A steel pipe loading platform for a closed automatic pickling line
By designing a steel pipe loading table for closed automatic pickling lines, including feeding, stirring and discharge mechanisms, the problems of uneven pickling and low degree of automation of steel pipes are solved, and uniform pickling and equipment automation of steel pipes are improved.
Patent Information
- Application Number
- CN202411648774.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-11-19
AI Technical Summary
During the pickling process of steel pipes, the tied steel pipes are difficult to turn, resulting in uneven pickling, low degree of automation, and poor practicality.
A steel pipe loading table with closed automatic pickling line is designed, including a loading mechanism, a tumbling mechanism and a discharge mechanism. The steel pipes are transported one by one through the feeding mechanism to the conveying mechanism. The tumbling mechanism flips the steel pipes and automatically discharges the pickled steel pipes through the discharge mechanism.
The uniform pickling of steel pipes is achieved, the degree of automation and practicality of the equipment is improved, and the improvement of pickling effect and production efficiency is ensured.
Smart Images

Figure CN119160585B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel pipe pickling, in particular to a steel pipe loading platform for a closed automatic pickling line. Background Art
[0002] During the processing, the steel pipe needs to be pickled to remove the oxide layer on its surface. During the pickling process, multiple steel pipes are generally bundled together, and then the bundled steel pipes are placed in a pickling tank through a gantry crane translation tooling disclosed in the invention patent with announcement number CN105502159B and a new gantry crane disclosed in the invention with announcement number CN104210941B. After the pickling is completed, the bundled steel pipes are taken out of the pickling tank.
[0003] However, during the pickling process, it was found that it was difficult to turn over the bundled steel pipes after they entered the pickling tank, which made the squeezed steel pipes prone to uneven pickling. In addition, both loading and discharging required manual coordination, and the degree of automation was low, resulting in poor practicality. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides a steel pipe loading platform for a closed automatic pickling line, which is capable of placing multiple groups of steel pipes on a loading mechanism, conveying the multiple groups of steel pipes to the conveying mechanism one by one through the loading mechanism, and then conveying the steel pipes into a pickling tank through the conveying mechanism, and placing the steel pipes in a stirring mechanism, and repeatedly stirring the steel pipes in the pickling tank through the stirring mechanism to ensure uniform pickling of the multiple groups of steel pipes. After the pickling is completed, the pickled steel pipes are discharged through the discharging mechanism, thereby improving the practicality of the equipment.
[0005] The steel pipe loading platform for a closed automatic pickling line of the present invention comprises a conveying mechanism, a loading mechanism, a stirring mechanism and a discharging mechanism, wherein the loading mechanism and the stirring mechanism are both installed on the conveying mechanism, and the discharging mechanism is installed on the stirring mechanism;
[0006] The feeding mechanism cooperates with the conveying mechanism to convey the steel pipes one by one, the turning and stirring mechanism turns the steel pipes entering the pickling tank, and the discharging mechanism discharges the pickled steel pipes;
[0007] Multiple groups of steel pipes are placed on a loading mechanism, which transports the multiple groups of steel pipes to the conveying mechanism one by one, and then the steel pipes are sent to the pickling tank by the conveying mechanism, and the steel pipes are placed in a stirring mechanism, and the steel pipes in the pickling tank are repeatedly stirred by the stirring mechanism to make the multiple groups of steel pipes pickled evenly. After the pickling is completed, the pickled steel pipes are discharged through the discharging mechanism, thereby improving the practicability of the equipment.
[0008] Preferably, the conveying mechanism includes multiple groups of first frames, two groups of first rotating shafts, multiple groups of first sprockets, two groups of first chains, multiple groups of first conveying frames and first motors. The two groups of first rotating shafts are rotatably installed on the multiple groups of first frames, the multiple groups of first sprockets are respectively mounted on the two groups of first rotating shafts, the two groups of first chains are respectively mounted on the multiple groups of first sprockets, the multiple groups of first conveying frames are respectively installed on the two groups of first chains, the first motor is installed on one group of first frames, and the output shaft of the first motor is connected to the front end of one group of first rotating shafts; turn on the first motor, and transmit the transmission through the two groups of first rotating shafts, so that the multiple groups of first sprockets are respectively meshed with the two groups of first chains for transmission, so that the multiple groups of first conveying frames move, and the multiple groups of steel pipes on the feeding mechanism are removed one by one by the multiple groups of first conveying frames for transportation, thereby improving the practicability of the equipment.
[0009] Preferably, the loading mechanism includes a base, a conveying table, multiple groups of first hydraulic cylinders and a limiting mechanism, one end of the conveying table is rotatably installed on the left end top of the left first frame, one end of the multiple groups of first hydraulic cylinders are rotatably installed on the base, the other ends of the multiple groups of first hydraulic cylinders are rotatably installed on the bottom of the conveying table, and the limiting mechanism is installed on the conveying table; multiple groups of steel pipes are placed on the conveying table, and the inclination of the conveying table is adjusted by extending or contracting the multiple groups of first hydraulic cylinders to make the multiple groups of steel pipes roll to the right, and the multiple groups of steel pipes are limited by the limiting mechanism so that the multiple groups of steel pipes pass through the limiting mechanism one by one and are neatly arranged on the conveying table, so that the multiple groups of first conveying frames can discharge the multiple groups of steel pipes on the conveying table one by one, thereby improving the practicability of the equipment.
[0010] Preferably, the limiting mechanism includes a second rotating shaft, a first baffle, multiple groups of vibration motors and a second motor. The second rotating shaft is rotatably installed on the conveying platform, the first baffle is installed on the bottom of the second rotating shaft, the multiple groups of vibration motors are fixedly installed on the right end of the first baffle, the second motor is fixedly installed on the conveying platform, and the output shaft of the second motor is connected to the front end of the second rotating shaft; by turning on the second motor, the second rotating shaft is driven to rotate, and the distance between the first baffle and the conveying platform is adjusted to retain a gap that only allows one group of steel pipes to pass through, and by turning on multiple groups of vibration motors, the first baffle is vibrated to prevent the steel pipe from being blocked on the left side of the first baffle, thereby improving the practicability of the equipment.
[0011] Preferably, the stirring mechanism includes a second frame, a material basket, a third rotating shaft, multiple groups of second sprockets, multiple groups of second chains, multiple groups of second conveying frames, a third motor, multiple groups of fixed frames, multiple groups of guide shafts, multiple groups of guide wheels, a transmission mechanism and a spraying mechanism. The material basket is rotatably mounted on the second frame via the third rotating shaft. The transmission mechanism is installed on the second frame to provide power for the third rotating shaft. The multiple groups of second sprockets are all rotatably mounted in the material basket, and the multiple groups of second sprockets on the right side are connected to each other, the multiple groups of second chains are respectively mounted on the multiple groups of second sprockets, the multiple groups of second conveying frames are respectively fixedly mounted on the multiple groups of second chains, the third motor is installed on the material basket, and the third motor provides power for the multiple groups of second sprockets on the right side. Power is supplied, multiple sets of fixed frames are installed in the material basket, multiple sets of guide shafts and multiple sets of guide wheels are respectively installed in the multiple sets of fixed frames, and the multiple sets of guide shafts and multiple sets of guide wheels limit and guide the multiple sets of second chains respectively, and the spray cleaning mechanism is installed at the bottom of the material basket; the steel pipes are sent into the material basket one by one through the multiple sets of first conveying frames, the third motor is turned on, and the multiple sets of second sprocket wheels are used to drive the multiple sets of second chains, and the steel pipes in the material basket are stirred from left to right through the multiple sets of second conveying frames, so that the multiple sets of steel pipes are rolled in the material basket, and at the same time, the third rotating shaft is repeatedly rotated forward and reverse through the transmission mechanism, so that the material basket is repeatedly raised and lowered, and the pickling liquid is sprayed onto the steel pipe through the spray cleaning mechanism, thereby improving the pickling effect of the steel pipe.
[0012] Preferably, the transmission mechanism includes two groups of first gears, two groups of second gears, multiple groups of second hydraulic cylinders, two groups of support plates, two groups of first springs and two groups of spline shafts, the front end and rear end of the right first rotating shaft are provided with spline holes, the two groups of first gears are respectively installed at the front end and rear end of the third rotating shaft, the two groups of second gears are both rotatably installed on the second frame, and the two groups of second gears are respectively meshed and connected with the two groups of first gears, and the middle parts of the two groups of second gears are respectively provided with spline through holes, multiple groups of second hydraulic cylinders are respectively installed at the front end and rear end of a group of first frames, the two groups of support plates are respectively installed on the multiple groups of second hydraulic cylinders, the two groups of first springs are respectively installed on the two groups of support plates, and the two The two groups of spline shafts are respectively installed on the two groups of first springs, and the two groups of spline shafts are respectively located in the spline through-holes of the two groups of second gears; through the contraction of multiple groups of second hydraulic cylinders, one end of the two groups of spline shafts are respectively attached to the front end and the rear end of the first rotating shaft on the right side, and at the same time, multiple groups of first springs are contracted. Then, with the rotation of the first rotating shaft on the right side, one end of the two groups of spline shafts are respectively inserted into the spline holes at the front end and the rear end of the first rotating shaft. Then, with the rotation of the first rotating shaft, the spline shaft drives the second gear to rotate, and then the second gear is meshed with the first gear to drive the third rotating shaft to rotate, so that the material basket rises, and then the first motor runs in reverse to make the material basket drop and reset, thereby improving the practicability of the equipment.
[0013] Preferably, the spray cleaning mechanism includes multiple groups of conveying cylinders, multiple groups of connecting pipes, multiple groups of pistons, multiple groups of supporting pipes, multiple groups of one-way valves and multiple groups of second springs. Multiple groups of spray holes are arranged on the inner wall of the basket, multiple groups of drainage pipes are arranged in the side wall of the basket, multiple groups of conveying cylinders are respectively installed at the bottom of the basket through multiple groups of connecting pipes, multiple groups of pistons are respectively slidably installed in the multiple groups of conveying cylinders, multiple groups of supporting pipes are respectively installed at the bottom ends of the multiple groups of pistons, multiple groups of one-way valves are respectively installed on the tops of the multiple groups of one-way valves, and multiple groups of The second springs are respectively installed between the multiple groups of conveying cylinders and the multiple groups of pistons; when the material basket rises, the elasticity of the multiple groups of second springs causes the multiple groups of pistons to slide downward, so that the multiple groups of support tubes suck the pickling liquid into the multiple groups of conveying cylinders. Then, when the multiple groups of material baskets descend, the bottoms of the multiple groups of support tubes are supported in the pickling tank, so that the multiple groups of pistons slide upward, and the pickling liquid is discharged into the drainage pipe of the material basket, and then the pickling liquid is sprayed into the multiple groups of steel pipes through the multiple groups of spray holes on the material basket, thereby improving the pickling effect on the steel pipes.
[0014] Preferably, the discharging mechanism includes multiple groups of winding shafts, multiple groups of fourth motors and a second baffle, the multiple groups of winding shafts are rotatably installed on the second frame, and the multiple groups of winding shafts are wound with wire ropes, the multiple groups of fourth motors are fixedly installed on the second frame, and the multiple groups of fourth motors provide power for the multiple groups of winding shafts respectively, the second baffle is rotatably installed on the left part of the material basket, and one end of the wire rope is installed on the top of the second baffle; when discharging, the material basket is raised to tilt to the left, and the third motor is reversely operated to make the multiple groups of second conveying frames turn the steel pipe to the left, and at the same time, the multiple groups of fourth motors are turned on to rotate the multiple groups of winding shafts to loosen the wire rope, and then the second baffle is opened to discharge the steel pipe turned to the left, thereby improving the practicability of the equipment.
[0015] Preferably, the second baffle is a porous structure, which facilitates the dripping of most of the pickling liquid on the multiple groups of steel pipes, thereby improving the practicability of the equipment.
[0016] Preferably, the bottoms of the multiple groups of support tubes are all provided with rollers; when the material basket descends, the rollers roll in the pickling tank, thereby reducing the friction between the support tubes and the pickling tank, thereby improving the practicability of the equipment.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The steel pipes are transported to the pickling tank one by one and the stirring mechanism is used to turn over the steel pipes. At the same time, the pickling liquid is sprayed onto the steel pipes to improve the pickling effect;
[0019] 2. The pickled steel pipes are automatically discharged through the stirring mechanism and the discharging mechanism, thus improving the automation of the equipment;
[0020] 3. Through the transmission mechanism, a group of power sources can realize the transportation and discharge of steel pipes, thereby improving the linkage of equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a first isometric structural schematic diagram of the present invention;
[0022] Figure 2 is a second isometric structural schematic diagram of the present invention;
[0023] Figure 3 It is a front view structural schematic diagram of the present invention;
[0024] Figure 4 It is a front cross-sectional structural schematic diagram of the present invention;
[0025] Figure 5 It is an axonometric enlarged structural schematic diagram of the feeding mechanism of the present invention;
[0026] Figure 6 It is a first axonometric enlarged structural schematic diagram of the stirring mechanism of the present invention;
[0027] Figure 7 It is a second axonometric enlarged structural schematic diagram of the stirring mechanism of the present invention;
[0028] Figure 8 The present invention Figure 7 A schematic diagram of the enlarged structure of part A;
[0029] Fig. 9 The present invention Figure 7 A schematic diagram of the enlarged structure of part B in FIG.
[0030] Fig.10 The present invention Figure 7 Schematic diagram of the enlarged structure of part C;
[0031] Fig.11 It is a front view cross-sectional enlarged structural schematic diagram of the spray cleaning mechanism of the present invention.
[0032] Markings in the attached drawings: 1, first frame; 2, first rotating shaft; 3, first sprocket; 4, first chain; 5, first conveyor frame; 6, first motor; 7, base; 8, conveyor platform; 9, first hydraulic cylinder; 10, second rotating shaft; 11, first baffle; 12, vibration motor; 13, second motor; 14, second frame; 15, material basket; 16, third rotating shaft; 17, second sprocket; 18, second chain; 19, second conveyor frame; 20, The third motor; 21. the fixing frame; 22. the guide shaft; 23. the guide wheel; 24. the first gear; 25. the second gear; 26. the second hydraulic cylinder; 27. the support plate; 28. the first spring; 29. the spline shaft; 30. the spline hole; 31. the conveying cylinder; 32. the connecting pipe; 33. the piston; 34. the support pipe; 35. the one-way valve; 36. the second spring; 37. the winding shaft; 38. the fourth motor; 39. the second baffle; 40. the roller. DETAILED DESCRIPTION
[0033] In order to facilitate understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive. Embodiment 1
[0034] A steel pipe loading platform for a closed automatic pickling line comprises a conveying mechanism; a loading mechanism, a stirring mechanism and a discharging mechanism, wherein the loading mechanism and the stirring mechanism are both mounted on the conveying mechanism, and the discharging mechanism is mounted on the stirring mechanism;
[0035] The feeding mechanism cooperates with the conveying mechanism to convey the steel pipes one by one, the turning and stirring mechanism turns the steel pipes entering the pickling tank, and the discharging mechanism discharges the pickled steel pipes;
[0036] The conveying mechanism includes multiple groups of first frames 1, two groups of first rotating shafts 2, multiple groups of first sprocket wheels 3, two groups of first chains 4, multiple groups of first conveying frames 5 and first motors 6. The two groups of first rotating shafts 2 are rotatably mounted on the multiple groups of first frames 1 respectively, the multiple groups of first sprocket wheels 3 are respectively sleeved on the two groups of first rotating shafts 2, the two groups of first chains 4 are respectively sleeved on the multiple groups of first sprocket wheels 3, the multiple groups of first conveying frames 5 are respectively mounted on the two groups of first chains 4, the first motor 6 is mounted on one group of first frames 1, and the output shaft of the first motor 6 is connected to the front end of one group of first rotating shafts 2;
[0037] The feeding mechanism includes a base 7, a conveying platform 8, multiple groups of first hydraulic cylinders 9 and a limiting mechanism. One end of the conveying platform 8 is rotatably mounted on the top of the left end of the left first frame 1, one end of the multiple groups of first hydraulic cylinders 9 are rotatably mounted on the base 7, and the other ends of the multiple groups of first hydraulic cylinders 9 are rotatably mounted on the bottom of the conveying platform 8. The limiting mechanism is installed on the conveying platform 8;
[0038] The limiting mechanism includes a second rotating shaft 10, a first baffle 11, a plurality of vibration motors 12 and a second motor 13. The second rotating shaft 10 is rotatably mounted on the conveying platform 8. The first baffle 11 is mounted on the bottom of the second rotating shaft 10. The plurality of vibration motors 12 are fixedly mounted on the right end of the first baffle 11. The second motor 13 is fixedly mounted on the conveying platform 8, and the output shaft of the second motor 13 is connected to the front end of the second rotating shaft 10.
[0039] The stirring mechanism includes a second frame 14, a material basket 15, a third rotating shaft 16, multiple sets of second sprocket wheels 17, multiple sets of second chains 18, multiple sets of second conveying frames 19, a third motor 20, multiple sets of fixed frames 21, multiple sets of guide shafts 22, multiple sets of guide wheels 23, a transmission mechanism and a spraying mechanism. The material basket 15 is rotatably mounted on the second frame 14 through the third rotating shaft 16. The transmission mechanism is installed on the second frame 14 to provide power for the third rotating shaft 16. The multiple sets of second sprocket wheels 17 are all rotatably mounted in the material basket 15, and the multiple sets of second sprocket wheels 17 on the right are connected to each other. , multiple groups of second chains 18 are respectively mounted on multiple groups of second sprocket wheels 17, multiple groups of second conveying frames 19 are respectively fixedly mounted on multiple groups of second chains 18, a third motor 20 is mounted on the material basket 15, and the third motor 20 provides power for multiple groups of second sprocket wheels 17 on the right side, multiple groups of fixing frames 21 are all mounted in the material basket 15, multiple groups of guide shafts 22 and multiple groups of guide wheels 23 are respectively mounted in the multiple groups of fixing frames 21, and multiple groups of guide shafts 22 and multiple groups of guide wheels 23 limit and guide multiple groups of second chains 18 respectively, and a spray washing mechanism is mounted at the bottom of the material basket 15;
[0040] The transmission mechanism includes two groups of first gears 24, two groups of second gears 25, multiple groups of second hydraulic cylinders 26, two groups of support plates 27, two groups of first springs 28 and two groups of spline shafts 29. The front end and rear end of the right first rotating shaft 2 are both provided with spline holes 30. The two groups of first gears 24 are respectively mounted on the front end and rear end of the third rotating shaft 16. The two groups of second gears 25 are both rotatably mounted on the second frame 14, and the two groups of second gears 25 are respectively meshed and connected with the two groups of first gears 24, and the middle parts of the two groups of second gears 25 are both provided with spline perforations. Multiple groups of second hydraulic cylinders 26 are respectively mounted on the front end and rear end of a group of first frames 1, two groups of support plates 27 are respectively mounted on the multiple groups of second hydraulic cylinders 26, two groups of first springs 28 are respectively mounted on the two groups of support plates 27, two groups of spline shafts 29 are respectively mounted on the two groups of first springs 28, and the two groups of spline shafts 29 are respectively located in the spline perforations of the two groups of second gears 25.
[0041] The spraying mechanism includes multiple groups of conveying cylinders 31, multiple groups of connecting pipes 32, multiple groups of pistons 33, multiple groups of supporting pipes 34, multiple groups of one-way valves 35 and multiple groups of second springs 36. Multiple groups of spray holes are arranged on the inner wall of the basket 15, and multiple groups of drainage pipes are arranged in the side wall of the basket 15. Multiple groups of conveying cylinders 31 are respectively installed at the bottom of the basket 15 through multiple groups of connecting pipes 32, multiple groups of pistons 33 are respectively slidably installed in the multiple groups of conveying cylinders 31, multiple groups of supporting pipes 34 are respectively installed at the bottom ends of the multiple groups of pistons 33, multiple groups of one-way valves 35 are respectively installed at the tops of the multiple groups of one-way valves 35, and multiple groups of second springs 36 are respectively installed between the multiple groups of conveying cylinders 31 and the multiple groups of pistons 33;
[0042] Put multiple groups of steel pipes on the conveying platform 8, and adjust the inclination of the conveying platform 8 by extending or contracting multiple groups of first hydraulic cylinders 9, so that the multiple groups of steel pipes roll to the right, and turn on the second motor 13 to drive the second shaft 10 to rotate, and adjust the distance between the first baffle 11 and the conveying platform 8 to keep a gap that only allows one group of steel pipes to pass through, and turn on multiple groups of vibration motors 12 to vibrate the first baffle 11 to prevent the steel pipes from being blocked on the left side of the first baffle 11, so as to facilitate the steel pipes to be neatly arranged on the right side of the conveying platform 8, and turn on the first motor 6. The two groups of first rotating shafts 2 are driven to make the multiple groups of first sprocket wheels 3 mesh with the two groups of first chains 4 for transmission respectively, so that the multiple groups of first conveying frames 5 move, and the multiple groups of steel pipes on the right side of the conveying platform 8 are taken off one by one by the multiple groups of first conveying frames 5, and are sent into the material basket 15, and the third motor 20 is turned on, and the multiple groups of second sprocket wheels 17 are driven to make the multiple groups of second chains 18 drive, and the steel pipes in the material basket 15 are stirred from left to right by the multiple groups of second conveying frames 19, so that the multiple groups of steel pipes are rolled in the material basket 15, and at the same time, the third rotating shaft 16 is repeatedly rotated forward and reversely through the transmission mechanism, and the steel pipes in the material basket 15 are turned over and over by the third rotating shaft 16. The second hydraulic cylinders 26 are contracted, and one end of the two spline shafts 29 are respectively attached to the front end and the rear end of the first rotating shaft 2 on the right side. At the same time, the first springs 28 are contracted. Then, as the first rotating shaft 2 on the right side rotates, one end of the two spline shafts 29 are respectively inserted into the spline holes 30 at the front end and the rear end of the first rotating shaft 2. Then, as the first rotating shaft 2 rotates, the spline shafts 29 drive the second gear 25 to rotate, and then the second gear 25 is meshed with the first gear 24 to drive the third rotating shaft 16 to rotate, so that the basket 15 rises, and then the first electric The machine 6 runs in reverse to make the basket 15 descend and reset, and repeats the above steps repeatedly. When the basket 15 rises, the elasticity of the multiple sets of second springs 36 causes the multiple sets of pistons 33 to slide downward, so that the multiple sets of support tubes 34 suck the pickling liquid into the multiple sets of conveying cylinders 31. Then, when the multiple sets of baskets 15 descend, the bottom of the multiple sets of support tubes 34 is supported in the pickling tank, so that the multiple sets of pistons 33 slide upward, and the pickling liquid is discharged into the drainage pipe of the basket 15, and then the pickling liquid is sprayed into the multiple sets of steel pipes through the multiple sets of spray holes on the basket 15, thereby improving the pickling effect. Embodiment 2
[0043] like Figures 1 to 11 As shown, a steel pipe loading platform for a closed automatic pickling line includes a conveying mechanism; a loading mechanism, a stirring mechanism and a discharging mechanism, wherein the loading mechanism and the stirring mechanism are both installed on the conveying mechanism, and the discharging mechanism is installed on the stirring mechanism;
[0044] The feeding mechanism cooperates with the conveying mechanism to convey the steel pipes one by one, the turning and stirring mechanism turns the steel pipes entering the pickling tank, and the discharging mechanism discharges the pickled steel pipes;
[0045] The conveying mechanism includes multiple groups of first frames 1, two groups of first rotating shafts 2, multiple groups of first sprocket wheels 3, two groups of first chains 4, multiple groups of first conveying frames 5 and first motors 6. The two groups of first rotating shafts 2 are rotatably mounted on the multiple groups of first frames 1 respectively, the multiple groups of first sprocket wheels 3 are respectively sleeved on the two groups of first rotating shafts 2, the two groups of first chains 4 are respectively sleeved on the multiple groups of first sprocket wheels 3, the multiple groups of first conveying frames 5 are respectively mounted on the two groups of first chains 4, the first motor 6 is mounted on one group of first frames 1, and the output shaft of the first motor 6 is connected to the front end of one group of first rotating shafts 2;
[0046] The feeding mechanism includes a base 7, a conveying platform 8, multiple groups of first hydraulic cylinders 9 and a limiting mechanism. One end of the conveying platform 8 is rotatably mounted on the top of the left end of the left first frame 1, one end of the multiple groups of first hydraulic cylinders 9 are rotatably mounted on the base 7, and the other ends of the multiple groups of first hydraulic cylinders 9 are rotatably mounted on the bottom of the conveying platform 8. The limiting mechanism is installed on the conveying platform 8;
[0047] The limiting mechanism includes a second rotating shaft 10, a first baffle 11, a plurality of vibration motors 12 and a second motor 13. The second rotating shaft 10 is rotatably mounted on the conveying platform 8. The first baffle 11 is mounted on the bottom of the second rotating shaft 10. The plurality of vibration motors 12 are fixedly mounted on the right end of the first baffle 11. The second motor 13 is fixedly mounted on the conveying platform 8, and the output shaft of the second motor 13 is connected to the front end of the second rotating shaft 10.
[0048] The stirring mechanism includes a second frame 14, a material basket 15, a third rotating shaft 16, multiple sets of second sprocket wheels 17, multiple sets of second chains 18, multiple sets of second conveying frames 19, a third motor 20, multiple sets of fixed frames 21, multiple sets of guide shafts 22, multiple sets of guide wheels 23, a transmission mechanism and a spraying mechanism. The material basket 15 is rotatably mounted on the second frame 14 through the third rotating shaft 16. The transmission mechanism is installed on the second frame 14 to provide power for the third rotating shaft 16. The multiple sets of second sprocket wheels 17 are all rotatably mounted in the material basket 15, and the multiple sets of second sprocket wheels 17 on the right are connected to each other. , multiple groups of second chains 18 are respectively mounted on multiple groups of second sprocket wheels 17, multiple groups of second conveying frames 19 are respectively fixedly mounted on multiple groups of second chains 18, a third motor 20 is mounted on the material basket 15, and the third motor 20 provides power for multiple groups of second sprocket wheels 17 on the right side, multiple groups of fixing frames 21 are all mounted in the material basket 15, multiple groups of guide shafts 22 and multiple groups of guide wheels 23 are respectively mounted in the multiple groups of fixing frames 21, and multiple groups of guide shafts 22 and multiple groups of guide wheels 23 limit and guide multiple groups of second chains 18 respectively, and a spray washing mechanism is mounted at the bottom of the material basket 15;
[0049] The transmission mechanism includes two groups of first gears 24, two groups of second gears 25, multiple groups of second hydraulic cylinders 26, two groups of support plates 27, two groups of first springs 28 and two groups of spline shafts 29. The front end and rear end of the right first rotating shaft 2 are both provided with spline holes 30. The two groups of first gears 24 are respectively mounted on the front end and rear end of the third rotating shaft 16. The two groups of second gears 25 are both rotatably mounted on the second frame 14, and the two groups of second gears 25 are respectively meshed and connected with the two groups of first gears 24, and the middle parts of the two groups of second gears 25 are both provided with spline perforations. Multiple groups of second hydraulic cylinders 26 are respectively mounted on the front end and rear end of a group of first frames 1, two groups of support plates 27 are respectively mounted on the multiple groups of second hydraulic cylinders 26, two groups of first springs 28 are respectively mounted on the two groups of support plates 27, two groups of spline shafts 29 are respectively mounted on the two groups of first springs 28, and the two groups of spline shafts 29 are respectively located in the spline perforations of the two groups of second gears 25.
[0050] The spraying mechanism includes multiple groups of conveying cylinders 31, multiple groups of connecting pipes 32, multiple groups of pistons 33, multiple groups of supporting pipes 34, multiple groups of one-way valves 35 and multiple groups of second springs 36. Multiple groups of spray holes are arranged on the inner wall of the basket 15, and multiple groups of drainage pipes are arranged in the side wall of the basket 15. Multiple groups of conveying cylinders 31 are respectively installed at the bottom of the basket 15 through multiple groups of connecting pipes 32, multiple groups of pistons 33 are respectively slidably installed in the multiple groups of conveying cylinders 31, multiple groups of supporting pipes 34 are respectively installed at the bottom ends of the multiple groups of pistons 33, multiple groups of one-way valves 35 are respectively installed at the tops of the multiple groups of one-way valves 35, and multiple groups of second springs 36 are respectively installed between the multiple groups of conveying cylinders 31 and the multiple groups of pistons 33;
[0051] The discharging mechanism includes multiple groups of winding shafts 37, multiple groups of fourth motors 38 and second baffles 39. The multiple groups of winding shafts 37 are rotatably mounted on the second frame 14, and the multiple groups of winding shafts 37 are wound with wire ropes. The multiple groups of fourth motors 38 are fixedly mounted on the second frame 14, and the multiple groups of fourth motors 38 provide power for the multiple groups of winding shafts 37 respectively. The second baffle 39 is rotatably mounted on the left part of the material basket 15, and one end of the wire rope is mounted on the top of the second baffle 39.
[0052] The second baffle 39 is a porous structure;
[0053] The bottoms of the multiple groups of support tubes 34 are all provided with rollers 40;
[0054] Put multiple groups of steel pipes on the conveying platform 8, and adjust the inclination of the conveying platform 8 by extending or contracting multiple groups of first hydraulic cylinders 9, so that the multiple groups of steel pipes roll to the right, and turn on the second motor 13 to drive the second shaft 10 to rotate, and adjust the distance between the first baffle 11 and the conveying platform 8 to keep a gap that only allows one group of steel pipes to pass through, and turn on multiple groups of vibration motors 12 to vibrate the first baffle 11 to prevent the steel pipes from being blocked on the left side of the first baffle 11, so that the steel pipes can be neatly arranged on the right side of the conveying platform 8, turn on the first motor 6, and drive through the two groups of first shafts 2 to make the multiple groups of first sprocket wheels 3 respectively contact the two groups of first chains 4 The meshing transmission causes the multiple groups of first conveying frames 5 to move, and the multiple groups of steel pipes on the right side of the conveying platform 8 are taken off one by one through the multiple groups of first conveying frames 5, and are sent to the material basket 15. The third motor 20 is turned on, and the multiple groups of second sprocket wheels 17 are driven to drive the multiple groups of second chains 18. The steel pipes in the material basket 15 are stirred from left to right through the multiple groups of second conveying frames 19, so that the multiple groups of steel pipes are rolled in the material basket 15. At the same time, the third rotating shaft 16 is repeatedly rotated forward and reversely through the transmission mechanism, and the multiple groups of second hydraulic cylinders 26 are contracted to attach one end of the two groups of spline shafts 29 to the front end and the rear end of the first rotating shaft 2 on the right side, respectively. At the same time, the multiple groups of first springs 28 are contracted, and then as The rotation of the first rotating shaft 2 on the right side causes one end of the two groups of spline shafts 29 to be respectively inserted into the spline holes 30 at the front end and the rear end of the first rotating shaft 2. Then, as the first rotating shaft 2 rotates, the spline shaft 29 drives the second gear 25 to rotate, and then the second gear 25 is meshed with the first gear 24 to drive the third rotating shaft 16 to rotate, so that the material basket 15 rises. Then, the first motor 6 runs in the reverse direction to make the material basket 15 fall and reset, and the above steps are repeated repeatedly. When the material basket 15 rises, the elasticity of the multiple groups of second springs 36 causes the multiple groups of pistons 33 to slide downward, so that the multiple groups of support tubes 34 suck the pickling liquid into the multiple groups of conveying cylinders 31, and then in the multiple groups of When the material basket 15 descends, the bottoms of the multiple groups of support tubes 34 are supported in the pickling tank, so that the multiple groups of pistons 33 slide upward, and the pickling liquid is discharged into the drainage pipe of the material basket 15, and then the pickling liquid is sprayed into the multiple groups of steel pipes through the multiple groups of spray holes on the material basket 15 to improve the pickling effect. After the pickling is completed, the material basket 15 is raised to tilt the material basket 15 to the left, and the third motor 20 runs in the reverse direction to make the multiple groups of second conveying frames 19 stir the steel pipes to the left. At the same time, the multiple groups of fourth motors 38 are turned on to rotate the multiple groups of winding shafts 37 to loosen the wire rope. Then the second baffle 39 is opened to discharge the steel pipes stirred to the left, thereby improving the practicality of the equipment.
[0055] The main functions achieved by the present invention are: improving pickling effect, improving equipment automation, and improving equipment linkage;
[0056] 1. Improve the pickling effect: by transporting the steel pipes one by one to the pickling tank, the steel pipes are turned over by the stirring mechanism, and the pickling liquid is sprayed onto the steel pipes at the same time, so as to improve the pickling effect;
[0057] 2. Improve equipment automation: The pickled steel pipes are automatically discharged through the stirring mechanism and the discharging mechanism, thus improving the automation of the equipment;
[0058] 3. Improve the linkage of equipment: through the transmission mechanism, a group of power sources can realize the transportation and discharge of steel pipes, thereby improving the linkage of equipment.
[0059] The installation method, connection method or setting method of a steel pipe loading platform for a closed automatic pickling line of the present invention are all common mechanical methods, and can be implemented as long as they can achieve their beneficial effects; the diameter of the second gear 25 is larger than the first gear 24, and when the first motor 6 runs in the reverse direction, the two groups of first chains 4 only need to run in the reverse direction for a short section, which will not affect the multiple groups of steel pipes on the first conveying racks 5; the first motor 6, the first hydraulic cylinder 9, the vibration motor 12, the third motor 20, the second hydraulic cylinder 26 and the fourth motor 38 of the steel pipe loading platform for a closed automatic pickling line of the present invention are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for creative labor by technicians in this field.
[0060] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A steel pipe loading platform for a closed automatic pickling line, comprising a conveying mechanism; characterized in that: It also includes a feeding mechanism, a stirring mechanism and a discharging mechanism, wherein the feeding mechanism and the stirring mechanism are both installed on the conveying mechanism, and the discharging mechanism is installed on the stirring mechanism; The feeding mechanism cooperates with the conveying mechanism to convey the steel pipes one by one, the turning and stirring mechanism turns the steel pipes entering the pickling tank, and the discharging mechanism discharges the pickled steel pipes; The stirring mechanism comprises a second frame (14), a material basket (15), a third rotating shaft (16), a plurality of sets of second sprocket wheels (17), a plurality of sets of second chains (18), a plurality of sets of second conveying frames (19), a third motor (20), a plurality of sets of fixing frames (21), a plurality of sets of guide shafts (22), a plurality of sets of guide wheels (23), a transmission mechanism and a spraying mechanism. The material basket (15) is rotatably mounted on the second frame (14) via the third rotating shaft (16). The transmission mechanism is mounted on the second frame (14) and provides power for the third rotating shaft (16). The plurality of sets of second sprocket wheels (17) are rotatably mounted in the material basket (15), and the plurality of sets of second sprocket wheels (17) on the right side are connected to each other. Then, the plurality of second chains (18) are respectively mounted on the plurality of second sprocket wheels (17), the plurality of second conveying frames (19) are respectively fixedly mounted on the plurality of second chains (18), the third motor (20) is mounted on the material basket (15), and the third motor (20) provides power for the plurality of second sprocket wheels (17) on the right side, the plurality of fixed frames (21) are all mounted in the material basket (15), the plurality of guide shafts (22) and the plurality of guide wheels (23) are respectively mounted in the plurality of fixed frames (21), and the plurality of guide shafts (22) and the plurality of guide wheels (23) respectively limit and guide the plurality of second chains (18), and the spray washing mechanism is mounted at the bottom of the material basket (15); The conveying mechanism comprises a plurality of first frames (1), two first rotating shafts (2), a plurality of first sprocket wheels (3), two first chains (4), a plurality of first conveying frames (5) and a first motor (6); the two first rotating shafts (2) are respectively rotatably mounted on the plurality of first frames (1); the plurality of first sprocket wheels (3) are respectively sleeved on the two first rotating shafts (2); the two first chains (4) are respectively sleeved on the plurality of first sprocket wheels (3); the plurality of first conveying frames (5) are respectively mounted on the two first chains (4); the first motor (6) is mounted on one of the first frames (1); and the output shaft of the first motor (6) is connected to the front end of one of the first rotating shafts (2); The transmission mechanism comprises two groups of first gears (24), two groups of second gears (25), a plurality of groups of second hydraulic cylinders (26), two groups of support plates (27), two groups of first springs (28) and two groups of spline shafts (29). Spline holes (30) are provided on the front end and the rear end of the right first rotating shaft. The two groups of first gears (24) are respectively mounted on the front end and the rear end of the third rotating shaft (16). The two groups of second gears (25) are both rotatably mounted on the second frame (14). The two groups of second gears (25) are respectively connected to the two groups of first gears. (24) meshing connection, and the middle parts of the two sets of second gears (25) are both provided with spline through holes, the multiple sets of second hydraulic cylinders (26) are respectively installed at the front end and the rear end of a set of first frames (1), the two sets of support plates (27) are respectively installed on the multiple sets of second hydraulic cylinders (26), the two sets of first springs (28) are respectively installed on the two sets of support plates (27), the two sets of spline shafts (29) are respectively installed on the two sets of first springs (28), and the two sets of spline shafts (29) are respectively located in the spline through holes of the two sets of second gears (25); The spray cleaning mechanism comprises a plurality of groups of conveying cylinders (31), a plurality of groups of connecting pipes (32), a plurality of groups of pistons (33), a plurality of groups of supporting pipes (34), a plurality of groups of one-way valves (35) and a plurality of groups of second springs (36). The inner wall of the basket (15) is provided with a plurality of groups of spray holes, a plurality of groups of drainage pipes are provided in the side wall of the basket (15), the plurality of groups of conveying cylinders (31) are respectively installed at the bottom of the basket (15) through the plurality of groups of connecting pipes (32), the plurality of groups of pistons (33) are respectively slidably installed in the plurality of groups of conveying cylinders (31), the plurality of groups of supporting pipes (34) are respectively installed at the bottom ends of the plurality of groups of pistons (33), the plurality of groups of one-way valves (35) are respectively installed at the tops of the plurality of groups of one-way valves (35), and the plurality of groups of second springs (36) are respectively installed between the plurality of groups of conveying cylinders (31) and the plurality of groups of pistons (33).
2. A steel pipe loading platform for a closed automatic pickling line according to claim 1, characterized in that: The feeding mechanism comprises a base (7), a conveying platform (8), a plurality of first hydraulic cylinders (9) and a limiting mechanism, wherein one end of the conveying platform (8) is rotatably mounted on the top of the left end of the left first frame (1), one end of the plurality of first hydraulic cylinders (9) are rotatably mounted on the base (7), the other ends of the plurality of first hydraulic cylinders (9) are rotatably mounted on the bottom of the conveying platform (8), and the limiting mechanism is mounted on the conveying platform (8).
3. A steel pipe loading platform for a closed automatic pickling line as claimed in claim 2, characterized in that: The limiting mechanism comprises a second rotating shaft (10), a first baffle (11), a plurality of vibration motors (12) and a second motor (13); the second rotating shaft (10) is rotatably mounted on the conveying platform (8); the first baffle (11) is mounted on the bottom of the second rotating shaft (10); the plurality of vibration motors (12) are fixedly mounted on the right end of the first baffle (11); the second motor (13) is fixedly mounted on the conveying platform (8); and the output shaft of the second motor (13) is connected to the front end of the second rotating shaft (10).
4. A steel pipe loading platform for a closed automatic pickling line according to claim 1, characterized in that: The material discharging mechanism comprises a plurality of groups of winding shafts (37), a plurality of groups of fourth motors (38) and a second baffle (39); the plurality of groups of winding shafts (37) are rotatably mounted on the second frame (14), and a steel wire rope is wound on the plurality of groups of winding shafts (37); the plurality of groups of fourth motors (38) are fixedly mounted on the second frame (14), and the plurality of groups of fourth motors (38) respectively provide power for the plurality of groups of winding shafts (37); the second baffle (39) is rotatably mounted on the left side of the material basket (15), and one end of the steel wire rope is mounted on the top of the second baffle (39).
5. A steel pipe loading platform for a closed automatic pickling line as claimed in claim 4, characterized in that: The second baffle (39) is a porous structure.
6. A steel pipe loading platform for a closed automatic pickling line according to claim 1, characterized in that: Rollers (40) are provided at the bottoms of the multiple groups of support tubes (34).
Citation Information
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