed motor; 305. Worm; 306. Worm gear; 307. Transmission wheel; 308. Fixed rod; 309. Fixed bevel gear; 310. Installation block; 311. Reciprocating lead screw; 312. Fixed limit rod; 313. Connecting plate; 314. Support rod; 315. Transmission hopper; 316. Sliding block; 317. Moving claw; 4. Cleaning mechanism; 401. Fixed plate; 402. Rotating box; 403. Installation motor; 404. Installation gear; 405. Linkage gear; 406. Adjusting motor; 407. Adjusting gear; 408. Connecting tooth ring; 409. Connecting gear; 410. Connecting rod; 411. Connecting bevel gear; 412. Connecting threaded rod; 413. Installation limit rod; 414. Pushing block; 415. Cleaning rod; 5. Conveyor. Detailed implementation manners
[0038] In order to make the objectives, technical solutions and advantages of the present invention more clear and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0039] Embodiment 1
[0040] Refer to Figures 1-12 : The present invention provides a technical solution: a wire rod preparation device for the foot rolls of a continuous casting machine with high temperature and corrosion resistance, including: a wire rod preparation device body 1; a filling mechanism 3, the filling mechanism 3 includes a support frame 301, a mounting component, a transmission component, two sets of transmission components and a pushing component, the bottom of the support frame 301 is fixedly connected to the top of the wire rod preparation device body 1, the mounting component is arranged on the upper inner wall of the support frame 301, the transmission component is arranged on the mounting component, each set of transmission components is arranged on the transmission component, and the pushing component is arranged on the transmission component; a filling device body 2, the filling device body 2 is fixedly connected to the top of the support frame 301; a conveyor 5, the conveyor 5 is fixedly connected between the two inner walls of the support frame 301; and a cleaning mechanism 4, the cleaning mechanism 4 includes a fixing plate 401, a rotating component, a power component, multiple sets of rotating components and multiple sets of cleaning components, the bottom end of the fixing plate 401 is fixedly connected to the top of the wire rod preparation device body 1, the rotating component is arranged on the fixing plate 401, the power component is arranged on the rotating component, each set of rotating components is arranged on the power component and the fixing plate 401, and each set of cleaning components is arranged on the rotating component.
[0041] In this implementation: The wire rod preparation device body 1 is provided for making wire rods, the filling mechanism 3 is provided for filling powder, the support frame 301 is provided for supporting and transmitting the filling device body 2, the mounting component is provided for installing the transmission component, the transmission component is provided for transmitting powder, the two sets of transmission components are provided for transmission, the pushing component can level the powder, the conveyor 5 is provided for transmitting powder, the cleaning mechanism 4 is provided for cleaning the surface of the wire rod, the fixing plate 401 is provided for supporting rotation, the rotating component is provided to make the cleaning component rotate, the power component is provided for providing rotational force, and the multiple sets of rotating components are provided to adjust the positions of the multiple sets of cleaning components.
[0042] Specifically, the mounting component includes a transmission frame 302 and a fixing box 303, the transmission frame 302 is fixedly connected to the upper inner wall of the support frame 301, and one outer surface of the fixing box 303 is fixedly connected to one outer surface of the transmission frame 302.
[0043] In this embodiment: The transmission frame 302 and the fixing box 303 are provided for installing the transmission component.
[0044] Specifically, the transmission component includes a fixed motor 304, a worm 305, two worm wheels 306 and two transmission wheels 307. The fixed motor 304 is fixedly connected to the top of the fixed box 303. The worm 305 is rotatably connected between the upper and lower inner walls of the fixed box 303, and the top end of the worm 305 is fixedly connected to the output end of the fixed motor 304. Each transmission wheel 307 is rotatably connected between the two inner side walls of the transmission frame 302. Each worm wheel 306 is fixedly sleeved on one end of the transmission wheel 307, and the two worm wheels 306 are meshed with the worm 305 respectively.
[0045] In this embodiment: The fixed motor 304 is provided to provide rotational force. The worm 305 and the two worm wheels 306 are provided for transmission. The two transmission wheels 307 are provided for transporting the medicinal powder. The principle and structure of the fixed motor 304 are common knowledge to those skilled in the art and will not be introduced in detail here. Its model can be selected according to the actual use situation.
[0046] Specifically, each set of transmission components includes a fixed rod 308, a mounting block 310, two fixed bevel gears 309, a reciprocating lead screw 311, a fixed limiting rod 312 and a connecting plate 313. One end of the fixed rod 308 rotatably penetrates through one side of the fixed box 303 and is fixedly connected to one end of one of the transmission wheels 307. One side of the mounting block 310 is fixedly connected to the outer surface of one side of the support frame 301. The reciprocating lead screw 311 rotatably penetrates through both sides of the mounting block 310. One of the fixed bevel gears 309 is fixedly sleeved on one end of the fixed rod 308, and the other fixed bevel gear 309 is fixedly sleeved on one end of the reciprocating lead screw 311. The two fixed bevel gears 309 are meshed with each other. One end of the fixed limiting rod 312 is fixedly connected to the outer surface of one side of the mounting block 310. The connecting plate 313 is threadedly sleeved on the outer surface of the reciprocating lead screw 311, and the connecting plate 313 is slidably sleeved on the outer surface of the fixed limiting rod 312.
[0047] In this embodiment: The fixed rod 308 is provided for transmission. The mounting block 310 is provided for mounting the reciprocating lead screw 311. One end of the reciprocating lead screw 311 is provided with threads to enable the connecting plate 313 to move on the reciprocating lead screw 311. The two fixed bevel gears 309 are provided for transmission. The fixed limiting rod 312 is provided for limiting. The connecting plate 313 is provided for pushing the pushing component to move.
[0048] Specifically, the pushing component includes a support rod 314, a plurality of moving claws 317, two sliding blocks 316 and a transmission hopper 315. The transmission hopper 315 is fixedly connected to the outer surface of one side of the support frame 301. The top of each sliding block 316 is fixedly connected to the outer surface of one side of the transmission hopper 315. The support rod 314 is fixedly connected between the two connecting plates 313, and the support rod 314 slidably penetrates through the sliding blocks 316. A plurality of moving claws 317 are fixedly sleeved on the outer surface of the support rod 314.
[0049] In this embodiment: The support rod 314 is provided to support a plurality of moving claws 317. The plurality of moving claws 317 are provided to level the medicinal powder. The two sliding blocks 316 are provided to limit the support rod 314. The support rod 314 can slide within the sliding blocks 316. The transfer hopper 315 is provided to transfer the medicinal powder.
[0050] Specifically, the rotating component includes a rotating box 402, a mounting motor 403, a mounting gear 404, and a linkage gear 405. The rotating box 402 rotates through both sides of the fixing plate 401. The mounting motor 403 is fixedly connected to the outer surface of one side of the fixing plate 401. The mounting gear 404 is fixedly sleeved on the output end of the mounting motor 403. The linkage gear 405 is fixedly sleeved on the outer surface of the rotating box 402, and the linkage gear 405 and the mounting gear 404 are meshed with each other.
[0051] In this embodiment: The mounting motor 403 is provided to provide rotational force. The mounting gear 404 and the linkage gear 405 are provided for transmission. The principle structure of the mounting motor 403 belongs to the common knowledge of those skilled in the art and will not be introduced in detail here. Its model can be selected according to the actual usage situation.
[0052] Specifically, the power component includes an adjusting motor 406, an adjusting gear 407, and a connecting gear ring 408. The adjusting motor 406 is fixedly connected to the lower inner wall of the rotating box 402. The adjusting gear 407 is fixedly sleeved on the output end of the adjusting motor 406. The connecting gear ring 408 is rotatably connected to the inner wall of one side of the rotating box 402, and the connecting gear ring 408 and the adjusting gear 407 are meshed with each other.
[0053] In this embodiment: The adjusting motor 406 is provided to provide rotational force. The adjusting gear 407 and the connecting gear ring 408 are provided for transmission. The principle structure of the adjusting motor 406 belongs to the common knowledge of those skilled in the art and will not be introduced in detail here. Its model can be selected according to the actual usage situation.
[0054] Specifically, each set of rotating components includes a connecting gear 409, a connecting rod 410, a connecting threaded rod 412, and two connecting bevel gears 411. One end of the connecting rod 410 is rotatably connected to the inner wall of one side of the rotating box 402. One of the connecting bevel gears 411 and the connecting gear 409 are both fixedly sleeved on the outer surface of the connecting rod 410. The connecting gear 409 and the connecting gear ring 408 are meshed with each other. One end of the connecting threaded rod 412 rotates through the outer surface of one side of the rotating box 402. The other connecting bevel gear 411 is fixedly sleeved on the outer surface of the connecting threaded rod 412. The two connecting bevel gears 411 are meshed with each other.
[0055] In this embodiment, the connecting gear 409 and the two connecting bevel gears 411 are provided for transmission, the connecting rod 410 is provided for installing the connecting gear 409 and the connecting bevel gear 411, and the connecting threaded rod 412 is provided for adjusting the position of the cleaning component.
[0056] Specifically, each group of cleaning components includes two mounting limit rods 413, a pushing block 414, and a cleaning rod 415. One end of each of the two mounting limit rods 413 is fixedly connected to the outer surface of one side of the rotating box 402. One end of the pushing block 414 is threadedly sleeved on the outer surface of the connecting threaded rod 412, and the pushing block 414 is slidably sleeved on the outer surfaces of the two mounting limit rods 413. One end of the cleaning rod 415 is fixedly connected to one end of the pushing block 414.
[0057] In this embodiment, the two mounting limit rods 413 are provided for limiting, the pushing block 414 is provided for installing the cleaning rod 415, and the cleaning rod 415 is provided for cleaning the surface of the welding wire.
[0058] The following is a detailed description of the usage method of a welding wire preparation device and method for a high-temperature and corrosion-resistant caster foot roll provided by an embodiment of the present invention. The usage method includes the following steps: Step 1, Transmitting the flux: When making the welding wire, the flux core is filled through the filling device body 2, the filling mechanism 3, and the conveyor 5. The fixed motor 304 is started, and the fixed motor 304 rotates to drive the worm 305 to rotate. Through the meshing of the worm 305 and the worm gear 306, the transmission wheel 307 rotates, and the transmission wheel 307 transmits the flux core to the conveyor 5. The conveyor 5 drops the flux core through the transmission hopper 315 onto the steel sheet; Step 2, Levelling the flux: When the flux core falls onto the steel sheet, due to the rotation of the transmission wheel 307 driving the fixed rod 308 to rotate, through the meshing of the two fixed bevel gears 309, the reciprocating lead screw 311 rotates. Through the limitation of the fixed limit rod 312, the connecting plate 313 drives the support rod 314 and the moving claw 317 to move back and forth on the sliding block 316 to level the flux core on the steel sheet; Step 3, Cleaning the welding wire: After the welding wire is made, there is dust residue on the surface. First, adjust the cleaning mechanism 4 according to the specification of the welding wire. The adjustment motor 406 is started, and the adjustment motor 406 drives the adjustment gear 407 to rotate. Through the meshing of the adjustment gear 407 and the connecting gear ring 408, the connecting gear ring 408 rotates. Through the meshing of the connecting gear ring 408 and the connecting gear 409, the connecting rod 410 rotates. Through the meshing of the two connecting bevel gears 411, the connecting threaded rod 412 rotates. Through the limitation of the mounting limit rod 413, the pushing block 414 pushes the cleaning rod 415 to move to a suitable position. When the welding wire passes through the cleaning rod 415, the mounting motor 403 is started, and the mounting motor 403 drives the mounting gear 404 to rotate. Through the meshing of the mounting gear 404 and the linkage gear 405, the rotating box 402 drives the cleaning rod 415 to rotate to clean the surface of the welding wire.
[0059] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims
1. A welding wire preparation device for high temperature and corrosion resistant continuous casting machine foot roller, characterized in that: include: Welding wire preparation device body (1); A charge filling mechanism (3), the charge filling mechanism (3) comprising a support frame (301), a mounting component, a transmission component, two sets of transmission components and a pushing component, the bottom of the support frame (301) being fixedly connected to the top of the welding wire preparation device body (1); A medicine filling device body (2), wherein the medicine filling device body (2) is fixedly connected to the top of the support frame (301); A conveyor (5), the conveyor (5) being fixedly connected between two inner walls of the support frame (301); and A cleaning mechanism (4), the cleaning mechanism (4) comprising a fixed plate (401), a rotating component, a power component, a plurality of groups of rotating components and a plurality of groups of cleaning components, the bottom end of the fixed plate (401) being fixedly connected to the top of the welding wire preparation device body (1), the rotating component being arranged on the fixed plate (401), the power component being arranged on the rotating component, each group of the rotating components being arranged on the power component and the fixed plate (401), and each group of the cleaning components being arranged on the rotating component; The installation component comprises a transmission frame (302) and a fixing box (303), the transmission frame (302) being fixedly connected to an upper inner wall of the support frame (301), and one side outer surface of the fixing box (303) being fixedly connected to one side outer surface of the transmission frame (302); The transmission component comprises a fixed motor (304), a worm (305), two worm wheels (306) and two transmission wheels (307); the fixed motor (304) is fixedly connected to the top of the fixed box (303); the worm (305) is rotatably connected between the upper and lower inner walls of the fixed box (303); the top end of the worm (305) is fixedly connected to the output end of the fixed motor (304); each of the transmission wheels (307) is rotatably connected between the inner walls on both sides of the transmission frame (302); each of the worm wheels (306) is fixedly sleeved on one end of the transmission wheel (307); and the two worm wheels (306) are meshed with the worm (305); Each group of transmission components comprises a fixed rod (308), a mounting block (310), two fixed bevel gears (309), a reciprocating screw rod (311), a fixed limit rod (312) and a connecting plate (313); one end of the fixed rod (308) rotates through one side of the fixed box (303) and is fixedly connected to one end of one of the transmission wheels (307); one side of the mounting block (310) is fixedly connected to the outer surface of one side of the support frame (301); the reciprocating screw rod (311) rotates through both sides of the mounting block (310). , one of the fixed bevel gears (309) is fixedly sleeved on one end of the fixed rod (308), the other fixed bevel gear (309) is fixedly sleeved on one end of the reciprocating screw rod (311), the two fixed bevel gears (309) are meshed with each other, one end of the fixed limiting rod (312) is fixedly connected to an outer surface of one side of the mounting block (310), the connecting plate (313) is threadedly sleeved on the outer surface of the reciprocating screw rod (311), and the connecting plate (313) is slidably sleeved on the outer surface of the fixed limiting rod (312); The pushing component comprises a support rod (314), a plurality of movable claws (317), two sliding blocks (316) and a transmission bucket (315); the transmission bucket (315) is fixedly connected to an outer surface of one side of the support frame (301); the top of each sliding block (316) is fixedly connected to an outer surface of one side of the transmission bucket (315); the support rod (314) is fixedly connected between two connecting plates (313), and the support rod (314) slides through the sliding blocks (316); and the plurality of movable claws (317) are fixedly sleeved on the outer surface of the support rod (314).
2. A device for preparing welding wire for foot roller of a high temperature resistant and corrosion resistant continuous casting machine as claimed in claim 1, characterized in that: The rotating component comprises a rotating box (402), a mounting motor (403), a mounting gear (404) and a linkage gear (405); the rotating box (402) rotates and passes through both sides of the fixed plate (401); the mounting motor (403) is fixedly connected to an outer surface of one side of the fixed plate (401); the mounting gear (404) is fixedly sleeved on an output end of the mounting motor (403); the linkage gear (405) is fixedly sleeved on an outer surface of the rotating box (402); and the linkage gear (405) and the mounting gear (404) are meshed with each other.
3. A device for preparing welding wire for foot roller of high temperature resistant and corrosion resistant continuous casting machine as claimed in claim 2, characterized in that: The power component comprises an adjusting motor (406), an adjusting gear (407) and a connecting gear ring (408); the adjusting motor (406) is fixedly connected to the lower inner wall of the rotating box (402); the adjusting gear (407) is fixedly sleeved on the output end of the adjusting motor (406); the connecting gear ring (408) is rotatably connected to the inner wall of one side of the rotating box (402); and the connecting gear ring (408) and the adjusting gear (407) are meshed with each other.
4. A device for preparing welding wire for foot roller of a high temperature resistant and corrosion resistant continuous casting machine as claimed in claim 3, characterized in that: Each group of the rotating parts comprises a connecting gear (409), a connecting rod (410), a connecting threaded rod (412) and two connecting bevel gears (411); one end of the connecting rod (410) is rotatably connected to an inner wall of one side of the rotating box (402); one of the connecting bevel gears (411) and the connecting gear (409) is fixedly sleeved on the outer surface of the connecting rod (410); the connecting gear (409) and the connecting gear ring (408) are meshed with each other; one end of the connecting threaded rod (412) is rotatably passed through an outer surface of one side of the rotating box (402); the other connecting bevel gear (411) is fixedly sleeved on the outer surface of the connecting threaded rod (412); and the two connecting bevel gears (411) are meshed with each other.
5. A device for preparing welding wire for foot roller of high temperature resistant and corrosion resistant continuous casting machine as claimed in claim 4, characterized in that: Each group of the cleaning components comprises two installation limit rods (413), a pushing block (414) and a cleaning rod (415); one end of the two installation limit rods (413) is fixedly connected to the outer surface of one side of the rotating box (402); one end of the pushing block (414) is threadedly sleeved on the outer surface of the connecting threaded rod (412); the pushing block (414) is slidably sleeved on the outer surfaces of the two installation limit rods (413); and one end of the cleaning rod (415) is fixedly connected to one end of the pushing block (414).
6. A method for preparing a welding wire preparation device for a high temperature and corrosion resistant continuous casting machine foot roller, characterized in that: The device for preparing welding wire for foot roller of a high temperature resistant and corrosion resistant continuous casting machine as claimed in claim 5 comprises the following steps: S1. Transferring welding flux: When welding wire is produced, the flux core is filled through the flux filling device body (2), the flux filling mechanism (3) and the conveyor (5), and the fixed motor (304) is turned on. The fixed motor (304) rotates to drive the worm (305) to rotate, and the transmission wheel (307) rotates through the meshing of the worm (305) and the worm wheel (306). The transmission wheel (307) transfers the flux core to the conveyor (5), and the conveyor (5) causes the flux core to fall onto the steel sheet through the transmission bucket (315); S2. Flattening the flux: When the flux core falls onto the steel sheet, the rotation of the transmission wheel (307) drives the fixed rod (308) to rotate, and the meshing of the two fixed bevel gears (309) causes the reciprocating screw rod (311) to rotate. The fixed limiting rod (312) limits the connection plate (313) to drive the support rod (314) and the moving claw (317) to move back and forth on the sliding block (316), thereby flattening the flux core on the steel sheet; S3, cleaning the welding wire: after the welding wire is made, dust remains on the surface. First, the cleaning mechanism (4) is adjusted according to the specifications of the welding wire, and the adjusting motor (406) is turned on. The adjusting motor (406) drives the adjusting gear (407) to rotate, and the connecting gear ring (408) is rotated by meshing the adjusting gear (407) and the connecting gear ring (408). The connecting gear ring (408) is rotated by meshing with the connecting gear (409), and the connecting rod (410) is rotated through the two connecting bevel gears (411). The connecting threaded rod (412) is meshed with each other, and the pushing block (414) pushes the cleaning rod (415) to move to a suitable position through the limit of the installation limit rod (413). When the welding wire passes through the cleaning rod (415), the installation motor (403) is turned on, and the installation motor (403) drives the installation gear (404) to rotate. Through the meshing of the installation gear (404) and the linkage gear (405), the rotating box (402) drives the cleaning rod (415) to rotate to clean the surface of the welding wire.
Citation Information
Patent Citations
Novel steel belt forming machine for preparing flux-cored wire
CN209349725U
Powder flattening mechanism for flux-cored wire machining process
CN216576165U
Ratch type device for feeding chemicals for making wire or rods for soldering
CN2336907Y
Method and device for filling flux into flux cored wire
KR1020050046894A