High-efficiency full-automatic connector production line

By designing an injection molding device with multiple flowing rubber holes arranged at the bottom of the strip groove and communicating with the molding cavity on the connector production line, the problem of high defect rate of multiple injection molding products in the prior art is solved, and the uniform flow of rubber liquid is achieved and improve production efficiency.

CN119171160AActive Publication Date: 2024-12-20SHENZHEN CHUANGYITONG TECH CO LTD +1

Patent Information

Application Number
CN202411282568.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2024-12-20
Estimated Expiration
2044-09-13

AI Technical Summary

Technical Problem

It is difficult for existing connector automation production lines to inject multiple products at the same time during the injection molding process, resulting in a high defect rate.

Method used

A high-efficiency fully automated connector production line is designed, and an injection molding device is arranged at intervals on the bottom surface of the strip groove and the forming cavity to ensure that the glue liquid flows evenly to the workpiece, including the first injection molding device and In the second injection molding device, the inner diameter of each injection molding channel gradually decreases from the inside to the outside to ensure that the glue liquid is completely filled.

Benefits of technology

It realizes that multiple products are molded at the same time in each injection molding during the connector production process, reducing the defect rate and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119171160A_ABST
Patent Text Reader

Abstract

The invention discloses a high-efficiency full-automatic connector production line which comprises a shell feeding device, a chip feeding device, a board mounting and welding device, a semi-finished product carrier device, a first injection molding device, a second injection molding device, a detection device and two carrying devices. A plurality of first glue flowing holes are distributed in the bottom surface of a first strip-shaped groove at intervals and communicated with a first forming cavity, and a plurality of second glue flowing holes are distributed in the bottom surface of a second strip-shaped groove at intervals and communicated with a second forming cavity, so that a plurality of products can be injected at the same time in each injection molding in the production process of the connector, and the production efficiency is improved. The axis of each first glue flowing channel is parallel to the first strip-shaped groove, the axis of each second glue flowing channel is parallel to the second strip-shaped groove, and the inner diameter of each glue flowing channel is gradually reduced from inside to outside, so that the output ends of the first glue flowing channel and the second glue flowing channel are completely filled with the glue when the glue flows out of the first glue flowing channel or the second glue flowing channel; and the glue solution uniformly flows to the corresponding workpieces at the same time, so that the reject ratio is reduced.
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Description

Technical Field

[0001] The present invention relates to the technology of connector field, and in particular to a high-efficiency fully-automatic connector production line. Background Art

[0002] Connectors are also called connectors. In China, they are also called joints and sockets, and generally refer to electrical connectors. That is, a device that connects two active devices to transmit current or signals. The male end and the female end can transmit information or current after contact, which is also called a connector. Connectors are widely used in electronic devices to achieve electrical connections between internal electrical components. With the continuous development of electronic technology, its application scope is becoming more and more extensive. Whether it is equipment used in industrial production or mobile phones, computers, MP3s, etc. that people often use, connectors play an indispensable and important role.

[0003] Due to the large demand for connectors, in order to improve the production efficiency of connectors, most manufacturers will use fully automated production lines to assemble connectors. At present, most automated production lines for connectors include production lines that include loading, assembly, welding, injection molding, and testing. However, the injection molding station only molds one product or semi-finished product at a time, which makes it difficult to further improve the production efficiency of connectors. Some manufacturers mold multiple products at a time during injection molding, but because the glue cannot flow evenly to the corresponding products at the same time, the defective rate is high. Therefore, it is necessary to propose a new solution to improve the above problems. Summary of the invention

[0004] In view of this, the present invention aims to address the deficiencies in the prior art, and its main purpose is to provide a high-efficiency fully-automated connector production line, which can effectively solve the problem that the existing connector automated production line cannot inject multiple products at the same time, or has a high defect rate when injecting multiple products.

[0005] To achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A highly efficient fully automated connector production line comprises a shell feeding device, a chip feeding device, a board-mounted welding device, a semi-finished product loading device, a first injection molding device, a second injection molding device, a detection device and two conveying devices; an input end of the board-mounted welding device is connected to an output end of the shell feeding device, and another input end of the board-mounted welding device is connected to an output end of the chip feeding device; an input end of the semi-finished product loading device is connected to an output end of the board-mounted welding device; the first injection molding device is located beside the output end of the semi-finished product loading device, and the first injection molding device has a transition station; the second injection molding device is located beside the first injection molding device; the detection device is located beside the second injection molding device; the two conveying devices are respectively located beside the first injection molding device and beside the second injection molding device;

[0007] The semi-finished product loading device has a carrier that can carry multiple workpieces. The first injection molding device includes a first injection molding machine body and a first injection mold. The first injection molding machine body has a first injection head. The first injection mold is arranged on the first injection molding machine body. The first injection mold includes a first lower mold and a first upper mold. The first lower mold is provided with a first molding cavity adapted to the carrier. The first upper mold can be movably arranged above the first lower mold up and down. The first upper mold includes a first upper mold plate and a first upper mold core. The first upper mold plate is provided with a first injection port. The first upper mold core is arranged on the lower side of the first upper mold plate. The upper surface of the first upper mold core is provided with a first glue liquid connected to the first injection port. The first upper mold core has a first strip groove and a first connecting groove on its upper surface, the first strip groove has a plurality of first glue flow holes, the plurality of first glue flow holes are arranged at intervals on the bottom surface of the first strip groove and are connected to the first molding cavity, the first strip groove is a strip groove extending left and right, the input end of the first connecting groove is connected to the first glue flow inlet, the output end of the first connecting groove is connected to the center of the first strip groove, and the angle between the first connecting groove and the first strip groove is 90°, and the output end of each first glue flow hole extends outward with two first glue flow channels, the axis of each first glue flow channel is parallel to the first strip groove, and the inner diameter of each first glue flow channel gradually decreases from inside to outside;

[0008] The second injection molding device includes a second injection molding machine body and a second injection mold, the second injection molding machine body has a second injection head, the second injection mold is arranged on the second injection molding machine body, the second injection mold includes a second lower mold and a second upper mold, the second lower mold is provided with a second molding cavity adapted to the carrier, the second upper mold can be movably arranged above the second lower mold, the second upper mold includes a second upper mold plate and a second upper mold core, the second upper mold plate is provided with a second injection port, the second upper mold core is arranged on the lower side of the second upper mold plate, the upper surface of the second upper mold core is provided with a second glue inlet connected to the second injection port, and the second upper mold core A second strip groove and a second connecting groove are provided on the upper surface, and a plurality of second glue flow holes are provided in the second strip groove. The plurality of second glue flow holes are arranged at intervals on the bottom surface of the second strip groove and connected with the second molding cavity. The second strip groove is a strip groove extending left and right. The input end of the second connecting groove is connected with the second glue inlet, and the output end of the second connecting groove is connected with the center of the second strip groove. The angle between the second connecting groove and the second strip groove is 90°, and two second glue flow channels are extended outward from the output end of each second glue flow hole. The axis of each second glue flow channel is parallel to the second strip groove, and the inner diameter of each second glue flow channel gradually decreases from the inside to the outside.

[0009] As a preferred solution, the shell feeding device and the chip feeding device are both vibration plates.

[0010] As a preferred solution, the board-mounted welding device includes a board-mounted welding machine, a shell feeding mechanism, a chip feeding mechanism, an assembly station, an assembly mechanism, a positioning mechanism, a welding track, a rotating mechanism and a laser welding mechanism; the shell feeding mechanism and the chip feeding mechanism are both arranged on the board-mounted welding machine, the input end of the shell feeding mechanism is connected to the output end of the shell feeding device, the input end of the chip feeding mechanism is connected to the output end of the chip feeding device, the assembly station is arranged on the board-mounted welding machine, one end of the assembly station is connected to the output end of the shell feeding mechanism, and the other end of the assembly station is connected to the output end of the chip feeding mechanism, and the assembly mechanism is arranged on the board-mounted welding machine and located at the assembly station one end of the assembly mechanism, the assembling mechanism has a push rod, the positioning mechanism is arranged on the plate-mounted welding machine and is located at the other end of the assembly station, the positioning mechanism includes a positioning part which can move up and down, the lower end of the positioning part is provided with a positioning groove which is adapted to the workpiece, the welding track is arranged on the plate-mounted welding machine and is connected to the output end of the assembly station, the welding track has a welding station, the rotating mechanism is arranged on the plate-mounted welding machine and is connected to the welding station, the rotating mechanism includes a rotatable rotating part, the rotating part has a receiving groove for accommodating the workpiece, the laser welding machine is arranged on the plate-mounted welding machine, the laser welding machine has a laser welding head, and the laser welding head is located directly above the welding station.

[0011] As a preferred embodiment, the semi-finished tooling device includes a semi-finished tooling platform, a semi-finished product feeding mechanism, a carrier storage station and a semi-finished product handling mechanism; the semi-finished product feeding mechanism is arranged on the semi-finished tooling platform, the input end of the semi-finished product feeding mechanism is connected with the output end of the plate-mounted welding device, the carrier storage station is arranged on the semi-finished tooling platform, the semi-finished product handling mechanism is arranged on the semi-finished tooling platform, the semi-finished product handling mechanism includes a first guide rail, a first slider, a first drive, a second drive, a second slider and a clamping arm, the first guide rail extends left and right, the first slider can be slid back and forth on the first guide rail, the first drive is arranged on the first guide rail and provides driving force for the first slider, the second drive is arranged on the first slider, the second slider is arranged on the second drive and its up and down movement is controlled by the second drive, the clamping arm is arranged on the second slider and moves up and down with the second slider, and the clamping arm has an openable and closable clamping portion.

[0012] As a preferred solution, the detection device includes a detection machine, a station to be detected, a detection piece transporting mechanism, a detection station, a first detection mechanism, a second detection mechanism, a discharge track and a defective product storage box. The station to be detected is arranged on the detection machine, and the detection piece transporting mechanism includes a third guide rail, a third slider, a third drive, a fourth slider, a fourth drive, a first fixed plate, a second fixed plate, a first suction cup group and a second suction cup group. The third guide rail extends left and right, and the third slider can be slid back and forth on the third guide rail. The third drive is arranged on the third guide rail and provides driving force for the third slider. The fourth slider can be movably arranged on the third slider up and down, and the fourth drive is arranged on the third slider and provides driving force for the fourth slider. The first fixed plate and the second fixed plate are respectively arranged on both sides of the fourth slider, the first suction cup group is arranged on the first fixed plate, and the second suction cup group is arranged on the second fixed plate; the detection station has a plurality of detection slots adapted to the workpiece, the first detection mechanism is arranged on the detection platform and located on one side of the detection station, the first detection mechanism has a plurality of first detection interfaces that can be plugged with the workpiece, the second detection mechanism is arranged on the detection platform and located on the other side of the detection station, the second detection mechanism has a plurality of second detection interfaces that can be plugged with the workpiece, the discharge track is arranged on the detection platform and located on the side of the detection station, and the defective product storage box is arranged on the detection platform and located between the detection station and the discharge track. As a preferred solution, the two handling devices are both six-axis robot-type handling devices.

[0013] As a preferred solution, it further includes a plurality of fences, which cooperate to surround the outer sides of the two transport devices.

[0014] As a preferred solution, the inner diameter of the first glue flow hole and the inner diameter of the second glue flow hole gradually decrease from top to bottom.

[0015] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solution that:

[0016] By arranging a plurality of first glue flow holes at intervals on the bottom surface of the first strip groove and communicating with the first molding cavity, and arranging a plurality of second glue flow holes at intervals on the bottom surface of the second strip groove and communicating with the second molding cavity, multiple products can be simultaneously injected each time during the connector production process. In addition, the axis of each first glue flow channel is parallel to the first strip groove, the inner diameter of each first glue flow channel gradually decreases from the inside to the outside, and the axis of each second glue flow channel is parallel to the second strip groove, and the inner diameter of each second glue flow channel gradually decreases from the inside to the outside, ensuring that when the glue flows out of the first glue flow channel or the second glue flow channel, the output ends of the two are completely filled with glue, so that the glue flows to the corresponding workpiece at the same time and evenly, thereby reducing the defective rate.

[0017] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of an assembly perspective view of a preferred embodiment of the present invention;

[0019] Figure 2 It is a partial assembly diagram of a preferred embodiment of the present invention;

[0020] Figure 3 It is an enlarged schematic diagram of a plate-mounted welding device in a preferred embodiment of the present invention;

[0021] Figure 4 It is an enlarged schematic diagram of the assembly mechanism in the preferred embodiment of the present invention;

[0022] Figure 5 It is an enlarged schematic diagram of the positioning mechanism in the preferred embodiment of the present invention;

[0023] Figure 6 It is an enlarged schematic diagram of the rotating mechanism in the preferred embodiment of the present invention;

[0024] Figure 7 It is an enlarged schematic diagram of a semi-product loading device in a preferred embodiment of the present invention;

[0025] Figure 8 It is an enlarged schematic diagram of the first injection mold or the second injection mold in the mold closing state in the preferred embodiment of the present invention;

[0026] Fig. 9 It is an enlarged schematic diagram of the first injection mold or the second injection mold in the mold opening state in the preferred embodiment of the present invention;

[0027] Fig.10 It is an enlarged schematic diagram of the first upper mold core plate or the second upper mold core in a preferred embodiment of the present invention;

[0028] Fig.11 It is an enlarged schematic diagram of another angle of the first upper mold core plate or the second upper mold core in the preferred embodiment of the present invention;

[0029] Fig.12 It is an enlarged schematic diagram of the detection device in the preferred embodiment of the present invention.

[0030] Description of the accompanying drawings:

[0031] 10. Shell feeding device 20. Chip feeding device

[0032] 30. Board-mounted welding device 31. Board-mounted welding machine

[0033] 32. Shell feeding mechanism 33. Chip feeding mechanism

[0034] 34. Assembly station 35. Assembly mechanism

[0035] 351, push rod 36, positioning mechanism

[0036] 361, positioning portion 3611, positioning groove

[0037] 37. Welding track 371. Welding station

[0038] 38. Rotating mechanism 381. Rotating member

[0039] 39. Laser welding mechanism 391. Laser welding head

[0040] 40. Semi-finished Carrier Device 401. Carrier

[0041] 41. Semi-finished product loading machine 42. Semi-finished product feeding mechanism

[0042] 43. Carrier storage station 44. Semi-finished product handling mechanism

[0043] 441, first guide rail 442, first slide block

[0044] 443, first drive 444, second drive

[0045] 445, second slider 446, clamping arm

[0046] 4461, clamping portion 50, first injection molding device

[0047] 501, first injection port 502, first glue inlet

[0048] 503, first strip groove 504, first connecting groove

[0049] 505, first glue flow hole 506, first glue flow channel

[0050] 51. First injection molding machine body 52. ​​First injection mold

[0051] 521, first lower mold 5211, first molding cavity

[0052] 522, first upper mold 5221, first upper mold plate

[0053] 5222, first upper mold core 60, second injection molding device

[0054] 601, second injection port 602, second glue inlet

[0055] 603, second strip groove 604, second connecting groove

[0056] 605, second glue flow hole 606, second glue flow channel

[0057] 61. Second injection molding machine body 62. Second injection mold

[0058] 621, second lower mold 6211, second molding cavity

[0059] 622, second upper mold 6221, second upper mold plate

[0060] 6222, second upper mold core 70, detection device

[0061] 71. Testing machine 72. Testing station

[0062] 73. Inspection piece transport mechanism 731. Third guide rail

[0063] 732, third slider 733, third drive

[0064] 734, fourth slider 735, fourth drive

[0065] 736, first fixing plate 737, second fixing plate

[0066] 738, first suction cup group 739, second suction cup group

[0067] 74. Inspection station 741. Inspection slot

[0068] 75. First detection mechanism 751. First detection interface

[0069] 76. Second detection mechanism 761. Second detection interface

[0070] 77. Discharging track 78. Defective product storage box

[0071] 80. Handling device 90. Fence. DETAILED DESCRIPTION

[0072] Please refer to Figures 1 to 3 As shown, it shows the specific structure of the preferred embodiment of the present invention, including a shell feeding device 10, a chip feeding device 20, a board-mounted welding device 30, a semi-finished product loading device 40, a first injection molding device 50, a second injection molding device 60, a detection device 70 and two conveying devices 80, and the shell feeding device 10, the chip feeding device 20, the board-mounted welding device 30, the semi-finished product loading device 40, the first injection molding device 50, the second injection molding device 60, the detection device 70 and the two conveying devices 80 all have corresponding control modules to ensure that each device continuously and smoothly completes various operations.

[0073] The shell feeding device 10 and the chip feeding device 20 are both vibration plates.

[0074] One input end of the board-mounted welding device 30 is connected to the output end of the shell feeding device 10, and the other input end of the board-mounted welding device 30 is connected to the output end of the chip feeding device 20; in the present embodiment, the board-mounted welding device 30 comprises a board-mounted welding machine 31, a shell feeding mechanism 32, a chip feeding mechanism 33, an assembly station 34, an assembly mechanism 35, a positioning mechanism 36, a welding track 37, a rotating mechanism 38 and a laser welding mechanism 39; the shell feeding mechanism 32 and the chip feeding mechanism 33 are both arranged on the board-mounted welding machine 31, the input end of the shell feeding mechanism 32 is connected to the output end of the shell feeding device 10, the input end of the chip feeding mechanism 33 is connected to the output end of the chip feeding device 20, the assembly station 34 is arranged on the board-mounted welding machine 31, one end of the assembly station 34 is connected to the output end of the shell feeding mechanism 32, and the other end of the assembly station 34 is connected to the output end of the chip feeding mechanism 33, the assembly mechanism 35 is arranged on the board-mounted welding machine 31 and is located at the assembly station The assembly station 34 is provided with a push rod 351 at one end of the assembly station 34, and the positioning mechanism 36 is arranged on the plate-mounted welding machine 31 and is located at the other end of the assembly station 34. The positioning mechanism 36 includes a positioning portion 361 that can move up and down, and a positioning groove 3611 adapted to the workpiece is provided at the lower end of the positioning portion 361. The positioning groove 3611 prevents the workpiece from shifting during the assembly process, resulting in incomplete assembly or even damage to the workpiece. The welding track 37 is arranged on the plate-mounted welding machine 31 and is connected to the assembly station 34. The output end of the welding station 34 is connected, the welding track 37 has a welding station 371, the rotating mechanism 38 is arranged on the plate-mounted welding machine 31 and is connected to the welding station 371, the rotating mechanism 38 includes a rotatable rotating member 381, the rotating member 381 has a receiving groove 382 for accommodating the workpiece, the laser welding machine 39 is arranged on the plate-mounted welding machine 31, the laser welding machine 39 has a laser welding head 391, and the laser welding head 391 is located directly above the welding station 371.

[0075] The input end of the semi-finished tooling device 40 is connected to the output end of the plate-mounted welding device 30, and the semi-finished tooling device 40 has a carrier 401 that can carry multiple workpieces; in this embodiment, the semi-finished tooling device 40 includes a semi-finished tooling machine 41, a semi-finished product feeding mechanism 42, a carrier storage station 43 and a semi-finished product handling mechanism 44; the semi-finished product feeding mechanism 42 is arranged on the semi-finished tooling machine 41, and the input end of the semi-finished product feeding mechanism 42 is connected to the output end of the plate-mounted welding device 30, the carrier storage station 43 is arranged on the semi-finished tooling machine 41, and the carrier storage station 43 is used to place the carrier 401, the semi-finished product handling mechanism 44 is arranged on the semi-finished tooling machine 41, and the semi-finished product handling mechanism 44 is arranged on the semi-finished product handling machine 41. The transport mechanism 44 includes a first guide rail 441, a first slider 442, a first drive 443, a second drive 444, a second slider 445 and a clamping arm 446. The first guide rail 441 extends left and right, and the first slider 442 can be slid back and forth on the first guide rail 441. The first drive 443 is arranged on the first guide rail 441 and provides driving force for the first slider 442. The second drive 444 is arranged on the first slider 442. The second slider 445 is arranged on the second drive 444 and its up and down movement is controlled by the second drive 444. The clamping arm 446 is arranged on the second slider 445 and moves up and down with the second slider 445, and the clamping arm 446 has an openable and closable clamping portion 4461.

[0076] The first injection molding device 50 is located at the side of the output end of the semi-finished product loading device 40; the first injection molding device 50 includes a first injection molding machine body 51 and a first injection mold 52, the first injection molding machine body 51 has a first injection head 511, the first injection mold 52 is arranged on the first injection molding machine body 51, the first injection mold 52 includes a first lower mold 521 and a first upper mold 522, the first lower mold 521 is provided with a first molding cavity 5211 adapted to the carrier 401, and the first upper mold 522 can be The first upper mold 522 is movably arranged above the first lower mold 521, and includes a first upper mold plate 5221 and a first upper mold core 5222. The first upper mold plate 5221 is provided with a first injection port 501. The first upper mold core 5222 is arranged at the lower side of the first upper mold plate 5221. The upper surface of the first upper mold core 5222 is provided with a first glue inlet 502 connected with the first injection port 501, and the upper surface of the first upper mold core 5222 is provided with a first strip groove 503 and a first connecting groove 504, the first strip groove 503 is provided with a plurality of first glue flow holes 505, the plurality of first glue flow holes 505 are arranged at intervals on the bottom surface of the first strip groove 503 and are connected to the first molding cavity 5211, the first strip groove 503 is a strip groove extending left and right, specifically, the first glue flow holes 505 are arranged at intervals, wherein the first glue flow hole 505 located in the middle is opened at the center position of the first strip groove 503, the input end of the first connecting groove 504 is connected to the first glue liquid inlet 502, the first The output end of the connecting groove 504 is connected to the center of the first strip groove 503, and the angle between the first connecting groove 504 and the first strip groove is 90°, and two first glue flow channels 506 are extended outward from the output end of each first glue flow hole 505, and the axis of each first glue flow channel 506 is parallel to the first strip groove 504, and the inner diameter of each first glue flow channel 506 gradually decreases from the inside to the outside, and the inner diameter of the first glue flow hole 505 gradually decreases from the top to the bottom, and the axis of the first glue flow hole 505 is perpendicular to the horizontal plane.

[0077] The second injection molding device 60 is located beside the first injection molding device 50; the second injection molding device 60 includes a second injection molding machine body 61 and a second injection mold 62, the second injection molding machine body 61 has a second injection head 611, the second injection mold 62 is arranged on the second injection molding machine body 61, the second injection mold 62 includes a second lower mold 621 and a second upper mold 622, the second lower mold 621 is provided with a second molding cavity 6211 adapted to the carrier 401, and the second upper mold 622 can move up and down The second upper mold 622 includes a second upper mold plate 6221 and a second upper mold core 6222. The second upper mold plate 6221 is provided with a second injection port 601. The second upper mold core 6222 is provided at the lower side of the second upper mold plate 6221. The upper surface of the second upper mold core 6222 is provided with a second glue inlet 602 connected with the second injection port 601. The upper surface of the second upper mold core 6222 is provided with a second strip groove 603 and a second connecting groove 604. The second strip groove 603 is provided with a plurality of second glue flow holes 605, which are arranged at intervals on the bottom surface of the second strip groove 603 and connected to the second molding cavity 6211. The second strip groove 603 is a strip groove extending left and right. Specifically, the second glue flow holes 605 are arranged at intervals. Among them, the second glue flow hole 605 located in the middle is opened at the center of the second strip groove 603. The input end of the second connecting groove 604 is connected to the second glue liquid inlet 602. The second connecting groove 604 is connected to the second glue liquid inlet 602. The output end of the groove 604 is connected to the center of the second strip groove 603, and the angle between the second connecting groove 604 and the second strip groove is 90°, and two second glue flow channels 606 extend outward from the output end of each second glue flow hole 605, and the axis of each second glue flow channel 606 is parallel to the second strip groove 604. The inner diameter of each second glue flow channel 606 gradually decreases from the inside to the outside, and the inner diameter of the second glue flow hole 605 gradually decreases from the top to the bottom, and the axis of the second glue flow hole 605 is perpendicular to the horizontal plane.

[0078] The detection device 70 is located beside the second injection molding device 60; in this embodiment, the detection device 70 includes a detection machine 71, a station to be tested 72, a detection piece transport mechanism 73, a detection station 74, a first detection mechanism 75, a second detection mechanism 76, a discharge track 77 and a defective product storage box 78, the station to be tested 72 is arranged on the detection machine 71, the detection piece transport mechanism 73 includes a third guide rail 731, a third slider 732, a third drive 733, a fourth slider 734, a fourth drive 735, a first fixed plate 736, a second fixed plate 737, a first suction cup group 738 and a second suction cup group 739, the third guide rail 731 extends left and right, the third slider 732 can be slid back and forth on the third guide rail 731, the third drive 733 is arranged on the third guide rail 731 and provides driving force for the third slider 732, the fourth slider 734 can be movably arranged on the third slider 732 up and down, and the fourth drive 735 is arranged The third slider 732 is on the third slider 732 and provides driving force for the fourth slider 734. The first fixed plate 736 and the second fixed plate 737 are respectively arranged on both sides of the fourth slider 734. The first suction cup group 738 is arranged on the first fixed plate 736, and the second suction cup group 739 is arranged on the second fixed plate 737. The detection station 74 has a plurality of detection grooves 741 adapted to the workpiece. The first detection mechanism 75 is arranged on the detection platform 71 and is located on one side of the detection station 74. The first detection mechanism 75 has a plurality of first detection interfaces 751 that can be plugged into the workpiece. The second detection mechanism 76 is arranged on the detection platform 71 and is located on the other side of the detection station 74. The second detection mechanism 76 has a plurality of second detection interfaces 761 that can be plugged into the workpiece. The discharge track 77 is arranged on the detection platform 71 and is located on the side of the detection station 74. The defective product storage box 78 is arranged on the detection platform 71 and is located between the detection station 74 and the discharge track 77.

[0079] The two transport devices 80 are respectively located beside the first injection molding device 50 and the second injection molding device 60 . In the present embodiment, the two transport devices 80 are both six-axis robot-type transport devices.

[0080] Furthermore, a plurality of fences 90 are included, and the plurality of fences 90 are cooperatively constructed to surround the outer sides of the two transport devices 80 .

[0081] The working process of this embodiment is described in detail as follows:

[0082] First, the shell feeding device 10 and the chip feeding device 20 respectively feed the shell and the chip to the board-mounted welding device 30, the shell feeding mechanism 32 and the chip feeding mechanism 33 respectively feed the shell and the chip to the assembly station 34, the positioning part 361 of the positioning mechanism 36 positions the chip, and the push rod 351 of the assembly mechanism 35 pushes the shell out, so that the chip and the shell are assembled, then, the assembled chip and the shell enter the welding track 37 and move to the welding station 371, and the laser welding head 391 lasers the chip and the shell After welding and fixing, the rotating part 381 rotates the assembled chip and the shell 180°, and the laser welding head 391 welds again, so that the chip and the shell are fixed by double-sided laser welding. Then, the semi-finished product enters the semi-finished product loading device 40, and the clamping arm 446 places the chip and the shell fixed by double-sided laser welding in the carrier 401. One of the transport devices 80 places the carrier 401 in the first molding cavity 5211 for the first injection molding. The first injection molding uses a softer plastic. The softer plastic has Elasticity, which can provide excellent buffering effect for the connector. When impacted, it can effectively offset the impact force and protect the chip more effectively. After the first injection molding is completed, another handling device 80 takes the carrier 401 out of the first molding cavity 5211 and places it in the second molding cavity 6211 for a second injection molding to obtain the final required workpiece. The second injection molding uses a harder plastic material to effectively protect the inner layer of the softer plastic from being scratched. The design of the composite use of the softer inner mold and the harder outer mold can maximize the protection of the chip, thereby extending the service life of the connector. Finally, another handling device 80 transports the carrier 401 to the test station 72, and the first suction cup group 738 absorbs and transports the workpiece to the detection slot 741 of the detection station 74. The first detection interface 751 and the second detection interface 761 are simultaneously connected to the workpiece for detection. After the detection, the second suction cup group 739 absorbs and moves the workpiece away from the detection slot 741. The workpiece that passes the detection is placed in the discharge track 77 for discharge, and the workpiece that fails the detection is placed in the defective product storage box 78.

[0083] The design focus of the present invention is: by arranging multiple first glue flow holes at intervals on the bottom surface of the first strip groove and connecting with the first molding cavity, and arranging multiple second glue flow holes at intervals on the bottom surface of the second strip groove and connecting with the second molding cavity, during the connector production process, multiple products can be injected simultaneously each time, and the axis of each first glue flow channel is parallel to the first strip groove, the inner diameter of each first glue flow channel gradually decreases from the inside to the outside, and the axis of each second glue flow channel is parallel to the second strip groove, and the inner diameter of each second glue flow channel gradually decreases from the inside to the outside, ensuring that when the glue flows out of the first glue flow channel or the second glue flow channel, the output ends of the two are completely filled with glue, so that the glue flows to the corresponding workpiece at the same time and evenly, thereby reducing the defective rate.

[0084] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A highly efficient fully automated connector production line, comprising a shell feeding device, a chip feeding device, a board-mounted welding device, a semi-finished product loading device, a first injection molding device, a second injection molding device, a detection device and two conveying devices; one input end of the board-mounted welding device is connected to the output end of the shell feeding device, and the other input end of the board-mounted welding device is connected to the output end of the chip feeding device; the input end of the semi-finished product loading device is connected to the output end of the board-mounted welding device; the first injection molding device is located at the side of the output end of the semi-finished product loading device, and the first injection molding device has a transition station; the second injection molding device is located at the side of the first injection molding device; the detection device is located at the side of the second injection molding device; the two conveying devices are respectively located at the side of the first injection molding device and the side of the second injection molding device; Features: The semi-finished product loading device has a carrier that can carry multiple workpieces. The first injection molding device includes a first injection molding machine body and a first injection mold. The first injection molding machine body has a first injection head. The first injection mold is arranged on the first injection molding machine body. The first injection mold includes a first lower mold and a first upper mold. The first lower mold is provided with a first molding cavity adapted to the carrier. The first upper mold can be movably arranged above the first lower mold up and down. The first upper mold includes a first upper mold plate and a first upper mold core. The first upper mold plate is provided with a first injection port. The first upper mold core is arranged on the lower side of the first upper mold plate. The upper surface of the first upper mold core is provided with a first glue liquid connected to the first injection port. The first upper mold core has a first strip groove and a first connecting groove on its upper surface, the first strip groove has a plurality of first glue flow holes, the plurality of first glue flow holes are arranged at intervals on the bottom surface of the first strip groove and are connected to the first molding cavity, the first strip groove is a strip groove extending left and right, the input end of the first connecting groove is connected to the first glue flow inlet, the output end of the first connecting groove is connected to the center of the first strip groove, and the angle between the first connecting groove and the first strip groove is 90°, and the output end of each first glue flow hole extends outward with two first glue flow channels, the axis of each first glue flow channel is parallel to the first strip groove, and the inner diameter of each first glue flow channel gradually decreases from inside to outside; The second injection molding device includes a second injection molding machine body and a second injection mold, the second injection molding machine body has a second injection head, the second injection mold is arranged on the second injection molding machine body, the second injection mold includes a second lower mold and a second upper mold, the second lower mold is provided with a second molding cavity adapted to the carrier, the second upper mold can be movably arranged above the second lower mold, the second upper mold includes a second upper mold plate and a second upper mold core, the second upper mold plate is provided with a second injection port, the second upper mold core is arranged on the lower side of the second upper mold plate, the upper surface of the second upper mold core is provided with a second glue inlet connected to the second injection port, and the second upper mold core A second strip groove and a second connecting groove are provided on the upper surface, and a plurality of second glue flow holes are provided in the second strip groove. The plurality of second glue flow holes are arranged at intervals on the bottom surface of the second strip groove and connected with the second molding cavity. The second strip groove is a strip groove extending left and right. The input end of the second connecting groove is connected with the second glue inlet, and the output end of the second connecting groove is connected with the center of the second strip groove. The angle between the second connecting groove and the second strip groove is 90°, and two second glue flow channels are extended outward from the output end of each second glue flow hole. The axis of each second glue flow channel is parallel to the second strip groove, and the inner diameter of each second glue flow channel gradually decreases from the inside to the outside.

2. The highly efficient fully automated connector production line according to claim 1, Features: The shell feeding device and the chip feeding device are both vibration plates.

3. The highly efficient fully automated connector production line according to claim 1, Features: The board-mounted welding device includes a board-mounted welding machine, a shell feeding mechanism, a chip feeding mechanism, an assembly station, an assembly mechanism, a positioning mechanism, a welding track, a rotating mechanism and a laser welding mechanism; the shell feeding mechanism and the chip feeding mechanism are both arranged on the board-mounted welding machine, the input end of the shell feeding mechanism is connected to the output end of the shell feeding device, the input end of the chip feeding mechanism is connected to the output end of the chip feeding device, the assembly station is arranged on the board-mounted welding machine, one end of the assembly station is connected to the output end of the shell feeding mechanism, and the other end of the assembly station is connected to the output end of the chip feeding mechanism, the assembly mechanism is arranged on the board-mounted welding machine and is located at one end of the assembly station, The assembly mechanism has a push rod, the positioning mechanism is arranged on the plate-mounted welding machine and is located at the other end of the assembly station, the positioning mechanism includes a positioning part that can move up and down, and the lower end of the positioning part is provided with a positioning groove adapted to the workpiece, the welding track is arranged on the plate-mounted welding machine and is connected to the output end of the assembly station, the welding track has a welding station, the rotating mechanism is arranged on the plate-mounted welding machine and is connected to the welding station, the rotating mechanism includes a rotatable rotating part, and the rotating part has a receiving groove for accommodating the workpiece, the laser welding machine is arranged on the plate-mounted welding machine, and the laser welding machine has a laser welding head, and the laser welding head is located directly above the welding station.

4. The highly efficient fully automated connector production line according to claim 1, Features: The semi-finished tooling device includes a semi-finished tooling platform, a semi-finished product feeding mechanism, a carrier storage station and a semi-finished product handling mechanism; the semi-finished product feeding mechanism is arranged on the semi-finished tooling platform, the input end of the semi-finished product feeding mechanism is connected with the output end of the plate-mounted welding device, the carrier storage station is arranged on the semi-finished tooling platform, and the semi-finished product handling mechanism is arranged on the semi-finished tooling platform, and the semi-finished product handling mechanism includes a first guide rail, a first slider, a first drive, a second drive, a second slider and a clamping arm, the first guide rail extends left and right, the first slider can be slid back and forth on the first guide rail, the first drive is arranged on the first guide rail and provides driving force for the first slider, the second drive is arranged on the first slider, the second slider is arranged on the second drive and is controlled by the second drive to move up and down, the clamping arm is arranged on the second slider and moves up and down with the second slider, and the clamping arm has an openable and closable clamping portion.

5. The highly efficient fully automated connector production line according to claim 1, Features: The detection device includes a detection machine, a station to be detected, a detection piece transport mechanism, a detection station, a first detection mechanism, a second detection mechanism, a discharge track and a defective product storage box. The station to be detected is arranged on the detection machine, and the detection piece transport mechanism includes a third guide rail, a third slider, a third drive, a fourth slider, a fourth drive, a first fixed plate, a second fixed plate, a first suction cup group and a second suction cup group. The third guide rail extends left and right, and the third slider can be slid back and forth on the third guide rail. The third drive is arranged on the third guide rail and provides a driving force for the third slider. The fourth slider can be movably arranged on the third slider up and down. The fourth drive is arranged on the third slider and provides a driving force for the fourth slider. The first fixed plate and the second fixed plate are respectively arranged on both sides of the fourth slider, the first suction cup group is arranged on the first fixed plate, and the second suction cup group is arranged on the second fixed plate; the inspection station has a plurality of inspection slots adapted to the workpiece, the first inspection mechanism is arranged on the inspection machine and located on one side of the inspection station, the first inspection mechanism has a plurality of first inspection interfaces that can be plugged with the workpiece, the second inspection mechanism is arranged on the inspection machine and located on the other side of the inspection station, the second inspection mechanism has a plurality of second inspection interfaces that can be plugged with the workpiece, the discharge track is arranged on the inspection machine and located on the side of the inspection station, and the defective product storage box is arranged on the inspection machine and located between the inspection station and the discharge track.

6. The highly efficient fully automated connector production line according to claim 1, Features: The two transport devices are both six-axis robot type transport devices.

7. The highly efficient fully automated connector production line according to claim 1, Features: The invention further comprises a plurality of fences, which are cooperated with each other to surround the outer sides of the two transport devices.

8. The highly efficient fully automated connector production line according to claim 1, Features: The first injection molding device has a transition station.

9. The highly efficient fully automated connector production line according to claim 1, Features: The inner diameter of the first glue flow hole and the inner diameter of the second glue flow hole gradually decrease from top to bottom.

Citation Information

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