Tunnel waterproof material laying device and laying method thereof

By designing mobile trolleys and laying devices, using drive motors, drive belts and rubber plates to lay them on the ground, and using pump bodies and laying rollers to spray them on the inner wall of the tunnel, the problem of the failure of the existing technology to effectively lay the bottom of the tunnel, and the inner wall of the tunnel is realized The uniform laying and spraying of the ground improves the comprehensiveness of laying and material utilization.

CN119163446APending Publication Date: 2024-12-20XINJIANG CONSTR ENG GRP +1
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Patent Information

Application Number
CN202411345452.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2024-12-20

AI Technical Summary

Technical Problem

The existing tunnel waterproof material laying device cannot effectively lay the bottom surface of the tunnel, resulting in insufficient laying effect and requires manual entry into the tunnel for laying the bottom wall.

Method used

A tunnel waterproof material laying device including a mobile car, a pump body, a support limiting device and a laying device is designed. The waterproof material is uniformly laid on the ground through a driving motor, a transmission belt and a rubber plate, and sprayed with a pump body and a laying roller. On the inner wall surface of the tunnel, the arc-shaped flow channel and filter box are combined to improve the comprehensiveness and utilization of laying.

Benefits of technology

The uniform laying of the inner wall and ground of the tunnel is achieved, the comprehensiveness of laying and the flatness of spraying are improved, and impurities are recovered and filtered through the filter box, saving the cost of waterproof materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a tunnel waterproof material laying device and a laying method thereof, and relates to the technical field of tunnel construction auxiliary equipment.The device comprises a moving trolley, a pump body is installed on the upper side of the moving trolley, a supporting limiting device is arranged on the upper side of the moving trolley, and a laying device is arranged on the upper side of the moving trolley; the laying device comprises a liquid storage tank fixedly connected to the middle of the upper side of the moving trolley, a driving motor fixedly installed on the right side of the liquid storage tank, a first rotating shaft fixedly connected to the output end of the driving motor, and a material pushing plate arranged on the outer side of the first rotating shaft in a sleeving mode. According to the device, the inner wall surface of a tunnel is effectively laid through the abutting device, and meanwhile a waterproof material in the liquid storage tank is discharged from the interior of the first through hole through the pushing device; and the discharged waterproof materials are evenly smeared through the rubber plates on the outer sides of the rotating rollers, so that the waterproof materials are evenly smeared on the tunnel ground, and the laying comprehensiveness is improved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of tunnel construction auxiliary equipment, and more specifically, particularly relates to a tunnel waterproof material laying device and a laying method thereof. Background Art

[0002] During the construction of a tunnel, in order to meet the construction standards, it is necessary to lay waterproof materials on the inner wall of the tunnel so as to achieve a waterproof effect. In order to improve the work efficiency during laying, a tunnel waterproof material laying device is needed.

[0003] After searching, the prior art announcement number CN113374512A discloses a highway tunnel waterproof material laying device, including a base; a laying component, located above the base, for laying waterproof material on the inner wall of the tunnel; a moving device, connected to the base and the laying component, for driving the laying component to move regularly; the moving device includes: a limiting device, connected to the base, for limiting the moving path of the laying component; a moving component, located on the inner side of the limiting device and connected to the laying component, for driving the laying component to move inside the limiting device. This new invention utilizes the laying component to be connected with the moving component in the moving device, and the moving component moves inside the limiting device, which facilitates the movement and laying of the laying component, and keeps the laying component stable during the movement of the moving component, so that the laying component lays the waterproof material evenly on the inner wall of the tunnel, effectively improving the laying effect and laying efficiency of the laying device.

[0004] However, the new laying device of the invention can evenly lay the inner wall of the tunnel and improve the laying effect, but it can only be laid on the inner wall of the tunnel, and the bottom surface of the tunnel cannot be effectively laid, which requires manual re-entry into the tunnel to re-lay the bottom wall, resulting in an incomplete laying effect. Therefore, a tunnel waterproof material laying device and a laying method thereof are proposed to solve the problems raised in the above article. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides a tunnel waterproof material laying device and a laying method thereof to solve the above problems.

[0006] A tunnel waterproof material laying device comprises a mobile trolley, a pump body is installed on the upper side of the mobile trolley, a support and limit device is arranged on the upper side of the mobile trolley, and a laying device is arranged on the upper side of the mobile trolley;

[0007] The laying device includes a liquid storage tank fixedly connected to the middle of the upper side of the mobile trolley, a driving motor fixedly installed on the right side of the liquid storage tank, a first rotating shaft fixedly connected to the output end of the driving motor, a push plate sleeved on the outside of the first rotating shaft, a first through hole opened in the lower side of the liquid storage tank, and a transmission device arranged on the outside of the first rotating shaft for transmission;

[0008] The transmission device includes a transmission belt connected to the side of the first rotating shaft close to the driving motor, a roller connected to the side of the transmission belt away from the first rotating shaft, two groups of telescopic spring rods fixedly connected to the outside of the roller, and a rubber plate fixedly connected to the side of the telescopic spring rods away from the roller.

[0009] Preferably, the support and limit device includes an arc plate fixedly connected to the upper side of the moving trolley, two arc tooth plates embedded in the upper side of the arc plate, two fixed plates fixedly connected to the upper side of the arc plate, a middle limit hole opened on the inner side of the fixed plate, two limit grooves opened on one side of the fixed plate and an interference device arranged between the two fixed plates.

[0010] Preferably, the resistance device includes a fixed frame slidably connected between two fixed plates, two telescopic rods fixedly connected to the inner part of the upper side of the fixed frame, a connecting column fixedly connected to the upper side of the telescopic rod, two connecting rods sleeved on the lower side of the connecting column, two springs fixedly connected between the two connecting rods, a supporting frame fixedly connected to the upper side of the connecting column, a laying roller sleeved on the upper side of the supporting frame, a plurality of discharge holes opened inside the laying roller and a movable device arranged on the lower side of the fixed frame.

[0011] Preferably, the moving device includes a dual-axis motor fixedly installed on the lower side of the fixed frame, two second rotating shafts fixedly connected to the output ends of the dual-axis motor, gears sleeved on the outside of the second rotating shafts, a limit block sleeved on the end of the second rotating shaft away from the dual-axis motor, and two plug blocks fixedly connected to the limit block close to the end of the dual-axis motor.

[0012] Preferably, the second rotating shaft passes through the limiting hole and extends to the outside, the insert block is inserted into the limiting groove, the feed end of the pump body extends to the inside of the liquid storage tank, and the discharge end of the pump body extends to the inside of the laying roller and is connected to the discharge hole.

[0013] Preferably, a scale is embedded on the left side of the front end surface of the liquid storage tank, the side surface of the roller is fixedly connected to the back of the mobile trolley, two groups of telescopic spring rods are in groups of three, and each group of telescopic spring rods is vertically fixed to the outer surface of the roller, the outer side of the first rotating shaft is provided with a first pulley matching the transmission belt, and the outer side of the limiting groove is provided with a second pulley matching the transmission belt.

[0014] Preferably, an arc-shaped guide groove is provided on the supporting frame, and the arc-shaped guide groove is located below the laying roller. A drainage pipe is fixedly connected to the side end of the supporting frame, and the drainage pipe is communicated with the arc-shaped guide groove. A built-in groove is opened on the supporting frame, and a support frame is slidably installed in the built-in groove. A smoothing brush roller is rotatably installed on the support frame. A second spring is fixedly installed on the side end of the support frame, and the second spring is fixedly connected to the bottom end of the inner side wall of the built-in groove. A filter box is fixedly installed on the side end of the liquid storage box, and the drainage pipe is connected to the filter box.

[0015] A method for laying a tunnel waterproof material comprises the following steps:

[0016] S1: The waterproof material is injected into the liquid storage tank, the moving trolley is turned on, the driving motor and the pump body are operated simultaneously, the moving trolley drives the whole device to move in the tunnel, and the driving motor drives the push plate outside the first rotating shaft to discharge the waterproof material from the first through hole when the moving trolley moves, and the rubber plate outside the roller is driven to rotate synchronously through the transmission belt;

[0017] S2: When the surface of the rubber sheet contacts the waterproof material, the roller rotates to evenly spread the waterproof material on the ground. At the same time, the elasticity of the transmission belt can effectively make the rubber sheet contact the ground and the waterproof material better to complete the laying of the ground. The pump body absorbs part of the waterproof material and transfers it to the laying roller to spray it on the inner wall surface of the tunnel through the discharge hole.

[0018] S3: During this period, the connecting column uses the spring between the two connecting rods to compress and push the laying roller to contact the inner wall surface of the tunnel, and the double-axis motor is started to drive the gear on the outer side of the second rotating shaft to mesh with the surface of the arc-shaped toothed plate;

[0019] S4: The limiting block can improve the limiting and guiding effect by sliding the insert block in the limiting groove, so as to realize the reciprocating movement of the laying roller surface on the upper side of the arc plate in the lateral arc, and effectively and evenly lay the inner wall surface of the tunnel.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] In the present invention, the tunnel waterproof material laying device and the laying method thereof effectively lay the waterproof material on the inner wall surface of the tunnel through the resistance device, and at the same time, the pushing device discharges the waterproof material inside the liquid storage tank from the inside of the first through hole, and uses the rubber plate on the outside of the roller to evenly spread the discharged waterproof material, so that the waterproof material is evenly spread on the tunnel floor, thereby improving the comprehensiveness of the laying.

[0022] In the present invention, the tunnel waterproof material laying device and the laying method thereof, through the elastic action of the connecting rod and the spring, push the surface of the laying roller to contact the inner wall of the tunnel, and then absorb the waterproof material in the liquid storage tank through the pump body and spray it out from the discharge hole, thereby improving the uniformity of laying after spraying, and solving the problem that laying can only be carried out on the inner wall of the tunnel, while the bottom surface of the tunnel cannot be effectively laid, resulting in the need for manual re-entry into the tunnel to re-lay the bottom wall, resulting in the problem that the laying effect is not comprehensive enough.

[0023] In the present invention, the tunnel waterproof material laying device and the laying method thereof are equipped with a smoothing brush roller. During the operation of the laying device, the pump body can absorb part of the waterproof material and transfer it to the laying roller. The waterproof material is sprayed on the inner wall surface of the tunnel from the discharge hole on the laying roller. In this link, the bearing frame drives the support frame, and the support frame is forced to drive the smoothing brush roller to move. The smoothing brush roller is forced to rotate to smooth the waterproof material sprayed on the inner wall surface of the tunnel, thereby improving the flatness of the spraying.

[0024] In the present invention, the tunnel waterproof material laying device and the laying method thereof, by adding a drainage pipe and a filter box, allow the waterproof material sprayed on the inner wall surface of the tunnel from the discharge hole on the laying roller, and the excess waterproof material will flow into the arc-shaped guide groove, the arc-shaped guide groove collects the waterproof material, and then flows into the filter box through the drainage pipe, the filter net in the filter box intercepts impurities, and then the waterproof material flows back to the liquid storage tank, thereby effectively improving the utilization of the waterproof material and saving costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of the pusher plate of the present invention;

[0026] Figure 2 It is a structural schematic diagram of the curved plate of the present invention;

[0027] Figure 3 It is a structural schematic diagram of the liquid storage tank of the present invention;

[0028] Figure 4 It is a structural schematic diagram of the telescopic spring rod of the present invention;

[0029] Figure 5 It is a structural schematic diagram of the dual-axis motor of the present invention;

[0030] Figure 6 It is a structural schematic diagram of the connecting column of the present invention;

[0031] Figure 7 It is a schematic structural diagram of the laying roller of the present invention;

[0032] Figure 8 The present invention Figure 1 A schematic diagram of the enlarged structure at point A;

[0033] Fig. 9 It is a schematic diagram of the structure of the smoothing brush roller of the present invention;

[0034] Fig.10 It is a schematic diagram of the anatomical structure of the carrier frame of the present invention.

[0035] In the figure, the corresponding relationship between the names of the components and the numbers of the accompanying drawings is as follows: 1. moving trolley; 2. first through hole; 3. driving motor; 4. first rotating shaft; 5. transmission belt; 6. pushing plate; 7. discharge hole; 8. pump body; 9. telescopic spring rod; 10. rubber plate; 11. arc plate; 12. arc tooth plate; 13. liquid storage tank; 14. fixing plate; 15. resistance device; 16. limit hole; 17. limit groove; 18 , rotating roller; 19, fixing frame; 20, double-axis motor; 21, second rotating shaft; 22, gear; 23, limit block; 24, plug block; 25, telescopic rod; 26, connecting rod; 27, spring; 28, connecting column; 29, supporting frame; 30, laying roller; 31, arc-shaped guide groove; 32, drainage pipe; 33, built-in groove; 34, supporting frame; 35, smoothing brush roller; 36, second spring; 37, filter box. DETAILED DESCRIPTION

[0036] The following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.

[0037] See also Figure 1 - Fig.10 The present invention provides a tunnel waterproof material laying device, which mainly includes a mobile vehicle 1. The mobile vehicle 1 has a solid structure and good mobility, and can travel smoothly in the tunnel.

[0038] A pump body 8 is installed on the upper side of the mobile cart 1. The pump body 8 plays a key role. It is an important channel for connecting different components and realizing material transmission. A support and limit device is also carefully arranged on the upper side of the mobile cart 1. The device can provide stable support and precise limiting function for the entire laying process, ensuring the accuracy and high quality of the laying work. At the same time, a laying device is also arranged on the upper side of the mobile cart 1. This laying device is one of the core parts of the entire invention.

[0039] The laying device includes a liquid storage tank 13 fixedly connected to the middle part of the upper side of the mobile trolley 1. The liquid storage tank 13 has sufficient capacity to store a large amount of waterproof materials. The liquid storage tank 13 is carefully designed and manufactured, and has good sealing and durability, which can ensure that the waterproof materials will not leak or deteriorate during storage. On the right side of the liquid storage tank 13, a driving motor 3 is fixedly installed. The driving motor 3 has a strong power output and can provide a stable and reliable power source for the entire laying device. The output end of the driving motor 3 is fixedly connected to the first rotating shaft 4. The first rotating shaft 4 can rotate at a high speed under the drive of the driving motor 3, thereby realizing various mechanical actions. A push rod is sleeved on the outer side of the first rotating shaft 4. The material plate 6 and the push plate 6 can move with the rotation of the first rotating shaft 4, pushing the waterproof material in the liquid storage tank 13 to a specific direction. A first through hole 2 is provided inside the lower side of the liquid storage tank 13. This through hole plays an important role in guiding the flow, so that the waterproof material can smoothly flow out of the liquid storage tank 13. In addition, a transmission device is also provided on the outer side of the first rotating shaft 4. The transmission device includes a transmission belt 5 connected to the side of the first rotating shaft 4 close to the driving motor 3. The transmission belt 5 has good transmission performance and can transmit the power of the first rotating shaft 4 to other components. The side of the transmission belt 5 away from the first rotating shaft 4 is connected to the roller 18. The roller 18 can rotate under the drive of the transmission belt 5. Two groups of telescopic spring rods 9 are fixedly connected to the outer side of the roller 18. Each group of telescopic spring rods 9 is composed of three independent spring rods. These telescopic spring rods 9 have good elasticity and telescopic performance and can automatically adjust the length and angle under different working conditions. A rubber sheet 10 is fixedly connected to the side of the telescopic spring rod 9 away from the roller 18. The rubber sheet 10 has good flexibility and wear resistance and can be in close contact with the waterproof material to ensure the quality and effect of paving.

[0040] The support and limit device includes an arc plate 11 fixedly connected to the upper side of the mobile trolley 1. The shape of the arc plate 11 is carefully designed to match the shape of the tunnel and provide stable support for the laying device. Two arc tooth plates 12 are inlaid on the upper side of the arc plate 11. The arc tooth plates 12 have a certain hardness and wear resistance and can play an anti-slip and limit role. Two fixed plates 14 are also fixedly connected to the upper side of the arc plate 11. The fixed plates 14 have high strength and stability and can provide a firm installation for other components. A limiting hole 16 is provided in the middle of the inner side of the fixing plate 14. The size and shape of the limiting hole 16 are precisely designed and can cooperate with other components to achieve a precise limiting function. Two limiting grooves 17 are also provided on one side of the fixing plate 14. The limiting grooves 17 also have precise size and shape and can cooperate with other components to further improve the accuracy of the limiting function. An interference device 15 is provided between the two fixing plates 14. The interference device 15 can be in close contact with the waterproof material to ensure the flatness and tightness of the paving.

[0041] The resistance device 15 includes a fixing frame 19 slidably connected between the two fixing plates 14. The fixing frame 19 has good stability and sliding performance and can slide smoothly between the fixing plates 14. Two telescopic rods 25 are fixedly connected inside the upper side of the fixing frame 19. The telescopic rods 25 have good telescopic performance and can automatically adjust the length according to different working requirements. A connecting column 28 is fixedly connected to the upper side of the telescopic rod 25. The connecting column 28 plays a role of connection and support. Two connecting rods 26 are sleeved on the lower side of the connecting column 28. The connecting rods 26 have certain strength and flexibility and can automatically adjust the angle under different working conditions. Two springs 27 are fixedly connected between the two connecting rods 26. The springs 27 have good elasticity. , which can provide a certain elastic support for the connecting rod 26. A bearing frame 29 is fixedly connected to the upper side of the connecting column 28. The bearing frame 29 has high strength and stability and can provide a solid installation foundation for the laying roller 30. A laying roller 30 is sleeved on the upper side of the bearing frame 29. The laying roller 30 is a component that directly contacts the waterproof material. Its surface has been specially treated and has good wear resistance and anti-slip properties. A plurality of discharge holes 7 are opened inside the laying roller 30. These discharge holes 7 can evenly distribute the waterproof material on the tunnel surface to ensure the quality and effect of laying. A moving device is arranged on the lower side of the fixed frame 19. The moving device can drive the fixed frame 19 to move between the fixed plates 14 to achieve position adjustment of the laying roller 30.

[0042] The mobile device includes a dual-axis motor 20 fixedly installed inside the lower side of the fixed frame 19. The dual-axis motor 20 has a powerful power output and can provide a stable and reliable power source for the mobile device. Two second rotating shafts 21 are fixedly connected to the output end of the dual-axis motor 20. The second rotating shaft 21 can rotate at a high speed under the drive of the dual-axis motor 20. A gear 22 is sleeved on the outer side of the second rotating shaft 21. The gear 22 can mesh with the arc-shaped gear plate 12 to achieve the movement of the fixed frame 19. A limit block 23 is sleeved on the end of the second rotating shaft 21 away from the dual-axis motor 20. The limit block 23 can limit the axial movement of the second rotating shaft 21 to ensure its stability during work. Two plugs are fixedly connected to the end of the limit block 23 close to the dual-axis motor 20. Block 24, the insert block 24 can be inserted into the limiting groove 17 on the fixed plate 14, further improving the stability and accuracy of the mobile device, the second rotating shaft 21 passes through the limiting hole 16 and extends to the outside, the insert block 24 is inserted into the limiting groove 17, ensuring the stability and accuracy of the mobile device during operation, the feed end of the pump body 8 extends to the inside of the liquid storage tank 13, and the discharge end of the pump body 8 extends to the inside of the laying roller 30 and is interconnected with the discharge hole 7 to achieve smooth transmission of the waterproof material. A scale is inlaid on the left side of the front end surface of the liquid storage tank 13, and the scale can provide accurate measurement data for the operator to ensure the thickness and uniformity of the laying, and the side surface of the roller 18 is fixedly connected to the back of the mobile trolley 1 to ensure the stability of the roller 18 during operation. The two groups of telescopic spring rods 9 are three in a group, and each group of telescopic spring rods 9 is vertically fixed to the outer surface of the roller 18. The outer side of the first rotating shaft 4 is provided with a first pulley matched with the transmission belt 5, and the outer side of the limiting groove 17 is provided with a second pulley matched with the transmission belt 5 to ensure the normal operation of the transmission device.

[0043] The supporting frame 29 is provided with an arc-shaped guide groove 31, which is located below the laying roller 30. The side end of the supporting frame 29 is fixedly connected with a drainage pipe 32, which is communicated with the arc-shaped guide groove 31. The supporting frame 29 is provided with a built-in groove 33, in which a support frame 34 is slidably installed, and a smoothing brush roller 35 is rotatably installed on the support frame 34. A second spring 36 is fixedly installed on the side end of the support frame 34, and the second spring 36 is fixedly connected to the bottom end of the inner side wall of the built-in groove 33. A filter box 37 is fixedly installed on the side end of the liquid storage tank 13, and the drainage pipe 32 is connected to the filter box 37. During the operation of the laying device, the pump body 8 can absorb part of the waterproof material. , and transfer it to the laying roller 30, and the waterproof material is sprayed on the inner wall surface of the tunnel from the discharge hole 7 on the laying roller 30. In this link, the carrier 29 drives the support frame 34, and the support frame 34 is forced to drive the smoothing brush roller 35 to move, and the smoothing brush roller 35 is forced to rotate to smooth the waterproof material sprayed on the inner wall surface of the tunnel. At the same time, the waterproof material sprayed on the inner wall surface of the tunnel from the discharge hole 7 on the laying roller 30, the excess waterproof material will flow into the arc guide groove 31, the arc guide groove 31 collects the waterproof material, and then flows into the filter box 37 through the drainage pipe 32, the filter net in the filter box 37 intercepts the impurities, and then the waterproof material flows back to the liquid storage tank 13.

[0044] The following steps are involved:

[0045] S1: The waterproof material is injected into the liquid storage tank 13, the mobile trolley 1 is turned on, the drive motor 3 and the pump body 8 are operated simultaneously, the mobile trolley 1 drives the entire device to move in the tunnel, and the drive motor 3 drives the push plate 6 on the outer side of the first rotating shaft 4 to discharge the waterproof material from the first through hole 2 when the mobile trolley 1 moves, and the rubber plate 10 on the outer side of the roller 18 is driven by the transmission belt 5 to rotate synchronously;

[0046] S2: When the surface of the rubber sheet 10 contacts the waterproof material, the rotating roller 18 rotates, so that the waterproof material can be evenly laid on the ground. At the same time, the elastic effect of the telescopic spring rod 9 can effectively make the rubber sheet 10 better contact the ground and the waterproof material to complete the laying of the ground. The pump body 8 absorbs part of the waterproof material and transfers it to the laying roller 30 to spray it on the inner wall surface of the tunnel through the discharge hole 7;

[0047] S3: During this period, the connecting column 28 is compressed by the spring 27 between the two connecting rods 26, pushing the laying roller 30 to contact the inner wall surface of the tunnel, and starting the double-axis motor 20 to drive the gear 22 outside the second rotating shaft 21 to mesh with the surface of the arc-shaped toothed plate 12;

[0048] S4: The limiting block 23 slides in the limiting groove 17 through the insert block 24 to improve the limiting and guiding effects, so that the surface of the laying roller 30 can reciprocate in the lateral arc on the upper side of the arc plate 11, and the inner wall surface of the tunnel is effectively and evenly laid.

[0049] Working principle:

[0050] The first step is to inject the waterproof material into the liquid storage tank 13. This liquid storage tank has been carefully designed and has sufficient capacity to accommodate a large amount of waterproof material to ensure sufficient material supply during the entire paving process. Then, start the mobile cart 1, drive motor 3 and pump body 8 to run at the same time. The mobile cart 1 has a solid structure and a good power system, which can stably drive the entire device to move in the tunnel. As the mobile cart 1 slowly moves forward, it provides a reliable mobile platform for the entire paving work.

[0051] In the second step, the driving motor 3 starts to work while the mobile trolley 1 moves. It drives the first rotating shaft 4 to rotate with powerful power, and the pushing plate 6 outside the first rotating shaft 4 also starts to move. The pushing plate 6 is precisely designed and manufactured, and can effectively discharge the waterproof material from the first through hole 2. In this process, the stable output of the driving motor 3 ensures that the pushing plate 6 moves smoothly and powerfully, so that the waterproof material can be smoothly pushed out of the liquid storage tank 13.

[0052] In the third step, through the transmission action of the transmission belt 5, the rubber sheet 10 outside the roller 18 also starts to rotate synchronously. When the surface of the rubber sheet 10 contacts the waterproof material, as the roller 18 rotates, it can evenly lay the waterproof material on the ground. The telescopic spring rod 9 has good elasticity and transmission performance. On the one hand, it can effectively transmit the power of the drive motor 3 to the roller 18. On the other hand, its own elastic action can make the rubber sheet 10 better contact with the ground and the waterproof material. This elasticity enables the rubber sheet 10 to automatically adjust according to the unevenness of the ground, ensuring that the waterproof material can fit tightly on the ground, thereby completing the ground laying work.

[0053] The fourth step, in this process, the pump body 8 is also actively playing a role. The pump body 8 can absorb part of the waterproof material and transfer it to the laying roller 30. The waterproof material is sprayed on the inner wall surface of the tunnel from the discharge hole 7 on the laying roller 30. In this link, the connecting column 28 plays an important role. The connecting column 28 uses the compression function of the spring 27 between the two connecting rods 26 to push the laying roller 30 tightly against the inner wall surface of the tunnel. The spring 27 has good elasticity and compression performance, and can automatically adjust the position and pressure of the laying roller 30 according to the shape and unevenness of the inner wall of the tunnel, ensuring that the waterproof material can be evenly sprayed on the inner wall surface of the tunnel.

[0054] The fifth step is to start the dual-axis motor 20. The dual-axis motor 20 has a powerful power output and can drive the gear 22 on the outside of the second rotating shaft 21 to rotate. The gear 22 is meshed with the surface of the arc-shaped toothed plate 12, thereby driving the entire paving device to move laterally on the upper side of the arc-shaped plate 11, and the limit block 23 slides in the limit groove 17 through the plug block 24, which can improve the limiting and guiding effects. This design enables the surface of the paving roller 30 to move back and forth in the lateral arc on the upper side of the arc plate 11, ensuring effective and uniform paving of the inner wall surface of the tunnel. The cooperation between the limit block 23 and the plug block 24 is precise and stable, which can effectively limit the moving range of the paving device and ensure the accuracy and high quality of the paving work.

[0055] The sixth step is that during the operation of the laying device, the pump body 8 can absorb part of the waterproof material and transfer it to the laying roller 30. The waterproof material is sprayed on the inner wall surface of the tunnel from the discharge hole 7 on the laying roller 30. In this link, the carrier 29 drives the support frame 34. The support frame 34 is forced to drive the smoothing brush roller 35 to move. The smoothing brush roller 35 is forced to rotate to smooth the waterproof material sprayed on the inner wall surface of the tunnel, thereby improving the flatness of the spraying. At the same time, the waterproof material sprayed on the inner wall surface of the tunnel from the discharge hole 7 on the laying roller 30, the excess waterproof material will flow into the arc guide groove 31, the arc guide groove 31 collects the waterproof material, and then flows into the filter box 37 through the drainage pipe 32. The filter net in the filter box 37 intercepts impurities, and then the waterproof material flows back to the liquid storage tank 13, thereby effectively improving the utilization of the waterproof material and saving costs.

[0056] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A tunnel waterproof material laying device, comprising a mobile vehicle (1), characterized in that: A pump body (8) is installed on the upper side of the mobile trolley (1), a support and limit device is arranged on the upper side of the mobile trolley (1), and a laying device is arranged on the upper side of the mobile trolley (1), and the laying device comprises a liquid storage tank (13), a drive motor (3), a first rotating shaft (4), a push plate (6), a first through hole (2) and a transmission device; The transmission device comprises a transmission belt (5), a rotating roller (18), a telescopic spring rod (9) and a rubber plate (10).

2. A tunnel waterproof material laying device as claimed in claim 1, characterized in that: The support and limiting device comprises an arc-shaped plate (11) fixedly connected to the upper side of the moving trolley (1), two arc-shaped toothed plates (12) embedded in the upper side of the arc-shaped plate (11), a fixed plate (14) fixedly connected to the upper side of the arc-shaped plate (11), a middle limiting hole (16) provided on the inner side of the fixed plate (14), two limiting grooves (17) provided on one side of the fixed plate (14), and an abutment device (15) provided between the two fixed plates (14).

3. A tunnel waterproof material laying device as claimed in claim 2, characterized in that: The resistance device (15) comprises a fixed frame (19) slidably connected between two fixed plates (14), two telescopic rods (25) fixedly connected to the interior of the upper side of the fixed frame (19), a connecting column (28) fixedly connected to the upper side of the telescopic rod (25), two connecting rods (26) sleeved on the lower side of the connecting column (28), two springs (27) fixedly connected between the two connecting rods (26), a bearing frame (29) fixedly connected to the upper side of the connecting column (28), a laying roller (30) sleeved on the upper side of the bearing frame (29), a plurality of discharge holes (7) provided inside the laying roller (30), and a moving device arranged on the lower side of the fixed frame (19).

4. A tunnel waterproof material laying device as claimed in claim 3, characterized in that: The moving device comprises a dual-axis motor (20) fixedly mounted inside the lower side of a fixing frame (19), two second rotating shafts (21) fixedly connected to the output ends of the dual-axis motor (20), a gear (22) sleeved on the outside of the second rotating shaft (21), a limit block (23) sleeved on one end of the second rotating shaft (21) away from the dual-axis motor (20), and two insert blocks (24) fixedly connected to one end of the limit block (23) close to the dual-axis motor (20).

5. A tunnel waterproof material laying device as claimed in claim 4, characterized in that: The second rotating shaft (21) passes through the limiting hole (16) and extends to the outside, the insert block (24) is inserted into the limiting groove (17), the feed end of the pump body (8) extends to the inside of the liquid storage tank (13), and the discharge end of the pump body (8) extends to the inside of the laying roller (30) and is connected to the discharge hole (7).

6. A tunnel waterproof material laying device as claimed in claim 5, characterized in that: A scale is inlaid on the left side of the front end surface of the liquid storage box (13); the side surface of the roller (18) is fixedly connected to the back of the moving trolley (1); two groups of telescopic spring rods (9) are arranged in groups of three, and each group of telescopic spring rods (9) is vertically fixed to the outer surface of the roller (18); a first pulley matching the transmission belt (5) is sleeved on the outer side of the first rotating shaft (4); and a second pulley matching the transmission belt (5) is sleeved on the outer side of the limiting groove (17).

7. A tunnel waterproof material laying device as claimed in claim 6, characterized in that: An arc-shaped guide groove (31) is provided on the carrier (29), and the arc-shaped guide groove (31) is located below the laying roller (30). A drainage pipe (32) is fixedly connected to the side end of the carrier (29), and the drainage pipe (32) is communicated with the arc-shaped guide groove (31).

8. A tunnel waterproof material laying device as claimed in claim 7, characterized in that: A built-in groove (33) is provided on the carrier frame (29), a support frame (34) is slidably mounted in the built-in groove (33), a smoothing brush roller (35) is rotatably mounted on the support frame (34), a second spring (36) is fixedly mounted on the side end of the support frame (34), and the second spring (36) is fixedly connected to the bottom end of the inner side wall of the built-in groove (33).

9. A tunnel waterproof material laying device as claimed in claim 8, characterized in that: A filter box (37) is fixedly mounted on the side end of the liquid storage box (13), and the drainage pipe (32) is connected to the filter box (37).

10. A method for laying a tunnel waterproof material laying device, characterized in that: The following steps are involved: S1: The waterproof material is injected into the liquid storage tank (13), the moving trolley (1) is turned on, the drive motor (3) and the pump body (8) are operated simultaneously, the moving trolley (1) drives the entire device to move in the tunnel, and the drive motor (3) drives the push plate (6) on the outside of the first rotating shaft (4) to discharge the waterproof material from the first through hole (2) when the moving trolley (1) moves, and the rubber plate (10) on the outside of the driving roller (18) rotates synchronously through the transmission belt (5); S2: When the surface of the rubber sheet (10) contacts the waterproof material and the roller (18) rotates, the waterproof material can be evenly laid on the ground. At the same time, the elastic effect of the transmission belt (5) can effectively make the rubber sheet (10) better contact the ground and the waterproof material to complete the laying of the ground. The pump body (8) absorbs part of the waterproof material and transfers it to the laying roller (30) to be sprayed on the inner wall surface of the tunnel through the discharge hole (7); S3: During this period, the connecting column (28) is compressed by the spring (27) between the two connecting rods (26), pushing the laying roller (30) to contact the inner wall surface of the tunnel, and starting the double-axis motor (20) to drive the gear (22) on the outer side of the second rotating shaft (21) to mesh with the surface of the arc-shaped toothed plate (12); S4: The limiting block (23) can improve the limiting and guiding functions by sliding in the limiting groove (17) through the insert block (24), so as to achieve the reciprocating movement of the surface of the laying roller (30) in the lateral arc on the upper side of the arc plate (11), and effectively and evenly lay the inner wall surface of the tunnel.

Citation Information

Patent Citations

  • Waterproof material laying device for expressway tunnel

    CN113374512A