Special coating equipment for photovoltaic panel

By designing special coating equipment for photovoltaic panels and using automation technology to achieve coating calibration and cutting, the problem of uneven manual cutting during coating production in photovoltaic glass is solved, and production efficiency and quality are improved.

CN119181661AInactive Publication Date: 2024-12-24BEIJING SHANNGLE NEW ENERGY TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411298615.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2024-12-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the deep processing and production of photovoltaic glass, the lack of automatic calibration and cutting function during the coating process, resulting in manual cutting, which is prone to unevenness, affecting production quality and efficiency.

Method used

A special coating equipment for photovoltaic panels was designed, including workbench, material smoothing box, coating cutting box and discharge box. It uses electric sliders, guide rails, cutting blades and calibration rods to achieve automated coating calibration and Cut to ensure that the coating is close to the photovoltaic panel.

Benefits of technology

Automatic calibration and cutting of photovoltaic panel coating is realized, production efficiency and quality are improved, and the coating is smoothly attached, avoiding uneven problems caused by manual cutting.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119181661A_ABST
    Figure CN119181661A_ABST
Patent Text Reader

Abstract

The invention discloses special coating equipment for a photovoltaic panel, and belongs to the technical field of photovoltaic panel coating. The device mainly comprises a machine body, a workbench is fixedly installed at the upper end of the machine body, a material smoothing box is fixedly installed at the upper end of the workbench, a covering film cutting box is fixedly installed at the front end of the material smoothing box, a discharging box is fixedly installed at the front end of the covering film cutting box, and guide rails are fixedly installed on the two sides of the workbench; electric sliding blocks are fixedly installed on the two sides of the material smoothing box and the two sides of the film covering cutting box, an adjusting plate is in threaded connection with the upper end of the material smoothing box, a flattening box is fixedly installed at the lower end of the adjusting plate, an electric guide table is slidably connected to the upper end of a sliding rail, and a cutting blade is fixedly installed at the front end of the electric guide table. The transmission roller is fixedly connected with a driving shaft of the second rotating motor, and a rotating roller is rotationally installed at the lower end of the transmission roller. According to the special film coating equipment for the photovoltaic panel, calibration cutting and automatic film pasting can be achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic panel coating, and more specifically, to a special photovoltaic panel coating device. Background Art

[0002] In the current deep processing and production of photovoltaic glass, coating is one of the important processes of the entire production line and is the "hub" of the entire production line. The stability of coating directly affects the production quality and production efficiency of the deep processing production line, and the defects and normal performance of the coating surface are the first guarantee of the quality of the coating production line. In the process of coating, there is no way to calibrate and cut the coating, and it is often necessary to cut manually, and unevenness will occur during the cutting process.

[0003] Therefore, it is necessary to provide a special coating equipment for photovoltaic panels to solve the above problems. Summary of the invention

[0004] Based on the above-mentioned problems existing in the prior art, the purpose of the embodiments of the present application is to provide a special coating device for photovoltaic panels, which can perform calibrated cutting and automatic film pasting.

[0005] The technical solution adopted by the present application to solve its technical problems is: a special coating equipment for photovoltaic panels, including a body, a workbench is fixedly installed on the upper end of the body, a material smoothing box is fixedly installed on the upper end of the workbench, a coating and cutting box is fixedly installed at the front end of the material smoothing box, a discharge box is fixedly installed at the front end of the coating and cutting box, guide rails are fixedly installed on both sides of the workbench, electric sliders are fixedly installed on both sides of the material smoothing box and the coating and cutting box, and the electric slider is slidably connected to the guide rails.

[0006] Furthermore, the material smoothing box includes an adjusting plate, the adjusting plate is threadedly connected to the upper end of the material smoothing box, and a flattening box is fixedly installed on the lower end of the adjusting plate.

[0007] Furthermore, the laminating and cutting box includes a slide rail, which is fixedly installed at the lower end of the laminating and cutting box, and the slide rail is fixedly connected to the electric sliders on both sides of the laminating and cutting box. The upper end of the slide rail is slidably connected to an electric guide table, and a cutting blade is fixedly installed at the front end of the electric guide table.

[0008] Furthermore, the discharge box includes a second rotating motor, which is fixedly installed on the side end of the discharge box. A transmission roller is rotatably installed on the inner side of the discharge box. The transmission roller is fixedly connected to the driving shaft of the second rotating motor, and a rotating roller is rotatably installed on the lower end of the transmission roller.

[0009] Furthermore, a second slide rail is fixedly installed on the inner side of the top end of the discharge box, a sliding positioning rod is slidably installed on the lower end of the second slide rail, a calibration rod is fixedly installed on the lower end of the sliding positioning rod, and a discharge trough is opened at the front end of the calibration rod.

[0010] Furthermore, a rotating motor is fixedly installed at the front end of the machine body, a rotating shaft is rotatably installed at the front end of the rotating motor, and a coating roller is fixedly connected to the front end of the rotating shaft.

[0011] The beneficial effect of the present invention is: the coating is passed through between the transmission roller and the rotating roller and comes out of the discharge trough. After all the processes are completed, the staff starts the electric sliders on both sides of the material smoothing box. The electric sliders start to drive the material smoothing box to move forward and backward. The movement of the material smoothing box forward and backward drives the flattening box at the lower end to move forward and backward to smooth and press the coating on the upper end of the photovoltaic panel. While pressing, the protective layer and the film layer on the coating will be separated, and the film layer will be tightly attached to the photovoltaic panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0013] Figure 1 It is an overall schematic diagram of a photovoltaic panel-specific coating device in this application;

[0014] Figure 2 for Figure 1 Structural diagram of the upper end of the middle workbench;

[0015] Figure 3 for Figure 1 A is a partial enlarged schematic diagram;

[0016] In the figure: 1. Machine body; 2. Workbench; 3. Rotating shaft; 4. Material smoothing box; 5. Laminating and cutting box; 6. Laminating roller; 7. Flattening box; 8. Rotating motor 2; 9. Rotating roller; 10. Transmission roller; 11. Guide rail; 12. Cutting blade; 13. Slide rail; 14. Electric guide table; 15. Rotating motor; 16. Sliding positioning rod; 17. Discharge chute; 18. Calibration rod; 19. Discharge box; 20. Adjustment plate. DETAILED DESCRIPTION

[0017] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0018] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0019] In the present invention, unless otherwise specified, the directions used, such as "up" and "down", usually refer to the directions shown in the drawings, or to the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0020] like Figure 1-3 As shown, the present application provides a special coating equipment for photovoltaic panels, including a body 1, a workbench 2 is fixedly installed on the upper end of the body 1, a material smoothing box 4 is fixedly installed on the upper end of the workbench 2, a coating and cutting box 5 is fixedly installed at the front end of the material smoothing box 4, a discharge box 19 is fixedly installed at the front end of the coating and cutting box 5, guide rails 11 are fixedly installed on both sides of the workbench 2, electric sliders are fixedly installed on both sides of the material smoothing box 4 and the coating and cutting box 5, and the electric sliders are slidably connected to the guide rails 11.

[0021] The material smoothing box 4 includes an adjusting plate 20 , which is threadedly connected to the upper end of the material smoothing box 4 , and a flattening box 7 is fixedly mounted on the lower end of the adjusting plate 20 .

[0022] The film cutting box 5 includes a slide rail 13, which is fixedly installed at the lower end of the film cutting box 5. The slide rail 13 is fixedly connected to the electric sliders on both sides of the film cutting box 5. The upper end of the slide rail 13 is slidably connected to an electric guide table 14, and a cutting blade 12 is fixedly installed at the front end of the electric guide table 14.

[0023] The discharge box 19 includes a rotating motor 8, which is fixedly installed on the side end of the discharge box 19. A transmission roller 10 is rotatably installed on the inner side of the discharge box 19. The transmission roller 10 is fixedly connected to the driving shaft of the rotating motor 8, and a rotating roller 9 is rotatably installed on the lower end of the transmission roller 10.

[0024] A second slide rail is fixedly installed on the inner side of the top of the discharge box 19, a sliding positioning rod 16 is slidably installed on the lower end of the slide rail 16, a calibration rod 18 is fixedly installed on the lower end of the sliding positioning rod 16, and a discharge trough 17 is opened at the front end of the calibration rod 18.

[0025] A rotating motor 15 is fixedly mounted at the front end of the machine body 1 , a rotating shaft 3 is rotatably mounted at the front end of the rotating motor 15 , and a coating roller 6 is fixedly connected to the front end of the rotating shaft 3 .

[0026] Specifically, the staff first places the photovoltaic panel on the workbench 2, and then adjusts the distance between the film cutting box 5 and the material smoothing box 4 according to the length of the panel. After the adjustment is completed, the adjustment plate 20 is adjusted up and down by bolts according to the thickness of the panel. The adjusting plate 20 is adjusted up and down, and the flattening box 7 at the lower end will also move up and down with the up and down adjustment of the adjusting plate 20. After all adjustments are made, the film is pulled out from the film roller 6 and passes through the material smoothing box 4 and the film cutting box 5, and the film will be flatly attached to the photovoltaic panel. Finally, the film is passed between the transmission roller 10 and the rotating roller 9 and comes out of the discharge trough 17. After all the processes are completed, the staff starts the electric sliders on both sides of the material smoothing box 4. The electric sliders start to drive the material smoothing box 4 to move back and forth. The material smoothing box 4 moves back and forth, driving the flattening box 7 at the lower end to move back and forth, so as to smooth and press the film on the upper end of the photovoltaic panel. While pressing, the protective layer and the film layer on the film will be separated, and the film layer will be tightly attached to the photovoltaic panel.

[0027] After the film on the upper end of the photovoltaic panel is pressed tightly, the staff starts the rotating motor 28 on the side end of the discharge box 19. The rotating motor 28 starts to drive the transmission roller 10 at the front end to rotate. The rotation of the transmission roller 10 will drive the film to move forward, and the rotating roller 9 at the lower end will cooperate with the transmission roller 10 at the upper end to roll out the protective shell after the coating, and pull out the protective shell through the discharge port for collection.

[0028] During the winding process, the electric sliders on both sides of the film cutting box 5 are started, and the electric sliders are started to drive the film cutting box 5 to move forward and backward. The film cutting box 5 moves forward and backward, driving the cutting blade 12 at the lower end to move forward and backward. Before starting to move, the staff starts the electric guide table 14 according to the width of the photovoltaic panel. The electric guide table 14 is started to drive the cutting blade 12 to move on the slide rail 13 until it is flush with the photovoltaic panel. The cutting blade 12 will then cut off the excess film next to the photovoltaic panel. After the film on the edge is cut off, the film at the front end of the photovoltaic panel is cut off, thereby completing the coating of the entire photovoltaic panel.

[0029] The sliding positioning rod 16 at the front end of the discharge box 19 moves left and right on the slide rail 2, and the sliding positioning rod 16 moves left and right, driving the calibration rod 18 at the lower end to move left and right, so as to calibrate the film and facilitate the staff to perform the film coating.

[0030] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0031] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0032] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

[0034] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A photovoltaic panel coating device, characterized in that: The invention comprises a machine body (1), a workbench (2) is fixedly mounted on the upper end of the machine body (1), a material smoothing box (4) is fixedly mounted on the upper end of the workbench (2), a coating cutting box (5) is fixedly mounted on the front end of the material smoothing box (4), a discharge box (19) is fixedly mounted on the front end of the coating cutting box (5), guide rails (11) are fixedly mounted on both sides of the workbench (2), electric sliders are fixedly mounted on both sides of the material smoothing box (4) and the coating cutting box (5), and the electric sliders are slidably connected to the guide rails (11).

2. The photovoltaic panel coating device according to claim 1, characterized in that: The material smoothing box (4) comprises an adjusting plate (20), the adjusting plate (20) is threadedly connected to the upper end of the material smoothing box (4), and a flattening box (7) is fixedly mounted on the lower end of the adjusting plate (20).

3. The photovoltaic panel coating device according to claim 1, characterized in that: The film cutting box (5) comprises a slide rail (13), the slide rail (13) is fixedly mounted on the lower end of the film cutting box (5), the slide rail (13) is fixedly connected to electric sliders on both sides of the film cutting box (5), the upper end of the slide rail (13) is slidably connected to an electric guide table (14), and a cutting blade (12) is fixedly mounted on the front end of the electric guide table (14).

4. The photovoltaic panel coating device according to claim 1, characterized in that: The discharge box (19) comprises a second rotating motor (8), wherein the second rotating motor (8) is fixedly mounted on a side end of the discharge box (19), a transmission roller (10) is rotatably mounted on the inner side of the discharge box (19), the transmission roller (10) is fixedly connected to the driving shaft of the second rotating motor (8), and a rotating roller (9) is rotatably mounted on the lower end of the transmission roller (10).

5. The photovoltaic panel coating device according to claim 4, characterized in that: A second slide rail is fixedly installed on the inner side of the top end of the discharge box (19), a sliding positioning rod (16) is slidably installed on the lower end of the second slide rail, a calibration rod (18) is fixedly installed on the lower end of the sliding positioning rod (16), and a discharge trough (17) is provided at the front end of the calibration rod (18).

6. The photovoltaic panel coating device according to claim 1, characterized in that: A rotating motor (15) is fixedly mounted at the front end of the machine body (1), a rotating shaft (3) is rotatably mounted at the front end of the rotating motor (15), and a coating roller (6) is fixedly connected to the front end of the rotating shaft (3).