An electronic component winding device

Abstract

The present invention relates to the technical field of electronic component production and processing, and specifically relates to a wire winding device for electronic components, which includes an equipment frame body. On the upper surface of the equipment frame body, coil brackets are symmetrically arranged. In the present invention, a rotating motor drives the grasping telescopic cylinder to rotate, and an adjusting motor drives the grasping telescopic cylinder to rise and fall. When the grasping telescopic cylinder aligns with the required electronic component, the output end extends, and the rubber gripper clamps the electronic component. The adjusting motor lifts the grasping telescopic cylinder, and at the same time, the rotating motor drives the rotating base to rotate 90 degrees, so that both ends of the electronic component are aligned with the three-jaw chuck. The three-jaw chuck clamps the electronic component, achieving the purpose of quickly and accurately clamping the electronic component. The winding motor drives the output gear to perform a planetary motion on the large gear ring, and the coil guiding mechanism on the planetary slider performs a planetary motion synchronously. The lead screw motor rotates to drive the coil guiding block to move horizontally, preventing the coil from running off track and enabling the coil to be evenly wound around the electronic component.

Description

Technical Field

[0001] The present invention relates to the technical field of electronic component production and processing, and particularly relates to a wire winding device for electronic components. Background Art

[0002] Electronic components are basic elements in electronic circuits. Usually, they are individually packaged and have two or more leads or metal contacts. Electronic components must be connected to each other to form an electronic circuit with a specific function, such as amplifiers, radio receivers, oscillators, etc. In the production of electronic components, a wire winding device is an essential one, which can quickly wind the metal wire required by the electronic components at a fixed point, quickly and conveniently. There are various traditional wire winding devices for electronic component production, but most of the wire winding devices of traditional electronic component production and processing equipment cannot quickly and conveniently clamp the electronic components for wire winding. Manually clamping the electronic components is easy to damage and has low efficiency, wasting working time and having low efficiency. When the traditional electronic component production and processing equipment is winding wire, the electronic components need to be manually aligned and fixed for wire winding, which has a large operation difficulty and holding the electronic components by hand will cause damage to the components, affecting subsequent use, resulting in economic losses and reducing the practicability of the wire winding device. Summary of the Invention

[0003] To solve the above technical problems, the present invention provides a wire winding device for electronic components, including a device frame body. Coil brackets are symmetrically arranged on the upper surface of the device frame body. A coil disk is rotatably connected between the outer walls of the two coil brackets. Guide chutes are symmetrically opened on the side walls of the device frame body. The purpose of such a setting is to facilitate the installation and replacement of coils. It further includes:

[0004] A turnover wire winding mechanism, which includes large gear rings symmetrically opened on the side walls of the device frame body. Output gears are meshed and connected to the outer walls of the two large gear rings. Winding motors are fixedly connected to the inner walls of the two output gears. The winding motors drive the output gears to perform turnover movement along the large gear rings. Turnover sliders are fixedly connected to the side walls of the two winding motors. The outer walls of the two turnover sliders are respectively slidably connected to the inner walls of the two guide chutes. The guide chutes play a role in limiting the turnover sliders;

[0005] A coil guiding mechanism, which includes bearing bases respectively fixedly connected to one ends of the two turnover sliders. Rolling bearings are fixedly connected to the inner walls of the two bearing bases. A coil guiding rod is fixedly connected between the inner walls of the two rolling bearings. The rolling bearings enable the coil guiding rod to rotate self - sufficiently to prevent the coil from getting stuck. A coil guiding block is slidably connected to the outer wall of the coil guiding rod. A coil guiding groove is opened on the outer wall of the coil guiding rod. The coil guiding mechanism plays a guiding role. The coil passes through the coil guiding groove and is laterally pushed by the coil guiding block during the turnover movement to prevent the coil from deviating, achieving the purpose of uniform winding;

[0006] The electronic component picking and placing mechanism includes a rotating motor fixedly connected to the lower surface of the equipment frame. The output shaft of the rotating motor is fixedly connected with a rotating base. The upper surface of the rotating base is symmetrically provided with motor brackets. Both outer walls of the two motor brackets are fixedly connected with adjusting motors. A grasping telescopic cylinder is fixedly connected between the output shafts of the two adjusting motors. The output end of the grasping telescopic cylinder is fixedly connected with a rubber gripper. The grasping telescopic cylinder can rotate in any direction under the action of the motor. After aligning with the electronic component, the output end extends, and the rubber gripper can clamp the electronic component without damaging it.

[0007] Preferably, a fixed clamping block is provided on the outer wall of the coil guiding block. A wire-breaking telescopic cylinder is fixedly connected to the outer wall of the coil guiding block. The output end of the wire-breaking telescopic cylinder is fixedly connected with a moving clamping block. A lead screw motor is fixedly connected to the outer wall of one of the turnover sliders, and a stabilizing block is fixedly connected to the outer wall of the other turnover slider. The output shaft of the lead screw motor is rotationally connected to the inner wall of the coil guiding block. The rotation of this lead screw motor enables the coil guiding block to move horizontally to achieve the purpose of uniform winding. The wire-breaking telescopic cylinder drives the moving clamping block to move, and together with the fixed clamping block, clamps the coil to achieve the purpose of wire breaking.

[0008] Preferably, clamping telescopic cylinders are symmetrically and fixedly connected to the outer wall of the equipment frame. The output ends of the two clamping telescopic cylinders are both fixedly connected with three-jaw chucks. A group of clamping motors are evenly distributed and fixedly connected to the outer walls of the two three-jaw chucks. Rubber soft pads are fixedly connected to the clamping ends of the two three-jaw chucks. The three-jaw chucks play a clamping role, and the rubber soft pads play a protective role for the electronic components during clamping.

[0009] Preferably, a plate placement groove is provided on the outer wall of the equipment frame. An electronic component placement plate is slidably connected to the inner wall of the plate placement groove. A number of electronic components to be processed are movably connected to the inner wall of the electronic component placement plate. The purpose of this setting is to facilitate the placement of electronic components.

[0010] Preferably, a first fixing plate is fixedly connected to the outer wall of the coil guiding block. The inner wall of the first fixing plate is fixedly connected to the outer wall of the wire-breaking telescopic cylinder. A second fixing plate is fixedly connected to the outer wall of one of the turnover sliders. The inner wall of the second fixing plate is fixedly connected to the outer wall of the lead screw motor. Third fixing plates are symmetrically and fixedly connected to the outer wall of the equipment frame. The outer walls of the two groups of third fixing plates are respectively fixedly connected to the outer walls of the two clamping telescopic cylinders. A fourth fixing plate is fixedly connected to the lower surface of the equipment frame. The inner wall of the fourth fixing plate is fixedly connected to the outer wall of the rotating motor. The purpose of this setting is to fix the motor or the telescopic cylinder.

[0011] Preferably, stabilizing support feet are fixedly connected to the lower surface of the equipment frame. The purpose of this setting is to stabilize the operation of the equipment.

[0012] Preferably, a rounded corner groove is formed on the upper surface of the equipment frame body, and the outer wall of the coil disk is lapped with the outer wall of the rounded corner groove. The purpose of this setting is to guide the coil.

[0013] The present invention has the following beneficial effects:

[0014] 1. For this electronic component winding device, place the coil disk on the coil bracket, and pass one end of the coil through the rounded corner groove and the coil guiding groove. Start the equipment. The rotating motor drives the gripping telescopic cylinder on the rotating base to rotate, and the adjusting motor drives the gripping telescopic cylinder to rise and fall. After the gripping telescopic cylinder aligns with the required electronic component, the output end extends, so that the rubber gripping clip clamps the electronic component to be processed, achieving the purpose of quickly and accurately gripping the electronic component.

[0015] 2. For this electronic component winding device, the adjusting motor raises the gripping telescopic cylinder, and at the same time the rotating motor drives the rotating base to rotate 90 degrees, so that both ends of the electronic component to be processed are aligned with the three-jaw chuck. The clamping telescopic cylinder drives the three-jaw chuck to clamp the electronic component to be processed, and the clamping motor rotates to make the three-jaw chuck bite the electronic component to be processed, achieving the purpose of quickly and accurately clamping the electronic component.

[0016] 3. For this electronic component winding device, the winding motor drives the output gear to perform a circumferential movement on the large gear ring, and the coil guiding mechanism on the circumferential sliding block performs a circumferential movement synchronously. The lead screw motor rotates to make the coil guiding block move horizontally, preventing the coil from running off track, so that the coil is evenly wound on the electronic component to be processed. After the winding is completed, the wire-breaking telescopic cylinder extends so that the moving wire-breaking block and the fixed wire-breaking block jointly clamp and break the coil. The rubber gripping clip removes the processed electronic component and replaces it with the next electronic component to be processed, achieving the function of rapid processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the overall structural schematic diagram of the present invention;

[0018] Figure 2 is the partial structural schematic diagram of the circumferential winding mechanism of the present invention;

[0019] Figure 3 is of the present invention Figure 2 structural schematic diagram at position A;

[0020] Figure 4 is the structural schematic diagram of the electronic component picking and placing mechanism of the present invention;

[0021] Figure 5 is the partial structural schematic diagram of the present invention;

[0022] Figure 6 is the structural schematic diagram of the three-jaw chuck of the present invention;

[0023] Figure 7 It is a schematic diagram of the cutaway structure of the guide chute of the present invention;

[0024] Figure 8 It is a schematic diagram of the cross-section structure of the bearing base of the present invention;

[0025] Figure 9 It is a schematic diagram of the structure of the electronic component placement board of the present invention.

[0026] In the figure: 1. Equipment frame; 101. Coil support; 102. Coil disk; 103. Guide slide; 104. Plate slot; 105. Fillet slot; 106. Stable support foot; 2. Revolving winding mechanism; 201. Large gear ring; 202. Output gear; 203. Winding motor; 204. Revolving slider; 3. Coil guiding mechanism; 301. Bearing base; 302. Rolling bearing; 303. Coil guiding rod; 304. Coil guiding block; 305. Coil guiding groove; 306. Fixed clamping block; 307. Retractable cylinder for wire breaking; 308. Mobile clamping block; 309, screw motor; 310, stabilizing block; 4, electronic component picking and placing mechanism; 401, rotating motor; 402, rotating base; 403, motor bracket; 404, adjusting motor; 405, grabbing telescopic cylinder; 406, rubber grabbing clamp; 5, electronic component placement plate; 501, electronic components to be processed; 6, first fixed plate; 601, second fixed plate; 602, third fixed plate; 603, fourth fixed plate; 7, clamping telescopic cylinder; 701, three-jaw chuck; 702, clamping motor; 703, rubber cushion. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] For example, see Figures 1 - 4 As shown, the present invention is an electronic component winding device, including an equipment frame 1, a coil support 101 is symmetrically arranged on the upper surface of the equipment frame 1, a coil disk 102 is rotatably connected between the outer walls of the two coil supports 101, and a guide slot 103 is symmetrically opened on the side wall of the equipment frame 1. The purpose of such arrangement is to facilitate the installation and replacement of the coil, and also includes:

[0029] Revolving winding mechanism 2, the revolving winding mechanism 2 includes large gear rings 201 symmetrically arranged on the side walls of the equipment frame 1. The outer walls of the two large gear rings 201 are both meshed with output gears 202. The inner walls of the two output gears 202 are both fixedly connected with winding motors 203. The winding motors 203 drive the output gears 202 to perform revolving motion along the large gear rings 201. The side walls of the two winding motors 203 are both fixedly connected with revolving sliders 204. The outer walls of the two revolving sliders 204 are respectively slidably connected with the inner walls of the two guide chutes 103. The guide chutes 103 play a role in limiting the revolving sliders 204;

[0030] Coil guiding mechanism 3, the coil guiding mechanism 3 includes bearing bases 301 respectively fixedly connected to one ends of the two revolving sliders 204. The inner walls of the two bearing bases 301 are both fixedly connected with rolling bearings 302. A coil guiding rod 303 is fixedly connected between the inner walls of the two rolling bearings 302. The rolling bearings 302 enable the coil guiding rod 303 to rotate self - sufficiently to prevent the coil from getting stuck. A coil guiding block 304 is slidably connected to the outer wall of the coil guiding rod 303. A coil guiding groove 305 is opened on the outer wall of the coil guiding rod 303. The coil guiding mechanism 3 plays a guiding role. The coil passes through the coil guiding groove 305 and is laterally pushed by the coil guiding block 304 during the revolving motion to prevent the coil from deviating and achieve the purpose of uniform winding;

[0031] Electronic component picking - and - placing mechanism 4, the electronic component picking - and - placing mechanism 4 includes a rotating motor 401 fixedly connected to the lower surface of the equipment frame 1. The output shaft of the rotating motor 401 is fixedly connected with a rotating base 402. Motor brackets 403 are symmetrically opened on the upper surface of the rotating base 402. Adjusting motors 404 are fixedly connected to the outer walls of the two motor brackets 403. A grasping telescopic cylinder 405 is fixedly connected between the output shafts of the two adjusting motors 404. The output end of the grasping telescopic cylinder 405 is fixedly connected with a rubber gripper 406. The grasping telescopic cylinder 405 can rotate in any direction under the action of the motor. After aligning with the electronic component, the output end extends. The rubber gripper 406 can grip the electronic component without damaging it.

[0032] Embodiment Two, please refer to Figures 5 - 9As shown in the figure, the present invention is an electronic component winding device. On the basis of Embodiment 1, a fixed clamping block 306 is provided on the outer wall of the coil guiding block 304. A wire-breaking telescopic cylinder 307 is fixedly connected to the outer wall of the coil guiding block 304. The output end of the wire-breaking telescopic cylinder 307 is fixedly connected to a moving clamping block 308. A lead screw motor 309 is fixedly connected to the outer wall of one of the turnover sliders 204, and a stabilizing block 310 is fixedly connected to the outer wall of the other turnover slider 204. The output shaft of the lead screw motor 309 is rotatably connected to the inner wall of the coil guiding block 304. When the lead screw motor 309 rotates, the coil guiding block 304 can move horizontally to achieve the purpose of uniform winding. The wire-breaking telescopic cylinder 307 drives the moving clamping block 308 to move, and together with the fixed clamping block 306, the coil is clamped off to achieve the purpose of wire breaking.

[0033] Clamping telescopic cylinders 7 are symmetrically and fixedly connected to the outer wall of the equipment frame 1. The output ends of the two clamping telescopic cylinders 7 are both fixedly connected to three-jaw chucks 701. A group of clamping motors 702 are evenly distributed and fixedly connected to the outer walls of the two three-jaw chucks 701. Rubber soft pads 703 are fixedly connected to the clamping ends of the two three-jaw chucks 701. The three-jaw chuck 701 plays a clamping role, and the rubber soft pad 703 plays a role in protecting the electronic component during clamping.

[0034] A placing plate groove 104 is provided on the outer wall of the equipment frame 1. An electronic component placing plate 5 is slidably connected to the inner wall of the placing plate groove 104. A number of electronic components to be processed 501 are movably connected to the inner wall of the electronic component placing plate 5. The purpose of this setting is to facilitate the placement of electronic components.

[0035] A first fixing plate 6 is fixedly connected to the outer wall of the coil guiding block 304. The inner wall of the first fixing plate 6 is fixedly connected to the outer wall of the wire-breaking telescopic cylinder 307. A second fixing plate 601 is fixedly connected to the outer wall of one of the turnover sliders 204. The inner wall of the second fixing plate 601 is fixedly connected to the outer wall of the lead screw motor 309. Third fixing plates 602 are symmetrically and fixedly connected to the outer wall of the equipment frame 1. The outer walls of the two groups of third fixing plates 602 are respectively fixedly connected to the outer walls of the two clamping telescopic cylinders 7. A fourth fixing plate 603 is fixedly connected to the lower surface of the equipment frame 1. The inner wall of the fourth fixing plate 603 is fixedly connected to the outer wall of the rotating motor 401. The purpose of this setting is to fix the motor or the telescopic cylinder.

[0036] Stabilizing feet 106 are fixedly connected to the lower surface of the equipment frame 1. The purpose of this setting is to stabilize the operation of the equipment.

[0037] A rounded corner groove 105 is provided on the upper surface of the equipment frame 1. The outer wall of the coil disc 102 abuts against the outer wall of the rounded corner groove 105. The purpose of this setting is to guide the coil.

[0038] During use, place the coil disc 102 on the coil bracket 101, and pass one end of the coil through the rounded corner groove 105 and the coil guiding groove 305. Start the device, rotate the motor 401 to drive the grasping telescopic cylinder 405 on the rotating base 402 to rotate, and adjust the motor 404 to drive the grasping telescopic cylinder 405 to rise and fall. After the grasping telescopic cylinder 405 aligns with the required electronic component, the output end extends to make the rubber gripper 406 grip the electronic component 501 to be processed, achieving the purpose of fast and accurate grasping. Adjust the motor 404 to lift the grasping telescopic cylinder 405, and at the same time, rotate the motor 401 to drive the rotating base 402 to rotate 90 degrees, so that both ends of the electronic component 501 to be processed are aligned with the three-jaw chuck 701. The clamping telescopic cylinder 7 drives the three-jaw chuck 701 to clamp the electronic component 501 to be processed. The clamping motor 702 rotates to make the three-jaw chuck 701 bite the electronic component 501 to be processed, achieving the purpose of fast and accurate clamping. Then, the grasping telescopic cylinder 405 retracts to make the rubber gripper 406 leave the electronic component 501 to be processed. The winding motor 203 drives the output gear 202 to perform a planetary motion on the large gear ring 201, and the coil guiding mechanism 3 on the planetary slider 204 performs a planetary motion synchronously. The lead screw motor 309 rotates to make the coil guiding block 304 move horizontally, preventing the coil from running off track, and making the coil evenly wound around the electronic component 501 to be processed. After the winding is completed, the wire-breaking telescopic cylinder 307 extends to make the moving wire-breaking block 308 and the fixed wire-breaking block 306 jointly clamp and break the coil. The rubber gripper 406 removes the processed electronic component and replaces it with the next electronic component 501 to be processed, achieving the effect of fast processing.

[0039] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An electronic component winding device, comprising an equipment frame body (1), coil supports (101) symmetrically arranged on the upper surface of the equipment frame body (1), a coil disc (102) rotatably connected between the outer walls of the two coil supports (101), and guide chutes (103) symmetrically formed on the side walls of the equipment frame body (1), characterized in that, It further includes: A turnover winding mechanism (2), the turnover winding mechanism (2) includes large gear rings (201) symmetrically opened on the side wall of the equipment frame (1), the outer walls of the two large gear rings (201) are both meshed and connected with output gears (202), the inner walls of the two output gears (202) are both fixedly connected with winding motors (203), the side walls of the two winding motors (203) are both fixedly connected with turnover sliders (204), and the outer walls of the two turnover sliders (204) are respectively slidably connected with the inner walls of the two guide chutes (103); A coil guiding mechanism (3), the coil guiding mechanism (3) includes bearing bases (301) respectively fixedly connected to one ends of the two turnover sliders (204), the inner walls of the two bearing bases (301) are both fixedly connected with rolling bearings (302), a coil guiding rod (303) is fixedly connected between the inner walls of the two rolling bearings (302), a coil guiding block (304) is slidably connected to the outer wall of the coil guiding rod (303), and a coil guiding groove (305) is opened on the outer wall of the coil guiding rod (303); An electronic component picking and placing mechanism (4), the electronic component picking and placing mechanism (4) includes a rotating motor (401) fixedly connected to the lower surface of the equipment frame (1), the output shaft of the rotating motor (401) is fixedly connected with a rotating base (402), motor brackets (403) are symmetrically opened on the upper surface of the rotating base (402), adjusting motors (404) are fixedly connected to the outer walls of the two motor brackets (403), a grasping telescopic cylinder (405) is fixedly connected between the output shafts of the two adjusting motors (404), and a rubber gripper (406) is fixedly connected to the output end of the grasping telescopic cylinder (405).

2. An electronic component winding device according to claim 1, characterized in that: A fixed clamping and cutting block (306) is opened on the outer wall of the coil guiding block (304), a wire breaking telescopic cylinder (307) is fixedly connected to the outer wall of the coil guiding block (304), a moving clamping and cutting block (308) is fixedly connected to the output end of the wire breaking telescopic cylinder (307), a lead screw motor (309) is fixedly connected to the outer wall of one of the turnover sliders (204), a stabilizing block (310) is fixedly connected to the outer wall of the other turnover slider (204), and the output shaft of the lead screw motor (309) is rotationally connected to the inner wall of the coil guiding block (304).

3. An electronic component winding device according to claim 1, characterized in that: Clamping telescopic cylinders (7) are symmetrically and fixedly connected to the outer wall of the equipment frame (1), three-jaw chucks (701) are fixedly connected to the output ends of the two clamping telescopic cylinders (7), a group of clamping motors (702) are evenly distributed and fixedly connected to the outer walls of the two three-jaw chucks (701), and rubber soft pads (703) are fixedly connected to the clamping ends of the two three-jaw chucks (701).

4. An electronic component winding device according to claim 1, characterized in that: A plate placing groove (104) is opened on the outer wall of the equipment frame (1), an electronic component placing plate (5) is slidably connected to the inner wall of the plate placing groove (104), and a number of electronic components to be processed (501) are movably connected to the inner wall of the electronic component placing plate (5).

5. The wire winding device for an electronic component according to claim 3, characterized in that: The outer wall of the coil guiding block (304) is fixedly connected to a first fixing plate (6), the inner wall of the first fixing plate (6) is fixedly connected to the outer wall of the wire-breaking telescopic cylinder (307), the outer wall of one of the turnover sliders (204) is fixedly connected to a second fixing plate (601), the inner wall of the second fixing plate (601) is fixedly connected to the outer wall of the lead screw motor (309), the outer wall of the equipment frame body (1) is symmetrically and fixedly connected to third fixing plates (602), the outer walls of the two groups of third fixing plates (602) are respectively fixedly connected to the outer walls of two clamping telescopic cylinders (7), the lower surface of the equipment frame body (1) is fixedly connected to a fourth fixing plate (603), and the inner wall of the fourth fixing plate (603) is fixedly connected to the outer wall of the rotary motor (401).

6. An electronic component winding device according to claim 1, characterized in that: The lower surface of the equipment frame body (1) is fixedly connected to stable support feet (106).

7. An electronic component winding device according to claim 1, characterized in that: The upper surface of the equipment frame body (1) is provided with a rounded corner groove (105), and the outer wall of the coil disk (102) abuts against the outer wall of the rounded corner groove (105).

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