Intelligent card turnover device
The smart card flipping device addresses the issue of card damage during errors by using a split flipping seat and adaptive clamping mechanism for secure flipping and safe removal, ensuring efficient and damage-free handling of smart cards.
Patent Information
- Application Number
- CN202411237120.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2024-12-24
AI Technical Summary
Existing smart card flipping devices cause irreversible damage to cards when errors occur, making recycling impossible.
A smart card flipping device with a split flipping seat and adaptive clamping mechanism, utilizing a flipping drive mechanism with synchronous transmission structures and an adaptive compression spring to securely hold cards during flipping and allow safe removal when errors occur.
Enables secure flipping and positioning of cards of varying sizes without shifting, and allows error cards to be safely removed without damage, facilitating efficient recycling.
Smart Images

Figure CN119176440A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a smart card production device, in particular to a smart card flipping device. Background Art
[0002] In the production process of smart cards, after completing the reading and writing of smart card data, it is necessary to go through the process of double-sided laser printing of surface markings. Double-sided marking requires the smart card to be flipped over. This structure requires accurate flipping positioning, high efficiency, and easy maintenance and replacement of parts.
[0003] The existing flipping device mainly includes a card conveying assembly and a card flipping assembly, wherein the card conveying assembly includes a conveying roller, and in order not to block the card, the conveying roller will be arranged upstream and downstream of the printing station; the card flipping assembly includes a card flipping seat and a flipping drive structure, and the card flipping seat is provided with a conveying card slot; in order to prevent the card from moving during printing, the prior art sets a damping structure in the conveying card slot to flexibly position the card.
[0004] The existing flipping device has the following shortcomings:
[0005] When an error occurs on a card, the card can only be forcibly removed from the card flipping seat, which will cause irreversible damage to the card and make it impossible to recycle it. Summary of the invention
[0006] The purpose of the present invention is to overcome the above-mentioned problems and provide a smart card flipping device, which can not only fix and limit the card, but also facilitate the removal of the card without causing damage to the card.
[0007] The purpose of the present invention is achieved through the following technical solutions:
[0008] A smart card flipping device comprises a card conveying mechanism and a card flipping mechanism;
[0009] The card flipping mechanism comprises a flipping seat and a flipping driving mechanism; the flipping seat is a split structure, which comprises two split seats; both split seats are provided with a card conveying slot;
[0010] The flipping drive mechanism includes a flipping drive motor, a synchronous rotating shaft and a flipping transmission assembly; the flipping transmission assembly is provided with two groups and both include a flipping synchronous transmission structure, a fixed seat and a first transmission shaft; the synchronous rotating shaft is connected to two groups of flipping transmission assemblies; the flipping synchronous transmission structure of one group of flipping transmission assemblies is connected between one end of the synchronous rotating shaft and one end of the corresponding first transmission shaft, and the first transmission shaft of one group of flipping transmission assemblies is rotatably connected to the corresponding fixed seat, and the other end of the first transmission shaft is fixedly connected to the corresponding split seat; the other group of flipping transmission assemblies also includes a second transmission shaft, a circumferential transmission sleeve and an adaptive compression spring; the flipping synchronous transmission structure of another group of flipping transmission assemblies is connected between the other end of the synchronous rotating shaft and one end of the second transmission shaft; the second transmission shaft is rotatably connected to the corresponding fixed seat; the first transmission shaft of another group of flipping transmission assemblies can slidably pass through the second transmission shaft, one end of the first transmission shaft is fixedly connected to the circumferential transmission sleeve, and the other end of the first transmission shaft is fixedly connected to the corresponding split seat;
[0011] The end of the second transmission shaft close to the circumferential transmission sleeve is provided with a plurality of first circumferential limiting portions distributed along the circumferential direction of the second transmission shaft; the end of the circumferential transmission sleeve close to the second transmission shaft is provided with a plurality of second circumferential limiting portions distributed along the circumferential direction of the circumferential transmission sleeve; under no external force, the first circumferential limiting portion extends between two adjacent second circumferential limiting portions;
[0012] The adaptive compression spring is sleeved on the first transmission shaft, one end of the adaptive compression spring is pressed against the end of the second transmission shaft away from the circumferential transmission sleeve, and the other end of the adaptive compression spring is pressed against the first transmission shaft.
[0013] The working principle of the above-mentioned smart card flipping device is as follows:
[0014] During operation, the card is conveyed to the flip seat through the card conveying mechanism, and the two side ends of the card are located in the two conveying card slots; wherein, since the two ends of the adaptive clamping spring are pressed against the first transmission shaft and the second transmission shaft, the adaptive clamping spring can provide an adaptive clamping force for the corresponding split seat, so that it can load cards of different sizes and clamp and position the cards to prevent the cards from shifting.
[0015] When the card needs to be flipped, the flip drive motor drives the synchronous shaft to rotate, and the synchronous shaft drives the flip synchronous transmission structure of the two sets of flip transmission components to perform synchronous transmission, so that the first transmission shafts of the two sets drive the two split seats to complete the synchronous flip operation. The specific operation is: the flip synchronous transmission structure of one set of flip transmission components drives the corresponding first transmission shaft to rotate, directly driving the corresponding split seat to flip; at the same time, the flip synchronous transmission structure of one set of flip transmission components drives the corresponding second transmission shaft to rotate, and the second transmission shaft then transmits power to the first transmission shaft through the circumferential transmission sleeve, thereby driving the corresponding split seat to flip.
[0016] When an error occurs in the card, the circular transmission sleeve can be pulled outward so that the second circumferential limit portion on the circular transmission sleeve will withdraw from between two adjacent first circumferential limit portions; at the same time, the circumferential transmission sleeve drives the first transmission shaft to move outward, and the adaptive clamping spring is compressed and deformed at this time, so that the corresponding split seat can move away from the other split seat, exposing the card for taking out the card without causing damage to the card, which is very clever.
[0017] A preferred embodiment of the present invention, wherein the flip synchronous transmission structure is a synchronous belt transmission structure, which includes a synchronous belt, a synchronous wheel and a tensioning wheel; the tensioning wheel is rotatably connected to a tensioning mounting plate; and the tensioning mounting plate is fixedly connected to the fixing seat.
[0018] A preferred embodiment of the present invention is that the card conveying mechanism is provided with two groups and is respectively located upstream and downstream of the flip seat, each group of card conveying mechanism includes a conveying rail, a conveying roller and a conveying drive mechanism; the conveying rail is provided with a conveying card slot; the conveying roller is provided with at least one group and each group of conveying rollers includes two conveying rollers arranged up and down; the conveying drive mechanism is connected to the conveying roller power.
[0019] Furthermore, the conveying drive mechanism includes a conveying drive motor and a conveying transmission assembly; the conveying transmission assembly includes a conveying transmission shaft, a synchronous belt structure and a gear structure, and there are multiple conveying transmission shafts, one end of the conveying transmission shaft is connected to the conveying roller, and the other end of the conveying transmission shaft is connected to the gear structure; the two conveying transmission shafts connected to the same group of conveying rollers are connected through the gear structure; the synchronous belt structure is connected between the conveying drive motor and the conveying transmission shaft.
[0020] Furthermore, the conveying drive mechanisms of the two sets of card conveying mechanisms share a conveying drive motor.
[0021] Furthermore, the card conveying rail comprises a fixed rail and a movable rail, and the movable rail is arranged on the frame through a transverse guide structure; the moving direction of the transverse guide structure is perpendicular to the card conveying direction.
[0022] Furthermore, the transverse guide structure includes a transverse guide rail and a transverse slider, the transverse guide rail is fixedly arranged on the frame, and the transverse slider is fixedly connected to the movable rail.
[0023] Furthermore, the smart card flipping device also includes a card-pick mechanism, which includes a card-pick swing arm and a card-pick driving motor; the rotation center of the card-pick swing arm is vertically arranged, one end of the card-pick swing arm is directly or indirectly connected to the output shaft of the card-pick driving motor, and the other end of the card-pick swing arm is provided with a card-pick portion; the top of the movable rail is provided with an avoidance groove for avoiding the swinging of the card-pick portion. Through the above structure, under the drive of the card-pick driving motor, the card-pick swing arm can drive the card-pick portion to approach the card conveying channel, so that the card coming from the upstream conveying roller is pushed into the flip seat or the card is pushed from the flip seat to the downstream conveying roller, ensuring that the card successfully completes the printing work.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. The smart card flipping device of the present invention adopts a flipping seat with a split structure. An adaptive clamping spring can provide an adaptive clamping force for one of the split seats, so that it can not only load cards of different sizes, but also clamp and position the cards to prevent the cards from shifting.
[0026] 2. By setting up a second transmission shaft and a circumferential transmission sleeve, when flipping, the circumferential transmission sleeve transmits the second transmission shaft to the first transmission shaft, thereby ensuring normal flipping work; when an error occurs in the card, just pull the circumferential transmission sleeve outward to make the corresponding split seat away from the other split seat, exposing the card so that the card can be taken out without causing damage to the card, which is very clever.
[0027] 3. The smart card flipping device of the present invention can meet a variety of different working requirements, including marking work on the front and back sides; with the addition of a visual system, it can meet the OCR detection work on the front and back sides; or it is not limited to the use described in the above functions, and can also be used as a separate flipping function. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1-2 The three-dimensional structure diagrams of the smart card flipping device of the present invention are shown in two different viewing angles.
[0029] Figure 3 It is a side view of the card turning mechanism of the present invention.
[0030] Figure 4 It is a schematic exploded view of the three-dimensional structure of the split seat, the first transmission shaft, the second transmission shaft, the circumferential transmission sleeve and the adaptive compression spring of the card turning mechanism of the present invention. DETAILED DESCRIPTION
[0031] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described below in conjunction with embodiments and drawings, but the embodiments of the present invention are not limited thereto.
[0032] See also Figure 1-2 The smart card flipping device of this embodiment includes a card conveying mechanism and a card flipping mechanism; a preferred solution of the present invention, wherein the card conveying mechanism is provided with two groups and is respectively located at the upstream and downstream of the flipping seat, each group of card conveying mechanism includes a conveying card rail, a conveying roller 1 and a conveying drive mechanism; the conveying card rail is provided with a conveying card slot; the conveying roller 1 is provided with at least one group and each group of conveying rollers 1 includes two conveying rollers 1 arranged up and down; the conveying drive mechanism is connected to the conveying roller 1 in power.
[0033] See also Figure 1-2 The conveying drive mechanism includes a conveying drive motor 2 and a conveying transmission assembly; the conveying transmission assembly includes a conveying transmission shaft 3, a synchronous belt structure and a gear structure, and the conveying transmission shaft 3 is provided with multiple ones, one end of the conveying transmission shaft 3 is connected to the conveying roller 1, and the other end of the conveying transmission shaft 3 is connected to the gear structure; the two conveying transmission shafts 3 connected to the same group of conveying rollers 1 are connected through the gear structure; the synchronous belt structure is connected between the conveying drive motor 2 and the conveying transmission shaft 3.
[0034] Furthermore, the conveying drive mechanisms of the two sets of card conveying mechanisms share one conveying drive motor 2 .
[0035] Furthermore, the card conveying rail comprises a fixed rail and a movable rail 4, and the movable rail 4 is arranged on the frame 5 through a transverse guide structure; the moving direction of the transverse guide structure is perpendicular to the card conveying direction.
[0036] Furthermore, the transverse guide structure includes a transverse guide rail and a transverse slider, the transverse guide rail is fixedly arranged on the frame 5, and the transverse slider is fixedly connected to the movable rail 4.
[0037] See also Figure 1-2The smart card flipping device also includes a card-pickup mechanism, which includes a card-pickup swing arm 6 and a card-pickup drive motor 7; the rotation center of the card-pickup swing arm 6 is vertically arranged, one end of the card-pickup swing arm 6 is directly or indirectly connected to the output shaft of the card-pickup drive motor 7, and the other end of the card-pickup swing arm 6 is provided with a card-pickup portion; the top of the movable rail 4 is provided with an avoidance groove for avoiding the swinging of the card-pickup portion. Through the above structure, under the drive of the card-pickup drive motor 7, the card-pickup swing arm 6 can drive the card-pickup portion to approach the card conveying channel, so that the card coming from the upstream conveying roller 1 can be pushed into the flip seat or the card can be pushed from the flip seat to the downstream conveying roller 1, ensuring that the card can be printed smoothly.
[0038] See also Figure 1-4 , the card flipping mechanism includes a flip seat and a flip driving mechanism; the flip seat is a split structure, which includes two split seats 8; both split seats 8 are provided with a conveying card slot; the flip driving mechanism includes a flip driving motor 9, a synchronous shaft 10 and a flip transmission assembly; the flip transmission assembly is provided with two groups and both include a flip synchronous transmission structure, a fixed seat 11 and a first transmission shaft 12; the synchronous shaft 10 is connected to the two groups of flip transmission assemblies; the flip synchronous transmission structure of one group of flip transmission assemblies is connected between one end of the synchronous shaft 10 and one end of the corresponding first transmission shaft 12, and the first transmission shaft 12 of one group of flip transmission assemblies is rotatably connected to the corresponding fixed seat 11, and the other end of the first transmission shaft 12 is fixedly connected to the corresponding split seat 8; the other group of flip transmission assemblies also includes a second transmission shaft 13, a circumferential transmission sleeve 14 and an adaptive compression spring 15; the flip synchronous transmission structure of the other group of flip transmission assemblies is connected between the other end of the synchronous shaft 10 and one end of the second transmission shaft 13 ; The second transmission shaft 13 is rotatably connected to the corresponding fixed seat 11; the first transmission shaft 12 of another group of flip transmission components can slidably penetrate the second transmission shaft 13, one end of the first transmission shaft 12 is fixedly connected to the circumferential transmission sleeve 14, and the other end of the first transmission shaft 12 is fixedly connected to the corresponding split seat 8; the end of the second transmission shaft 13 close to the circumferential transmission sleeve 14 is provided with a plurality of first circumferential limiting portions 13-1 distributed along the circumferential direction of the second transmission shaft 13; the end of the circumferential transmission sleeve 14 close to the second transmission shaft 13 is provided with a plurality of second circumferential limiting portions 14-1 distributed along the circumferential direction of the circumferential transmission sleeve 14; under the action of no external force, the first circumferential limiting portion 13-1 extends between two adjacent second circumferential limiting portions 14-1; the adaptive compression spring 15 is sleeved on the first transmission shaft 12, one end of the adaptive compression spring 15 is pressed against the end of the second transmission shaft 13 away from the circumferential transmission sleeve 14, and the other end of the adaptive compression spring 15 is pressed against the first transmission shaft 12.
[0039] See also Figure 1-4The flip synchronous transmission structure is a synchronous belt transmission structure, which includes a synchronous belt 16, a synchronous wheel 17 and a tensioning wheel 18; the tensioning wheel 18 is rotatably connected to a tensioning mounting plate 19; the tensioning mounting plate 19 is fixedly connected to the fixing seat 11.
[0040] See also Figure 1-4 The working principle of the smart card flipping device of this embodiment is as follows:
[0041] During operation, the card is conveyed to the flip seat through the card conveying mechanism, and the two side ends of the card are located in the two conveying card slots; wherein, since the two ends of the adaptive clamping spring 15 are pressed against the first transmission shaft 12 and the second transmission shaft 13, the adaptive clamping spring 15 can provide an adaptive clamping force for the corresponding split seat 8, so that it can not only load cards of different sizes, but also clamp and position the cards to prevent the cards from shifting.
[0042] When the card needs to be flipped, the flip drive motor 9 drives the synchronous shaft 10 to rotate, and the synchronous shaft 10 drives the flip synchronous transmission structure of the two groups of flip transmission components to perform synchronous transmission, so that the first transmission shafts 12 of the two groups drive the two split seats 8 to complete the synchronous flip operation. The specific operation is: the flip synchronous transmission structure of one group of flip transmission components drives the corresponding first transmission shaft 12 to rotate, directly driving the corresponding split seat 8 to flip; at the same time, the flip synchronous transmission structure of one group of flip transmission components drives the corresponding second transmission shaft 13 to rotate, and the second transmission shaft 13 then transmits power to the first transmission shaft 12 through the circumferential transmission sleeve 14, thereby driving the corresponding split seat 8 to flip.
[0043] When an error occurs in the card, the circumferential transmission sleeve 14 can be pulled outward, so that the second circumferential limit portion 14-1 on the circumferential transmission sleeve 14 will withdraw from between the two adjacent first circumferential limit portions 13-1; at the same time, the circumferential transmission sleeve 14 drives the first transmission shaft 12 to move outward, and the adaptive clamping spring 15 is compressed and deformed at this time, so that the corresponding split seat 8 can be moved away from the other split seat 8, exposing the card for taking out the card without causing damage to the card, which is very clever.
[0044] The above is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited to the above content. Any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principles of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.
Claims
1. A smart card flipping device, comprising a card conveying mechanism and a card flipping mechanism; characterized in that: The card flipping mechanism comprises a flipping seat and a flipping driving mechanism; the flipping seat is a split structure, which comprises two split seats; both split seats are provided with a card conveying slot; The flipping drive mechanism includes a flipping drive motor, a synchronous rotating shaft and a flipping transmission assembly; the flipping transmission assembly is provided with two groups and both include a flipping synchronous transmission structure, a fixed seat and a first transmission shaft; the synchronous rotating shaft is connected to two groups of flipping transmission assemblies; the flipping synchronous transmission structure of one group of flipping transmission assemblies is connected between one end of the synchronous rotating shaft and one end of the corresponding first transmission shaft, and the first transmission shaft of one group of flipping transmission assemblies is rotatably connected to the corresponding fixed seat, and the other end of the first transmission shaft is fixedly connected to the corresponding split seat; the other group of flipping transmission assemblies also includes a second transmission shaft, a circumferential transmission sleeve and an adaptive compression spring; the flipping synchronous transmission structure of another group of flipping transmission assemblies is connected between the other end of the synchronous rotating shaft and one end of the second transmission shaft; the second transmission shaft is rotatably connected to the corresponding fixed seat; the first transmission shaft of another group of flipping transmission assemblies can slidably pass through the second transmission shaft, one end of the first transmission shaft is fixedly connected to the circumferential transmission sleeve, and the other end of the first transmission shaft is fixedly connected to the corresponding split seat; The end of the second transmission shaft close to the circumferential transmission sleeve is provided with a plurality of first circumferential limiting portions distributed along the circumferential direction of the second transmission shaft; the end of the circumferential transmission sleeve close to the second transmission shaft is provided with a plurality of second circumferential limiting portions distributed along the circumferential direction of the circumferential transmission sleeve; under no external force, the first circumferential limiting portion extends between two adjacent second circumferential limiting portions; The adaptive compression spring is sleeved on the first transmission shaft, one end of the adaptive compression spring is pressed against the end of the second transmission shaft away from the circumferential transmission sleeve, and the other end of the adaptive compression spring is pressed against the first transmission shaft.
2. The smart card flipping device according to claim 1, characterized in that: The flip synchronous transmission structure is a synchronous belt transmission structure, which includes a synchronous belt, a synchronous wheel and a tensioning wheel; the tensioning wheel is rotatably connected to a tensioning mounting plate; and the tensioning mounting plate is fixedly connected to the fixing seat.
3. The smart card flipping device according to claim 1, characterized in that: The card conveying mechanism is provided with two groups and is respectively located at the upstream and downstream of the flip seat, each group of card conveying mechanism includes a conveying rail, a conveying roller and a conveying drive mechanism; the conveying rail is provided with a conveying card slot; the conveying roller is provided with at least one group and each group of conveying rollers includes two conveying rollers arranged up and down; the conveying drive mechanism is connected to the conveying roller power.
4. The smart card flipping device according to claim 3, characterized in that: The conveying drive mechanism includes a conveying drive motor and a conveying transmission assembly; the conveying transmission assembly includes a conveying transmission shaft, a synchronous belt structure and a gear structure, and there are multiple conveying transmission shafts, one end of the conveying transmission shaft is connected to the conveying roller, and the other end of the conveying transmission shaft is connected to the gear structure; the two conveying transmission shafts connected to the same group of conveying rollers are connected through the gear structure; the synchronous belt structure is connected between the conveying drive motor and the conveying transmission shaft.
5. The smart card flipping device according to claim 4, characterized in that: The conveying drive mechanisms of the two sets of card conveying mechanisms share a conveying drive motor.
6. The smart card flipping device according to claim 3, characterized in that: The card conveying rail comprises a fixed rail and a movable rail, and the movable rail is arranged on the frame through a transverse guide structure; the moving direction of the transverse guide structure is perpendicular to the card conveying direction.
7. The smart card flipping device according to claim 6, characterized in that: The transverse guide structure comprises a transverse guide rail and a transverse slide block, wherein the transverse guide rail is fixedly arranged on the frame, and the transverse slide block is fixedly connected to the movable rail.
8. The smart card flipping device according to claim 6, characterized in that: The smart card flipping device also includes a card pulling mechanism, which includes a card pulling swing arm and a card pulling drive motor; the rotation center of the card pulling swing arm is vertically arranged, one end of the card pulling swing arm is directly or indirectly connected to the output shaft of the card pulling drive motor, and the other end of the card pulling swing arm is provided with a card pulling part; the top of the movable rail is provided with an avoidance groove for avoiding the card pulling part to swing.
