Method and system for measuring and calculating man-hour quota of ship structural member pretreatment process

By building a general quota working hours library and automatic calculation methods, the problems of low efficiency and insufficient accuracy of working hours quota calculation in ship manufacturing are solved, and the standardization and automation of working hours quota are realized, and the rationality and efficiency of production plans are improved.

CN119168299APending Publication Date: 2024-12-20CHINA SHIPBUILDING IND INTERNET CO LTD
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Patent Information

Application Number
CN202411241664.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2024-12-20

AI Technical Summary

Technical Problem

In the ship manufacturing industry, due to the different particle sizes of the design of each process and the inconsistent calculation parameters of the quota working hours, manual calculation of the quota working hours is low and the results are inaccurate, which in turn affects the rationality and efficiency of the production plan.

Method used

Using a working time quota calculation method for the pre-treatment process of ship structural parts, the working time quota calculation method is adopted, and the process information of sample structural parts is obtained, the correction coefficients of the reference working hours and area dimensions of the target factory are determined, and the working time quota is automatically calculated. Production speed in different factory areas and processing time between steel plate area.

Benefits of technology

The efficiency and accuracy of working hours quota calculation have been improved, the standardization and automation of quota calculations have been realized, and the rationality and efficiency of production plans have been ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a man-hour quota measuring and calculating method and system for a ship structural member pretreatment process, and the method comprises the steps: obtaining a sample structural member, extracting corresponding process information according to the pretreatment process of the sample structural member, and determining a target factory region for carrying out the pretreatment process on the sample structural member, determining reference working hours corresponding to the target factory area, a plurality of area size intervals and a correction coefficient corresponding to each area size interval by querying a pre-constructed universal quota working hour library; marking a corresponding correction coefficient for each steel plate according to the area dimension interval and the steel plate area of each steel plate in the sample structural member, performing man-hour quota on each steel plate in the sample structural member according to the reference man-hour and the steel plate area, and correcting the man-hour quota by using the correction coefficient, and the working hours of the sample structural member after quota correction are obtained, so that the efficiency and the accuracy of working hour quota measurement and calculation are improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of shipbuilding, and in particular to a method and system for calculating the working hours quota of a pretreatment process of a ship structure. Background Art

[0002] With the deep integration of production among the company's factories, the trend of cross-production area construction of related products is becoming more and more frequent. However, due to the inconsistency of the current process operation quantity measurement standards and rules in each factory, the inconsistent process evaluation granularity and other problems, the production department needs to understand the quantity of work in different factories at all times when calculating the standard working hours, which makes the calculation cost of the standard working hours high. The existing unified standard working hours division for improving the calculation speed does not take into account the different production speeds in different factories, resulting in unreasonable production planning arrangements, thereby reducing production efficiency.

[0003] For the shipbuilding industry, due to the different granularity of the design quantity of each process of a single ship, faced with hundreds of thousands of records of design quantity of a single ship, and the parameter standards for calculating the standard working hours of each process are not unified, the standard working hours of each process are usually calculated manually. Manual calculation of standard working hours often relies on the experience of the staff. Not only can the correctness of the calculation results not be guaranteed, but the efficiency is also extremely low. Summary of the invention

[0004] In order to solve the above technical problems, the present invention discloses a method and system for calculating the working hours quota of a pretreatment process of a ship structure, which are used to improve the efficiency and accuracy of the working hours quota calculation.

[0005] In order to achieve the above-mentioned object, in a first aspect, the present invention discloses a method for calculating the working hours quota of a pretreatment process of a ship structure, comprising:

[0006] Acquire a sample structural part, and extract process information of the sample structural part according to the preprocessing process of the sample structural part; wherein the process information includes the number of steel plates in the sample structural part and the steel plate area of ​​each steel plate;

[0007] Determine a target factory area for performing a pretreatment process on the sample structural part, and determine the base working hours corresponding to the target factory area, a plurality of area size intervals, and a correction coefficient corresponding to each of the area size intervals by querying a pre-built universal quota working hours database;

[0008] Marking each of the steel plates with a corresponding correction coefficient according to the area size interval and the steel plate area;

[0009] The labor time quota is calculated for each steel plate in the sample structural component according to the reference labor time and the steel plate area, and the labor time quota is corrected using the correction coefficient to obtain the labor time of the sample structural component after the quota correction.

[0010] The present invention discloses a method for calculating the labor quota of a pretreatment process of a ship structural part. The method constructs a universal quota labor time library to store the reference labor time corresponding to a plant area for processing structural parts and the area size range of steel plates that can be processed by the plant area and the correction coefficients corresponding to different area size ranges. The reference labor time stored in the universal quota labor time library takes into account the different production speeds of different plant areas to ensure the rationality of the labor quota. At the same time, different times are required for processing steel plates of different area ranges. Therefore, the correction coefficients corresponding to the plant area processing steel plates of different areas are stored in the universal quota labor time library to adjust the quota labor time and further improve the efficiency of the labor quota.

[0011] The present invention extracts the process information required for the pretreatment process of the sample structural parts based on the pre-constructed universal standard working time library, so as to provide basic data for the standard working time calculation, and then determines the target factory area for the pretreatment process of the sample structural parts, and then obtains the benchmark formula and correction coefficient of the target factory area in the constructed standard working time library, so as to realize the standardization of the standard working time calculation and improve the efficiency of the standard working time calculation.

[0012] As a preferred example, the step of extracting the process information of the sample structure according to the preprocessing process of the sample structure includes:

[0013] By extracting the hull material collection tray in the ship simulation design system for designing the structural sample, the process information corresponding to the sample structural part is obtained; wherein the sample structural part includes at least one of a ship plate and a ship profile; the process information includes the ship number of the ship to which the sample structural part belongs, the number of steel plates contained in the sample structural part, and the steel plate length, steel plate width and steel plate thickness corresponding to each steel plate;

[0014] The process information is imported according to a predetermined format, and the steel plate area of ​​each steel plate is calculated and saved by the steel plate area calculation time set in the predetermined format to generate a process file corresponding to the structural component sample.

[0015] The present invention first extracts the process information of the structural part from the system for designing the structural part to ensure the accuracy of the process information, and then saves it as a file for later use, thereby realizing the automation of the labor quota calculation and improving the calculation efficiency.

[0016] As a preferred example, the correction coefficient corresponding to each of the steel plate marks according to the area size interval and the steel plate area includes:

[0017] By looping through the process file, the steel plate area of ​​each steel plate is compared with each of the area size intervals to determine whether the steel plate area is within a plurality of area size intervals corresponding to the target plant area;

[0018] When the steel plate area is within the plurality of area size intervals, the steel plate corresponding to the steel plate area at this time is determined, and the correction coefficient of the area size interval in which the steel plate area is located is marked on the steel plate;

[0019] When the steel plate area is within the several area size intervals, a preset standard correction coefficient is applied to the steel plate mark corresponding to the steel plate area at this time.

[0020] The present invention matches different correction coefficients for steel plates of different areas, thereby improving the accuracy of the steel plate labor quota calculation, and further improving the accuracy of the structural component labor quota calculation.

[0021] As a preferred example, the method of performing a labor quota on each steel plate in the sample structural component according to the reference labor hours and the steel plate area and correcting the labor quota using the correction coefficient to obtain the labor hours of the sample structural component after the quota correction includes:

[0022] The steel plate area of ​​each steel plate is multiplied by the reference working hours to obtain the first working hours for quoting each steel plate;

[0023] Correcting the first working hours according to the correction coefficient corresponding to each of the steel plates to obtain the second working hours after the quota correction is performed on each of the steel plates;

[0024] The second working hours of a plurality of steel plates in the sample structural member are summed to obtain the working hours of the sample structural member.

[0025] The present invention is based on the labor quota measurement and labor quota correction of different steel plates in the structural member, so as to improve the accuracy of the labor quota of the steel plates and realize the improvement of the accuracy of the labor quota measurement of the structural member.

[0026] In a second aspect, the present invention discloses a man-hour quota calculation system for a pre-processing process of a ship structure, comprising an information extraction module, a reference query module, a correction mark module and a man-hour quota module;

[0027] The information extraction module is used to obtain the sample structure and extract the process information of the sample structure according to the preprocessing process of the sample structure; wherein the process information includes the number of steel plates in the sample structure and the steel plate area of ​​each steel plate;

[0028] The benchmark query module is used to determine the target factory area for the pre-processing process of the sample structural part, and determine the benchmark working hours corresponding to the target factory area, a plurality of area size intervals and the correction coefficient corresponding to each of the area size intervals by querying the pre-built universal quota working hours library;

[0029] The calibration mark module is used to mark the corresponding calibration coefficient of each steel plate according to the area size interval and the steel plate area;

[0030] The labor quota module is used to perform labor quota on each steel plate in the sample structural component according to the reference labor time and the steel plate area and to correct the labor quota using the correction coefficient to obtain the labor time of the sample structural component after quota correction.

[0031] The present invention discloses a time quota calculation system for a pretreatment process of a ship structural part. A universal time quota library is constructed to store the reference time corresponding to a plant area for processing structural parts and the area size range of steel plates that can be processed by the plant area and the correction coefficients corresponding to different area size ranges. The reference time stored in the universal time quota library is used to take into account that different plants have different production speeds, thereby ensuring the rationality of the time quota. At the same time, different times are required for processing steel plates of different area ranges. Therefore, the correction coefficients corresponding to the plant area processing steel plates of different areas are stored in the universal time quota library to adjust the time quota and further improve the efficiency of the time quota.

[0032] The present invention extracts the process information required for the pre-processing process of the sample structural parts through the information extraction module according to the pre-constructed universal quota working time library, so as to provide basic data for the quota working time calculation, and then uses the benchmark query module to determine the target factory area for the pre-processing process of the sample structural parts, and then obtains the benchmark formula and correction coefficient of the target factory area in the constructed quota working time library, so as to realize the standardization of the quota working time calculation and improve the efficiency of the quota working time calculation, and then realizes the working time quota processing and quota correction processing of the structural parts in the correction mark module and the working time quota module, realizes the automatic calculation of the working time quota measurement of the structural parts, and improves the measurement efficiency.

[0033] The present invention extracts the process information required for the pretreatment process of the sample structural parts based on the pre-constructed universal standard working time library, so as to provide basic data for the standard working time calculation, and then determines the target factory area for the pretreatment process of the sample structural parts, and then obtains the benchmark formula and correction coefficient of the target factory area in the constructed standard working time library, so as to realize the standardization of the standard working time calculation and improve the efficiency of the standard working time calculation.

[0034] As a preferred example, the information extraction module includes an extraction unit and an import unit;

[0035] The extraction unit is used to obtain the process information corresponding to the sample structural part by extracting the hull material collection tray in the ship simulation design system for designing the structural part sample; wherein the sample structural part includes at least one of a ship plate and a ship profile; the process information includes the ship number of the ship to which the sample structural part belongs, the number of steel plates contained in the sample structural part, and the steel plate length, steel plate width and steel plate thickness corresponding to each steel plate;

[0036] The import unit is used to import the process information according to a predetermined format, and calculate and save the steel plate area of ​​each steel plate by setting the steel plate area calculation time in the predetermined format to generate a process file corresponding to the structural part sample.

[0037] The present invention first extracts the process information of the structural part from the system for designing the structural part to ensure the accuracy of the process information, and then saves it as a file for later use, thereby realizing the automation of the labor quota calculation and improving the calculation efficiency.

[0038] As a preferred example, the calibration marking module includes an interval determination unit and a coefficient allocation unit;

[0039] The interval determination unit is used to compare the steel plate area of ​​each steel plate with each of the area size intervals by looping through the process file, and determine whether the steel plate area is within a plurality of area size intervals corresponding to the target plant area;

[0040] The coefficient allocation unit is used to determine the steel plate corresponding to the steel plate area at this time when the steel plate area is within the several area size intervals, and mark the steel plate with the correction coefficient of the area size interval in which the steel plate area is located; when the steel plate area is within the several area size intervals, the preset standard correction coefficient is marked on the steel plate corresponding to the steel plate area at this time.

[0041] The present invention matches different correction coefficients for steel plates of different areas, thereby improving the accuracy of the steel plate labor quota calculation, and further improving the accuracy of the structural component labor quota calculation.

[0042] As a preferred example, the working time quota module includes a quota unit, a correction unit and a calculation unit;

[0043] The quota unit is used to multiply the steel plate area of ​​each steel plate by the reference working hours to obtain the first working hours for quoting each of the steel plates;

[0044] The correction unit is used to correct the first working hours according to the correction coefficient corresponding to each of the steel plates, so as to obtain the second working hours after the quota correction is performed on each of the steel plates;

[0045] The measuring unit is used to sum the second working hours of multiple steel plates in the sample structural component to obtain the working hours of the sample structural component.

[0046] The present invention is based on the labor quota measurement and labor quota correction of different steel plates in the structural member, so as to improve the accuracy of the labor quota of the steel plates and realize the improvement of the accuracy of the labor quota measurement of the structural member.

[0047] In a third aspect, the present invention discloses an electronic device, comprising a processor, a communication interface, a memory and a communication bus, wherein the processor, the communication interface and the memory communicate with each other via the communication bus; the memory is used to store computer programs; and the processor is used to implement a method for calculating the working time quota for a pretreatment process of a ship structure as described in the first aspect when executing the program stored in the memory.

[0048] In a fourth aspect, the present invention discloses a computer-readable storage medium, characterized in that a computer program is stored in the computer-readable storage medium, and when the computer program is executed by a processor, a method for calculating the standard working hours for a preprocessing process of a ship structure as described in the first aspect is implemented. BRIEF DESCRIPTION OF THE DRAWINGS

[0049] Figure 1 : It is a flow chart of a method for calculating the working hours quota of a pretreatment process of a ship structure according to an embodiment of the present invention;

[0050] Figure 2 : It is a structural schematic diagram of a system for calculating the working hours quota of a ship structural part pretreatment process according to an embodiment of the present invention;

[0051] Figure 3 : A schematic flow chart of a method for calculating the working hours quota of a ship structure pretreatment process according to another embodiment of the present invention;

[0052] Figure 4 : A schematic diagram of displaying general quota working hours information according to another embodiment of the present invention;

[0053] Figure 5 : is a schematic diagram showing a process file according to another embodiment of the present invention;

[0054] Among them, 201 is an information extraction module; 202 is a benchmark query module; 203 is a correction mark module; 204 is a work time quota module. DETAILED DESCRIPTION

[0055] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0056] Embodiment 1

[0057] This embodiment provides a method for calculating the working hours quota of the pretreatment process of a ship structure. For the specific implementation process of the calculation method, please refer to Figure 1 , mainly including step 101 to step 104, the steps are:

[0058] Step 101: Obtain a sample structural part, and extract process information of the sample structural part according to a preprocessing process of the sample structural part; wherein the process information includes the number of steel plates in the sample structural part and the steel plate area of ​​each steel plate.

[0059] In this embodiment, this step mainly includes: obtaining the process information corresponding to the sample structural part by extracting the hull material collection pallet in the ship simulation design system for designing the structural part sample; wherein the sample structural part includes at least one of a ship plate and a ship profile; the process information includes the ship number of the ship to which the sample structural part belongs, the number of steel plates contained in the sample structural part, and the steel plate length, steel plate width and steel plate thickness corresponding to each steel plate; importing the process information according to a predetermined format, and calculating and saving the steel plate area of ​​each steel plate through the steel plate area calculation working hours set in the predetermined format, and generating a process file corresponding to the structural part sample.

[0060] In this embodiment, this step first extracts the process information of the structural part from the system for designing the structural part to ensure the accuracy of the process information, and then saves it as a file for later use, thereby realizing the automation of the labor quota calculation and improving the efficiency of the calculation.

[0061] Step 102: Determine a target factory area for pre-processing the sample structural part, and determine the benchmark working hours corresponding to the target factory area, a plurality of area size intervals, and a correction coefficient corresponding to each of the area size intervals by querying a pre-built universal quota working hours database.

[0062] Step 103: Mark each steel plate with a corresponding correction coefficient according to the area size interval and the steel plate area.

[0063] In this embodiment, this step mainly includes: by looping through the process file, comparing the steel plate area of ​​each steel plate with each of the area size intervals, determining whether the steel plate area is within the several area size intervals corresponding to the target factory area; when the steel plate area is within the several area size intervals, determining the steel plate corresponding to the steel plate area at this time, and marking the steel plate with the correction coefficient of the area size interval in which the steel plate area is located; when the steel plate area is within the several area size intervals, marking the steel plate corresponding to the steel plate area at this time with the preset standard correction coefficient.

[0064] In this embodiment, this step matches different correction coefficients for steel plates of different areas, thereby improving the accuracy of the steel plate labor quota calculation, and further improving the accuracy of the structural parts labor quota calculation.

[0065] Step 104: According to the reference working hours and the steel plate area, a working hour quota is calculated for each steel plate in the sample structural component, and the working hour quota is corrected using the correction coefficient to obtain the working hours of the sample structural component after the quota correction.

[0066] In this embodiment, the steps mainly include: multiplying the steel plate area of ​​each steel plate by the reference working hours to obtain the first working hours for each of the steel plates; correcting the first working hours according to the correction coefficient corresponding to each of the steel plates to obtain the second working hours after the quota correction for each of the steel plates; summing the second working hours of multiple steel plates in the sample structural part to obtain the working hours of the sample structural part.

[0067] In this embodiment, this step is based on the labor quota measurement and labor quota correction of different steel plates in the structural member, so as to improve the accuracy of the labor quota of the steel plates and realize the improvement of the accuracy of the labor quota measurement of the structural member.

[0068] On the other hand, this embodiment also provides a time quota calculation system for the pretreatment process of ship structural parts. For the specific structure of the calculation system, please refer to Figure 2 , mainly including an information extraction module 201, a benchmark query module 202, a correction mark module 203 and a work time quota module 204.

[0069] The information extraction module 201 is used to obtain a sample structure and extract process information of the sample structure according to a preprocessing process of the sample structure; wherein the process information includes the number of steel plates in the sample structure and the steel plate area of ​​each steel plate.

[0070] The benchmark query module 202 is used to determine the target factory area for pre-processing the sample structural parts, and determine the benchmark working hours corresponding to the target factory area, several area size intervals and the correction coefficient corresponding to each area size interval by querying the pre-built universal quota working hours library.

[0071] The calibration mark module 203 is used to mark the corresponding calibration coefficient for each of the steel plates according to the area size interval and the area of ​​the steel plate.

[0072] The labor quota module 204 is used to perform labor quota on each steel plate in the sample structural component according to the reference labor time and the steel plate area and to correct the labor quota using the correction coefficient to obtain the labor time of the sample structural component after quota correction.

[0073] In this embodiment, the information extraction module 201 includes an extraction unit and an import unit.

[0074] The extraction unit is used to obtain the process information corresponding to the sample structural part by extracting the hull material collection pallet in the ship simulation design system for designing the structural part sample; wherein the sample structural part includes at least one of a ship plate and a ship profile; the process information includes the ship number of the ship to which the sample structural part belongs, the number of steel plates contained in the sample structural part, and the steel plate length, steel plate width and steel plate thickness corresponding to each steel plate.

[0075] The import unit is used to import the process information according to a predetermined format, and calculate and save the steel plate area of ​​each steel plate by setting the steel plate area calculation time in the predetermined format to generate a process file corresponding to the structural part sample.

[0076] In this embodiment, the calibration marking module 203 includes an interval determination unit and a coefficient allocation unit.

[0077] The interval determination unit is used to loop through the process file, compare the steel plate area of ​​each steel plate with each of the area size intervals, and determine whether the steel plate area is within a plurality of area size intervals corresponding to the target plant area.

[0078] The coefficient allocation unit is used to determine the steel plate corresponding to the steel plate area at this time when the steel plate area is within the several area size intervals, and mark the steel plate with the correction coefficient of the area size interval in which the steel plate area is located; when the steel plate area is within the several area size intervals, the preset standard correction coefficient is marked on the steel plate corresponding to the steel plate area at this time.

[0079] In this embodiment, the work time quota module 204 includes a quota unit, a correction unit and a calculation unit.

[0080] The quota unit is used to multiply the steel plate area of ​​each steel plate by the reference working hours to obtain the first working hours for quoting each of the steel plates.

[0081] The correction unit is used to correct the first working hours according to the correction coefficient corresponding to each of the steel plates, and obtain the second working hours after the quota correction is performed on each of the steel plates.

[0082] The measuring unit is used to sum the second working hours of multiple steel plates in the sample structural component to obtain the working hours of the sample structural component.

[0083] In this embodiment, in addition to the above-mentioned method and system, this embodiment also discloses an electronic device and a computer storage medium, wherein the electronic device includes a processor, a communication interface, a memory and a communication bus, wherein the processor, the communication interface and the memory communicate with each other through the communication bus; the memory is used to store computer programs; the processor is used to implement a method for calculating the working hours of a pretreatment process of a ship structure component described in this embodiment when executing the program stored in the memory; the computer-readable storage medium stores a computer program, and when the computer program is executed by the processor, the method for calculating the working hours of a pretreatment process of a ship structure component described in this embodiment is implemented.

[0084] The present embodiment discloses a method and system for calculating the labor quota for the pretreatment process of a ship structure. A universal quota labor time library is constructed to store the benchmark labor time corresponding to the plant that processes the structure, the area size range of the steel plates that can be processed by the plant, and the correction coefficients corresponding to the different area size ranges. The benchmark labor time stored in the universal quota labor time library takes into account the different production speeds of different plants to ensure the rationality of the labor quota. At the same time, different times are required for processing steel plates of different area ranges. Therefore, the correction coefficients corresponding to the plant processing steel plates of different areas are stored in the universal quota labor time library to adjust the quota labor time and further improve the efficiency of the labor quota.

[0085] Among them, according to the pre-constructed general standard working time library, the process information required for the pretreatment process of the sample structural parts is extracted to provide basic data for the standard working time calculation, and then the target factory area for the pretreatment process of the sample structural parts is determined, and then the benchmark formula and correction coefficient of the target factory area are obtained in the constructed standard working time library, so as to realize the standardization of the standard working time calculation and improve the efficiency of the standard working time calculation.

[0086] Embodiment 2

[0087] This embodiment further provides a method for calculating the working hours quota of the pretreatment process of a ship structure. In this embodiment, please refer to Figure 3 , mainly including steps 301 to 305, the steps are:

[0088] Step 301: Establish a general quota man-hour library corresponding to the pre-treatment process of ship structural parts.

[0089] In this embodiment, this step mainly includes: the ship manufacturing process includes a variety of processes, such as hull manufacturing pretreatment process, hull manufacturing cutting process, hull manufacturing docking process, hull manufacturing welding / assembly / grinding process and general assembly and loading process, etc., and the hull manufacturing pretreatment process is to pretreat the structural parts used for ship manufacturing, such as plates and profiles, so that the plates or profiles meet the standards of ship manufacturing, which is convenient for a series of subsequent processes.

[0090] In the hull manufacturing pretreatment process, the objects of the pretreatment operation are mainly the steel plates in the structural parts, and the resources for steel plate pretreatment operations in different construction plants in shipbuilding are different, resulting in different working hours for steel plates of the same specifications to complete the pretreatment operations in different construction plants, and in the same construction plant, the working hours corresponding to steel plates of different specifications are also different. Therefore, based on providing a standard and universal quota working hour calculation method, this step can form a universal quota working hour library in sequence according to the quota standards in the process of establishing structural parts pretreatment.

[0091] The general standard working time database includes the construction plant area, the benchmark working time (hours / square meter), the area range and the corresponding coefficient. For details, the contents of the general standard working time database can be referred to Figure 4 ,like Figure 4As shown in the figure, when the construction plant is the Wenchong plant, the corresponding benchmark working hours are 0.0185. The area interval corresponding to the Wenchong plant and the correction coefficient corresponding to each area interval are: (0,30]1,08; (30,60]1.23; (60,200]1,35, wherein the area range interval and the corresponding coefficient can be based on the actual working hours and the size of the steel plate collected in the pre-processing operation, and the empirical estimated value can be calculated, and it can be corrected. The area range interval is represented by an open interval symbol and a closed interval symbol, refer to Figure 4 If the area of ​​a steel plate during the pretreatment process at the Wenchong plant is greater than 0 square meters and less than or equal to 30 square meters, the man-hour correction coefficient corresponding to the steel plate is 1.08; if the area of ​​a steel plate is greater than 30 square meters and less than or equal to 60 square meters, the man-hour correction coefficient corresponding to the steel plate is 1.23, and so on.

[0092] Step 302: Obtain a sample structural part to be subjected to a pretreatment process, extract process information of the sample structural part, and generate a process file according to the process information; wherein the process file includes a plurality of steel plates and the steel plate area corresponding to each steel plate.

[0093] In this embodiment, this step mainly includes: based on the information stored in the constructed universal standard working time library, it can be known that the name of the target factory where the sample structural parts are subjected to the pretreatment process and the number of steel plates included in the sample structural parts and the area of ​​each steel plate need to be obtained, thereby providing a basis for calculation of the subsequent working time quota.

[0094] Therefore, in order to ensure the accuracy of the process information extraction, the overall design of the ship will be simulated before the ship is manufactured. Therefore, this embodiment extracts the process information of the sample structural part through the hull material collection tray in the design system of the sample structural part, wherein the design system generally adopts the SPDM system, and the process information may include the ship number of the ship where the sample structural part is located, the segment number after the single ship where the sample structural part is located is segmented, the material name in the plate, the thickness of each material, the width of each material, the length of each material, the material of each material, the number of pieces of each material, the total net weight of each material, and the total gross weight of each material. Based on the fact that the main measurement object of this embodiment is the steel plate, the material in the provided process information is the steel plate in the structural part.

[0095] When extracting the thickness, width and length of the steel plate, the unit can be set to mm, and the above process information can be imported through a table of pre-processed structural parts in a fixed format to generate a process file for later call. When extracting the process information, it can be determined whether the number of pieces of the steel plate is greater than 1. If the number of pieces is greater than 1, multiple rows of steel plate data with a number of pieces of 1 are automatically split, and the area calculation formula preset in the fixed format is used to calculate the area of ​​each steel plate. For details, please refer to Figure 5 , is the content of a process file provided in this embodiment, wherein the area calculation formula in the fixed format is: width ╳ length ╳ 2 ÷ 1000000; the unit of the area is square meters, as shown in Figure 5 In the 2nd and 3rd rows, and the 5th and 6th rows, the steel plates in the 2nd and 3rd rows or the 5th and 6th rows are all the same type of steel plates and are split into single-row steel plate information.

[0096] Step 303: Determine a target factory area for performing a pretreatment process on the sample structural part, and obtain the benchmark working hours, area interval and corresponding correction coefficient corresponding to the target factory area by querying the general quota working hours database.

[0097] In this embodiment, the step is: the ship number of the ship where the sample structure is located can be determined according to the received ship information, and the target factory area for the pretreatment process of the sample structure can be determined according to the ship number. Figure 5 It can be seen that the ship number corresponding to the sample structure is H2453, and according to the propagation information, the construction site of H2453 is Wenchong. Figure 4 The general quota working hour standard corresponding to the Wenchong factory area shown includes the benchmark working hours, area intervals and corresponding correction coefficients corresponding to the Wenchong factory area.

[0098] Step 304: loop through the process file and mark the corresponding correction coefficient for each steel plate in the sample structure.

[0099] In this embodiment, this step is mainly as follows: in order to assign a corresponding correction coefficient to each steel plate in the process file, ensure that each steel plate is not missed, and realize the automation of marking, this step can set the program to automatically execute the marking process of the correction coefficient.

[0100] In one embodiment, this step first defines a multidimensional array to parse several area intervals corresponding to the target plant area and convert them into computer language to mark the coefficients of the steel plate later; wherein the multidimensional array is:

[0101] Type

[0102] Arr=Record of

[0103] Mj1:F l oat;

[0104] Exp1:Str i ng;

[0105] Mj2:F l oat;

[0106] Exp2:Str i ng;

[0107] Mjxs:F l ​​oat;

[0108] End;

[0109] TArr:Array of Arr;

[0110] The plurality of area intervals are analyzed cyclically according to the multidimensional array; specifically, the steps of analyzing the plurality of area intervals corresponding to the target plant area and the coefficients corresponding to each area interval by the multidimensional data are as follows:

[0111] (1) Assign the area interval corresponding to the target plant area and the corresponding correction coefficient to the variable Expr, wherein Expr includes Exp1 and Exp2; if the length of Expr is 0, it is determined that the target plant area has no defined area range interval and coefficient, and then assign Mjxs=1, and jump to step (5);

[0112] (2) If the length of Expr is greater than 0, determine whether there is a semicolon. If not, assign Expr to variable S1 and set Expr to empty. If there is a semicolon, assign the area range and coefficient before the semicolon to variable S1, and delete the first semicolon and all characters before it in Expr.

[0113] (3) Determine whether each character of S1 is a number from 0 to 9, or an open interval symbol or a closed interval symbol. If not, the definition of the area range interval and coefficient is incorrect, and jump to the previous step; determine whether the first character of S1 is a greater than symbol or a greater than or equal to symbol. If not, the definition of the area range interval and coefficient is incorrect, and jump to step (5). If so, an item is added to the array TArr, and the greater than symbol or the greater than or equal to symbol is stored in the Exp1 of the array TArr, and the first character of S1 is deleted; the character before the comma is stored in the Mj1 of the array TArr, and the comma and all the characters before it of S1 are deleted; the character before the less than symbol or the less than or equal to symbol is stored in the Mj2 of the array TArr, and the less than symbol or the less than or equal to symbol is stored in the Exp2 of the array TArr, and the less than symbol or the less than or equal to symbol and all the characters before it of S1 are deleted; the remaining characters of S1 are stored in the Mjxs of the array TArr, thereby completing an area range interval and coefficient parsing operation.

[0114] (4) If the length of Expr is still greater than 0, jump to step (2) and continue with the area range interval and coefficient analysis of the next section.

[0115] (5) Complete the analysis of area range intervals and coefficients.

[0116] Specifically, refer to the multidimensional data loop traversal defined above as follows Figure 4 The custom area range and corresponding area coefficient in the target factory area shown in the figure are first assigned to the variable Expr in the multidimensional array with the interval and coefficient (0,30]1.08; (30,60]1.23; (60,200]1.35 corresponding to the Wenchong factory area;

[0117] Expr=(0,30]1.08;(30,60]1.23;(60,200]1.35. At this time, if there is a semicolon symbol in Expr, the area range interval and coefficient before the semicolon symbol are assigned to variable S1=(0,30]1.08, and the first semicolon symbol and all characters before it in Expr are deleted. At this time, variable Expr=(30,60]1.23;(60,200]1.35. At this time, if the variable Expr also includes a semicolon symbol, the area range interval and coefficient before the semicolon symbol are continued to be assigned to variable S1, and the first semicolon symbol and all characters before it in Expr are deleted until Expr is empty.

[0118] Then, according to the analyzed area interval and corresponding coefficient, the multidimensional array is used to loop through the process file corresponding to the sample structure, and the area corresponding to each steel plate in the process file is assigned to the variable Mj, and the multidimensional array TArr (For i: = Low (TArr) To H i is looped through gh(TArr)Do); if the current Exp1 of the array TArr is a greater than sign, Exp2 is a less than sign, and the variable Mj is greater than the array Mj1 and less than the array Mj2, the area range interval is satisfied, and the area interval coefficient is obtained and assigned to the variable Mjxs, and the loop traversal of the array is exited; if the current Exp1 of the array TArr is a greater than sign, Exp2 is a less than or equal to sign, and the variable Mj is greater than the array Mj1 and less than or equal to the array Mj2, the area range interval is satisfied, and the area interval coefficient is obtained and assigned to the variable Mjxs, and the loop traversal of the array is exited; if the current Exp1 of the array TArr is a greater than or equal to sign, Exp2 is a less than sign, and the variable Mj is greater than or equal to the array Mj1 and less than the array Mj2, the area range interval is satisfied, and the area interval coefficient is obtained and assigned to the variable Mjxs, and the loop traversal of the array is exited. If the current Exp1 of the array TArr is greater than or equal to the symbol, Exp2 is less than or equal to the symbol, and the variable Mj is greater than or equal to the array's Mj1 and less than or equal to the array's Mj2, the area range interval is satisfied, the area interval coefficient is obtained and assigned to the variable Mjxs, and the loop traversing the array is exited.

[0119] If the array TArr is traversed in a loop and no satisfactory area range interval is found through the above area interval comparison, the variable Mjxs=1 is assigned.

[0120] Specifically, Figure 5 Taking the steel plate area corresponding to each steel plate in the process file shown as an example, Mj=26.28 in the first cycle, Mj=43.2 in the second and third cycles, and so on. Then the array TArr is traversed in a loop (For i:=Low(TArr)To High(TArr)Do), so when the steel plate area is 26.28, the area interval coefficient is 1.08; when the steel plate area is 43.2, the area interval coefficient is 1.23, and so on, to obtain the area coefficient corresponding to each steel plate area.

[0121] Step 305: According to the number of steel plates in the sample structural part, the steel plate area of ​​each steel plate, the correction coefficient and the reference formula, the labor quota of the sample structural part is calculated to obtain the labor hours of the sample structural part.

[0122] In this embodiment, this step mainly includes: loading the steel plate area of ​​each steel plate in the sample structural part, the corresponding correction coefficient and the benchmark working hours of the target factory area, and calculating the standard working hours corresponding to each steel plate, wherein the calculation formula of the standard working hours is: steel plate area ╳ benchmark working hours ╳ area coefficient.

[0123] In this embodiment, by looping through each steel plate in the sample structure, the area assignment variable Mj, the area coefficient Mjxs and the benchmark formula Jzgs of the target plant area are obtained, and the pretreatment quota working hours of each steel plate are calculated = Mj*Jzgs*Mjxs.

[0124] The quota working hours for the sample structural parts are calculated based on the quota working hours for pretreatment of each steel plate.

[0125] The present embodiment provides a method for calculating the quota of working hours for the pretreatment process of a ship structure. First, the working properties of the pretreatment sample structure are analyzed, and the quota working hour standards for the pretreatment structure are established according to the resource allocation of different construction plants, including the construction plant, the base working hours, the area range interval and the corresponding coefficients. Then, the design quantity of the pretreatment structure for ship construction is extracted, and the corresponding base working hours and area range interval coefficients are obtained by comparing the design quantity with the quota working hour standards. Finally, the quota working hours spent on pretreatment of each steel plate are calculated (quota working hours = steel plate area ╳ base working hours ╳ area range interval coefficient), so as to realize the automation of the calculation of the quota of working hours and improve the efficiency and accuracy of the calculation.

[0126] The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the scope of protection of the present invention. It is particularly pointed out that for those skilled in the art, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. A method for calculating the working hours quota of a pretreatment process of a ship structure, characterized in that: include: Acquire a sample structure, and extract corresponding process information according to the preprocessing process of the sample structure; wherein the process information includes the number of steel plates in the sample structure and the steel plate area of ​​each steel plate; Determine a target factory area for performing a pretreatment process on the sample structural part, and determine the base working hours corresponding to the target factory area, a plurality of area size intervals, and a correction coefficient corresponding to each of the area size intervals by querying a pre-built universal quota working hours database; Marking each of the steel plates with a corresponding correction coefficient according to the area size interval and the steel plate area; The labor time quota is calculated for each steel plate in the sample structural component according to the reference labor time and the steel plate area, and the labor time quota is corrected using the correction coefficient to obtain the labor time of the sample structural component after the quota correction.

2. A method for calculating the working hours quota of a pretreatment process of a ship structure according to claim 1, characterized in that: The step of extracting the process information of the sample structure according to the preprocessing process of the sample structure includes: By extracting the hull material collection tray in the ship simulation design system for designing the structural sample, the process information corresponding to the sample structural part is obtained; wherein the sample structural part includes at least one of a ship plate and a ship profile; the process information includes the ship number of the ship to which the sample structural part belongs, the number of steel plates contained in the sample structural part, and the steel plate length, steel plate width and steel plate thickness corresponding to each steel plate; The process information is imported according to a predetermined format, and the steel plate area of ​​each steel plate is calculated and saved by the steel plate area calculation time set in the predetermined format to generate a process file corresponding to the structural component sample.

3. A method for calculating the working hours quota of a pretreatment process of a ship structure according to claim 2, characterized in that: The correction coefficient corresponding to each of the steel plate marks according to the area size interval and the steel plate area includes: By looping through the process file, the steel plate area of ​​each steel plate is compared with each of the area size intervals to determine whether the steel plate area is within a plurality of area size intervals corresponding to the target plant area; When the steel plate area is within the plurality of area size intervals, the steel plate corresponding to the steel plate area at this time is determined, and the correction coefficient of the area size interval in which the steel plate area is located is marked on the steel plate; When the steel plate area is within the several area size intervals, a preset standard correction coefficient is applied to the steel plate mark corresponding to the steel plate area at this time.

4. The method for calculating the working hours quota of the pretreatment process of a ship structure according to claim 1 is characterized in that: The method of performing a labor quota on each steel plate in the sample structural component according to the reference labor hours and the steel plate area and correcting the labor quota using the correction coefficient to obtain the labor hours of the sample structural component after the quota correction includes: The steel plate area of ​​each steel plate is multiplied by the reference working hours to obtain the first working hours for quoting each steel plate; Correcting the first working hours according to the correction coefficient corresponding to each of the steel plates to obtain the second working hours after the quota correction is performed on each of the steel plates; The second working hours of a plurality of steel plates in the sample structural member are summed to obtain the working hours of the sample structural member.

5. A time quota calculation system for the pretreatment process of ship structural parts, characterized in that: It includes information extraction module, benchmark query module, correction mark module and work time quota module; The information extraction module is used to obtain the sample structure and extract the process information of the sample structure according to the preprocessing process of the sample structure; wherein the process information includes the number of steel plates in the sample structure and the steel plate area of ​​each steel plate; The benchmark query module is used to determine the target factory area for the pre-processing process of the sample structural part, and determine the benchmark working hours corresponding to the target factory area, a plurality of area size intervals and the correction coefficient corresponding to each of the area size intervals by querying the pre-built universal quota working hours library; The calibration mark module is used to mark the corresponding calibration coefficient of each steel plate according to the area size interval and the steel plate area; The labor quota module is used to perform labor quota on each steel plate in the sample structural component according to the reference labor time and the steel plate area and to correct the labor quota using the correction coefficient to obtain the labor time of the sample structural component after quota correction.

6. A man-hour quota calculation system for the pretreatment process of ship structural parts according to claim 5, characterized in that: The information extraction module includes an extraction unit and an import unit; The extraction unit is used to obtain the process information corresponding to the sample structural part by extracting the hull material collection tray in the ship simulation design system for designing the structural part sample; wherein the sample structural part includes at least one of a ship plate and a ship profile; the process information includes the ship number of the ship to which the sample structural part belongs, the number of steel plates contained in the sample structural part, and the steel plate length, steel plate width and steel plate thickness corresponding to each steel plate; The import unit is used to import the process information according to a predetermined format, and calculate and save the steel plate area of ​​each steel plate by setting the steel plate area calculation time in the predetermined format to generate a process file corresponding to the structural part sample.

7. A man-hour quota calculation system for the pretreatment process of ship structural parts according to claim 6, characterized in that: The calibration marking module includes an interval determination unit and a coefficient allocation unit; The interval determination unit is used to compare the steel plate area of ​​each steel plate with each of the area size intervals by looping through the process file, and determine whether the steel plate area is within a plurality of area size intervals corresponding to the target plant area; The coefficient allocation unit is used to determine the steel plate corresponding to the steel plate area at this time when the steel plate area is within the several area size intervals, and mark the steel plate with the correction coefficient of the area size interval in which the steel plate area is located; when the steel plate area is within the several area size intervals, the preset standard correction coefficient is marked on the steel plate corresponding to the steel plate area at this time.

8. The system for calculating the working hours quota of the pretreatment process of ship structure parts according to claim 5, characterized in that: The working time quota module includes a quota unit, a correction unit and a calculation unit; The quota unit is used to multiply the steel plate area of ​​each steel plate by the reference working hours to obtain the first working hours for quoting each of the steel plates; The correction unit is used to correct the first working hours according to the correction coefficient corresponding to each of the steel plates, so as to obtain the second working hours after the quota correction is performed on each of the steel plates; The measuring unit is used to sum the second working hours of multiple steel plates in the sample structural component to obtain the working hours of the sample structural component.

9. An electronic device, characterized in that: It includes a processor, a communication interface, a memory and a communication bus, wherein the processor, the communication interface and the memory communicate with each other through the communication bus; the memory is used to store computer programs; the processor is used to implement the method for calculating the working time quota of the pretreatment process of a ship structure part as described in any one of claims 1-4 when executing the program stored in the memory.

10. A computer-readable storage medium, characterized in that: The computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the method for calculating the working time quota of a pretreatment process of a ship structure part according to any one of claims 1 to 4 is implemented.