Diamond feeding device and method
By designing a diamond fabric device including a material absorbing structure and a material transfer structure, the problems of uneven fabrics of diamond saw blades and air flow are solved, and the automated fabrics and finished product quality of diamond particles are improved.
Patent Information
- Application Number
- CN202411678813.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-11-22
AI Technical Summary
The diamond saw blade has low mechanization of the process of diamond grain fabric, and the diamond grains are finely broken and it is difficult to evenly cloth. Metal powders are easily distributed unevenly due to the influence of airflow during the fabric process, affecting the quality of the finished product.
Design a diamond fabric device, including a material storage structure, a material absorption structure, a material absorption structure driving mechanism and a material transfer structure, and drives the material transfer structure to slide through the first linear driving mechanism, and the material absorption structure absorbs diamond particles under vacuum conditions , and the particles are arranged in the mold cavity by breaking the vacuum.
Automatic material absorption and discharge of diamond particles is realized, ensuring uniform material layout of diamond particles, reducing the influence of airflow, and improving the finished product quality of diamond saw blades.
Smart Images

Figure CN119175366B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of diamond saw blade production and processing equipment, and in particular to a diamond distributing device and a distributing method. Background Art
[0002] Diamond saw blades are made by arranging diamond particles in metal powder, pressing them into shape, and then sintering them. Currently, the mechanization level of the diamond particle arrangement process is not high.
[0003] At the same time, since the diamond particles are very fine, it is difficult to spread them evenly.
[0004] In addition, during the diamond particle distribution process, metal powder is easily affected by the airflow generated during the distribution, resulting in uneven distribution and affecting the quality of the finished diamond saw blade. Summary of the invention
[0005] In view of the above technical problems, the present invention provides a diamond feeding device and a diamond feeding method.
[0006] The technical solution proposed by the present invention is as follows:
[0007] The present invention proposes a diamond material distribution device, comprising a material containing structure, a material suction structure, a material suction structure driving mechanism and a material moving structure;
[0008] The material suction structure driving mechanism comprises a first frame, a first guide rail fixedly mounted on the first frame, a support platform slidably mounted on the first guide rail, and a first linear driving mechanism mounted on the first frame and used for driving the support platform to slide on the first guide rail; the material transfer structure is mounted on the support platform;
[0009] The material suction structure is installed on the material transfer structure. When the first linear drive mechanism drives the material transfer structure to slide to the first position on the first guide rail, the material suction structure is connected with the material holding structure below the first position, and then the diamond particles in the material holding structure are sucked by vacuuming.
[0010] The material suction structure is also used to be driven by the material transfer structure to extend into the mold cavity below the second position when the first linear drive mechanism drives the material transfer structure to slide on the first guide rail to the second position, and then the aforementioned diamond particles are arranged in the mold cavity by breaking the vacuum.
[0011] In the diamond material distribution device of the present invention, a first through cavity is opened in the middle of the support platform; the material transfer structure includes a first base plate, a first cylinder and a second cylinder; the first base plate is installed on the top of the support platform and covers the top opening of the first through cavity; the material suction structure includes a top cover and a movable plate;
[0012] The first substrate is provided with a first through hole and a second through hole respectively; the first cylinder comprises a first cylinder body directly or indirectly mounted on the first substrate and a first piston rod slidably arranged in the first through hole and passing through the first substrate through the first through hole, extending into the first through cavity and fixedly connected to the top cover, and telescopically mounted on the first cylinder body; a ventilation cavity is provided at the bottom of the top cover; a vacuum hole is provided at the top of the top cover, which is connected to the ventilation cavity and is used to be connected to a vacuum device;
[0013] The second cylinder comprises a second cylinder body directly or indirectly mounted on the first base plate, and a second piston rod slidably arranged in the second through hole, passing through the first base plate through the second through hole, extending into the first through cavity, fixedly connected to the movable plate, and telescopically mounted on the second cylinder body;
[0014] A second through cavity is provided in the middle of the movable plate, and a top cover is detachably mounted on the top of the movable plate to partially or completely cover the second through cavity;
[0015] The material suction structure also includes a first connecting plate, a second connecting plate, and a plurality of needle tubes detachably arranged on the first connecting plate; the plurality of needle tubes are arranged in an array;
[0016] The second connecting plate is provided with a plurality of communicating holes arranged in an array; the communicating holes correspond to the needle tubes one by one;
[0017] The second connecting plate cover is disposed on the first connecting plate, fixing the plurality of needle tubes therebetween and connecting the needle tubes with the corresponding communicating holes;
[0018] The first connecting plate, the second connecting plate and the bottom of the top cover are fixedly connected together by screws or pins, so that the bottom opening of the ventilation cavity is covered by the second connecting plate and is connected with all or part of the plurality of communication holes;
[0019] The material suction structure also includes a second base plate fixedly mounted on the bottom of the movable plate and a suction block penetrating the second base plate;
[0020] A plurality of pipelines are provided on the adsorption block, and the plurality of pipelines are distributed in an array, and the pipelines correspond to the needle tubes one by one; the needle tubes can be slidably inserted into the corresponding pipelines.
[0021] In the above-mentioned diamond material distribution device of the present invention, the material transfer structure further comprises a fixed plate, and the first cylinder body and the second cylinder body are both fixedly mounted on the fixed plate;
[0022] The material moving structure also includes a plurality of columns respectively connected between the fixing plate and the first base plate.
[0023] In the above-mentioned diamond material distribution device of the present invention, the material transfer structure further comprises a stable plate which is arranged in parallel with the fixed plate, fixedly sleeved on the first piston rod and slidably sleeved on the second piston rod.
[0024] In the above-mentioned diamond feeding device of the present invention, the diamond feeding device further comprises a material containing structure driving mechanism;
[0025] The material holding structure driving mechanism comprises a second frame and a second guide rail fixedly mounted on the second frame;
[0026] The material holding structure is slidably mounted on the second guide rail; the material holding structure driving mechanism also includes a second linear driving mechanism mounted on the second frame and used for driving the material holding structure to slide on the second guide rail.
[0027] In the above-mentioned diamond distribution device of the present invention, the diamond distribution device further comprises a hopper, and the hopper is fixedly mounted on the second frame;
[0028] The second linear drive mechanism is used to drive the material holding structure to slide on the second guide rail to a third position below the hopper, so that the material holding structure can receive diamond particles falling from the hopper;
[0029] The second linear drive mechanism is also used to drive the material holding structure to slide on the second guide rail to a fourth position below the first position, so that the material holding structure and the material suction structure can be docked.
[0030] In the diamond feeding device of the present invention, the material holding structure includes a material holding tank, a third cylinder and a slider slidably arranged on the second guide rail;
[0031] The third cylinder comprises a third cylinder body fixedly mounted on the slide block and a third piston rod telescopically mounted on the third cylinder body and fixedly connected to the material containing trough body.
[0032] In the above-mentioned diamond feeding device of the present invention, the first linear driving mechanism comprises a fourth cylinder body fixedly mounted on the first frame and a fourth piston rod telescopically mounted on the fourth cylinder body and connected to the supporting platform;
[0033] The second linear drive mechanism includes a fifth cylinder body fixedly mounted on the second frame and a fifth piston rod telescopically mounted on the fifth cylinder body and connected to the slider.
[0034] The present invention also proposes a feeding method of the diamond feeding device as described above, comprising the following steps:
[0035] Step 1: driving the material holding structure to slide on the second guide rail to a third position below the hopper through a second linear drive mechanism;
[0036] Step 2, controlling the hopper to drop diamond particles so that the material holding structure receives the diamond particles;
[0037] Step 3: drive the material moving structure to slide to the first position on the first guide rail by the first linear drive mechanism; drive the material holding structure to slide to the fourth position below the first position on the second guide rail by the second linear drive mechanism;
[0038] Step 4, controlling the material holding structure to dock with the material suction structure, and controlling the material suction structure to absorb the diamond particles in the material holding structure by vacuuming;
[0039] Step 5, controlling the material holding structure to separate from the material suction structure, and then driving the material moving structure to slide on the first guide rail to the second position through the first linear drive mechanism;
[0040] Step 6: The material transfer structure drives the material suction structure to extend into the mold cavity below the second position, and then the diamond particles are arranged in the mold cavity by breaking the vacuum.
[0041] In the feeding method of the diamond feeding device of the present invention, step 4 comprises:
[0042] Step 4.1, control the third cylinder to drive the material holding trough to rise, so that the adsorption block extends into the material holding trough, thereby achieving docking between the material holding structure and the material suction structure;
[0043] Step 4.2, controlling the top cover to be lifted relative to the movable plate so that the needle tube can be retracted in the pipeline;
[0044] Step 4.3, using a vacuum pumping device to evacuate the ventilation cavity so that the diamond particles in the material holding structure are adsorbed into the pipeline;
[0045] Step 6 includes:
[0046] Step 6.1, control the second cylinder to drive the movable plate to descend so as to be in contact with the top surface of the mold;
[0047] Step 6.2, control the first air cylinder to drive the top cover to descend so as to abut against the movable plate, and allow the needle tube to pass through the bottom of the pipeline, thereby ejecting the diamond particles and inserting them into the metal powder layer in the mold cavity;
[0048] Step 6.3: Break the vacuum in the ventilation cavity, so as to arrange the aforementioned diamond particles in the metal powder layer.
[0049] The diamond feeding device and feeding method of the present invention realize the automation of the suction and discharge of diamond particles by the suction structure through the drive of the first linear drive mechanism, combined with the cooperation of the material holding structure and the material moving structure; the diamond particles are evenly distributed through the distribution of multiple pipeline arrays; in the process of diamond particle feeding, the diamond particles are pushed into the metal powder layer through the needle tube, which reduces the airflow generated in the process of diamond particle feeding and can improve the quality of the finished diamond saw blade. BRIEF DESCRIPTION OF THE DRAWINGS
[0050] The present invention will be further described below with reference to the accompanying drawings and embodiments, in which:
[0051] Figure 1 A schematic structural diagram of a diamond distribution device according to a preferred embodiment of the present invention is shown;
[0052] Figure 2 Shows Figure 1 A reference diagram of a diamond distribution device in use;
[0053] Figure 3 Shows Figure 1 The schematic diagram of the explosion structure of the material transfer structure and the material suction structure of the diamond material distribution device shown;
[0054] Figure 4 Shows Figure 1 Another exploded structural schematic diagram of the material transfer structure and material suction structure of the diamond material distribution device shown;
[0055] Figure 5 Shows Figure 1 A reference diagram of a use state of the suction structure of the diamond material dispensing device shown;
[0056] Figure 6 Shows Figure 1 Another reference diagram of the material suction structure of the diamond material distribution device is shown in the usage state. DETAILED DESCRIPTION
[0057] In order to make the technical purpose, technical scheme and technical effect of the present invention clearer and to facilitate those skilled in the art to understand and implement the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0058] like Figure 1-6 As shown, Figure 1 A schematic structural diagram of a diamond distribution device according to a preferred embodiment of the present invention is shown; Figure 2 Shows Figure 1 A reference diagram of a diamond distribution device in use; Figure 3 Shows Figure 1 The schematic diagram of the explosion structure of the material transfer structure and the material suction structure of the diamond material distribution device shown; Figure 4 Shows Figure 1 Another exploded structural schematic diagram of the material transfer structure and material suction structure of the diamond material distribution device shown; Figure 5 Shows Figure 1 A partial reference diagram of the suction structure of the diamond material dispensing device shown in FIG. Figure 6 Shows Figure 1 Another partial reference diagram of the suction structure of the diamond distribution device is shown in use.
[0059] like Figure 1 As shown, the diamond material distribution device includes a material holding structure, a material suction structure, a material suction structure driving mechanism and a material moving structure;
[0060] The material suction structure driving mechanism includes a first frame 614, a first guide rail 615 fixedly mounted on the first frame 614, a support platform 616 slidably mounted on the first guide rail 615, and a first linear driving mechanism 618 mounted on the first frame 614 and used to drive the support platform 616 to slide on the first guide rail 615; the material transfer structure is mounted on the support platform 616;
[0061] The material suction structure is installed on the material transfer structure. When the first linear drive mechanism 618 drives the material transfer structure to slide on the first guide rail 615 to the first position, the material suction structure is connected with the material holding structure below the first position, and then the diamond particles in the material holding structure are sucked by vacuuming.
[0062] The material suction structure is also used to be driven by the material transfer structure to extend into the mold cavity 641 below the second position when the first linear drive mechanism 618 drives the material transfer structure to slide on the first guide rail 615 to the second position, and then the aforementioned diamond particles are arranged in the mold cavity 641 by breaking the vacuum.
[0063] The above technical solution is a basic solution, and the diamond feeding device realizes the automation of the suction structure for sucking and discharging diamond particles by adopting the drive of the first linear driving mechanism, combined with the cooperation of the material holding structure and the material moving structure. It can be understood that the mold cavity 641 is opened on a mold 640.
[0064] Furthermore, in this embodiment, a first through cavity (not shown in the figure) is opened in the middle of the support platform 616; the material transfer structure includes a first base plate 630, a first cylinder 625 and a second cylinder 628; the first base plate 630 is installed on the top of the support platform 616 and covers the top opening of the first through cavity; the material suction structure includes a top cover 637 and a movable plate 631;
[0065] The first substrate 630 is provided with a first through hole and a second through hole respectively; the first cylinder 625 comprises a first cylinder body 623 directly or indirectly mounted on the first substrate 630 and a first piston rod 624 slidably penetrated in the first through hole and passed through the first substrate 630 through the first through hole, extended into the first through cavity and fixedly connected to the top cover 637, and telescopically mounted on the first cylinder body 623; a ventilation cavity 638 is provided at the bottom of the top cover 637; a vacuum hole 639 is provided at the top of the top cover 637, which is communicated with the ventilation cavity 638 and is used to be connected to a vacuum device (not shown in the figure);
[0066] The second cylinder 628 includes a second cylinder body 627 directly or indirectly mounted on the first base plate 630 and a second piston rod 626 slidably inserted into the second through hole and passing through the first base plate 630 through the second through hole, extending into the first through cavity and fixedly connected to the movable plate 631, and telescopically mounted on the second cylinder body 627;
[0067] A second through cavity is formed in the middle of the movable plate 631, and a top cover 637 is detachably mounted on the top of the movable plate 631 to partially or completely cover the second through cavity;
[0068] The material suction structure further includes a first connecting plate 633, a second connecting plate 636, and a plurality of needle tubes 634 detachably provided on the first connecting plate 633; the plurality of needle tubes 634 are arranged in an array;
[0069] The second connecting plate 636 is provided with a plurality of communicating holes 644 arranged in an array; the communicating holes 644 correspond one to one with the needle tubes 634;
[0070] The second connecting plate 636 is covered on the first connecting plate 633 to fix the plurality of needle tubes 634 therebetween and to connect the needle tubes 634 with the corresponding communication holes 644;
[0071] The first connecting plate 633, the second connecting plate 636 and the bottom of the top cover 637 are fixedly connected together by screws or pins, so that the bottom opening of the ventilation cavity 638 is covered by the second connecting plate 636 and communicates with all or part of the plurality of communication holes 644;
[0072] The material suction structure further includes a second substrate 632 fixedly mounted on the bottom of the movable plate 631 and a suction block 635 penetrating the second substrate 632;
[0073] A plurality of pipelines 643 are provided on the adsorption block 635 . The plurality of pipelines 643 are distributed in an array. The pipelines 643 correspond to the needle tubes 634 one by one. The needle tubes 634 can be slidably inserted into the corresponding pipelines 643 .
[0074] Here, the needle tube 634 and the pipeline 643 can slide relative to each other by the driving of the first cylinder 625 and the second cylinder 628. Specifically, when the top cover 637 is lifted relative to the movable plate 631, the needle tube 634 retracts in the pipeline 643 (such as Figure 5 As shown in FIG. 6 ), a receiving groove for accommodating diamond particles is formed at the bottom of the pipeline 643, and the ventilation cavity 638 is evacuated to achieve the adsorption of diamond particles. When the top cover 637 is in close contact with the movable plate 631, the needle tube 634 passes through the bottom of the pipeline 643 (as shown in FIG. 6 ). Figure 6As shown in FIG. 6 ), the diamond particles can be pushed into the metal powder layer. Since the plurality of pipelines 643 are arranged in an array, the diamond particles can be evenly distributed. In addition, during the diamond particle distribution process, the diamond particles are pushed into the metal powder layer through the needle tube 634, which reduces the airflow generated during the diamond particle distribution process and can improve the quality of the finished diamond saw blade.
[0075] Furthermore, in this embodiment, the material transfer structure further includes a fixed plate 621, and the first cylinder body 623 and the second cylinder body 627 are both fixedly mounted on the fixed plate 621;
[0076] The material transfer structure further includes a plurality of columns 620 respectively connected between the fixing plate 621 and the first substrate 630 .
[0077] The first cylinder body 623 and the second cylinder body 627 are indirectly fixed on the first base plate 630 respectively through the pillar 620 and the fixing plate 621 .
[0078] Furthermore, the material moving structure further includes a positioning plate 622 arranged parallel to the fixing plate 621 , and the first cylinder body 623 and the second cylinder body 627 are respectively fixedly connected to the positioning plate 622 .
[0079] Furthermore, in this embodiment, the material moving structure also includes a stabilizing plate 629 which is arranged in parallel with the fixing plate 621 , fixedly sleeved on the first piston rod 624 , and slidably sleeved on the second piston rod 626 .
[0080] Here, by adopting the stabilizing plate 629, when the first piston rod 624 is raised or lowered, the suspended top cover 637 can be raised or lowered more smoothly.
[0081] Furthermore, in this embodiment, the diamond feeding device further comprises a material holding structure driving mechanism;
[0082] The material holding structure driving mechanism includes a second frame 602 and a second guide rail 603 fixedly mounted on the second frame 602;
[0083] The material holding structure is slidably mounted on the second guide rail 603 ; the material holding structure driving mechanism further comprises a second linear driving mechanism 608 mounted on the second frame 602 and used for driving the material holding structure to slide on the second guide rail 603 .
[0084] Furthermore, the diamond feeding device further comprises a hopper 601, and the hopper 601 is fixedly mounted on the second frame 602;
[0085] The second linear drive mechanism 608 is used to drive the material holding structure to slide on the second guide rail 603 to a third position below the hopper 601, so that the material holding structure can receive diamond particles falling from the hopper 601;
[0086] The second linear drive mechanism 608 is also used to drive the material holding structure to slide on the second guide rail 603 to a fourth position below the first position, so that the material holding structure and the material suction structure can be docked.
[0087] Furthermore, the material holding structure includes a material holding tank 613, a third cylinder 612, and a slider 605 slidably disposed on the second guide rail 603;
[0088] The third cylinder 612 includes a third cylinder body 611 fixedly mounted on the slider 605 and a third piston rod 610 telescopically mounted on the third cylinder body 611 and fixedly connected to the material trough body 613 .
[0089] Here, the third cylinder 612 can be used to lift the material tank 613, thereby achieving docking between the material storage structure and the material suction structure. When the adsorption block 635 extends into the material tank 613, the material tank 613 forms a closed space, and the diamond particles in the material tank 613 can be adsorbed in the bottom opening of the pipeline 643 by evacuating the ventilation cavity 638.
[0090] The material holding structure further includes a guide rod 642 disposed at the bottom of the material holding tank 613 and parallel to the third piston rod 610;
[0091] The material holding structure further includes a guide block 647 fixedly connected to the third cylinder body 611 , and the guide rod 642 is slidably disposed in the guide block 647 .
[0092] Here, the smooth lifting movement of the material holding trough 613 is achieved through the cooperation of the guide block 647 and the guide rod 642.
[0093] Furthermore, the material holding structure also includes a fixing member 609 for fixing the third cylinder body 611 on the sliding block 605 .
[0094] Furthermore, the first linear drive mechanism 618 includes a fourth cylinder body 645 fixedly mounted on the first frame 614 and a fourth piston rod 646 telescopically mounted on the fourth cylinder body 645 and connected to the supporting platform 616 .
[0095] Furthermore, the second linear drive mechanism 608 includes a fifth cylinder body 606 fixedly mounted on the second frame 602 and a fifth piston rod 607 telescopically mounted on the fifth cylinder body 606 and connected to the slider 605 .
[0096] The second frame 602 has a mounting frame 604 , and the fifth cylinder block 606 is mounted on the mounting frame 604 .
[0097] The present invention also proposes a feeding method of the aforementioned diamond feeding device, comprising the following steps:
[0098] Step 1: Drive the material holding structure to slide on the second guide rail 603 to a third position below the hopper 601 through the second linear drive mechanism 608;
[0099] Step 2, controlling the hopper 601 to drop diamond particles so that the material holding structure receives the diamond particles;
[0100] Step 3: Drive the material moving structure to slide to the first position on the first guide rail 615 through the first linear drive mechanism 618; drive the material holding structure to slide to the fourth position below the first position on the second guide rail 603 through the second linear drive mechanism 608;
[0101] Step 4, controlling the material holding structure to dock with the material suction structure, and controlling the material suction structure to absorb the diamond particles in the material holding structure by vacuuming;
[0102] Step 5: Control the material holding structure to separate from the material suction structure, and then drive the material moving structure to slide on the first guide rail 615 to the second position through the first linear drive mechanism 618;
[0103] Step 6: The material transfer structure drives the material suction structure to extend into the mold cavity 641 below the second position, and then the diamond particles are arranged in the mold cavity 641 by breaking the vacuum.
[0104] Specifically, step 4 includes:
[0105] Step 4.1, control the third cylinder 612 to drive the material holding tank 613 to rise, so that the adsorption block 635 extends into the material holding tank 613, thereby achieving docking between the material holding structure and the material suction structure;
[0106] Step 4.2, controlling the top cover 637 to be lifted relative to the movable plate 631 so that the needle tube 634 can be retracted in the pipeline 643;
[0107] Step 4.3, using a vacuum pumping device to evacuate the ventilation cavity 638, so that the diamond particles in the material holding structure are adsorbed into the pipeline 643;
[0108] Step 6 includes:
[0109] Step 6.1, control the second cylinder 628 to drive the movable plate 631 to descend so as to contact the top surface of the mold 640;
[0110] Step 6.2, control the first cylinder 625 to drive the top cover 637 to descend, so as to abut against the movable plate 631, and make the needle tube 634 pass through the bottom of the pipeline 643, so as to push out the diamond particles and insert them into the metal powder layer in the mold cavity 641;
[0111] Step 6.3: Break the vacuum in the ventilation cavity 638 to arrange the aforementioned diamond particles in the metal powder layer.
[0112] The embodiments of the present invention are described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific implementation modes, which are merely illustrative rather than restrictive. Under the guidance of the present invention, ordinary technicians in this field can also make many forms without departing from the scope of protection of the present invention and the claims, all of which are within the protection of the present invention.
Claims
1. A diamond feeding device, characterized in that: It includes a material holding structure, a material suction structure, a material suction structure driving mechanism and a material moving structure; The material suction structure driving mechanism comprises a first frame (614), a first guide rail (615) fixedly mounted on the first frame (614), a support platform (616) slidably mounted on the first guide rail (615), and a first linear driving mechanism (618) mounted on the first frame (614) and used for driving the support platform (616) to slide on the first guide rail (615); the material transfer structure is mounted on the support platform (616); The material suction structure is mounted on the material transfer structure, and is used to dock with the material holding structure below the first position when the first linear drive mechanism (618) drives the material transfer structure to slide on the first guide rail (615) to the first position, and then absorb the diamond particles in the material holding structure by vacuuming; The material suction structure is also used to be driven by the material transfer structure to extend into the mold cavity (641) below the second position when the first linear drive mechanism (618) drives the material transfer structure to slide on the first guide rail (615) to the second position, and then the diamond particles are arranged in the mold cavity (641) by breaking the vacuum; A first through-hole channel is opened in the middle of the support platform (616); the material transfer structure comprises a first base plate (630), a first cylinder (625) and a second cylinder (628); the first base plate (630) is installed on the top of the support platform (616) and covers the top opening of the first through-hole channel; the material suction structure comprises a top cover (637) and a movable plate (631); The first substrate (630) is provided with a first through hole and a second through hole respectively; the first cylinder (625) comprises a first cylinder body (623) directly or indirectly mounted on the first substrate (630) and a first piston rod (624) slidably arranged in the first through hole and passing through the first substrate (630) through the first through hole, extending into the first through cavity and fixedly connected to the top cover (637), and telescopically mounted on the first cylinder body (623); a ventilation cavity (638) is provided at the bottom of the top cover (637); and a vacuum hole (639) is provided at the top of the top cover (637) and is communicated with the ventilation cavity (638) and is used to be connected to a vacuum pumping device; The second cylinder (628) comprises a second cylinder body (627) directly or indirectly mounted on the first substrate (630), and a second piston rod (626) slidably inserted into the second through hole and passing through the first substrate (630) through the second through hole, extending into the first through cavity and fixedly connected to the movable plate (631), and telescopically mounted on the second cylinder body (627); A second through cavity is opened in the middle of the movable plate (631), and a top cover (637) is detachably mounted on the top of the movable plate (631) to partially or completely cover the second through cavity; The material suction structure further comprises a first connecting plate (633), a second connecting plate (636), and a plurality of needle tubes (634) respectively detachably arranged on the first connecting plate (633); the plurality of needle tubes (634) are arranged in an array; The second connecting plate (636) is provided with a plurality of communicating holes (644) arranged in an array; the communicating holes (644) correspond one to one with the needle tubes (634); The second connecting plate (636) is covered on the first connecting plate (633), fixing the plurality of needle tubes (634) therebetween and allowing the needle tubes (634) to communicate with corresponding communication holes (644); The first connecting plate (633), the second connecting plate (636) and the bottom of the top cover (637) are fixedly connected together by screws or pins, so that the bottom opening of the ventilation cavity (638) is covered by the second connecting plate (636) and is connected to all or part of the plurality of communication holes (644); The material suction structure also includes a second substrate (632) fixedly mounted on the bottom of the movable plate (631) and a suction block (635) penetrating the second substrate (632); A plurality of pipelines (643) are provided on the adsorption block (635), and the plurality of pipelines (643) are distributed in an array, and the pipelines (643) correspond to the needle tubes (634) one by one; the needle tubes (634) can be slidably inserted into the corresponding pipelines (643).
2. The diamond distribution device according to claim 1, characterized in that: The material transfer structure further comprises a fixed plate (621), and the first cylinder body (623) and the second cylinder body (627) are both fixedly mounted on the fixed plate (621); The material transfer structure further comprises a plurality of columns (620) respectively connected between the fixed plate (621) and the first base plate (630).
3. The diamond distribution device according to claim 2, characterized in that: The material transfer structure further comprises a stabilizing plate (629) which is arranged in parallel with the fixed plate (621), fixedly sleeved on the first piston rod (624) and slidably sleeved on the second piston rod (626).
4. The diamond distribution device according to claim 3, characterized in that: The diamond material distributing device also includes a material containing structure driving mechanism; The material holding structure driving mechanism comprises a second frame (602) and a second guide rail (603) fixedly mounted on the second frame (602); The material holding structure is slidably mounted on the second guide rail (603); the material holding structure driving mechanism further comprises a second linear driving mechanism (608) mounted on the second frame (602) and used for driving the material holding structure to slide on the second guide rail (603).
5. The diamond distribution device according to claim 4, characterized in that: The diamond material distribution device further comprises a hopper (601), and the hopper (601) is fixedly mounted on the second frame (602); The second linear drive mechanism (608) is used to drive the material holding structure to slide on the second guide rail (603) to a third position below the hopper (601), so that the material holding structure can receive diamond particles dropped from the hopper (601); The second linear drive mechanism (608) is also used to drive the material holding structure to slide on the second guide rail (603) to a fourth position below the first position, so as to facilitate docking of the material holding structure with the material suction structure.
6. The diamond distribution device according to claim 5, characterized in that: The material holding structure comprises a material holding trough body (613), a third cylinder (612), and a sliding block (605) slidably arranged on the second guide rail (603); The third cylinder (612) comprises a third cylinder body (611) fixedly mounted on the slide block (605) and a third piston rod (610) telescopically mounted on the third cylinder body (611) and fixedly connected to the material containing trough body (613).
7. The diamond distribution device according to claim 6, characterized in that: The first linear drive mechanism (618) comprises a fourth cylinder body (645) fixedly mounted on the first frame (614) and a fourth piston rod (646) telescopically mounted on the fourth cylinder body (645) and connected to the support platform (616); The second linear drive mechanism (608) comprises a fifth cylinder body (606) fixedly mounted on the second frame (602) and a fifth piston rod (607) telescopically mounted on the fifth cylinder body (606) and connected to the slider (605).
8. A method for distributing materials using a diamond distributing device as claimed in claim 6, characterized in that: The following steps are involved: Step 1: driving the material holding structure to slide on the second guide rail (603) to a third position below the hopper (601) via the second linear drive mechanism (608); Step 2, controlling the hopper (601) to drop diamond particles so that the material holding structure receives the diamond particles; Step 3: driving the material transfer structure to slide to the first position on the first guide rail (615) by the first linear drive mechanism (618); driving the material holding structure to slide to the fourth position below the first position on the second guide rail (603) by the second linear drive mechanism (608); Step 4, controlling the material holding structure to dock with the material suction structure, and controlling the material suction structure to absorb the diamond particles in the material holding structure by vacuuming; Step 5: Control the material holding structure to separate from the material suction structure, and then drive the material moving structure to slide on the first guide rail (615) to a second position through the first linear drive mechanism (618); Step 6: The material transfer structure drives the material suction structure to extend into the mold cavity (641) below the second position, and then the aforementioned diamond particles are arranged in the mold cavity (641) by breaking the vacuum.
9. The material distributing method of the diamond material distributing device according to claim 8, characterized in that: Step 4 includes: Step 4.1, controlling the third air cylinder (612) to drive the material holding trough (613) to rise, so that the adsorption block (635) extends into the material holding trough (613), thereby achieving docking between the material holding structure and the material suction structure; Step 4.2, controlling the top cover (637) to be lifted relative to the movable plate (631) so that the needle tube (634) can be retracted in the pipeline (643); Step 4.3, using a vacuum pumping device to evacuate the ventilation cavity (638), so that the diamond particles in the material holding structure are adsorbed into the pipeline (643); Step 6 includes: Step 6.1, controlling the second cylinder (628) to drive the movable plate (631) to descend so as to abut against the top surface of the mold (640); Step 6.2, controlling the first cylinder (625) to drive the top cover (637) to descend so as to abut against the movable plate (631), and allowing the needle tube (634) to pass through the bottom of the pipeline (643), thereby ejecting the diamond particles and inserting them into the metal powder layer in the mold cavity (641); Step 6.3: Break the vacuum in the ventilation cavity (638) to arrange the aforementioned diamond particles in the metal powder layer.
Citation Information
Patent Citations
Diamond particle distributing device of diamond cutter and manufacturing method of diamond cutter
CN112974800A