Unit type earthenware brick curtain wall system and installation method

Abstract

The invention discloses a unit type earthenware brick curtain wall system. The unit type earthenware brick curtain wall system comprises unit plates, a support assembly and an after-loading earthenware brick assembly. Each unit plate comprises a stand column, a cross beam, earthenware bricks, a screw rod and an aluminum alloy hanging piece. The screw rod vertically penetrates through the earthenware brick, and two ends of the screw rod are fixed on the cross beam; the whole earthenware bricks are arranged in a staggered manner; the aluminum alloy hanging pieces are fixed to the outer side walls of the stand columns. The support assembly is fixedly connected with a building main body structure, and the unit plate is connected to the support assembly in a hung mode through the aluminum alloy hanging piece. The after-loading earthenware brick assembly comprises after-loading earthenware bricks, a first aluminum alloy profile, a second aluminum alloy profile and a fixing piece, and when the after-loading earthenware brick assembly is installed and used, the after-loading earthenware bricks are matched with the second aluminum alloy profile through the first aluminum alloy profile to be used and arranged at splicing seams of the connecting positions of the transverse adjacent unit plates. The unit plates can be assembled in advance in a factory, and then the unit plates are hoisted on site, so that site construction procedures are reduced, the working efficiency is improved, and the construction period is shortened.

Description

Technical Field

[0001] The present invention belongs to the field of building exterior decoration, and in particular relates to a unitized ceramic brick curtain wall system and an installation method. Background Art

[0002] China is the hometown of ceramics and has formed a unique ceramic culture in its long history. With the diversification of building curtain wall decoration materials, ceramic tiles are increasingly used as decorative materials in building facade decoration.

[0003] At present, there are three main installation processes for decorative ceramic tiles on building facades: (1) Ceramic tile string hanging through steel. After the curtain wall keel is installed, holes are drilled on the horizontal keel to fix steel bars or screws. The ceramic tiles are strung one by one through the round holes on the ceramic tiles to complete the installation. (2) Ceramic tile slot dry hanging. After the curtain wall keel is installed, the aluminum alloy hanger base is installed on the curtain wall keel through bolts. Each ceramic tile is installed with an aluminum alloy hanger through a back bolt. Then, the ceramic tiles are hung one by one on the aluminum alloy hanger base through the aluminum alloy hanger to complete the installation. (3) Ceramic tile embedded dry hanging. After the curtain wall keel is installed, the special corrugated steel plate is fixed to the curtain wall keel with screws. The ceramic tiles are customized with molds, and the built-in mold shape matches the corrugated steel plate. The ceramic tiles use the elasticity of the metal corrugated steel plate to embed in the corrugated steel plate through external pressure buckles and are installed one by one. It can be seen that after the curtain wall keel is installed, the ceramic tiles need to be installed one by one in the above process, which leads to complicated installation process, large on-site installation workload and low construction efficiency.

[0004] As the market develops, labor costs are getting higher and higher, and the pace of construction is getting faster and faster. It is necessary to propose a new type of unitized ceramic brick curtain wall system to overcome the defects of the existing installation process, such as complicated installation procedures and low construction efficiency. Summary of the Invention

[0005] To address the shortcomings of the aforementioned background technology, the present invention provides a unitized ceramic tile curtain wall system. This system pre-assembles string-hung ceramic tiles, which are then installed on-site one by one, into unit panels in a factory. These panels are then hoisted on-site, thereby reducing on-site construction steps, improving work efficiency, and shortening the construction period. Furthermore, the present invention discloses an installation method for the unitized ceramic tile curtain wall system.

[0006] The present invention adopts the following technical solutions to achieve the above-mentioned purpose:

[0007] The first aspect of the present invention discloses a unitized ceramic tile curtain wall system, comprising a unit panel, a support assembly, and a rear-mounted ceramic tile assembly; the unit panel comprises a column, a beam, a ceramic tile, a screw, and an aluminum alloy hanger; the crossbeam is fixedly connected to the column; the ceramic tile has at least two circular holes for passing the screw, the screw is vertically passed through the ceramic tile and fixed at both ends to the crossbeam; the ceramic tiles are arranged in a staggered manner; the aluminum alloy hanger is fixed to the outer wall of the column; the support assembly is fixedly connected to the main structure of the building, and the unit panel is hung on the support assembly through the aluminum alloy hanger; the rear-mounted ceramic tile assembly comprises a rear-mounted ceramic tile, a first aluminum alloy profile, a second aluminum alloy profile, and a fixing piece; during installation and use, the rear-mounted ceramic tile is fixedly connected to the first aluminum alloy profile through the fixing piece, and is arranged at the joint where adjacent unit panels intersect by using the first aluminum alloy profile in combination with the second aluminum alloy profile.

[0008] As an optional solution, the aluminum alloy hanger has a first connecting surface, a first long screw hole and a slot; the first connecting surface is fixedly connected to the outer side wall of the column; the first long screw hole is arranged vertically; the slot is arranged at the bottom of the first long screw hole and connected to the first long screw hole; a leveling bolt for adjusting the height of the unit plate is installed in the first long screw hole.

[0009] As an optional solution, the support assembly includes a steel plate adapter support, an aluminum alloy adapter and a first bolt group;

[0010] The aluminum alloy adapter is provided with a reserved notch for installing the aluminum alloy hanger;

[0011] The steel plate transition support and the aluminum alloy transition piece are fixedly connected by a first bolt group.

[0012] As an optional solution, the cross-sections of the steel plate adapter and the aluminum alloy adapter are both L-shaped;

[0013] The steel plate transfer support includes a third connection surface and a fourth connection surface, wherein the third connection surface is fixedly connected to the embedded part in the main structure of the building, and the fourth connection surface is provided with a first waist hole arranged transversely;

[0014] The aluminum alloy adapter includes a fifth connecting surface and a sixth connecting surface. The fifth connecting surface is provided with a reserved notch for mounting the aluminum alloy hanger. The sixth connecting surface is provided with a second waist hole arranged vertically for use with the first waist hole.

[0015] The steel plate transition support and the aluminum alloy transition piece are fixedly connected by a first bolt group passing through the first waist hole and the second waist hole.

[0016] As an optional solution, the support assembly further includes a second limiting washer, and the second limiting washer is provided with a screw hole for passing the first bolt group;

[0017] The sixth connecting surface of the aluminum alloy adapter has a tooth-shaped structure used in conjunction with the second limiting gasket;

[0018] A first anti-corrosion gasket is also provided between the steel plate transition support and the aluminum alloy transition piece.

[0019] As an optional solution, the unit panel has two columns and at least two beams arranged at equal intervals between the two columns; the beams are provided with mounting holes; the length of the screw is basically equal to the spacing between adjacent beams, and both ends are fixed to the mounting holes of adjacent beams by sleeve nuts.

[0020] As an optional solution, the column is a rectangular tubular structure; the cross-section of the beam is L-shaped, including a second connecting surface and a supporting surface arranged vertically, the second connecting surface is used to connect the column, and a plurality of mounting holes are provided on the supporting surface; the column has a transverse through-hole, and the aluminum alloy hanger is fixedly connected to the column by a second bolt group installed in the through-hole.

[0021] As an optional solution, the crossbeam is a steel crossbeam; the columns are steel columns; the crossbeam and the columns are fixedly connected by welding; and a second anti-corrosion gasket is further provided between the aluminum alloy hanger and the steel column.

[0022] As an optional solution, the post-installed ceramic brick is a plate-shaped structure, the length and width of which are substantially equal to those of the ceramic brick, and the thickness of which is less than that of the ceramic brick;

[0023] The first aluminum alloy profile and the second aluminum alloy profile are aligned to form a second long screw hole and a round tube and a rectangular tube arranged on both sides of the second long screw hole. The round tube and the rectangular tube are used in conjunction with each other to achieve fine adjustment of the horizontal position of the post-installed ceramic tile.

[0024] During installation and use, the first aluminum alloy profile and the second aluminum alloy profile are matched together, and the two screws at the joints of the adjacent unit panels are respectively enclosed in the circular tube and the rectangular tube, and are connected and fixed by fixing bolts installed in the second long screw holes.

[0025] A second aspect of the present invention discloses a method for installing a unitized ceramic tile curtain wall system, which is used to install the unitized ceramic tile curtain wall system according to the first aspect of the present invention or any one of its optional solutions, comprising:

[0026] Securely connect the bottommost crossbeam of the unit panel to the column, secure one end of the screw to the crossbeam, and place the tiles on the screw in a staggered arrangement. Securely connect the second crossbeam from the bottom to the column, and continue installing screws and tiles in the same manner until the prefabricated unit panel is assembled. Secure the aluminum alloy hanger to the outer wall of the column.

[0027] The rear-mounted ceramic brick is fixedly connected to the first aluminum alloy profile through a fixing piece;

[0028] Fix the support assembly to the main building structure at the construction site;

[0029] Hang the assembled unit panels on the support assembly through aluminum alloy hangers;

[0030] The rear-installed ceramic bricks are fixed at the joints at the intersections of the transversely adjacent unit panels by using the first aluminum alloy profile in conjunction with the second aluminum alloy profile.

[0031] The present invention adopts the above technical solution and has the following beneficial effects:

[0032] (1) The present invention realizes the unitized installation principle of the ceramic tile curtain wall through the innovative design of the unit panels, support components, and post-installed ceramic tile components, and the coordinated use of these components. The unit panels can be pre-assembled in the factory and then hoisted on site. Compared with the traditional method that requires on-site keel installation and ceramic tile panel string hanging, the unitized installation principle adopted by the present invention can complete the keel installation and ceramic tile panel string hanging in the factory, which can greatly improve work efficiency, shorten the construction period, reduce manpower input, and lower construction costs.

[0033] (2) The present invention uses steel keels to frame the ceramic tile unit panels with larger loads, which not only has excellent structural stress but also is more convenient to reinforce; moreover, the steel beams and steel columns in the steel keel can be directly welded, which reduces the processing steps compared to the aluminum alloy beams and aluminum alloy columns that are framed with bolts and screws.

[0034] (3) The present invention can realize three-dimensional adjustment of the aluminum alloy adapter in the horizontal plane by using the waist hole on the aluminum alloy adapter and the waist hole on the steel plate adapter support in combination; the height of the aluminum alloy hanger can be adjusted by using the leveling bolt installed in the long screw hole at the bottom of the aluminum alloy hanger and the slot connected to the long screw hole in combination to ensure the flatness of the unit plate installation.

[0035] (4) The present invention achieves an I-shaped seam effect at the intersection of the unit panels by post-installing ceramic tile components, and can effectively hide the splicing seams between the unit panels.

[0036] (5) The present invention, through the innovative design of the aluminum alloy profile structure in the rear-mounted ceramic tile assembly, can not only achieve depth limitation and fix the rear-mounted ceramic tiles in the corresponding position, but also solve the fault tolerance of the unit panels in the horizontal installation and the temperature difference deformation effect between the unit panels through the coordinated use of rectangular tubes and circular tubes. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 : Large drawing of the unitized ceramic brick curtain wall system;

[0038] Figure 2 : Figure 1 An enlarged schematic diagram of the midpoint diagram DT-01;

[0039] Figure 3 : Figure 1 An enlarged schematic diagram of the midpoint diagram DT-02;

[0040] Figure 4 : Figure 1 An enlarged schematic diagram of the midpoint diagram DT-03;

[0041] Figure 5 : Schematic diagram of the structure of the aluminum alloy pendant and the aluminum alloy adapter;

[0042] Figure 6 : Exploded view of the installation of aluminum alloy hangers, aluminum alloy adapters, and steel plate adapter supports;

[0043] Figure 7 : Schematic diagram of the completed installation of aluminum alloy hangers, aluminum alloy adapters, and steel plate adapter supports;

[0044] Figure 8 : Installation diagram of aluminum alloy profile A and aluminum alloy profile B;

[0045] Figure 9 : Exploded view of rear-mounted components with ceramic tiles;

[0046] Figure 10 : 3D schematic diagram of the unit plate;

[0047] Figure 11 : Schematic diagram of the splicing of local unit plates.

[0048] Figure markings: 1-unit plate, 2-screw, 3-rear belt, 4-civil structure, 5-embedded parts, 6-steel plate transfer support, 61-connection surface, 62-connection surface, 63-waist hole, 7-aluminum alloy adapter, 71-connection surface, 72-connection surface, 73-waist hole, 74-reserved notch, 8-bolt group A, 9-aluminum alloy hanger, 91-connection surface, 92-long screw hole and 93-slot, 10-bolt group B, 11-steel column, 111-through hole, 12-steel beam, 121-connection surface, 122-bearing Support surface, 123-mounting hole, 13-ceramic tile, 131-round hole, 14-leveling bolt, 15-wall joint agent, 16-rear-mounted ceramic tile, 17-back bolt, 18-aluminum alloy profile A, 181-semi-circular arc connection end, 182-reinforcement rib, pipe section-183, 19-aluminum alloy profile B, 191-semi-circular arc connection end, 192-reinforcement rib, pipe section-193, 20-anti-corrosion gasket A, 21-anti-corrosion gasket B, 22-limiting gasket, 23-fixing bolt, 24-long screw hole, 25-round tube, 26-rectangular tube. DETAILED DESCRIPTION

[0049] The technical solutions of the present invention will be clearly and completely described below with reference to specific embodiments and accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0050] In the description of the present invention, if terms indicating directions or positional relationships such as "upper," "lower," "left," "right," "inside," "outside," "front," "back," "top," "bottom," "horizontal," and "vertical" appear, these are based on the directions or positional relationships shown in the accompanying drawings and are merely for the purpose of facilitating and simplifying the description of the present invention. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction. Therefore, they should not be construed as limiting the present invention. In addition, the terms "including" and "having," as well as any variations thereof, are intended to cover non-exclusive inclusions and may include other elements not expressly listed or inherent to these products or devices.

[0051] Combine Figures 1 to 10 As shown, Example 1 of the present invention provides a unitized ceramic tile curtain wall system, which is installed on the exterior surface of a building and utilizes the principle of unitized installation to achieve the overall installation of the ceramic tile curtain wall. The unitized ceramic tile curtain wall system primarily comprises unit panels 1, support assemblies used in conjunction with the unit panels, and post-installed ceramic tile assemblies positioned at the joints between adjacent unit panels.

[0052] Unit panel 1 primarily comprises steel columns 11, steel beams 12, ceramic tiles 13, screws 2, aluminum alloy hangers 9, leveling bolts 14, anti-corrosion washers B21, and bolt groups B10. Ceramic tiles 13 are perforated tiles with two circular holes 131 for receiving screws 2. Steel columns 11 are typically rectangular tubular structures, with transverse through-holes 111 extending through their sidewalls for receiving bolt groups B10. Steel beams 12 have an L-shaped cross-section and include a vertically arranged connecting surface 121 and a supporting surface 122. Connecting surface 121 is used to connect to steel columns 11, while supporting surface 122 is provided with several mounting holes 123 for receiving screws 2. In this embodiment, the diameter of mounting holes 123 is 1 mm larger than the diameter of the screws. The diameter of the screw rod 2 is usually smaller than the diameter of the circular hole 131 of the ceramic tile 13 and the mounting hole 123 of the steel beam 12. The length of the screw rod 2 is usually substantially equal to the length of the column 11. Both ends of the screw rod 2 can be fixed to the mounting hole 123 of the steel beam 12 by sleeve nuts.

[0053] like Figure 5 As shown, the aluminum alloy hanger 9 is provided with structures such as a connecting surface 91, a long screw hole 92 and a slot 93. The connecting surface 91 is provided with a screw hole for installing the bolt group B10. The connecting surface 91 is in contact with the outer wall of the steel column 11 and is fixedly connected by the bolt group B10. The long screw hole 92 is arranged vertically, and the slot 93 is arranged at the bottom of the long screw hole 92 and is connected to the long screw hole 92. During installation, the unit panel 1 is inserted into the reserved notch 74 of the support assembly through the slot 93 to achieve the hanging of the unit panel 1. The height of the unit panel 1 is adjusted by the leveling bolt 14 installed in the long screw hole 92. In other embodiments, the aluminum alloy hanger 9 can also be a structure of other shapes, as long as the hanging of the unit panel 1 on the support assembly can be achieved.

[0054] Each unit panel 1 has two left and right steel columns 11 arranged in parallel along the vertical direction, and a plurality of steel beams 12 arranged horizontally between the two steel columns 11. The plurality of steel beams 12 are arranged at equal intervals in the vertical direction, and the spacing between two adjacent steel beams 12 is approximately 600 mm. This spacing can be adjusted according to actual working conditions. In other embodiments, each unit panel 1 can also be provided with only two left and right steel columns 11 and two upper and lower steel beams 12. The curtain wall keel composed of the steel columns 11 and steel beams 12 is also called a steel keel. In other embodiments, the curtain wall keel can also be an aluminum alloy keel. The specific selection can be based on actual working conditions. However, considering that the ceramic tiles 13 bear a large load, steel keels have higher strength and lower cost, steel is preferably used to make the curtain wall keel.

[0055] During installation and use, the steel columns 11 and steel beams 12 can be fixedly connected by welding. In other embodiments, the steel columns 11 and steel beams 12 can also be fixedly connected by other means such as bolts. After the steel columns 11 and steel beams 12 are fixed to form the curtain wall keel, one end of the screw rod 2 can be first fixed to the mounting hole 123 of the bottommost steel beam 12 using a sleeve nut. The same ceramic tile 13 is then placed on two adjacent screw rods 2, sequentially from bottom to top, so that the ceramic tiles 13 are arranged in a staggered pattern. Finally, the other end of the screw rod 2 is fixed to the mounting hole 123 of the top steel beam 12 using a sleeve nut. The aluminum alloy hanger 9 is then fixed to the outside of the steel column 11, that is, the side wall away from the beam, using a bolt assembly B10. Furthermore, an anti-corrosion gasket B21 is provided between the aluminum alloy hanger 9 and the steel column 1 to prevent electrochemical corrosion caused by the potential difference between the two metals, which forms a galvanic cell when the two metals contact each other. Thus, an integral structure is formed, that is, a unit panel 1 that can be hung on the main structure of the building is obtained.

[0056] like Figure 6 and Figure 7 As shown, the support assembly is mainly composed of components such as a steel plate transfer support 6, an aluminum alloy transfer part 7, an anti-corrosion gasket A20, a bolt group A8 and a limiting gasket 22. The cross-sections of the steel plate transfer support 6 and the aluminum alloy transfer part 7 are both L-shaped. The steel plate transfer support 6 includes a connecting surface 61 and a connecting surface 62, wherein the connecting surface 61 is fixedly connected to the embedded part 5 installed in the civil engineering structure 4; a pair of transversely arranged waist holes 63 are provided on the connecting surface 62. The aluminum alloy transfer part 7 includes a connecting surface 71 and a connecting surface 72, wherein the connecting surface 71 is provided with a reserved notch 74 for installing the aluminum alloy hanger 9; a pair of vertically arranged waist holes 73 are provided on the connecting surface 72, and the vertically arranged waist holes 73 are used in conjunction with the transversely arranged waist holes 63 on the steel plate transfer support 6. The limiting gasket 22 is provided with screw holes for passing the bolt group A8. Furthermore, the inner side of the connection surface 72, where the limiting gasket 22 is mounted, has a tooth-like structure. The tooth-like structure of the connection surface 72 engages with the limiting gasket 22 to limit the depth of the adapter 7. Furthermore, an anti-corrosion gasket A20 can be installed between the steel plate adapter support 6 and the aluminum alloy adapter 7 to prevent electrochemical corrosion between the two metals. In the present invention, the anti-corrosion gaskets B21 and A20 can be made of materials such as nylon gaskets and EPDM gaskets.

[0057] During installation, align the connection surface 62 of the steel plate adapter support 6 with the connection surface 72 of the aluminum alloy adapter 7. Fine-tune the horizontal and depth position of the unit plate using the horizontally arranged waist holes 63 on the steel plate adapter support 6 and the vertically arranged waist holes 73 on the aluminum alloy adapter 7. After adjustment, secure the steel plate adapter support 6 and the aluminum alloy adapter 7 together using the limit washers 22 and bolt assembly A8. This creates an integrated structure, namely the support assembly.

[0058] The rear-loading belt 3 is actually the area set between adjacent unit panels 1. It contains a number of rear-loading belt ceramic tile assemblies arranged in a vertical direction. After the rear-loading belt ceramic tile assemblies are installed, they form a flat surface with the unit panels 1, which is the ceramic tile curtain wall.

[0059] The rear-mounted tile assembly mainly includes rear-mounted tile 16, back bolt 17, aluminum alloy profile A18, aluminum alloy profile B19 and fixing bolt 23. Among them, the rear-mounted tile is a plate-shaped tile, the length and width of which are substantially equal to those of the tile 13, and the thickness of which is less than that of the tile 13. Figure 8 and Figure 9 As shown, aluminum alloy profiles A18 and B19 can adopt the same structure. For example, profile A18 includes a semicircular connecting end 181, two reinforcing ribs 182, and a pipe section 183 positioned in the middle of the profile. The length of pipe section 183 is half the width of profile A18. Similarly, profile A19 also has a semicircular connecting end 191, reinforcing ribs 192, and a pipe section 193 positioned in the middle of the profile. During installation, the rear-mounted tile 16 is fixedly connected to the aluminum alloy profile A18 via the back bolt 17. Aluminum alloy profiles B19 and A18 are aligned, with pipe sections 183 and 193 aligned vertically to form long screw holes 24 for mounting the fixing bolts 23. The semicircular connecting ends 181 and 191 are aligned to form a circular tube 25 for enclosing the screw 2. The reinforcing ribs 182 and 192 are aligned to form a rectangular tube 26 for enclosing the screw 2. This creates a single structure, namely the rear-mounted tile assembly. As will be appreciated, the diameter of the circular tube 25 is larger than the diameter of the screw 2, and the length of the rectangular tube 26 is also larger than the diameter of the screw 2, to facilitate fine-tuning of the horizontal position.

[0060] It should be noted that in this embodiment, aluminum alloy profiles A18 and B19 constitute the mounting mechanism for the rear-mounted tile 16. This structural design not only limits the depth of the rear-mounted tile 16 but also addresses the horizontal installation tolerance of the unit panels and the effects of temperature differences on deformation between the unit panels. In other embodiments, the rear-mounted tile mounting components may employ other structural designs, as long as they effectively secure the rear-mounted tile 16.

[0061] In Example 2, a method for installing a unitized ceramic brick curtain wall system is provided, which mainly includes the following steps:

[0062] Unit panel assembly: Weld the bottom steel beam 12 to the steel column 11, and create mounting holes 123 on the steel beam 12 corresponding to the positions of the circular holes 131 on the ceramic tiles 13. After welding, insert the screws 2 into the opened mounting holes 123. Place the ceramic tiles 13 one by one on the screws 2 in a staggered arrangement. Weld the second steel beam and install the screws and ceramic tiles in the same manner until the steel keel and ceramic tiles 13 in the unit panel 1 are assembled according to the prefabricated dimensions. Then, secure the aluminum alloy hanger 9 to the steel column 11 using bolt group B10, thus completing the assembly of the unit panel 1.

[0063] After-installed ceramic tile processing: The after-installed ceramic tile 16 is fixed to the aluminum alloy profile A18 through the back bolt 17. It is worth noting that the assembly of the unit plate and the installation of the after-installed ceramic tile can be completed in the factory.

[0064] On-site civil construction: Embedded components 5 are embedded within the civil structure 4 according to the construction drawings. After the civil construction is complete, the steel plate adapter support 6 is welded to the embedded components 5. The aluminum alloy adapter 7 is secured to the steel plate adapter support 6 via bolt assembly A8, thus forming the support assembly. During this process, the horizontal and depth positions of the steel plate adapter support 6 and the vertical holes 73 on the aluminum alloy adapter 7 can be adjusted using the horizontally arranged waist holes 63 on the steel plate adapter support 6 and the vertically arranged waist holes 73 on the aluminum alloy adapter 7. Once adjusted, the steel plate adapter support 6 and the aluminum alloy adapter 7 are secured together using the limit washers 22 and bolt assembly A8.

[0065] After the support assembly is installed, the unit panel 1 transported to the site is hoisted by lifting equipment; during the hoisting process, the unit panel 1 is hung on the reserved notch 74 of the aluminum alloy adapter 7 through the aluminum alloy hanger 9, thereby realizing the hanging of the unit panel 1.

[0066] After the hanging is completed, the installation deviation of the adjacent unit panels 1 is adjusted on site by the leveling bolts 14 passed through the long screw holes 92 of the aluminum alloy hangers 9 to ensure the uniform height of the unit panels 1 in the horizontal direction.

[0067] After the unit panels 1 are mounted, align the aluminum alloy profile B19 with the aluminum alloy profile A18 with the post-installed ceramic tile 16 so that the screws 2 passing through the adjacent unit panels 1 are located in the circular tube 25 and the rectangular tube 26, respectively. Insert the fixing bolts 23 through the gaps between the adjacent unit panels 1 into the long screw holes 24, and fix the aluminum alloy profiles A18 and B19 together using the fixing bolts 23, thereby completing the installation of the post-installed ceramic tile assembly.

[0068] After the rear-mounted ceramic tile assembly is installed, the gaps between adjacent unit panels are filled with caulking agent 15 to achieve waterproof sealing of the ceramic tile facade. This completes the entire installation process of the unitized ceramic tile curtain wall system.

[0069] In summary, the present invention divides the facade ceramic tile curtain wall into unit panels, assembles the curtain wall base keel and surface layer set with screws in the factory, and then transports the formed unit panels to the site; the support components are installed on site and fixed to the main structure with embedded parts, and the unit panels are hung on site with lifting equipment; after the large-surface unit panels are installed, the ceramic tiles are installed later.

[0070] It is worth noting that in the above process, both the assembly of the unit panels and the processing of the post-installation tiles can be completed in the factory. Once assembled, they can be transported to the site. This invention eliminates the traditional on-site keel installation and tile stringing process, which are now performed in the factory. By completing both the unit panel assembly and post-installation tile processing in the factory, the process achieves higher precision and more reliable quality. Furthermore, it significantly reduces construction costs and labor, and significantly shortens the construction period.

[0071] Finally, it should be noted that although the embodiments of the present invention have been described above in conjunction with the accompanying drawings, the present invention is not limited to the above-mentioned specific embodiments and application fields. The above-mentioned specific embodiments are merely illustrative and instructive, and not restrictive. Under the guidance of this specification, those skilled in the art can also make many forms without departing from the scope of protection of the claims of the present invention, and all of these forms are protected by the present invention.

Claims

1. A unitized ceramic brick curtain wall system, characterized in that: It includes unit panels, support components, and rear-mounted ceramic tile components; The unit plate includes a column, a beam, a ceramic tile, a screw, and an aluminum alloy hanger; the beam is fixedly connected to the column; the ceramic tile has at least two round holes for inserting the screw, the screw is vertically inserted into the ceramic tile and the two ends are fixed to the beam; the ceramic tiles are arranged in a staggered manner as a whole; the aluminum alloy hanger is fixed to the outer wall of the column; the support assembly is fixedly connected to the main structure of the building, and the unit plate is hung on the support assembly through the aluminum alloy hanger; The rear-mounted ceramic brick assembly includes a rear-mounted ceramic brick, a first aluminum alloy profile, a second aluminum alloy profile and a fixing piece; when installed and used, the rear-mounted ceramic brick is fixedly connected to the first aluminum alloy profile through the fixing piece, and is arranged at the joint seam where the adjacent unit panels meet in the horizontal direction through the cooperation of the first aluminum alloy profile and the second aluminum alloy profile.

2. The unitized ceramic brick curtain wall system according to claim 1, characterized in that: The aluminum alloy hanger has a first connecting surface, a first long screw hole and a slot; the first connecting surface is fixedly connected to the outer side wall of the column; the first long screw hole is arranged vertically; the slot is arranged at the bottom of the first long screw hole and connected to the first long screw hole; a leveling bolt for adjusting the height of the unit plate is installed in the first long screw hole.

3. The unitized ceramic brick curtain wall system according to claim 1, characterized in that: The support assembly includes a steel plate transfer support, an aluminum alloy transfer piece and a first bolt group; The aluminum alloy adapter is provided with a reserved notch for installing the aluminum alloy hanger; The steel plate transition support and the aluminum alloy transition piece are fixedly connected by a first bolt group.

4. The unitized ceramic brick curtain wall system according to claim 3, characterized in that: The cross-sections of the steel plate transfer support and the aluminum alloy transfer piece are both L-shaped; The steel plate transfer support includes a third connection surface and a fourth connection surface, the third connection surface is fixedly connected to the embedded part in the main structure of the building, and the fourth connection surface is provided with a first waist hole arranged transversely; The aluminum alloy adapter comprises a fifth connecting surface and a sixth connecting surface, the fifth connecting surface is provided with a reserved notch for installing the aluminum alloy hanger, and the sixth connecting surface is provided with a second waist hole arranged vertically and used in conjunction with the first waist hole; The steel plate transition support and the aluminum alloy transition piece are fixedly connected by a first bolt group penetrating through the first waist hole and the second waist hole.

5. The unitized ceramic brick curtain wall system according to claim 3, characterized in that: The support assembly further includes a second limiting gasket, and the second limiting gasket is provided with a screw hole for passing the first bolt group; The sixth connecting surface of the aluminum alloy adapter has a toothed structure used in conjunction with the second limiting gasket; A first anti-corrosion gasket is also provided between the steel plate transition support and the aluminum alloy transition piece.

6. The unitized ceramic brick curtain wall system according to claim 1, characterized in that: The unit plate has two columns and at least two beams arranged at equal intervals between the two columns; the beams are provided with mounting holes; the length of the screw rod is substantially equal to the spacing between adjacent beams, and both ends are fixed to the mounting holes of adjacent beams by sleeve nuts.

7. The unitized ceramic brick curtain wall system according to claim 1, characterized in that: The column is a rectangular tubular structure; the cross-section of the crossbeam is L-shaped, including a second connecting surface and a supporting surface arranged vertically, the second connecting surface is used to connect the column, and a plurality of mounting holes are provided on the supporting surface; the column is provided with a transverse through-hole, and the aluminum alloy hanger is fixedly connected to the column by a second bolt group installed in the through-hole.

8. The unitized ceramic brick curtain wall system according to claim 1, characterized in that: The cross beam is a steel cross beam; the columns are steel columns; the cross beam and the columns are fixedly connected by welding; a second anti-corrosion gasket is also provided between the aluminum alloy hanger and the steel column.

9. The unitized ceramic brick curtain wall system according to any one of claims 1 to 8, characterized in that: The post-loading ceramic brick is a plate-like structure, the length and width of which are substantially equal to the length and width of the ceramic brick, and the thickness of which is less than the thickness of the ceramic brick; The first aluminum alloy profile and the second aluminum alloy profile are matched to form a second long screw hole and a round tube and a rectangular tube arranged on both sides of the second long screw hole. The round tube and the rectangular tube are used in combination to achieve fine adjustment of the horizontal position of the rear-mounted ceramic brick; During installation and use, the first aluminum alloy profile and the second aluminum alloy profile are matched together, and the two screws at the joints of the adjacent unit panels are respectively enclosed in the round tube and the rectangular tube, and are connected and fixed by fixing bolts installed in the second long screw holes.

10. A method for installing a unitized ceramic brick curtain wall system, characterized in that: A unitized ceramic brick curtain wall system for installing any one of claims 1 to 9, comprising: The bottommost crossbeam in the unit plate is fixedly connected to the column, one end of the screw is fixed to the crossbeam, and the ceramic bricks are placed on the screw, and the whole is staggered; the second crossbeam from the bottom to the top is fixedly connected to the column, and the screws and ceramic bricks are continuously installed in the above manner until the assembly of the unit plate of the prefabricated size is completed; the aluminum alloy hanger is fixed to the outer wall of the column; The rear-mounted ceramic brick is fixedly connected to the first aluminum alloy profile through a fixing piece; The support assembly is fixedly connected to the main structure of the building at the construction site; Hang the assembled unit plate on the support assembly through the aluminum alloy hanger; Through the coordinated use of the first aluminum alloy profile and the second aluminum alloy profile, the rear-mounted ceramic brick is fixed at the joint seam at the intersection of the adjacent unit panels in the horizontal direction.

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