A high-efficiency vacuum galvanizing equipment with uniform heating

By introducing a heat pump and arc-shaped shell design into the vacuum galvanizing equipment, uniform heating of the workpiece and heat recovery are achieved, solving the problems of uneven distribution of hot air and heat loss in existing equipment.

CN119177423BActive Publication Date: 2025-03-11蒙城繁枫真空科技有限公司
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Patent Information

Application Number
CN202411705418.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-03-11
Estimated Expiration
2044-11-26

AI Technical Summary

Technical Problem

When the existing vacuum galvanizing equipment heats the workpiece, the hot air distribution is uneven, resulting in uneven heating of the workpiece and lacks heat recovery function, resulting in heat loss.

Method used

A vacuum galvanizing device including a heat pump, a hollow cylinder, a curved shell and a drive assembly is designed. The heat pump introduces hot air into the hollow core cylinder and the arc-shaped shell through the pipe. The through holes on the arc-shaped shell blow out the hot air, and the through hole position is changed through the driving component to achieve uniform blowing of the hot air. At the same time, through the design of the shell and heat storage block, heat recovery is achieved.

Benefits of technology

The uniform heating of the workpiece is achieved, heat loss is reduced, and the adhesion and stability of the coating are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a high-efficiency vacuum galvanizing equipment with uniform heating, and relates to the technical field of vacuum coating. The technical scheme is as follows: it comprises a bottom plate, a support plate is fixedly connected to the top of the bottom plate, a cross plate is fixedly connected to the front side of the support plate, four electric push rods are fixedly embedded on the cross plate, the bottom ends of the four electric push rods are fixedly connected to a moving plate, a shell one and a shell two are fixedly embedded on the moving plate, and the bottoms of the shell one and the shell two are both arranged to be open. The beneficial effect of the invention is that hot air can be blown onto the workpiece through the through hole on the arc shell, and then the rotating shaft one, the prism and the rotating shaft two are rotated by the driving component, and then the hollow cylinder and the two arc shells can be rotated under the action of the first gear and the second gear, so that the position of the through hole in the shell one is changed, so that the direction of the hot air blowing out can be continuously changed, so that the hot air can be blown onto the workpiece evenly, and thus the workpiece can be ensured to be heated evenly.
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Description

Technical Field

[0001] The invention relates to the technical field of vacuum coating, and in particular to a high-efficiency vacuum galvanizing device with uniform heating. Background Art

[0002] Galvanizing refers to a surface treatment technology that coats a layer of zinc on the surface of metal, alloy or other materials for aesthetics and rust prevention. In order to ensure the adhesion of the film on the workpiece during galvanizing, the workpiece needs to be heated. Heating can increase the atomic activity on the surface of the workpiece. When the atoms or molecules of the coating material are deposited on the surface of the workpiece, they can better combine with each other, so that the coating is more firmly attached to the workpiece and the coating peeling is reduced.

[0003] The existing vacuum galvanizing equipment is found to have poor heating effect on the workpiece during use, and the hot air cannot be blown evenly on the workpiece, resulting in uneven heating of the workpiece. In addition, the existing vacuum galvanizing equipment is found to have no function of heat recovery when heating the workpiece, so there will be more heat loss during the heating process, so it needs to be improved;

[0004] Therefore, it is necessary to invent a high-efficiency vacuum galvanizing equipment with uniform heating. Summary of the invention

[0005] To this end, the present invention provides a high-efficiency vacuum galvanizing equipment with uniform heating to solve the problems in the background technology.

[0006] In order to achieve the above object, the present invention provides the following technical solution: a high-efficiency vacuum galvanizing equipment with uniform heating, comprising:

[0007] A bottom plate, the top of the bottom plate is fixedly connected to a support plate, the front side of the support plate is fixedly connected to a horizontal plate, four electric push rods are fixedly embedded on the horizontal plate, the bottom ends of the four electric push rods are fixedly connected to a moving plate, a shell 1 and a shell 2 are fixedly embedded on the moving plate, the bottoms of the shell 1 and the shell 2 are both set to be open, and a vacuum galvanizing component is provided on the shell 2;

[0008] The support blocks are provided in two pieces, and the two support blocks are fixedly connected to the top of the bottom plate, and reciprocating screws are embedded in the two support blocks, and a sliding seat is sleeved on the outside of the reciprocating screw, and the sliding seat is connected to the reciprocating screw through a ball screw pair, and a coating table is fixedly connected to the top of the sliding seat, and three brackets are arranged on the top of the coating table, and the housing 1 is located directly above one of the brackets;

[0009] A heat pump, which is fixedly embedded on a movable plate and located between a first shell and a second shell, a hollow cylinder is embedded on the top of the first shell and the hollow cylinder is connected to the first shell through a sealed bearing, two arc-shaped shells are fixedly embedded on the bottom of the hollow cylinder, the two arc-shaped shells are both located inside the first shell, and a plurality of through holes are opened on the two arc-shaped shells, the heat pump air outlet is fixedly connected to a pipe one, one end of the pipe one is embedded in the top of the hollow cylinder and connected to the hollow cylinder through a sealed bearing, the heat pump air inlet is fixedly connected to a pipe two, and a return pipe is fixedly connected between the pipe two and the first shell;

[0010] Auxiliary components, which are used to realize the rotation of the hollow cylinder and heat recovery;

[0011] A driving assembly, which is used to drive the rotating shaft 1 and the reciprocating screw to rotate;

[0012] Three fixing components are used to fix three brackets.

[0013] Preferably, the auxiliary components include:

[0014] A rotating shaft 1 is embedded in the horizontal plate, a prism is slidably embedded in the rotating shaft 1, a rotating shaft 2 is fixedly connected to the bottom end of the prism, the rotating shaft 2 passes through the moving plate, a first gear is fixedly sleeved on the outside of the rotating shaft 2, a second gear meshingly connected to the first gear is provided on one side of the first gear, and the second gear is fixedly sleeved on the outside of the hollow cylinder;

[0015] A shell, which is fixedly connected to the front side of the moving plate, the top of the shell is set to be open, the top of the shell is fixedly connected to a mesh plate, the inside of the shell is fixedly connected to a plurality of heat storage blocks, the bottom of the shell is fixedly connected to a fan, the top of the fan is fixedly connected to a square tube, the top of the square tube extends to the inside of the shell, the rear side of the fan is fixedly connected to a pipe three, the end of the pipe three is fixedly embedded in the front side of the shell one, the outside of the pipe three is provided with an electronic switch valve one, the front side of the shell one is fixedly embedded with a pipe four, the outside of the pipe four is provided with an electronic switch valve two, a pipe five is fixedly connected between the pipe three and the pipe two, and the outside of the pipe five is provided with an electronic switch valve three;

[0016] The connecting block is fixedly connected to the top of the bottom plate, and the top of the connecting block is fixedly connected with a tooth plate.

[0017] Preferably, the square tube is fixedly connected to the shell, a fixing frame is fixedly connected to the outer shell, the pipe passes through the fixing frame and is fixedly connected thereto, two guide bars are fixedly connected to the top of the base plate, a plurality of rollers are provided on the two guide bars, and the plurality of rollers are fixedly connected to the bottom of the coating table, an annular rod is fixedly connected to the inner wall of the outer shell, and two limit blocks are provided on the external sliding sleeve of the annular rod, and the two limit blocks are respectively fixedly connected to the two arc shells.

[0018] Preferably, the vacuum galvanizing assembly includes two placement racks, which are respectively fixedly connected to the inner walls on both sides of the second shell, and a vacuum pump and two electron beam generators are fixedly embedded on the top of the second shell. The vacuum pump is located between the two electron beam generators, and the two electron beam generators are respectively located directly above the two placement racks.

[0019] Preferably, the driving assembly includes a fixed plate and a fixed block, the fixed plate is fixedly connected to the top of the base plate, the fixed block is fixedly connected to one side of the cross plate, one side of the fixed plate is fixedly connected to a motor, the motor output shaft is fixedly connected to a rotating shaft three, the rotating shaft three passes through the fixed plate and the fixed block, a sleeve is provided on the outside of the rotating shaft three, the sleeve is connected to the rotating shaft three through a one-way bearing, and the rotating shaft three is connected to the fixed plate and the fixed block through a bearing.

[0020] Preferably, the sleeve and the reciprocating screw are both fixedly sleeved with sprockets on the outside, the two sprockets are externally sleeved with chains, the two sprockets are connected by chain drive, one end of the rotating shaft three is externally sleeved with bevel gear one, the bevel gear one is connected to the rotating shaft three by a one-way bearing, one side of the bevel gear one is provided with bevel gear two meshingly connected thereto, the bevel gear two is fixedly sleeved on the outside of the rotating shaft one, and a reinforcement rod is fixedly connected between the fixed plate and the base plate.

[0021] Preferably, the fixing assembly comprises cavity one and cavity two, both of which are provided on the coating table, and cavity two is located at the bottom of cavity one, a connecting block is fixedly connected to the bottom of the bracket, the connecting block passes through cavity one and extends into cavity two, slots are provided on both sides of the connecting block, a base block is fixedly connected to the bottom of cavity two, the base block is in contact with the bottom of the connecting block, a threaded rod is connected to the rear side of the base block, the rear end of the threaded rod extends to the outside of the rear side of the coating table, a third gear is fixedly sleeved on the outside of the rear end of the threaded rod, a threaded block is sleeved on the outside of the threaded rod, and the threaded block is connected to the threaded rod through threads.

[0022] Preferably, two rotating rods are connected inside the second cavity, and the two rotating rods are fixedly connected with a clamping block, and the two clamping blocks are respectively embedded in two clamping grooves, and spiral grooves are opened on the outside of the two rotating rods, and protrusions are slidably embedded in the two spiral grooves, and the two protrusions are respectively fixedly connected to the two sides of the threaded block, and two positioning rods are fixedly connected to the bottom of the second cavity, and the two positioning rods both penetrate the threaded block and are slidably connected to it, the threaded rod is connected to the coating table through a bearing, and the rotating rod is connected to the coating table through a bearing.

[0023] Preferably, support legs are fixedly connected to the four corners of the bottom of the base plate.

[0024] Preferably, the reciprocating screw is connected to the support block via a bearing, the first rotating shaft is connected to the transverse plate via a bearing, and the second rotating shaft is connected to the movable plate via a bearing.

[0025] The beneficial effects of the present invention are:

[0026] 1. The present invention allows hot air to enter the hollow cylinder through the pipe 1 and then enter the two arc-shaped shells through the operation of the heat pump, so that the hot air can be blown onto the workpiece through the through holes on the arc-shaped shells, and then the driving assembly is used to rotate the rotating shaft 1, the prism and the rotating shaft 2, and then the hollow cylinder and the two arc-shaped shells can be rotated under the action of the first gear and the second gear, thereby changing the position of the through hole inside the shell 1, so that the direction of the hot air blowing out can be continuously changed, so that the hot air can be evenly blown onto the workpiece, thereby ensuring that the workpiece is heated evenly;

[0027] 2. The present invention designs components such as a shell, a heat storage body, a fan, a pipe three, and a pipe four. When the heating is completed, the fan is controlled to work, and then the hot air in the shell one can be drawn into the shell under the action of the pipe three and the pipe four. Then the heat storage body in the shell can absorb the heat in the hot air, thereby realizing heat recovery. After the heating is completed, the hot air remaining in the shell one can be prevented from being dissipated into the air, thereby preventing heat loss. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the implementation methods or the description of the prior art. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0029] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0030] Figure 1 A schematic diagram of the overall structure provided by the present invention;

[0031] Figure 2 A front cross-sectional view provided by the present invention;

[0032] Figure 3 The present invention provides Figure 2A in the enlarged view;

[0033] Figure 4 The present invention provides Figure 2 The enlarged view of point B in the figure;

[0034] Figure 5 The present invention provides Figure 2 The enlarged view of point C in the figure;

[0035] Figure 6 A side cross-sectional view provided by the present invention;

[0036] Figure 7 The present invention provides Figure 6 The enlarged view of point D in the figure;

[0037] Figure 8 The present invention provides Figure 6 The enlarged view of point E in the figure;

[0038] Fig. 9 A three-dimensional diagram of the components provided by the present invention, including a moving plate, a first housing, a second housing, a first gear, a second gear, and a mesh plate;

[0039] Fig.10 The present invention provides Fig. 9 Exploded stereogram;

[0040] Fig.11 A three-dimensional diagram of the bracket, rotating rod, base block and other components provided by the present invention;

[0041] Fig.12 The present invention provides Fig.11 Exploded stereogram;

[0042] Fig.13 A rear perspective view provided by the present invention;

[0043] In the figure: 1, bottom plate; 2, support plate; 3, horizontal plate; 4, electric push rod; 5, moving plate; 6, shell one; 7, shell two; 8, support block; 9, reciprocating screw; 10, sliding seat; 11, coating table; 12, bracket; 13, heat pump; 14, hollow cylinder; 15, arc shell; 16, pipeline one; 17, pipeline two; 18, return pipe; 19, shaft one; 20, prism; 21, shaft two; 22, first gear; 23, second gear; 24, shell; 25, mesh plate; 26, heat storage block; 27, fan; 28, square tube; 29, pipeline three; 30, electronic switch valve one; 31, pipeline four; 32, electronic switch valve two; 33, pipeline five; 34, electronic switch Valve 3; 35, connecting block; 36, tooth plate; 37, fixed frame; 38, guide strip; 39, roller; 40, annular rod; 41, limit block; 42, placement frame; 43, vacuum pump; 44, electron beam generator; 45, fixing plate; 46, fixing block; 47, motor; 48, rotating shaft 3; 49, sleeve; 50, sprocket; 51, chain; 52, bevel gear 1; 53, bevel gear 2; 54, reinforcement rod; 55, cavity 1; 56, cavity 2; 57, connecting block; 58, base block; 59, threaded rod; 60, third gear; 61, threaded block; 62, rotating rod; 63, block; 64, spiral groove; 65, protrusion; 66, positioning rod; 67, support leg. DETAILED DESCRIPTION

[0044] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0045] See attached Figure 1 -Attached Fig.13 The present invention provides a high-efficiency vacuum galvanizing equipment with uniform heating, comprising:

[0046] A bottom plate 1, a support plate 2 is fixedly connected to the top of the bottom plate 1, a horizontal plate 3 is fixedly connected to the front side of the support plate 2, four electric push rods 4 are fixedly embedded on the horizontal plate 3, the bottom ends of the four electric push rods 4 are fixedly connected to a moving plate 5, a shell 1 6 and a shell 2 7 are fixedly embedded on the moving plate 5, the bottoms of the shell 1 6 and the shell 2 7 are both set to be open, and a vacuum galvanized component is provided on the shell 2 7;

[0047] The support blocks 8 are provided in two pieces, and the two support blocks 8 are fixedly connected to the top of the bottom plate 1. The two support blocks 8 are embedded with reciprocating screws 9, and the reciprocating screws 9 are sleeved with a sliding seat 10 outside. The sliding seat 10 is connected to the reciprocating screw 9 through a ball screw pair, and the top of the sliding seat 10 is fixedly connected to a coating table 11. The top of the coating table 11 is provided with three brackets 12, and the housing 16 is located directly above one of the brackets 12;

[0048] The heat pump 13 is fixedly embedded on the movable plate 5 and is located between the outer shell 1 6 and the outer shell 2 7. A hollow cylinder 14 is embedded on the top of the outer shell 1 6 and the hollow cylinder 14 is connected to the outer shell 1 6 through a sealed bearing. Two arc shells 15 are fixedly embedded on the bottom of the hollow cylinder 14. Both arc shells 15 are located inside the outer shell 1 6. Both arc shells 15 are provided with a plurality of through holes. The air outlet of the heat pump 13 is fixedly connected to a pipe 16. One end of the pipe 16 is embedded on the top of the hollow cylinder 14 and connected to it through a sealed bearing. The air inlet of the heat pump 13 is fixedly connected to a pipe 2 17. A return pipe 18 is fixedly connected between the pipe 2 17 and the outer shell 1 6.

[0049] Auxiliary components, which are used to realize the rotation of the hollow cylinder 14 and heat recovery;

[0050] A driving assembly, which is used to drive the rotating shaft 19 and the reciprocating screw 9 to rotate;

[0051] Three fixing components, which are used to fix the three brackets 12;

[0052] The auxiliary component includes: a rotating shaft 19, which is embedded in the horizontal plate 3, a prism 20 is slidably embedded in the rotating shaft 19, a rotating shaft 21 is fixedly connected to the bottom end of the prism 20, the rotating shaft 21 passes through the moving plate 5, a first gear 22 is fixedly sleeved on the outside of the rotating shaft 21, a second gear 23 meshingly connected to the first gear 22 is provided on one side of the first gear 22, and the second gear 23 is fixedly sleeved on the outside of the hollow cylinder 14; a shell 24, which is fixedly connected to the front side of the moving plate 5, the top of the shell 24 is set to be open, a mesh plate 25 is fixedly connected to the top of the shell 24, a plurality of heat storage blocks 26 are fixedly connected to the inside of the shell 24, and a plurality of heat storage blocks 26 are fixedly connected to the bottom of the shell 24 There is a fan 27, a square tube 28 is fixedly connected to the top of the fan 27, the top of the square tube 28 extends to the inside of the shell 24, a pipe 3 29 is fixedly connected to the rear side of the fan 27, the end of the pipe 3 29 is fixedly embedded in the front side of the shell 1 6, an electronic switch valve 1 30 is arranged outside the pipe 3 29, a pipe 4 31 is fixedly embedded in the front side of the shell 1 6, an electronic switch valve 2 32 is arranged outside the pipe 4 31, a pipe 5 33 is fixedly connected between the pipe 3 29 and the pipe 2 17, and an electronic switch valve 3 34 is arranged outside the pipe 5 33; a connecting block 35 is fixedly connected to the top of the bottom plate 1, and a tooth plate 36 is fixedly connected to the top of the connecting block 35;

[0053] The square tube 28 is fixedly connected to the shell 24, a fixing frame 37 is fixedly connected to the shell 16, the pipe 16 passes through the fixing frame 37 and is fixedly connected to it, and two guide bars 38 are fixedly connected to the top of the bottom plate 1, and a plurality of rollers 39 are provided on the two guide bars 38, and the plurality of rollers 39 are fixedly connected to the bottom of the coating table 11;

[0054] The vacuum galvanizing assembly includes two placement racks 42, which are respectively fixedly connected to the inner walls of the outer shell 7 on both sides, and a vacuum pump 43 and two electron beam generators 44 are fixedly embedded on the top of the outer shell 7, the vacuum pump 43 is located between the two electron beam generators 44, and the two electron beam generators 44 are respectively located directly above the two placement racks 42;

[0055] In this embodiment, the heat pump 13 works to allow hot air to enter the hollow cylinder 14 through the pipe 16, and then enter the two arc-shaped shells 15, so that the hot air can be blown onto the workpiece through the through hole on the arc-shaped shell 15, and then the rotating shaft 19, the prism 20 and the rotating shaft 21 are rotated by the driving assembly, and then the hollow cylinder 14 and the two arc-shaped shells 15 can be rotated under the action of the first gear 22 and the second gear 23, so that the position of the through hole inside the shell 1 6 is changed, so that the direction of the hot air blowing out can be continuously changed, so that the hot air can be blown onto the workpiece evenly;

[0056] In order to achieve the purpose of stable rotation of the arc shell 15, the present device adopts the following technical solution: an annular rod 40 is fixedly connected to the inner wall of the outer shell 16, and two limit blocks 41 are provided on the outer sliding sleeve of the annular rod 40. The two limit blocks 41 are fixedly connected to the two arc shells 15 respectively, and the limit blocks 41 can make the arc shell 15 rotate stably;

[0057] Among them, in order to achieve the purpose of transmission, the device adopts the following technical solutions: the driving component includes a fixed plate 45 and a fixed block 46, the fixed plate 45 is fixedly connected to the top of the bottom plate 1, the fixed block 46 is fixedly connected to one side of the cross plate 3, a motor 47 is fixedly connected to one side of the fixed plate 45, the output shaft of the motor 47 is fixedly connected to a rotating shaft 3 48, the rotating shaft 3 48 passes through the fixed plate 45 and the fixed block 46, the external sleeve of the rotating shaft 3 48 is provided with a sleeve 49, the sleeve 49 is connected to the rotating shaft 3 48 through a one-way bearing, and the rotating shaft 3 48 is connected to the fixed plate 45 and the fixed block 46 through a bearing. Sprockets 50 are fixedly sleeved on the outside of the sleeve 49 and the reciprocating screw 9, and chains 51 are sleeved on the outside of the two sprockets 50. The two sprockets 50 are driven and connected by the chain 51. A bevel gear 1 52 is sleeved on the outside of one end of the rotating shaft 3 48. The bevel gear 1 52 is connected to the rotating shaft 3 48 through a one-way bearing. A bevel gear 2 53 meshingly connected to the bevel gear 1 52 is provided on one side of the bevel gear 1 52. The bevel gear 2 53 is fixedly sleeved on the outside of the rotating shaft 1 19. A reinforcing rod 54 is fixedly connected between the fixed plate 45 and the bottom plate 1. The design of the driving assembly can drive the rotating shaft 1 19 and the reciprocating screw 9 to rotate.

[0058] Among them, in order to achieve the purpose of increasing the stability between the bracket 12 and the coating table 11, the present device is implemented by the following technical solutions: the fixing component includes a cavity 1 55 and a cavity 2 56, both of which are arranged on the coating table 11, and the cavity 2 56 is located at the bottom of the cavity 1 55, and a connecting block 57 is fixedly connected to the bottom of the bracket 12, and the connecting block 57 passes through the cavity 1 55 and extends to the inside of the cavity 2 56, and slots are arranged on both sides of the connecting block 57, and a base block 58 is fixedly connected to the bottom of the cavity 2 56, and the base block 58 is in contact with the bottom of the connecting block 57, and a threaded rod 59 is connected to the rear side of the base block 58, and the rear end of the threaded rod 59 extends to the outside of the rear side of the coating table 11, and a third gear 60 is fixedly sleeved on the outside of the rear end of the threaded rod 59, and the threaded rod 59 A threaded block 61 is sleeved on the outside, and the threaded block 61 is connected to the threaded rod 59 by threads. Two rotating rods 62 are connected inside the second cavity 56, and the two rotating rods 62 are fixedly connected with a clamping block 63, and the two clamping blocks 63 are respectively embedded in the two clamping grooves. A spiral groove 64 is opened on the outside of the two rotating rods 62, and a protrusion 65 is slidably embedded in the two spiral grooves 64. The two protrusions 65 are respectively fixedly connected to the two sides of the threaded block 61. Two positioning rods 66 are fixedly connected to the bottom of the second cavity 56. The two positioning rods 66 penetrate the threaded block 61 and are slidably connected thereto. The threaded rod 59 is connected to the coating table 11 through a bearing, and the rotating rod 62 is connected to the coating table 11 through a bearing. The design of the fixing component can increase the stability between the bracket 12 and the coating table 11;

[0059] Among them, in order to achieve the purpose of support, the device is implemented by the following technical solution: the four corners of the bottom of the bottom plate 1 are fixedly connected with support legs 67, and the support legs 67 can support the device;

[0060] Among them, in order to achieve the purpose of reducing wear, the present device adopts the following technical solution: the reciprocating screw 9 is connected to the support block 8 through a bearing, the rotating shaft 19 is connected to the cross plate 3 through a bearing, and the rotating shaft 21 is connected to the movable plate 5 through a bearing. The bearing connection can reduce wear.

[0061] The use process of the present invention is as follows: hang the workpieces that need to be galvanized on the hooks on the three brackets 12, and then control the four electric push rods 4 to work, so that the movable plate 5 can be moved downward, so that the shell 1 6, the shell 2 7 and the components on the movable plate 5 can be moved downward, so that the shell 1 6 can cover the outside of the leftmost bracket 12, and then control the heat pump 13 to work, so that the hot air can enter the hollow cylinder 14 through the pipe 1 16, and then enter the two arc shells 15, so that the hot air can be blown onto the workpiece through the through holes on the arc shell 15, and then control the motor 47 to rotate forward, and the motor 47 rotates forward to drive the rotating shaft 3 48 to rotate. Due to the sleeve 49 and the bevel gear 1 5 2 are connected to the rotating shaft three 48 through a one-way bearing, so when the motor 47 rotates forward, the bevel gear one 52 rotates, and the sleeve 49 does not rotate. The rotation of the bevel gear one 52 drives the bevel gear two 53 to rotate, and the rotation of the bevel gear two 53 drives the rotating shaft one 19, the prism 20 and the rotating shaft two 21 to rotate. The rotation of the rotating shaft two 21 drives the first gear 22 to rotate, and the rotation of the first gear 22 drives the second gear 23 to rotate. The rotation of the second gear 23 drives the hollow cylinder 14 and the two arc-shaped shells 15 to rotate, thereby changing the position of the through hole inside the shell one 6, so that the direction of the hot air blowing out can be continuously changed, so that the hot air can be evenly blown on the workpiece, thereby ensuring that the workpiece is heated evenly;

[0062] When the heat pump 13 is working, the outside air enters the heat pump 13 through the second pipe 17. In addition, a return pipe 18 is arranged between the second pipe 17 and the shell 1 6. In this way, when the shell 1 6 is charged with air, the hot air in the shell 1 6 can return to the heat pump 13 through the return pipe 18 and the second pipe 17, and then return to the shell 1 6 after being reheated. In this way, the circulation of hot air can be realized.

[0063] After the heating of the workpiece is completed, the electronic switch valve 1 30 and the electronic switch valve 2 32 are opened, the electronic switch valve 3 34 is closed, and then the fan 27 is controlled to work, and then the hot air in the shell 1 6 can be drawn into the shell 24 under the action of the pipeline 4 31, the pipeline 3 29 and the square tube 28, and then the heat storage body in the shell 24 can absorb the heat in the hot air, thereby realizing heat recovery, and after the heating is completed, the hot air remaining in the shell 1 6 can be prevented from being dissipated into the air, thereby preventing the loss of heat;

[0064] Then, the four electric push rods 4 are controlled to work so that the moving plate 5, the shell 1 6 and the shell 2 7 and other components move upward and reset, and then the motor 47 is controlled to reverse, so that the sleeve 49 rotates, and the bevel gear 1 52 does not rotate. The sleeve 49 rotates to drive the chain 51 to rotate, and the chain 51 rotates to drive the reciprocating screw 9 to rotate. The reciprocating screw 9 rotates to drive the sliding seat 10 to move to the left first, so that the coating table 11 can move to the left, and then the middle bracket 12 moves to the right below the shell 1 6, and the left side moves to the bottom of the shell 2 7, and then the zinc material is placed on the two placement racks 42, and then the electric push rods 4 are controlled to move the moving plate 5 downward, so that the shell 1 6 covers the outside of the middle bracket 12, and the shell 2 7 covers the outside of the left bracket 12;

[0065] Then, the workpiece on the middle bracket 12 is heated by the same principle. While heating, the electronic switch valve three 34 is opened, the electronic switch valve one 30 and the electronic switch valve two 32 are closed, and the fan blades in the fan 27 are controlled to reverse. In this way, the outside air can be drawn into the pipe two 17 under the action of the square tube 28 and the pipe five 33, and then enter the shell one 6 through the heat pump 13. When the fan 27 works to draw the outside air into the pipe two 17, the air will pass through the shell, and then the air will contact the heat storage body. Since the heat storage body absorbs heat, the air will be heated when passing through, thereby realizing the secondary utilization of heat.

[0066] While heating, the vacuum pump 43 is controlled to work, so that the interior of the housing 7 can be evacuated to a vacuum, and then the two electron beam generators 44 are controlled to work, so that the electron beam can be irradiated on the zinc material, thereby heating the zinc material at a high temperature, and then heating the zinc material in a vacuum environment will cause it to sublime, and then adhere to the workpiece, thereby achieving galvanizing;

[0067] When the heating and galvanizing work is finished, the electric push rod 4 is controlled to move the movable plate 5 upward to reset, and then the motor 47 is controlled to reverse again, so that the coating table 11 can move to the left again, and then the workpiece on the right bracket 12 is heated and the workpiece on the middle bracket 12 is galvanized by the same principle until the workpieces on the three brackets 12 are galvanized, wherein the galvanizing work can be performed alone when the workpiece on the right bracket 12 is galvanized, and the heating work can be omitted;

[0068] When the motor 47 is reversed to move the coating table 11 to the left, the three third gears 60 will mesh with the toothed plate 36, so that the third gear 60 will rotate during the meshing, thereby driving the threaded rod 59 to rotate, and the rotation of the threaded rod 59 drives the threaded block 61 to move forward, thereby moving the two protrusions 65 forward. Since the protrusions 65 are embedded in the spiral grooves 64, the two protrusions 65 can rotate the two rotating rods 62 when they move forward, and the rotation of the two rotating rods 62 can move the two clamping blocks 63 out of the clamping grooves, thereby releasing the fixation of the connecting block 57, and then the bracket 12 on the coating table 11 can be manually removed, and then a new bracket 12 can be placed, and when placing it, the connecting block 57 on the bracket 12 can be inserted into the cavity 1 55 and the cavity 2 56;

[0069] When the workpieces on the three brackets 12 are all coated and the three brackets 12 are replaced, the control motor 47 continues to reverse, so that the coating table 11 can move to the right and reset. When moving to the right, the three third gears 60 will mesh with the tooth plate 36 again, so that the threaded rod 59 reverses, the threaded block 61 and the protrusion 65 move backward, and then the two rotating rods 62 reverse, so that the two clamping blocks 63 can be clamped in the clamping groove again, thereby achieving the fixation of the connecting block 57, thereby fixing the bracket 12, so that the stability between the bracket 12 and the coating table 11 can be increased, and after moving to the right side, the workpieces are hung again on the three new brackets 12, and then the heating and galvanizing work is continued in the same principle;

[0070] The chassis on the bracket 12 is made of rubber material, which can ensure a certain degree of sealing when in contact with the shell 1 6 and the shell 2 7. The heat storage body used in this device is made of ceramic material, which can ensure the heat storage effect. The fan 27 used is model 200FZY2-D.

[0071] The above are only preferred embodiments of the present invention. Any person skilled in the art may modify the present invention by using the above technical solutions or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement made according to the technical solution of the present invention belongs to the scope of protection claimed by the present invention.

Claims

1. A high-efficiency vacuum galvanizing equipment with uniform heating, characterized in that: include: A bottom plate (1), the top of the bottom plate (1) is fixedly connected to a support plate (2), the front side of the support plate (2) is fixedly connected to a horizontal plate (3), four electric push rods (4) are fixedly embedded on the horizontal plate (3), the bottom ends of the four electric push rods (4) are fixedly connected to a moving plate (5), a shell 1 (6) and a shell 2 (7) are fixedly embedded on the moving plate (5), the bottoms of the shell 1 (6) and the shell 2 (7) are both arranged to be open, and a vacuum galvanizing component is provided on the shell 2 (7); The support block (8) is provided in two pieces, and the two support blocks (8) are fixedly connected to the top of the base plate (1), and a reciprocating screw (9) is embedded in the two support blocks (8), and a sliding seat (10) is provided on the outside of the reciprocating screw (9), and the sliding seat (10) is connected to the reciprocating screw (9) through a ball screw pair, and a coating table (11) is fixedly connected to the top of the sliding seat (10), and three brackets (12) are provided on the top of the coating table (11), and the housing 1 (6) is located directly above one of the brackets (12); A heat pump (13) is fixedly embedded on the movable plate (5) and located between the first shell (6) and the second shell (7); a hollow cylinder (14) is embedded in the top of the first shell (6) and the hollow cylinder (14) is connected to the first shell (6) via a sealed bearing; two arc-shaped shells (15) are fixedly embedded in the bottom of the hollow cylinder (14); the two arc-shaped shells (15) are both located inside the first shell (6); a plurality of through holes are opened on the two arc-shaped shells (15); the air outlet of the heat pump (13) is fixedly connected to the first pipe (16); one end of the first pipe (16) is embedded in the top of the hollow cylinder (14) and is connected to the hollow cylinder (14) via a sealed bearing; the air inlet of the heat pump (13) is fixedly connected to the second pipe (17); a return pipe (18) is fixedly connected between the second pipe (17) and the first shell (6); An auxiliary component, which is used to realize the rotation of the hollow cylinder (14) and heat recovery; A driving assembly, used for driving the rotating shaft 1 (19) and the reciprocating screw (9) to rotate; Three fixing components, used to fix three brackets (12); The auxiliary components include: A first rotating shaft (19) is embedded in the horizontal plate (3), a prism (20) is slidably embedded inside the first rotating shaft (19), a second rotating shaft (21) is fixedly connected to the bottom end of the prism (20), the second rotating shaft (21) passes through the movable plate (5), a first gear (22) is fixedly sleeved on the outside of the second rotating shaft (21), a second gear (23) meshingly connected to the first gear (22) is provided on one side of the first gear (22), and the second gear (23) is fixedly sleeved on the outside of the hollow cylinder (14); A shell (24) is fixedly connected to the front side of the movable plate (5), the top of the shell (24) is arranged to be open, a mesh plate (25) is fixedly connected to the top of the shell (24), a plurality of heat storage blocks (26) are fixedly connected inside the shell (24), a fan (27) is fixedly connected to the bottom of the shell (24), a square tube (28) is fixedly connected to the top of the fan (27), the top of the square tube (28) extends into the shell (24), a pipe three (29) is fixedly connected to the rear side of the fan (27), an end of the pipe three (29) is fixedly embedded in the front side of the shell one (6), an electronic switch valve one (30) is arranged outside the pipe three (29), a pipe four (31) is fixedly embedded in the front side of the shell one (6), an electronic switch valve two (32) is arranged outside the pipe four (31), a pipe five (33) is fixedly connected between the pipe three (29) and the pipe two (17), an electronic switch valve three (34) is arranged outside the pipe five (33); A connecting block (35) fixedly connected to the top of the bottom plate (1), wherein a tooth plate (36) is fixedly connected to the top of the connecting block (35); The square tube (28) is fixedly connected to the shell (24); a fixing frame (37) is fixedly connected to the shell one (6); the pipe one (16) passes through the fixing frame (37) and is fixedly connected thereto; two guide bars (38) are fixedly connected to the top of the bottom plate (1); a plurality of rollers (39) are provided on the two guide bars (38); the plurality of rollers (39) are fixedly connected to the bottom of the coating table (11); an annular rod (40) is fixedly connected to the inner wall of the shell one (6); two limit blocks (41) are provided on the outer sliding sleeve of the annular rod (40); the two limit blocks (41) are fixedly connected to the two arc-shaped shells (15) respectively; The driving assembly comprises a fixed plate (45) and a fixed block (46), wherein the fixed plate (45) is fixedly connected to the top of the bottom plate (1), the fixed block (46) is fixedly connected to one side of the horizontal plate (3), a motor (47) is fixedly connected to one side of the fixed plate (45), an output shaft of the motor (47) is fixedly connected to a rotating shaft three (48), the rotating shaft three (48) passes through the fixed plate (45) and the fixed block (46), a sleeve (49) is sleeved on the outside of the rotating shaft three (48), the sleeve (49) is connected to the rotating shaft three (48) via a one-way bearing, and the rotating shaft three (48) is connected to the fixed plate (45) and the fixed block (46) via a bearing; The sleeve (49) and the reciprocating screw (9) are both fixedly sleeved with sprockets (50) on the outside, the two sprockets (50) are sleeved with chains (51) on the outside, the two sprockets (50) are connected to each other by the chain (51), one end of the rotating shaft (48) is sleeved with a bevel gear (52) on the outside, the bevel gear (52) is connected to the rotating shaft (48) by a one-way bearing, one side of the bevel gear (52) is provided with a bevel gear (53) meshingly connected therewith, the bevel gear (53) is fixedly sleeved on the outside of the rotating shaft (19), and a reinforcing rod (54) is fixedly connected between the fixing plate (45) and the bottom plate (1); The fixing assembly comprises a cavity one (55) and a cavity two (56), wherein the cavity one (55) and the cavity two (56) are both arranged on the coating platform (11), and the cavity two (56) is located at the bottom of the cavity one (55), and a connecting block (57) is fixedly connected to the bottom of the bracket (12), and the connecting block (57) passes through the cavity one (55) and extends into the interior of the cavity two (56), and slots are arranged on both sides of the connecting block (57), and the cavity two (56) A base block (58) is fixedly connected to the bottom, the base block (58) is in contact with the bottom of the connecting block (57), a threaded rod (59) is connected to the rear side of the base block (58), the rear end of the threaded rod (59) extends to the rear outside of the coating table (11), a third gear (60) is fixedly sleeved on the rear outside of the threaded rod (59), a threaded block (61) is sleeved on the outside of the threaded rod (59), and the threaded block (61) is connected to the threaded rod (59) by threads; Two rotating rods (62) are connected inside the second cavity (56), and the two rotating rods (62) are fixedly connected with a clamping block (63), and the two clamping blocks (63) are respectively embedded in two clamping grooves. The outsides of the two rotating rods (62) are provided with a spiral groove (64), and the two spiral grooves (64) are slidably embedded with a protrusion (65), and the two protrusions (65) are respectively fixedly connected to the two sides of the threaded block (61). Two positioning rods (66) are fixedly connected to the bottom of the second cavity (56), and the two positioning rods (66) pass through the threaded block (61) and are slidably connected thereto. The threaded rod (59) is connected to the coating table (11) via a bearing, and the rotating rod (62) is connected to the coating table (11) via a bearing.

2. The high-efficiency vacuum galvanizing equipment with uniform heating according to claim 1, characterized in that: The vacuum galvanizing assembly comprises two placement racks (42), the two placement racks (42) being fixedly connected to the inner walls on both sides of the second shell (7), respectively; a vacuum pump (43) and two electron beam generators (44) are fixedly embedded on the top of the second shell (7), the vacuum pump (43) being located between the two electron beam generators (44), and the two electron beam generators (44) being located directly above the two placement racks (42), respectively.

3. The high-efficiency vacuum galvanizing equipment with uniform heating according to claim 1, characterized in that: Support legs (67) are fixedly connected at the four corners of the bottom of the base plate (1).

4. The high-efficiency vacuum galvanizing equipment with uniform heating according to claim 2, characterized in that: The reciprocating screw (9) is connected to the support block (8) via a bearing, the first rotating shaft (19) is connected to the transverse plate (3) via a bearing, and the second rotating shaft (21) is connected to the movable plate (5) via a bearing.

Citation Information

Patent Citations

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